CN107398618B - The full-automatic assembly welding system of breaker coil conductive component - Google Patents

Abstract

The invention discloses a kind of full-automatic assembly welding system of breaker coil conductive component, including turntable assembly, turntable assembly is arranged on level table, and the periphery on level table around turntable assembly is disposed with nine charging and discharging mechanisms and three detectors；Turntable assembly includes inner disc and outer rotary table, is along the circumferential direction evenly arranged with 12 stations in the outer part in outer rotary table；Circumferentially there are eight station openers for driving station clamp to open and close on inner disc, which passes through a connecting rod respectively and connect with station unlatching transmission mechanism；12 above-mentioned stations are respectively arranged with a set of station clamp, and 12 station clamps are along the circumferential direction uniformly arranged on outer rotary table in the outer part, corresponding with nine charging and discharging mechanism positions of turntable assembly excircle are centered around.The device of the invention, compact-sized, reliable operation.

Description

The full-automatic assembly welding system of breaker coil conductive component

Technical field

The invention belongs to electrical component assembling and welding technology fields, are related to a kind of full-automatic group of breaker coil conductive component Welding equipment welding system.

Background technique

Existing soldering is dragged with spot welding and straight line based on weldering, for the smaller of lubricating cup and magnetic yoke component or arch welded joint Specification lubricating cup and magnetic yoke coil assembly welding can only use the mode of operation of artificial spot welding, weld to one point of a point, pass through Multiple multiple tracks spot welding connect to form product needed for weld seam, be primarily present following problems:

1) staff's segmentation welding twice carries out flowing water welding, the complete docking of weld seam is unable to complete, in weld seam Butted part always have not connected part or uneven, rough, the repair welding correction time is long, and a people segmentation twice Welding is only capable of completing per minute 2-3 only, and the welding of two stream of people's water can also complete 3-4 only, and working efficiency is extremely low.

2) manual fixture and compression cause welding rear magnetic yoke and coil that vertical, parallel and welding total height is not achieved with magnetic yoke There is the case where skew is high, manual welding even will appear rosin joint, influences entirety in the requirement of size, product elasticity The debugging performance of product and assembly, rework rate is high, and artificial and equipment large labor intensity, soldering flue dust pollutes environment and the person Greatly, high production cost.

Even if 3) drag weldering with substituting multiple multiple tracks spot-welding technology using multiple rotary, but still layer face and electricity are not can avoid The oxide layer or pit of soldering iron formation, so that tin amount is reduced or can not go up tin and welding, above the unstable of tin amount will lead to welding Failure needs to repair solder horn or needs frequently more to renew soldering iron, causes welding efficiency low, and same maintenance or replacement solder horn need Cool down and heat up again, delays the production time.It is big that multiple rotary multilayer drags weldering to be wasted scolding tin by repeated processing.

4) existing Song Xi mechanism, soldering iron mechanism, fixture are independent agency, are not integrated, opposing product does not position Support mutually and complementary, respective independent effect is functionally not achieved in lock-bit, adjustable, the function of compensating automatically, any The variation of mechanism and any product parts can all lead to the variation of welding temperature, the reduction of upper tin positional shift and upper tin amount, lead It causes welding unstable unreliable or failure, makes these single institutions that can not reach actual application in production.

Summary of the invention

The object of the present invention is to provide a kind of full-automatic assembly welding systems of breaker coil conductive component, solve existing Technology uses craft or semi-hand welding equipment, deposits low conductive component finished product welding quality, high production cost and working efficiency Low problem.

