CN107418665A - 一种用于机械加工的切削油 - Google Patents

一种用于机械加工的切削油 Download PDF

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CN107418665A
CN107418665A CN201710506287.9A CN201710506287A CN107418665A CN 107418665 A CN107418665 A CN 107418665A CN 201710506287 A CN201710506287 A CN 201710506287A CN 107418665 A CN107418665 A CN 107418665A
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王飞
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Hefei Bo Tai Tai Electronic Technology Co Ltd
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Abstract

本发明提供了一种用于机械加工的切削油，由下述重量份数的原料制成：三乙醇铵6‑10份，聚醚10‑15份，烷基磺胺乙酸钠8‑15份，油酸酰胺5‑10份，聚甘油脂肪酸酯2‑6份，基础油15‑20份，表面活性剂7‑9份，助剂3‑5份；制备的切削油具有优异的防锈、冷却、润滑和清洗等一系列优良性能，不污染环境，对皮肤无刺激，本发明切削油的使用方法为：量取一定含量的切削油可用工业自来水直接调配，先将自来水加入清洁的液箱或水桶中；再将准备好的切削油原液慢慢倒入水中，边搅拌（或打循环）边加入切削油调节至所需浓度；使用后将桶盖锁紧，以备循环使用。

Description

一种用于机械加工的切削油
技术领域
本发明涉及机械加工用油技术领域，特别是涉及一种用于机械加工的切削油。
背景技术
切削油是由基础油复配不同比例的极压耐磨添加剂、润滑剂、防锈剂、防霉杀菌剂，催冷剂等添加剂合成，因此具有极佳的对数控机床本身、刃具、工件和乳化液的彻底保护性能。切削油有超强的润滑极压效果，有效保护刀具并延长其使用寿命，可获得极高的工件精密度和表面光洁度。根据油型可分为矿物油切削油(或复合油)、极压切削油、活性切削油切削油三种。所用的矿物油有煤油、柴油、轻质润滑油馏分。矿物油中加入一定比例的动、植物油(5%-10%)便是复合油,适用于轻负荷的切削加工。极压切削油中加有硫、磷、氯极压添加剂，以满足黑色金属，齿轮等深度金属加工的要求。活性切削油中加入活性硫等化合物，用于高合金材料深孔钻、攻丝等深度加工本发明提供了一种水溶性较好的切削油，适用范围广，社会效益高。
发明内容
一种用于机械加工的切削油，其特征在于，由下述重量份数的原料制成：三乙醇铵6-10 份，聚醚10-15 份，烷基磺胺乙酸钠8-15 份，油酸酰胺5-10 份，聚甘油脂肪酸酯2-6份，基础油15-20 份，表面活性剂7-9份，助剂3-5份。
优选的，所述纸张切削油的外观颜色为棕黄色油状液体。
优选的，所述聚醚为聚乙烯醚、聚丙烯醚或者聚丁烯醚中任一种或它们的混合物。
优选的，所述基础油为硅油或者磺化油。
优选的，所述助剂包括消泡剂、水溶性防锈剂和钙镁离子软化剂。
优选的，包括切削油的使用方法：量取一定含量的切削油可用工业自来水直接调配，先将自来水加入清洁的液箱或水桶中；再将准备好的切削油原液慢慢倒入水中，边搅拌（或打循环）边加入切削油调节至所需浓度；使用后将桶盖锁紧，以备循环使用。
有益效果：本发明提供了一种用于机械加工的切削油，由下述重量份数的原料制成：三乙醇铵6-10 份，聚醚10-15 份，烷基磺胺乙酸钠8-15 份，油酸酰胺5-10 份，聚甘油脂肪酸酯2-6 份，基础油15-20 份，表面活性剂7-9份，助剂3-5；制备的切削油具有优异的防锈、冷却、润滑和清洗等一系列优良性能，不污染环境，对皮肤无刺激，本发明切削油的使用方法为：量取一定含量的切削油可用工业自来水直接调配，先将自来水加入清洁的液箱或水桶中；再将准备好的切削油原液慢慢倒入水中，边搅拌（或打循环）边加入切削油调节至所需浓度；使用后将桶盖锁紧，以备循环使用。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
实施例1：
一种用于机械加工的切削油，其特征在于，由下述重量份数的原料制成：三乙醇铵6份，聚醚10 份，烷基磺胺乙酸钠8 份，油酸酰胺5 份，聚甘油脂肪酸酯2 份，基础油15 份，表面活性剂7份，助剂3份。
其中，所述纸张切削油的外观颜色为棕黄色油状液体；所述聚醚为聚乙烯醚、聚丙烯醚或者聚丁烯醚中任一种或它们的混合物；所述基础油为硅油或者磺化油；所述助剂包括消泡剂、水溶性防锈剂和钙镁离子软化剂；包括切削油的使用方法：量取一定含量的切削油可用工业自来水直接调配，先将自来水加入清洁的液箱或水桶中；再将准备好的切削油原液慢慢倒入水中，边搅拌（或打循环）边加入切削油调节至所需浓度；使用后将桶盖锁紧，以备循环使用。
实施例2：
一种用于机械加工的切削油，其特征在于，由下述重量份数的原料制成：三乙醇铵8份，聚醚13 份，烷基磺胺乙酸钠10 份，油酸酰胺8 份，聚甘油脂肪酸酯4 份，基础油18 份，表面活性剂8份，助剂4份。
其中，所述纸张切削油的外观颜色为棕黄色油状液体；所述聚醚为聚乙烯醚、聚丙烯醚或者聚丁烯醚中任一种或它们的混合物；所述基础油为硅油或者磺化油；所述助剂包括消泡剂、水溶性防锈剂和钙镁离子软化剂；包括切削油的使用方法：量取一定含量的切削油可用工业自来水直接调配，先将自来水加入清洁的液箱或水桶中；再将准备好的切削油原液慢慢倒入水中，边搅拌（或打循环）边加入切削油调节至所需浓度；使用后将桶盖锁紧，以备循环使用。
实施例3：
一种用于机械加工的切削油，其特征在于，由下述重量份数的原料制成：三乙醇铵10份，聚醚15 份，烷基磺胺乙酸钠15 份，油酸酰胺10 份，聚甘油脂肪酸酯6 份，基础油20份，表面活性剂9份，助剂5份。
其中，所述纸张切削油的外观颜色为棕黄色油状液体；所述聚醚为聚乙烯醚、聚丙烯醚或者聚丁烯醚中任一种或它们的混合物；所述基础油为硅油或者磺化油；所述助剂包括消泡剂、水溶性防锈剂和钙镁离子软化剂；包括切削油的使用方法：量取一定含量的切削油可用工业自来水直接调配，先将自来水加入清洁的液箱或水桶中；再将准备好的切削油原液慢慢倒入水中，边搅拌（或打循环）边加入切削油调节至所需浓度；使用后将桶盖锁紧，以备循环使用。
防锈率（％） 冷却率（％） 清洗率（％）
实施例1 90% 60% 85%
实施例2 99% 80% 90%
实施例3 93% 70% 80%
根据上述表格数据可知，采用本发明用于机械加工的切削油和现有的技术参数比较，在实施例2中具有优异的防锈、冷却、润滑和清洗等一系列优良性能，不污染环境，对皮肤无刺激。
本发明提供了一种用于机械加工的切削油，由下述重量份数的原料制成：三乙醇铵6-10 份，聚醚10-15 份，烷基磺胺乙酸钠8-15 份，油酸酰胺5-10 份，聚甘油脂肪酸酯2-6 份，基础油15-20 份，表面活性剂7-9份，助剂3-5；制备的切削油具有优异的防锈、冷却、润滑和清洗等一系列优良性能，不污染环境，对皮肤无刺激，本发明切削油的使用方法为：量取一定含量的切削油可用工业自来水直接调配，先将自来水加入清洁的液箱或水桶中；再将准备好的切削油原液慢慢倒入水中，边搅拌（或打循环）边加入切削油调节至所需浓度；使用后将桶盖锁紧，以备循环使用。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (6)

