CN107410410B - Baked food molding system - Google Patents
Baked food molding system Download PDFInfo
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- CN107410410B CN107410410B CN201710844218.9A CN201710844218A CN107410410B CN 107410410 B CN107410410 B CN 107410410B CN 201710844218 A CN201710844218 A CN 201710844218A CN 107410410 B CN107410410 B CN 107410410B
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- quantitative
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/02—Mixing or kneading machines for the preparation of dough with vertically-mounted tools; Machines for whipping or beating
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/142—Feeding mechanisms, e.g. skip lifting mechanisms
- A21C1/1425—Feeding mechanisms, e.g. skip lifting mechanisms for feeding in measured doses
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/144—Discharge mechanisms
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Formation And Processing Of Food Products (AREA)
- Confectionery (AREA)
Abstract
The invention relates to a baked food forming system, which belongs to the technical field of food production and comprises a frame and a forming device arranged on the frame, and is characterized in that the forming device comprises a transmission mechanism, and a quantitative feeding mechanism, a material leveling mechanism and a grouting mechanism which are sequentially arranged along the transmission direction of the transmission mechanism.
Description
Technical Field
The invention relates to the technical field of food production, in particular to a baked food molding system.
Background
In the current rapid life rhythm, baked leisure food, especially biscuits and bread, occupy important positions in the life of people, so that the people can greatly save the dining time and promote the working efficiency of people, but the health problem is caused, the existing biscuits and bread in the market have complicated taste, but the nutrition components are single, the requirements of the body on nutrition elements cannot be met, the health problems such as weakness and resistance reduction can be caused after long-term use, and the biscuits and bread containing the nutrition added particles such as nuts and Chinese dates are popular with people, but the production process of the food is complicated, a large amount of manpower is consumed, the production efficiency is low, the mass production cannot be realized, and the production cost is increased.
In the current production process of baked food containing nuts, for biscuit production, most of the baked food containing nuts is produced by firstly mixing flour and auxiliary materials to prepare blanks with different shapes, and then embedding the nuts on the outer surface of the blanks; for the production of bread, most of the production processes are that after grouting is finished or the surface is uniformly scattered, and then baking and cooling are carried out, and the production processes have the following defects: 1. the manufacture of the blank and the embedding of the kernel are completed by manpower, so that the food has poor sanitation and safety, low production efficiency and high cost, and is not suitable for mass production; 2. whether the kernels are embedded or scattered uniformly on the surface, the phenomenon that the kernels are unevenly distributed or the kernels are more and less in quantity in the food exists, and the taste of the food is affected; 3. grouting in bread production often has the phenomenon of slurry adhesion and non-uniform grouting, and slag is easy to form after post baking and forming, so that the quality of a finished product is affected.
In order to achieve mass production of baked food containing nuts, a molding system for reducing the use of manpower and continuous automatic production needs to be designed to meet the current demands.
Disclosure of Invention
In order to solve the technical problems, the invention provides a baked food forming system which mainly solves the problem of low efficiency of the existing baked food forming production containing nuts, and aims to design a forming system which is reasonable in overall structural design, enables food to sequentially pass through quantitative feeding, material leveling and pressurizing grouting, does not need manpower, and improves the food forming efficiency and the finished product quality.
In order to achieve the above purpose, the technical scheme adopted by the invention for solving the technical problems is as follows: the baked food forming system comprises a frame and a forming device arranged on the frame, and is characterized in that the forming device comprises a transmission mechanism, and a quantitative feeding mechanism, a material vibrating mechanism and a grouting mechanism which are sequentially arranged along the transmission direction of the transmission mechanism.
Further, the quantitative feeding mechanism comprises a storage hopper, a plurality of material leakage holes on the storage hopper and a quantitative material leakage assembly at the lower end of the storage hopper.
Further, the quantitative material leakage component comprises a quantitative material storage plate and a material pushing cylinder connected with the quantitative material storage plate, and a through hole matched with the material leakage hole is formed in the quantitative material storage plate.
Further, a guide assembly with adjustable distance at two sides is arranged between the quantitative feeding mechanism and the material vibrating mechanism, the guide assembly comprises movable guide plates at two sides of the transmission mechanism and fixed plates at the outer sides of the movable guide plates, and the movable guide plates are connected with the fixed plates through adjusting bolts.
