CN107401072A - 具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺 - Google Patents

具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺 Download PDF

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CN107401072A
CN107401072A CN201710707615.1A CN201710707615A CN107401072A CN 107401072 A CN107401072 A CN 107401072A CN 201710707615 A CN201710707615 A CN 201710707615A CN 107401072 A CN107401072 A CN 107401072A
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yarn
knitted underwear
sugarcane
fibre
health care
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陈省奎
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Fujian Jinjiang Dali Garment Knitting Co Ltd
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Abstract

本发明提供一种具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺，包括包纱芯制作、纱线选择、精炼、染色、复合织造、浸洗、香味整理、柔软整理、烘干、蒸烫定型，该方法不仅生产工艺简单，适合工业化生产，而且通过本发明制备出的无缝针织内衣在功能、舒适性、美观性、环保性等方面具有明显特点，而且内衣外侧进行染色具有良好柔软性以及鲜艳的色泽以及防晒功效，且贴近肌肤一侧纱线未进行染色而且具有保健以及杀菌功能。

Description

具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺
技术领域
本发明涉及一种具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺。
背景技术
甘蔗纤维是用甘蔗渣加工而成的，甘蔗渣在过去仅用作肥料，而今天则被看作是具有生态亲密型的纤维资源，通过技术加工逐渐应用于纤纺行业。甘蔗纤维加工主要有两个步骤，其一是机械分离，其二是化学处理。其中许多无纺织物的原材料都来源于甘蔗渣。甘蔗渣内含有丰富的纤维素、木质素，并且纤维内的多聚物约为 2000 ～ 3000 个单位。为获得纤维材料，首先要进行渣处理，提取纤维，或进行一系列的化学加工，然后获得网状纤维材料。这种材料成为用肉眼能看见的纤维丝，再经碱化处理，经煮沸浸湿，去掉木质素后漂洗，此时纤维柔软性增强，具有独特的手感风格。甘蔗渣纤维的提取无须复杂昂贵的工艺，制作任何一种产品都不复杂，且成本低廉，用途广泛，可回收，可生物降解，生态环保，因此，甘蔗渣在是一种十分宝贵的纤维资源。
随着保健科技的不断进步，托玛琳因其科技含量高、保健功能强、作用持久、应用范围广而日益受到国内外专家们的重视，在健康产业、食品业、建筑装饰业、家电业、农业、畜牧业等方面有着巨大发展前景，被喻为21世纪的环保健康新材料，但目前没有将其应用在针织内衣产品的织造上。
此外目前在用托玛琳纤维、甘蔗纤维、Amicor抗菌纤维以及莫代尔纤维进行纺织制得的织物中，还能令织物中贴近皮肤的一侧具有杀菌以及保健，远离皮肤一侧具有良好柔软性以及鲜艳的色泽以及防晒功能。
发明内容
本发明的目的在于克服现有技术中存在的缺陷，提供一种具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺，内衣外侧进行染色具有良好柔软性以及鲜艳的色泽以及防晒功效，且贴近肌肤一侧纱线未进行染色而且具有保健以及杀菌功能。