The technical scheme is that a kind of full-automatic assembly welding system of breaker coil conductive component, including turntable Assembly, turntable assembly are arranged on level table, and the periphery on level table around turntable assembly is disposed on nine Cutting agency and three detectors, nine charging and discharging mechanisms are lubricating cup feed mechanism, lower gasket feed mechanism one, lower gasket respectively Feed mechanism two, coil feed mechanism, coil material fetching mechanism, Upper gasket feed mechanism one, Upper gasket feed mechanism two, in magnetic yoke Expect mechanism and soldering mechanism, the lower feed box of finished product is provided on the outside of soldering mechanism；Three detectors are the first detector, respectively Two detectors and third detector；

Turntable assembly includes inner disc and outer rotary table, is along the circumferential direction evenly arranged with 12 works in the outer part in outer rotary table Position, 12 stations are followed successively by lubricating cup feeding station, lower gasket feeding station one, lower gasket feeding station two, coil feeding work Position, the first detection station, Upper gasket feeding station one, Upper gasket feeding station two, magnetic yoke feeding station, the second detection station, Soldering station, third detection station and discharging station, wherein when initial position, the first inspection of face setting on the outside of the first detection station Device is surveyed, the second detector is arranged in face on the outside of the second detection station, and third detector is arranged in face on the outside of third detection station；

Circumferentially there are eight station openers for driving station clamp to open and close on inner disc, which opens Opening mechanism includes magnetic yoke station opener, discharge station opener, lubricating cup station opener, lower gasket station unlatching machine Structure one, lower gasket station opener two, coil station opener, Upper gasket station opener one and Upper gasket station are opened Mechanism two is opened, which passes through a connecting rod respectively and connect with station unlatching transmission mechanism；

12 above-mentioned stations are respectively arranged with a set of station clamp, and 12 station clamps are along the circumferential direction uniformly set Set outer rotary table in the outer part, it is corresponding with nine charging and discharging mechanism positions of turntable assembly excircle are centered around.

The full-automatic assembly welding system of breaker coil conductive component of the invention, feature further include:

The inner disc center of circle is provided with rotary cylinder, and rotary cylinder piston rod end is fixedly installed with fixed plate upwards, Fixed plate has been disposed radially eight hinge bars, and each hinge bar and a connecting rod inner end are hinged, the external connection of eight connecting rods Structure is consistent,

Each connecting rod outer end is connect with ear mount on the inside of bearing sliding support, is fixedly installed with three tops on the outside of bearing sliding support Bar or double-pole, three mandrils include upper ejector pin, middle mandril and lower push rod, and double-pole includes upper ejector pin and middle mandril, from hinge bar Eight sets are provided with to three mandrils or double-pole are total.

The structure of all station clamps is consistent, and the structure of one of station clamp is, including seat board, and seat board outer end face is solid Dingan County is equipped with T-bar；Three layers of upright empty slot plate, three interlayer of upper, middle and lower of three layers of empty slot plate are equipped in the middle part of seat board Sliding sleeve is distinguished in slot, and upper drive rod, middle drive rod and lower drive rod, upper drive rod, middle drive rod and lower drive rod knot are housed Structure is consistent；Position is vertically-mounted among seat board locating shaft and slide-bar, and slide-bar is also cross upper drive rod, middle drive rod and lower drive The sliding slot in lever centre；Locating shaft upper end is inserted into the fixation hole of cover board；It is provided with from top to bottom between cover board and seat board First fixed plate, the second fixed plate and third fixed plate；First fixed plate is identical with the second fixed plate structure, and first is fixed Plate and the second fixed board ends are provided with the first counterbore, and the fixed board ends of third are provided with the second counterbore, and the two of cover board and seat board End is equipped with a pair of side plates, the bolt to side plate inwards apical grafting in the first counterbore and the second counterbore；

Sliding, which is provided in a pair, between upper trapezoid sliding slot in cover board lower surface inverted trapezoidal sliding slot and the first fixed plate presss from both sides Hand；Sliding is provided with centering folder between the top ladder chute in lower trapezoid sliding slot and the second fixed plate in first fixed plate Hand；Sliding is provided with clamp hand under a pair between ladder chute in the lower part ladder chute and third fixed plate of second fixed plate.

The structure of clamp hand is in described a pair, including a pair of of upper gripper jaw sliding block, the outer end face pair to upper gripper jaw sliding block Title is connected with the oblique curved boom of a pair of of upper gripper jaw, this is relatively set with a pair of of upper semi-circle clamping opening to the oblique curved boom medial surface of upper gripper jaw；This is right The lower part of upper gripper jaw sliding block is the first inverted trapezoidal slide unit, and the first inverted trapezoidal slide unit face bottom end is the first lower slide unit, this is to upper gripper jaw The top of sliding block is the first trapezoidal slide unit, and the first trapezoidal slide unit top is the first upper slide unit；The opposite face to upper gripper jaw sliding block It is set as recessing groove.