Further, the material vibrating mechanism comprises a positioning assembly, an extrusion assembly and a vibrating component arranged on the extrusion assembly.
Further, the positioning assembly comprises a supporting frame, a positioning cylinder arranged on the supporting frame and a positioning plate connected with the output end of the positioning cylinder.
Further, the extrusion assembly comprises clamping cylinders arranged on two sides of the frame and an extrusion plate connected with the output ends of the clamping cylinders.
Further, the vibration member is provided as a vibration motor fixed to the pressing plate.
Further, the grouting mechanism comprises a grouting hopper, a material roller mechanism in the grouting hopper, a material guide seat at the lower end of the grouting hopper, a flow monitoring component in the material guide seat and a plurality of spray heads connected with the flow monitoring component, and the spray heads are used for spraying the slurry.
Further, the flow monitoring component comprises a tubular valve body, and a flow sensor and an electromagnetic valve are arranged on the tubular valve body.
Further, the nozzle is in threaded connection with the tubular valve body, and the nozzle comprises a hollow guide body and a plurality of guide needle tubes at the lower end of the guide body.
The beneficial effects of the invention are as follows:
1. the baked food forming system comprises a transmission mechanism, a quantitative feeding mechanism, a material vibrating and leveling mechanism and a grouting mechanism which are electrically connected with the controller, so that the tray can finish preliminary forming of baked food in the process of quantitative feeding, material vibrating and non-adhesion grouting in sequence, the forming efficiency of the food is improved, and the vibrating and leveling after feeding enables particles such as kernels in the food to be distributed more uniformly, and the quality of finished products is improved.
2. Further, a guide assembly comprising a movable guide plate and a fixed plate is arranged between the quantitative feeding mechanism and the material vibrating mechanism, and the distance between the movable guide plates on two sides is adjusted according to the size of the material tray, so that the material tray containing materials is accurately guided to the position under the positioning plate of the material vibrating mechanism for positioning and pressing, and the vibration of the materials in the material tray is more uniform.
3. Further, the flow monitoring part in the grouting mechanism detects the slurry amount flowing out of each nozzle, and can independently control the opening and closing of the electromagnetic valve according to actual conditions, so that the control is more flexible and the grouting is more accurate; the spray head comprises a plurality of guide needle tubes, so that the grouting pressure is increased, the adhesion phenomenon is reduced, and the grouting is more uniform.
In conclusion, the whole structural design of the baked food forming system is reasonable, so that food sequentially passes through quantitative feeding, material vibration leveling and pressurizing grouting, manpower is not needed, and the food forming efficiency and the quality of finished products are improved.
Drawings
The following is a brief description of what is shown in the drawings of the present invention:
FIG. 1 is a schematic side view of the present invention;
FIG. 2 is a schematic diagram of a front view of a material vibrating mechanism;
FIG. 3 is a schematic structural view of a flow monitoring component;
FIG. 4 is a schematic diagram of a spray head;
the labels in the above figures are: 1. a system for determining the position of a material is provided, which includes a frame, 2, a controller, 3, a transmission mechanism, 4, a quantitative charging mechanism, 41, a storage hopper, 42, a leakage orifice, 43, a quantitative leakage component, 431, a quantitative storage plate, 432, a pushing cylinder, 5, a material vibration leveling mechanism, 51, a positioning component, 511, a supporting frame, 512, a positioning cylinder, 513, a positioning plate, 52, a squeezing component, 521, a clamping cylinder, 522, a squeezing plate, 53, a vibration component, 6, a grouting mechanism, 61, a grouting hopper, 62, a material guiding seat, 63, a flow monitoring component, 631, a pipe valve body, 632, a flow sensor, 633, a solenoid valve, 64, a spray head, 641, a guide body, 642, a guide needle pipe, 7, a guide component, 71, a movable guide plate, 72, a fixed plate, 73, an adjusting bolt and 8.
Detailed Description
The following describes the specific embodiments of the present invention in further detail by way of description of preferred embodiments with reference to the drawings.