为实现上述目的，本发明的技术方案是提供了一种具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺，所述方法包括以下步骤：
S1：以甘蔗纤维为芯，外部用棉纱线进行包裹，采用涡流纺工艺纺织成甘蔗包芯纱，其中棉纱线在纤维纺织成纱的过程中掺有纳米二氧化钛；
S2：纱线选择：Z 捻为 90S ～ 110S 的托玛琳纤维和 Amicor 抗菌纤维的混纺纱， S捻为 70S ～ 90S 莫代尔纤维和汉麻纤维的混纺纱以及20D/30D 的甘蔗包芯纱；
S3：托玛琳纤维和 Amicor 抗菌纤维混纺纱的精炼：将托玛琳纤维和 Amicor抗菌纤维混纺纱置于温度为85℃～95℃的精炼液中，浴比为1 ：20～30，精炼时间为30min～50min ；
S4：莫代尔纤维和汉麻纤维混纺纱以及20D/30D 的甘蔗包芯纱的染色：将莫代尔纤维和汉麻纤维混纺纱置于温度 50℃-55℃的染液中染色，染液中含有2%～ 8%（o.w.f）的天然植物染色剂、0.5%～ 1%（o.w.f）的蚕蛹蛋白、3. 2%～ 3.8 %（o.w.f）的阳离子改性剂，浴比为1：15～25，pH值6.6-6.7；
S5：针织内衣的复合织造：在电脑针织内衣机上编织纬平针组织的无缝针织内衣衣坯，织物正面以及反面都同时进纱，正面选用70S ～ 90S 莫代尔纤维和汉麻纤维的混纺纱以及20D/30D 的甘蔗包芯纱编织，反面选用90S ～ 110S 的托玛琳纤维和 Amicor 抗菌纤维的混纺纱；编织时的喂纱张力为 5 ～ 6g，弯纱深度为 3 ～ 4mm ；
S6：浸洗：内衣衣坯经缝合制成无缝针织内衣成品，将缝好的无缝针织内衣用浸洗液在温度为 45℃～50℃下浸洗 5min，所述浸洗液中高效中性皂洗剂用量为0.1%～0.2%(o.w.f)，浴比为 1:30，溶液 PH ＝ 7，所述的浸洗液可重复使用；
S7：香味整理：将经过浸洗并脱水的无缝针织内衣用整理液在室温下处理 30min ～40min, 浴比为 1:10 ～ 12；
S8：柔软整理：经过香味整理的无缝针织内衣用有机硅柔软剂 5％～ 6％(o.w.f), 在室温下处理 20min ～ 30min, 浴比为 1:10 ～ 12 ；
S9：烘干：利用烘干机进行烘干处理，烘干温度为90℃-100℃，烘干时间为8min～10min；
S10：蒸烫定型：用蒸烫熨斗熨烫，饱和蒸汽温度为106℃～110℃，时间为1min～3min。
进一步改进的是：步骤S3中，所述精炼液为纯碱 1.5 g/L ～ 2.5g/L、肥皂 1.8g/L ～ 2.3g/L，其余溶剂为水。
进一步改进的是：步骤S3中，所述整理液中含 SCM 型香味整理剂 5％～ 6％(o.w.f)。
本发明的优点和有益效果在于：不仅生产工艺简单，适合工业化生产，而且通过本发明制备出的无缝针织内衣在功能、舒适性、美观性、环保性等方面具有明显特点，针织物贴近皮肤的一面是没有经过染色的托玛琳纤维和 Amicor 抗菌纤维的混纺纱，托玛琳纤维具有良好保健功能，而Amicor 抗菌纤维具有良好杀菌功能，而且背离肌肤的一面是经过颜色的莫代尔纤维和汉麻纤维的混纺纱以及甘蔗包芯纱，使得丝织物特有的滑爽手感和绚丽色彩，其还不停地散发迷人的芳香, 而甘蔗包芯纱中外层的棉纱线中掺入了纳米二氧化钛能够有效抑制紫外线对人体的伤害从而起到防晒作用。
具体实施方式
下面结合实施例，对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案，而不能以此来限制本发明的保护范围。
一种具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺，所述方法包括以下步骤：
S1：以甘蔗纤维为芯，外部用棉纱线进行包裹，采用涡流纺工艺纺织成甘蔗包芯纱，其中棉纱线在纤维纺织成纱的过程中掺有纳米二氧化钛；
S2：纱线选择：Z 捻为 90S ～ 110S 的托玛琳纤维和 Amicor 抗菌纤维的混纺纱， S捻为 70S ～ 90S 莫代尔纤维和汉麻纤维的混纺纱以及20D/30D 的甘蔗包芯纱编织；
其中甘蔗纤维将废弃物的再利用，符合国家循环经济的要求，降低了高档面料的成本，在其外部包裹加入纳米二氧化钛的棉纱线不仅提高了抑制紫外线对人体伤害的能力，而且其吸湿透气性能还得到进一步的增强；