The structure of the one centering clamp hand is, including a centering jaw sliding block, the outer end face pair of the centering jaw sliding block Title is connected with a centering clamping jaw, which is relatively set with a pair of of U-shaped folder mouth；The top of the centering jaw sliding block For the second inverted trapezoidal slide unit, the second inverted trapezoidal slide unit top is the second upper slide unit, and the lower part of the centering jaw sliding block is the second ladder Shape slide unit, the second trapezoidal slide unit bottom are the second lower slide unit；The centering jaw sliding block outer end face is respectively arranged with one the 4th and sinks Hole, the centering jaw sliding block inner face are provided with middle recessing groove.

The structure of clamp hand is under described a pair, including jaw sliding block under a pair, this to lower jaw sliding block front end difference It is fixed with a lower clamping jaw curved boom, two lower clamping jaw curved boom front ends are relatively set with lower half circle clamping opening；Each lower jaw sliding block Top is third inverted trapezoidal slide unit, is third upper slide unit at the top of third inverted trapezoidal slide unit, and the lower part of each lower jaw sliding block is the Three trapezoidal slide units, the trapezoidal slide unit bottom of third are third lower slide unit；Two lower jaw sliding block relative positions are provided with lower recessing groove.

Two third counterbores of back plate of the upper drive rod, middle drive rod and lower drive rod are separately installed with bullet after a pair Spring, this is to rear spring and corresponding upper, middle and lower jaw sliding block rear end face apical grafting；

Be respectively arranged between three pairs of jaw sliding block outer end faces and the side plate of side a pair of of upper spring, middle spring, under Spring, each pair of outer spring end are supported by the counterbore of place side plate.

The structure of the lubricating cup feed mechanism is, including the straight line cylinder on the outside of station clamp, straight line cylinder is arranged in Piston rod front end is equipped with rotary cylinder, and rotary cylinder piston rod front end is equipped with push cylinder one, one piston rod of push cylinder Front end is equipped with clamping cylinder one, and one piston rod front end of clamping cylinder is equipped with a pair of of clamp hand, this is to the flat vibration of clamp hand opposite direction lubricating cup Outlet, cylinder and preceding isolation cylinder, the import of the flat vibration of lubricating cup and oil is isolated in the outlet two sides of the flat vibration of lubricating cup after being respectively arranged with Cup vibration plate connection.

The structure of the coil feed mechanism is, including motor two, and the driving wheel of motor two is connect with chain drive, chain One circle chain plate clamp is uniformly installed on item, is set on each chain plate clamp there are two coil casing；It is provided with above chain plate clamp Clamping cylinder two and its clamping jaw, clamping cylinder two are mounted on lower air cylinder piston rod end, and lower air cylinder is mounted on linear slide In pair two, lower air cylinder and push cylinder two are sequentially connected.

The lower gasket feed mechanism one is consistent with two structure of lower gasket feed mechanism, and specific structure is,

A bracket is respectively arranged on the outside of lower gasket feeding station one and lower gasket feeding station two, on each bracket Passage cylinder and linear slide pair one are set, is slidably fitted in linear slide pair one and moves down clamping cylinder, move down clamping cylinder It is sequentially connected with passage cylinder, the piston rod end for moving down clamping cylinder is equipped with clamping bar one, the drive that one front end of clamping bar is equipped with It takes offence cylinder and a pair of of semicircle clamping jaw；The lower position of each pair of semicircle clamping jaw is equipped with a jacking cylinder, the jacking of jacking cylinder Bar has been disposed proximate to the flat vibration of gasket, and the input end of the flat vibration of gasket is connected to gasket vibration plate.