The specific embodiment of the invention is as follows: as shown in fig. 1, a baked food molding system comprises a frame 1 and a molding device arranged on the frame 1, wherein the molding device comprises a transmission mechanism 3, and a quantitative feeding mechanism 4, a material vibrating and leveling mechanism 5 and a grouting mechanism 6 which are sequentially arranged along the transmission direction of the transmission mechanism 3.
The forming device is also provided with a controller 2, the quantitative feeding mechanism 4, the material vibrating and leveling mechanism 5 and the grouting mechanism 6 are respectively provided with a position sensor 8 for detecting the position of a feeding disc of the transmission mechanism 3, the position sensor 8 is electrically connected with the controller 2, and the controller 2 controls the quantitative feeding mechanism 4, the material vibrating and leveling mechanism 5 and the grouting mechanism 6 to act.
The quantitative feeding mechanism 4 comprises a storage hopper 41, a plurality of material leakage holes 42 on the storage hopper 41 and a quantitative material leakage assembly 43 at the lower end of the storage hopper 41, wherein the quantitative material leakage assembly 43 comprises a quantitative material storage plate 431 and a material pushing cylinder 432 connected with the quantitative material storage plate 431, a through hole matched with the material leakage holes 42 is formed in the quantitative material storage plate 431, and the material pushing cylinder 432 drives the quantitative material storage plate 431 to stretch and retract to finish quantitative feeding of materials.
The quantitative feeding mechanism 4 and the material vibrating and leveling mechanism 5 are provided with guide assemblies 7 with adjustable distance at two sides, each guide assembly 7 comprises movable guide plates 71 at two sides of the transmission mechanism 3 and fixed plates 72 at the outer sides of the movable guide plates 71, each movable guide plate 71 is connected with the corresponding fixed plate 72 through an adjusting bolt 73, the distance between the movable guide plates 71 at two sides is adjusted according to the size of a material tray, the material tray containing materials is accurately guided to the material vibrating and leveling mechanism 5 to be positioned and pressed, and the materials in the material tray vibrate more uniformly.
As shown in fig. 2, the material leveling mechanism 5 comprises a positioning assembly 51, a pressing assembly 52 and a vibration component 53 arranged on the pressing assembly 52, wherein the positioning assembly 51 comprises a supporting frame 511, a positioning cylinder 512 arranged on the supporting frame 511 and a positioning plate 513 connected with the output end of the positioning cylinder 512; the pressing assembly 52 includes a clamping cylinder 521 provided at both sides of the frame 1 and a pressing plate 522 connected to an output end of the clamping cylinder 521; the vibration part 53 is configured as a vibration motor fixed on the extrusion plate 522, and after the tray containing the material reaches the lower part of the positioning assembly 51 under the transmission of the transmission mechanism 3, the positioning cylinder 512 and the clamping cylinder 521 act, and after the tray is clamped and positioned, the material in the tray is vibrated and leveled by the vibration of the vibration motor.
The grouting mechanism 6 comprises a grouting hopper 61, a material roller mechanism in the grouting hopper 61, a material guide seat 62 at the lower end of the grouting hopper 61, a flow monitoring component 63 in the material guide seat 62 and a plurality of spray heads 64 connected with the flow monitoring component 63 for spraying slurry, wherein the flow monitoring component 63 comprises a tubular valve body 631, a flow sensor 632 for displaying flow values and a solenoid valve 633 for controlling flow are arranged on the tubular valve body 631, the flow sensor 632 detects the amount of slurry flowing in the tubular valve body 631, and the solenoid valve 633 is driven to act after the flow is displayed or a signal is transmitted to a PLC control unit of the controller 2, so that the flow control of each spray head 64 is completed, and the control is more flexible; the nozzle 64 is in threaded connection with the tubular valve body 631, so as to be convenient to detach, as shown in fig. 4, the nozzle 64 comprises a guide body 641 with a hollow inside and a plurality of guide needle tubes 642 at the lower end of the guide body 641, and the arrangement of the guide needle tubes 642 increases the pressure of the slurry flowing out and reduces the adhesion phenomenon.
Examples: the working process of the baked food forming system is as follows: before working, firstly, preparing the particles required to be added such as kernels and the like and preparing the slurry required to be produced, then respectively guiding the kernels and the slurry into a storage hopper 41 of a quantitative feeding mechanism 4 and a slurry injection hopper 61 of a slurry injection mechanism 6, then selecting a tray with a proper size and a die cavity, and adjusting an adjusting bolt 73 according to the size of the tray to adapt the distance between two movable guide plates 71 on two sides to the tray, thereby completing the preparation work before starting.