托玛琳（电气石粉）纤维主要成分有镁、铝、铁、硼等10多种对人体有利的微量元素，而且其能够产生负氧离子以及远红外线，远红外线对人的健康有着对中枢神经系统的作用，可加速血液循环，改善脑组织微循环状况，使脑细胞得以充分的氧气及养料供给，加强新陈代谢，使大脑皮层失衡状况得以改变，加深抑制过程，起到镇静、安眠作用。并且对循环系统也得到调节，人体吸收大量远红外后的热效应可使皮肤温度升高，刺激皮内热感应器，通过丘脑反射使血管平滑肌松弛，血管扩张血流加快，并引起血管活性物质的释放，血管张力降低，使小动脉、毛细动脉及毛细静脉扩张，促使血流加快，从而带动人体大循环的加快，由于血流加快，使大量远红外能量被带到全身各组织器官中，作用到微循环系统，调节了微循环血管的收缩功能，使纤细的管径变粗，加强血液流动，瘀滞扩张的血管变滞流为线流，这就是远红外对微循环血管的双向调节。最重要的是还有延缓衰老，延年益寿的作用，远红外加速循环，使代谢更加旺盛，提高机体组织器官功能，延缓器官衰退进程，经常处于良好的运行状态，达到人体延缓衰老、延年益寿的目的，而负氧离子是空气中一种带负电荷的气体离子，有人把负离子称为"空气维生素"，并认为它像食物的维生素一样，对人体及其他生物的生命活动有着十分重要的影响，有的甚至认为空气负离子与长寿有关，称它为"长寿素"。空气中负离子的多少，受地理条件特殊性影响而含量不同。公园、郊区田野、海滨、湖泊、瀑布附近和森林中含量较多。因此，当人们进入上述场地的时候，头脑清新，呼吸舒畅和爽快。进入吵杂拥挤的人群，或进入空调房内，使人感觉闷热、呼吸不畅等，从而具备了良好的保健功效；
Amicor抗菌纤维对人体安全性高，耐洗性好，抗菌针对性高、效果显著，永久使用，不会使细菌产生抗性。另外，该类产品适用性强，可与棉、羊毛、涤纶、晴纶等天然或合成纤维混纺，30％就能达到很好的抗菌效果，而不改变原面料的手感和风格；
汉麻纤维是一种天然纤维素纤维，其断裂强度和断裂伸长率高于苎麻和亚麻。汉麻纤维可以与其他组分纤维混纺或交织用于各种服装，汉麻纤维是绿色环保纤维，它具有天然的抗菌、抗紫外、吸湿排汗等优良特性，将其应用在针织产品的开发中使其产业化，具有广阔的前景。2)选用棉、莫代尔、麻粘胶等几种韧性良好的纤维成分，与汉麻纤维进行各种组合配纱混纺，以削弱混纺纱线的刚性，增强了针织面料汉麻用纱的可行性。3)汉麻针织面料改善了刺痒感问题；
莫代尔纤维：今年有好几个品牌的保暖内衣都是采用莫代尔纤维作为成分，据了解，modal是奥地利兰精公司开发的高湿模量的纤维素纤维，原料采用欧洲的榉木，先将其制成木浆，再纺丝加工成纤维。因该产品原料全部为天然材料，是100%的天然纤维，对人体无害，并能够自然分解，对环境无害。它的优点是具有丝绸般的光泽和悬垂感，极为柔软。具有优良的可染性及鲜艳的色泽，经多次清洗仍保持绚丽多彩。
S3：托玛琳纤维和 Amicor 抗菌纤维混纺纱的精炼：将托玛琳纤维和 Amicor抗菌纤维混纺纱置于温度为80℃～90℃的精炼液中，浴比为1 ：20～30，精炼时间为30min～50min ；
S4：莫代尔纤维和汉麻纤维混纺纱以及20D/30D 的甘蔗包芯纱的染色：将莫代尔纤维和汉麻纤维混纺纱置于温度 50℃-55℃的染液中染色，染液中含有2%～ 8%（o.w.f）的天然植物染色剂、0.5%～ 1%（o.w.f）的蚕蛹蛋白、3. 2%～ 3.8 %（o.w.f）的阳离子改性剂，浴比为1：15～25，pH值6.5-6.8，在染料中加入了阳离子改性剂能够有效防止褪色；
S5：针织内衣的复合织造：在电脑针织内衣机上编织纬平针组织的无缝针织内衣衣坯，织物正面以及反面都同时进纱，正面选用70S ～ 90S 莫代尔纤维和汉麻纤维的混纺纱以及20D/30D 的甘蔗包芯纱，反面选用90S ～ 110S 的托玛琳纤维和 Amicor 抗菌纤维的混纺纱编织；编织时的喂纱张力为 6 ～ 8g，弯纱深度为 4 ～ 5mm ；
S6：浸洗：内衣衣坯经缝合制成无缝针织内衣成品，将缝好的无缝针织内衣用浸洗液在温度为 45℃～50℃下浸洗 5min，所述浸洗液中高效中性皂洗剂用量为0.1%～0.2%(o.w.f)，浴比为 1:30，溶液 PH ＝ 7，所述的浸洗液可重复使用；