The invention has the advantages that 1) using automatic welding wire positioning heating+automatic soldering iron curved surface heating+automatic soldering iron rotation Turn welding+station synchronously control multistation driving mechanism+same axis clamping of lubricating cup coil magnetic yoke, substitution soldering iron heats upper tin+craft Wire feed eliminates tin positional shift and the unstable caused rosin joint of upper tin amount；2) oil is clamped using turntable and welding fixture Cup+compression magnetic yoke mechanism+pneumatic clamper crawl+vibration plate, substitution are manually assembled+counterbore detent lubricating cup, eliminate the height of automatic loading/unloading It failure and gets stuck；The inclination of welding caused by magnetic yoke and lubricating cup gap and leakage tin are eliminated, lubricating cup pole shoe (big end) size is eliminated It can not position or misplace caused by variation and the problem of welding deformation can not assemble, eliminate since lubricating cup coil magnetic yoke is not coaxial Detecting the tripping of morning caused by process transient delay or evening tripping；3) high production efficiency reaches welding 35-40 per minute, Group weldering is high-quality.

Detailed description of the invention

Fig. 1 is the full welding line structure schematic diagram of apparatus of the present invention group weldering object；

Fig. 2 is the structural upright view of apparatus of the present invention；

Fig. 3 is the structural upright view (without inner disc) of apparatus of the present invention；

Fig. 4 is that the station of apparatus of the present invention opens the three-dimensional view of transmission mechanism；

Fig. 5 is the Section A-A cross-sectional view in Fig. 4；

Fig. 6 is the decomposition texture schematic diagram of the station clamp 37 (with cover board 99) in the present invention；

Fig. 7 is the decomposition texture schematic diagram of the station clamp 37 (removing cover board 99) in the present invention；

Fig. 8 is the structural schematic diagram of the soldering mechanism 11 in the present invention；

Fig. 9 is the partial structural diagram of the welding wire conduit 77 in soldering mechanism 11 of the present invention；

Figure 10 is the partial structural diagram of the soldering iron drive seat 61 in soldering mechanism 11 of the present invention；

Figure 11 is the three-dimensional view of lubricating cup feed mechanism 3 of the present invention；

Figure 12 is the three-dimensional view of lower gasket feed mechanism 1 of the present invention；

Figure 13 is the three-dimensional view of coil feed mechanism 6 of the present invention.