Then, the transmission mechanism 3 is started, the transmission mechanism 3 is set to be a belt transmission or chain transmission mechanism, under the transmission of the transmission mechanism 3, after the empty material tray is transported forward to the lower end of the material storage hopper 41, the material pushing cylinder 432 drives the quantitative material storage plate 431 to extend, the through hole on the quantitative material storage plate 431 is communicated with the material leakage hole 42, the material such as nuts in the through hole of the quantitative material storage plate 431 falls into the die cavity of the material tray through the material leakage hole 42, then the material pushing cylinder 432 is reset and retracted, the through hole and the material leakage hole 42 are misplaced, the transmission mechanism 3 continuously drives the material tray to transport forward, when the die cavity in the material tray is detected, the above actions are repeated until the material tray is full, and the quantitative material feeding action is completed.
The tray filled with kernels is conveyed to the position below the supporting frame 511 under the action of the conveying mechanism 3 and the movable guide plate 71, when the tray is close to one side of the supporting frame 511, the positioning air cylinder 512 and the clamping air cylinder 521 act, the positioning air cylinder 512 drives the positioning plate 513 at the lower end to press the tray, the positioning plate 513 comprises two clamping jaws, the two clamping jaws are pressed on the edge of the tray die cavity, then the clamping air cylinder 521 drives the pressing plates 522 at the two sides to move inwards to press the edge of the tray, and the kernels in the tray are vibrated and leveled.
The tray with the nut leveled is continuously operated forward under the transmission of the transmission mechanism 3, when the tray passes through the lower end of the guide seat 62, the material roller mechanism is operated, so that the slurry in the grouting hopper 61 is led out to the spray heads 64, the slurry is sprayed into the die cavity of the tray by the guide needle tubes 642, the flow sensor 632 in the guide seat 62 detects the slurry quantity flowing through the tubular valve body 631 in real time, when the set flow rate is reached, the electromagnetic valve 633 is closed, the flow control of each spray head 64 is completed, the tray is continuously operated forward, and the actions are repeated until the die cavity of the tray is filled with the slurry.
The transmission mechanism 3 is arranged into three sections, and comprises three sections of a quantitative feeding mechanism 4, a material vibrating mechanism 5 and a grouting mechanism 6, which are independently controlled according to the transmission requirement; the number of the controllers 2 can be three, and the controllers are respectively arranged on the quantitative feeding mechanism 4, the material vibrating and leveling mechanism 5 and the grouting mechanism 6 and are used for respectively controlling the operation of the mechanisms.
The baked food forming system enables the tray to finish the preliminary forming action of baked food through the processes of quantitative feeding, material vibration and non-adhesion grouting in sequence in the process of transmission.
In conclusion, the whole structural design of the baked food forming system is reasonable, so that food sequentially passes through automatic quantitative feeding, material vibration and pressurizing grouting, manpower is not needed, and the food forming efficiency and the quality of finished products are improved.
The foregoing is provided by way of illustration of the principles of the present invention, and is not intended to be limited to the specific constructions and applications illustrated herein, but rather to all modifications and equivalents which may be utilized as fall within the scope of the invention as defined in the claims.
Claims (6)
1. The baked food forming system comprises a frame (1) and a forming device arranged on the frame (1), and is characterized in that the forming device comprises a transmission mechanism (3), and a quantitative feeding mechanism (4), a material vibrating and leveling mechanism (5) and a grouting mechanism (6) which are sequentially arranged along the transmission direction of the transmission mechanism (3);
a guide assembly (7) with adjustable distance at two sides is arranged between the quantitative feeding mechanism (4) and the material vibrating and leveling mechanism (5), the guide assembly (7) comprises a movable guide plate (71) at two sides of the transmission mechanism (3) and a fixed plate (72) at the outer side of the movable guide plate (71), and the movable guide plate (71) is connected with the fixed plate (72) through an adjusting bolt (73);
the material vibrating mechanism (5) comprises a positioning assembly (51), an extrusion assembly (52) and a vibrating component (53) arranged on the extrusion assembly (52);
the positioning assembly (51) comprises a supporting frame (511), a positioning air cylinder (512) arranged on the supporting frame (511) and a positioning plate (513) connected with the output end of the positioning air cylinder (512);
the extrusion assembly (52) comprises clamping cylinders (521) arranged on two sides of the frame (1) and an extrusion plate (522) connected with the output ends of the clamping cylinders (521).