S7：香味整理：将经过浸洗并脱水的无缝针织内衣用整理液在室温下处理 30min ～40min, 浴比为 1:10 ～ 12；
S8：柔软整理：经过香味整理的无缝针织内衣用有机硅柔软剂 5％～ 6％(o.w.f), 在室温下处理 20min ～ 30min, 浴比为 1:10 ～ 12 ；
S9：烘干：利用烘干机进行烘干处理，烘干温度为90℃-100℃，烘干时间为8min～10min，烘干机采用圆筒烘干机；
S10：蒸烫定型：用蒸烫熨斗熨烫，饱和蒸汽温度为106℃～110℃，时间为1min～3min。
本实施例中优选的实施方式为：步骤S3中，所述精炼液为纯碱 1.5 g/L ～ 2.5g/L、肥皂 1.8g/L ～ 2.3g/，其余溶剂为水。
本实施例中优选的实施方式为：步骤S3中，所述整理液中含 SCM 型香味整理剂5％～ 6％(o.w.f)。
以上显示和描述了本发明的基本原理和主要特征及其优点，本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内，本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

1.一种具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺 ，其特征在于：所述方法包括以下步骤：
S1：以甘蔗纤维为芯，外部用棉纱线进行包裹，采用涡流纺工艺纺织成甘蔗包芯纱，其中棉纱线在纤维纺织成纱的过程中掺有纳米二氧化钛；
S2：纱线选择：Z 捻为 90S ～ 110S 的托玛琳纤维和 Amicor 抗菌纤维的混纺纱， S捻为 70S ～ 90S 莫代尔纤维和汉麻纤维的混纺纱以及20D/30D 的甘蔗包芯纱；
S3：托玛琳纤维和 Amicor 抗菌纤维混纺纱的精炼 ：将托玛琳纤维和 Amicor抗菌纤维混纺纱置于温度为85℃～95℃的精炼液中，浴比为1：20～30，精炼时间为30min～50min；
S4：莫代尔纤维和汉麻纤维混纺纱以及20D/30D 的甘蔗包芯纱的染色 ：将莫代尔纤维和汉麻纤维混纺纱置于温度 50℃-55℃的染液中染色，染液中含有2%～ 8%（o.w.f）的天然植物染色剂、0.5%～ 1%（o.w.f）的蚕蛹蛋白、3. 2%～ 3.8 %（o.w.f）的阳离子改性剂，浴比为1：15～25，pH值6.6-6.7；
S5： 针织内衣的复合织造 ：在电脑针织内衣机上编织纬平针组织的无缝针织内衣衣坯，织物正面以及反面都同时进纱，正面选用70S ～ 90S 莫代尔纤维和汉麻纤维的混纺纱以及20D/30D 的甘蔗包芯纱，反面选用90S ～ 110S 的托玛琳纤维和 Amicor 抗菌纤维的混纺纱编织；编织时的喂纱张力为 5 ～ 6g，弯纱深度为 3 ～ 4mm ；
S6：浸洗 ：内衣衣坯经缝合制成无缝针织内衣成品，将缝好的无缝针织内衣用浸洗液在温度为 45℃～50℃下浸洗 5min，所述浸洗液中高效中性皂洗剂用量为0.1%～0.2%(o.w.f)，浴比为 1:30，溶液 PH ＝ 7，所述的浸洗液可重复使用；
S7：香味整理 ：将经过浸洗并脱水的无缝针织内衣用整理液在室温下处理 30min ～40min, 浴比为 1:10 ～ 12；
S8： 柔软整理 ：经过香味整理的无缝针织内衣用有机硅柔软剂 5％～ 6％(o.w.f),在室温下处理 20min ～ 30min, 浴比为 1:10 ～ 12 ；
S9：烘干：利用烘干机进行烘干处理，烘干温度为90℃-100℃，烘干时间为8min～10min；
S10：蒸烫定型：用蒸烫熨斗熨烫，饱和蒸汽温度为106℃～110℃，时间为1min～3min。
2.如权利要求1所述的一种具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺，其特征在于：步骤S3中，所述精炼液为纯碱1.5g/L～2.5g/L、肥皂1.8g/L～2.3g/，其余溶剂为水。
3.如权利要求1所述的一种具有保健防晒的托玛琳纤维、甘蔗纤维针织内衣的制备工艺，其特征在于：步骤S3中，所述整理液中含SCM型香味整理剂5％～6％(o.w.f)。
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Application publication date: 20171128