In figure, 1. level tables, 2. turntable assemblies, 3. lubricating cup feed mechanisms, 4. lower gasket feed mechanisms one, 5. lower gaskets Feed mechanism two, 6. coil feed mechanisms, 7. coil material fetching mechanisms, 8. Upper gasket feed mechanisms one, 9. Upper gasket feed mechanisms Two, 10. magnetic yoke feed mechanisms, 11. soldering mechanisms, 12. lower feed boxs, 13. weld seams, 14. lubricating cups, 15. lower gaskets, 16. coils, 17. Upper gasket, 18. magnetic yokes, 19. inner discs, 20. outer rotary tables, 21. lubricating cup feeding stations, 22. lower gasket feeding stations one, under 23. Gasket feeding station, 24. coil feeding stations, 25. first detection stations, 26. Upper gasket feeding stations one, on 27. Upper gaskets Expect station two, 28. magnetic yoke feeding stations, 29. second detection stations, 30. soldering stations, 31. third detection stations, 32. dischargings Station, 33. first detectors, 34. second detectors, 35. third detectors, 36. indexing mechanisms, 37. station clamps, 38. works Position unlatching transmission mechanism, 39. magnetic yoke station openers, 40. discharge station openers, 41. lubricating cup station openers, 42. lower gasket station opener one, 43. lower gasket station openers two, 44. coil station openers, 45. Upper gaskets Station opener one, 46. Upper gasket station openers two, 47. 3 mandrils, 48. bearing sliding supports, 49. connecting rods, 50. Hinge bar, 51. fixed plates, 52. rotary cylinders, 53. double-poles, clamp hand on 54., 55. stands, fixed plate in 56., 57. is lower solid Fixed board, 58. rotary components, 59. cylinders two, 60. welding wire positioning adjustment components, 61. soldering iron drive seats, 62. motors one, 63. is even Shaft plate, 64. adjustment plates, 65. soldering irons, 66. welding wire movable components, 67. sliding panels, 68. pressure plates, 69. magnetic yoke compression bars, 70. Upper drive rod, drive rod in 72., clamp hand in 73., 74. lower drive rods, 75. lower clamp hands, 76. seat boards, 77. welding wire conduits, 78. Wire feed clamping opening, 79. second wire feed clamps, 80. first wire feed clamps, 82. rotary shafts, 83. torsional springs, 84.U type groove, 85. soldering irons Head, 86. soldering iron head rods, 87. cylinders one, 88. linear slide bearing framves, 89. sliding bearing fixed plates, 90. adjustment screws, 91. Line slide rail, 92. clamping plates, 94. T-bars, 95. side plates, 96. upper springs, 97. first fixed plates, 98. second fixed plates, 99. Cover board, 100. locating shafts, 101. fixation holes, 102. inverted trapezoidal sliding slots, 104. lower trapezoid sliding slots, 105. first counterbores, on 106. Ladder chute, 107.L type through slot, 108. third fixed plates, 109. second counterbores, 110. ladder chutes, 111. threaded holes one, 112. threaded hole two, 113.U type groove, 114. threaded holes three, 115. threaded holes four, 116. 3 layers of empty slot plate, 117. fastening screws, Spring in 118., 119. lower springs, spring after 120., 121. back plates, 122. foreboards, 123. sliding slots, 124. oblique angle faces, 125. the Three counterbores, jaw sliding block in 126., clamping jaw in 127., 128.U type clamping opening, 129. second lower slide units, 130. second trapezoidal slide units, 131. the 4th counterbore, 132. second inverted trapezoidal slide units, 133. second upper slide units, recessing groove in 134., 136. upper gripper jaw sliding blocks, 137. upper semi-circle clamping opening, the oblique curved boom of 138. upper gripper jaws, 139. first inverted trapezoidal slide units, 140. first lower slide units, 141. the 5th is heavy Hole, 142. first trapezoidal slide units, 143. first upper slide units, recessing groove on 144., 145. via holes, 146. lower jaw sliding blocks, 147. Lower half circle clamping opening, 148. lower clamping jaw curved booms, the trapezoidal slide unit of 149. thirds, 150. third lower slide units, 151. second counterbores, 152. the Three upper slide units, 153. third inverted trapezoidal slide units, 154. lower recessing grooves, 155. brackets, 156. passage cylinders, 157. linear slide pairs One, 158. move down clamping cylinder, 159. semicircle clamping jaws, 160. clamping bars one, 161. conductive components, 167. lubricating cup vibration plates, 168. oil Cup is flat to shake, and cylinder is isolated after 169., cylinder, 171. straight line cylinders, 172. rotary cylinders, 173. push cylinders are isolated before 170. One, 174. clamping cylinders one, 175. motors two, 176. clamping jaws, 177. clamping cylinders two, 178. chains, 179. chain plate clamps, 180. coil casings, 181. push cylinders two, 182. linear slide pairs two, 183. lower air cylinders, 184. slide-bars, 185. screws, 186. pressure tongues, 187.U type groove plate, 188. holes, 189. straight panels.

Specific embodiment

As shown in Figure 1, the group weldering object of apparatus of the present invention is the conductive component 161 applied in low-voltage circuit breaker, knot Structure is, including lubricating cup 14, and the major part end section of lubricating cup 14 is the rondelle pole shoe of inverted T-type structure, in 14 excircle of lubricating cup under Up successively be set with the lower gasket 15 (in total 2) of multi-layer annular papery, the coil 16 of multi-turn, multi-layer annular papery upper pad Piece 17, the magnetic yoke 18 of inverted L shape structure implement weld seam 131 of the Formation cross-section for triangle after soldering, the maximum gauge of weld seam 131 For 2mm, the spread length of weld seam 131 is circumferentially not less than 1/3 circle.

The device of the invention is exactly by the lubricating cup 14 of above-mentioned discrete component, lower gasket 15, coil 16, Upper gasket 17 and magnetic Yoke 18 assembles and completes automatically the welding in predetermined position, prepares integral conductive component 161, as shown in Figure 1.