2. The baked good forming system of claim 1, wherein: the quantitative feeding mechanism (4) comprises a storage hopper (41), a plurality of material leakage holes (42) on the storage hopper (41) and a quantitative material leakage assembly (43) at the lower end of the storage hopper (41).
3. The baked good forming system of claim 2, wherein: the quantitative material leakage assembly (43) comprises a quantitative material storage plate (431) and a material pushing cylinder (432) connected with the quantitative material storage plate (431), and a through hole matched with the material leakage hole (42) is formed in the quantitative material storage plate (431).
4. The baked good forming system of claim 1, wherein: the grouting mechanism (6) comprises a grouting hopper (61), a material roller mechanism in the grouting hopper (61), a material guide seat (62) at the lower end of the grouting hopper (61), a flow monitoring component (63) in the material guide seat (62) and a plurality of spray heads (64) connected with the flow monitoring component (63) for spraying slurry.
5. The baked good molding system of claim 4, wherein: the flow monitoring component (63) comprises a tubular valve body (631), and a flow sensor (632) and an electromagnetic valve (633) are arranged on the tubular valve body (631).
6. The baked good molding system of claim 5, wherein: the spray head (64) is in threaded connection with the tubular valve body (631), and the spray head (64) comprises a guide body (641) with a hollow inside and a plurality of guide needle tubes (642) at the lower end of the guide body (641).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710844218.9A CN107410410B (en) | 2017-09-15 | 2017-09-15 | Baked food molding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710844218.9A CN107410410B (en) | 2017-09-15 | 2017-09-15 | Baked food molding system |
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| Publication Number | Publication Date |
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| CN107410410A CN107410410A (en) | 2017-12-01 |
| CN107410410B true CN107410410B (en) | 2023-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710844218.9A Active CN107410410B (en) | 2017-09-15 | 2017-09-15 | Baked food molding system |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108713570B (en) * | 2018-08-06 | 2024-02-02 | 三能器具（无锡）有限公司 | Mousse ring forming device |
| CN111972449B (en) * | 2019-05-21 | 2022-03-15 | 安徽协同创新设计研究院有限公司 | Production process of green baked food and baked food |
| CN110178868A (en) * | 2019-05-29 | 2019-08-30 | 安徽绿能技术研究院有限公司 | A kind of bakery automatic molding equipment and method |
| CN113519572B (en) * | 2021-07-28 | 2023-01-03 | 赣州市倞华菲尔雪食品有限公司 | Stirring, shaping and toast integral type biscuit processing equipment |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2157236T3 (en) * | 1994-07-25 | 2001-08-16 | Quaker Oats Bv | PROCEDURE AND APPLIANCE FOR THE MANUFACTURE OF FOOD AGLOMERATES, IN PARTICULAR GROUPS OF CEREALS. |
| US6294212B1 (en) * | 1999-09-20 | 2001-09-25 | Wenger Manufacturing Inc. | Method and apparatus for the production of high viscosity paste products with added components |
| JP2007089456A (en) * | 2005-09-28 | 2007-04-12 | Musashino Corp | Food manufacturing device |
| CN202283004U (en) * | 2011-10-24 | 2012-06-27 | 界首市小金叭食品有限责任公司 | Chocolate forming vibrating device |
| CN104126624A (en) * | 2013-05-05 | 2014-11-05 | 上海盛络建筑工程有限公司 | Novel integrated device for producing and processing food |
| CN203528846U (en) * | 2013-10-16 | 2014-04-09 | 泉州市天发食品机械有限公司 | Automatic food filling machine |
| CN207269749U (en) * | 2017-09-15 | 2018-04-27 | 安徽侬安康食品有限公司 | A kind of baked goods formation system |
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2017
- 2017-09-15 CN CN201710844218.9A patent/CN107410410B/en active Active
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| CN107410410A (en) | 2017-12-01 |
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