1.一种用于机械加工的切削油，其特征在于，由下述重量份数的原料制成：三乙醇铵6-10 份，聚醚10-15 份，烷基磺胺乙酸钠8-15 份，油酸酰胺5-10 份，聚甘油脂肪酸酯2-6份，基础油15-20 份，表面活性剂7-9份，助剂3-5份。
2.根据权利要求1所述的用于机械加工的切削油，其特征在于，所述纸张切削油的外观颜色为棕黄色油状液体。
3.根据权利要求1所述的用于机械加工的切削油，其特征在于，所述聚醚为聚乙烯醚、聚丙烯醚或者聚丁烯醚中任一种或它们的混合物。
4.根据权利要求1所述的用于机械加工的切削油，其特征在于，所述基础油为硅油或者磺化油。
5.根据权利要求1所述的用于机械加工的切削油，其特征在于，所述助剂包括消泡剂、水溶性防锈剂和钙镁离子软化剂。
6.根据权利要求1-5所述的用于机械加工的切削油，其特征在于：包括切削油的使用方法：量取一定含量的切削油可用工业自来水直接调配，先将自来水加入清洁的液箱或水桶中；再将准备好的切削油原液慢慢倒入水中，边搅拌（或打循环）边加入切削油调节至所需浓度；使用后将桶盖锁紧，以备循环使用。
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