As shown in Figure 2, Figure 3, Figure 4, the overall structure of apparatus of the present invention is, including turntable assembly 2, and turntable assembly 2 is arranged It can rotate on level table 1 and in horizontal plane, the periphery on level table 1 around turntable assembly 2 is disposed with nine A charging and discharging mechanism and three detectors, nine charging and discharging mechanisms be respectively lubricating cup feed mechanism 3, lower gasket feed mechanism 1, Lower gasket feed mechanism 25, coil feed mechanism 6, coil material fetching mechanism 7, Upper gasket feed mechanism 1, Upper gasket feeder Structure 29, magnetic yoke feed mechanism 10 and soldering mechanism 11 are provided with the lower feed box 12 of finished product on the outside of soldering mechanism 11；Three detections Device is the first detector 33, the second detector 34 and third detector 35 respectively；

Turntable assembly 2 include fixed inner disc 19 and rotatable outer rotary table 20, outer rotary table 20 along the circumferential direction It is evenly arranged with 12 stations in the outer part, 12 stations successively include lubricating cup feeding station 21, lower gasket feeding station one 22, lower gasket feeding station 2 23, coil feeding station 24, the first detection station 25, Upper gasket feeding station 1, Upper gasket Feeding station 2 27, magnetic yoke feeding station 28, the second detection station 29, soldering station 30, third detection station 31 and discharging work Position 32, wherein when initial position, the first detector 33,29 outside of the second detection station is arranged in 25 outside face of the first detection station The second detector 34 is arranged in face, and third detector 35 is arranged in 31 outside face of third detection station；

Circumferentially there are eight station openers for driving station clamp 37 to open and close, eight works on inner disc 19 Position opener includes magnetic yoke station opener 39, discharge station opener 40, lubricating cup station opener 41, lower gasket Station opener 1, lower gasket station opener 2 43, coil station opener 44, Upper gasket station opener One 45 and Upper gasket station opener 2 46, which passes through a connecting rod 49 respectively and station is opened and passed Motivation structure 38 connects；

12 above-mentioned stations are respectively arranged with 37,12 station clamps 37 of a set of station clamp along the circumferential direction It is even setting outer rotary table 20 in the outer part, the uniformly distributed processing and inspection as 12 cycle rotations of 12 station clamps 37 Survey station, corresponding cooperating corresponding with nine charging and discharging mechanism positions of 2 excircle of turntable assembly are centered around.

As shown in figure 5, outer rotary table 20 is provided with the transmission mechanism and indexing mechanism 36 of oneself；

See Fig. 5, the structure that station opens transmission mechanism 38 is that 19 center of circle of inner disc is provided with rotary cylinder 52, rotary pneumatic 52 piston rod end of cylinder is fixedly installed with fixed plate 51 upwards, and fixed plate 51 has been disposed radially eight hinge bars 50, each hinge Extension bar 50 and 49 inner end of connecting rod are hinged, and eight external connection structures of connecting rod 49 are consistent, here only one of description, often A 49 outer end of connecting rod is connect with 48 inside ear mount of bearing sliding support, and three mandrils 47 are fixedly installed on the outside of bearing sliding support 48 (or double-pole 53), three mandrils 47 include upper ejector pin, middle mandril and lower push rod, and double-pole 53 includes upper ejector pin and middle mandril, from 50 to three mandril 47 (or double-pole 53) of hinge bar is total to be provided with eight sets；

Above-mentioned station opener 38 divides for two types, lubricating cup station opener 41 and discharge station opener 40 are matched using three mandrils 47；Remaining six station opener is all made of double-pole 53 and matches；Three mandrils 47 or Double Tops Bar 53 is used to drive upper drive rod 70, middle drive rod 72 and the lower drive rod 74 in the station clamp 37 of corresponding station.

As shown in Figure 6 and Figure 7, the structure of all station clamps 37 is consistent, and the structure of one of station clamp 37 is to wrap Seat board 76 is included, 76 outer end face of seat board is fixedly installed with T-bar 94, and 94 upper surface of T-bar is used to assemble the support of lubricating cup 14；Seat It is equipped with three layers of upright empty slot plate 116 in the middle part of plate 76, divides in the three interlayer slot of upper, middle and lower of three layers of empty slot plate 116 Other sliding sleeve is equipped with upper drive rod 70, middle drive rod 72 and lower drive rod 74, upper drive rod 70, middle drive rod 72 and lower drive rod 74 structures are consistent；The intermediate position of seat board 76 is vertically-mounted locating shaft 100 and slide-bar 184, and slide-bar 184 is also cross upper drive rod 70, the sliding slot 123 of middle drive rod 72 and lower 74 centre of drive rod；Cover board is inserted into 100 upper end of locating shaft of cuboid columnar In 99 fixation hole 101, being fixedly connected for the two is realized；The first fixed plate is provided between cover board 99 and seat board 76 from top to bottom 97, the second fixed plate 98 and third fixed plate 108；First fixed plate 97 is identical with 98 structure of the second fixed plate, and first is solid Fixed board 97 and 98 both ends of the second fixed plate are provided with the first counterbore 105, and 108 both ends of third fixed plate are provided with the second counterbore 109, The both ends of cover board 99 and seat board 76 are equipped with a pair of side plates 95, the bolt to side plate 95 inwards apical grafting in the first counterbore 105 and the It is in two counterbores 109, the first fixed plate 97, the second fixed plate 98 and 108 apical grafting of third fixed plate is fixed；

76 upper surface of seat board is laterally provided with the U-type groove 113 of wide bottom, and a pair of of threaded hole 1 on 113 both sides of U-type groove is used for Fixed base plate 76, threaded hole of the threaded hole 4 115 of 113 centre of U-type groove for installing fixed slide-bar 184, among U-type groove 112 2 112 for being fixedly mounted locating shaft 100, and a pair of of threaded hole 3 114 of 113 outer end of U-type groove is for installing T-bar 94；First Fixed plate 97 and 98 middle part of the second fixed plate are provided with L-type through slot 107, and via hole, locating shaft are provided among third fixed plate 108 100 are upward through the via hole and L-type through slot 107 for 108 fix tightly of the first fixed plate 97, the second fixed plate 98 and third fixed plate It leans on；

Such as Fig. 7, upper drive rod 70, middle drive rod 72 are consistent with the structure of lower drive rod 74, upper 70 knot of drive rod therein Structure is, including the foreboard 122 being fixed as one and back plate 121,121 middle position of back plate is provided with vertical via hole 145, back plate 121 front end face both sides are respectively arranged with a third counterbore 125 (for installing spring 120 after a pair), and the front end of foreboard 122 is Oblique angle face 124, the middle position of foreboard 122 are provided with sliding slot 123；

Setting is slided between upper trapezoid sliding slot 106 in 99 lower surface inverted trapezoidal sliding slot 102 of cover board and the first fixed plate 97 There are clamp hand 54 in a pair；The top ladder chute in lower trapezoid sliding slot 104 and the second fixed plate 98 in first fixed plate 97 it Between sliding be provided with a centering clamp hand 73；The lower part ladder chute of second fixed plate 98 and the trapezoidal cunning in third fixed plate 108 Sliding is provided with clamp hand 75 under a pair between slot 110；

The structure of clamp hand 54 is in a pair, and the upper gripper jaw sliding block 136 including one-to-many seamed edge type, this is to upper gripper jaw sliding block 136 outer end face is symmetrically connected with the oblique curved boom 138 of a pair of of upper gripper jaw, this is relatively set with 138 medial surface of the oblique curved boom of upper gripper jaw A pair of of upper semi-circle clamping opening 137；The lower part to upper gripper jaw sliding block 136 is the first inverted trapezoidal slide unit 139, the first inverted trapezoidal slide unit 139 faces bottom end are the first lower slide unit 140, which is the first trapezoidal slide unit 142, the first trapezoidal cunning 142 top of platform is the first upper slide unit 143；The opposite face to upper gripper jaw sliding block 136 is set as upper recessing groove 144；This is to upper folder The both ends of the surface of pawl sliding block 136 are respectively arranged with the 5th counterbore 141, the apical grafting of screw when clamping for side plate 95；

The structure of one centering clamp hand 73 is the middle jaw sliding block 126 including one-to-many seamed edge type, the centering jaw sliding block 126 outer end face is symmetrically connected with a centering clamping jaw 127, which is relatively set with a pair of of U-shaped folder mouth 128；The top of the centering jaw sliding block 126 is the second inverted trapezoidal slide unit 132, is on second at the top of the second inverted trapezoidal slide unit 132 Slide unit 133, the lower part of the centering jaw sliding block 126 is the second trapezoidal slide unit 130, under the second trapezoidal 130 bottom of slide unit is second Slide unit 129；126 outer end face of centering jaw sliding block is respectively arranged with the 4th counterbore 131, in the centering jaw sliding block 126 End face is provided with middle recessing groove 134, and three mandrils 47 (or double-pole 53) extension pushes back plate 121, the oblique angle face 124 of foreboard 122 Recessing groove 134 in extension entrance may make the centering jaw sliding block 126 to separate to both sides sliding, open U-shaped folder mouth 128, just In the element for being put into feeding；

The structure of the lower clamp hand 75 of a pair is the lower jaw sliding block 146 including one-to-many seamed edge type, this is to lower jaw sliding block 146 front end is respectively fixed with a lower clamping jaw curved boom 148, and two lower 148 front ends of clamping jaw curved boom are relatively set with lower half circle folder Mouth 147, the circular hole that two lower half circle clamping opening 147 surround are used for clamping element；It is fallen for third on the top of each lower jaw sliding block 146 Trapezoidal slide unit 153 is third upper slide unit 152 at the top of third inverted trapezoidal slide unit 153, and the lower part of each lower jaw sliding block 146 is the Three trapezoidal slide units 149, trapezoidal 149 bottom of slide unit of third are third lower slide unit 150；Two lower 146 relative positions of jaw sliding block are set It is equipped with lower recessing groove 154, lower recessing groove 154 is matched with the oblique angle face of lower 74 front end of drive rod, realizes two lower jaw sliding blocks 146 folding, clamping and disengagement convenient for two lower half circle clamping opening 147 to element；

The trapezoidal slide unit 142 of the first of upper clamp hand 54 and the first upper slide unit 143 form a few font sliding rails, the first inverted trapezoidal slide unit 39 and first lower slide unit 140 form a few font sliding rails, the inverted trapezoidal sliding slot 102 and the first fixed plate of 99 lower surface of cover board are set Between the upper trapezoid sliding slot 106 of 97 upper surfaces, the upper clamp hand 54 that partners opens and closes required sliding pair；The second of middle clamp hand 73 falls Trapezoidal slide unit 132 and the second upper slide unit 133 form a few font sliding rails, and the second lower slide unit 129 and the second lower trapezoid slide unit 130 form The upper trapezoid sliding slot 106 of 97 lower surface lower trapezoid sliding slot 104 and the second fixed plate 98 of the first fixed plate is arranged in a few font sliding rails Between, the middle clamp hand 73 that partners opens and closes required sliding pair；The third upper slide unit 152 and third inverted trapezoidal of the lower clamp hand 75 of a pair Slide unit 153 forms a few font sliding rails, and the trapezoidal slide unit 149 of third forms a few font sliding rails with third lower slide unit 150, is arranged second Between 98 lower surface lower trapezoid sliding slot 104 of fixed plate and 108 upper surface ladder chute 110 of third fixed plate, partner lower folder Hand 75 opens and closes required sliding pair.

As 121 two third counterbores 125 of back plate of Fig. 7, upper drive rod 70, middle drive rod 72 and lower drive rod 74 are pacified respectively Equipped with spring 120 after a pair, this is respectively used to rear spring 120 and corresponding upper, middle and lower jaw sliding block rear end face apical grafting The rollback of upper drive rod 70, middle drive rod 72 and lower drive rod 74 resets；

A pair of of upper spring 96, middle spring are respectively arranged between three pairs of jaw sliding block outer end faces and the side plate 95 of side 118, lower spring 119, each pair of outer spring end by place side plate 95 counterbore support, for three pairs of jaw sliding blocks to element it is upper in Lower portion encircles clamping；Upper spring 96 makes clamp hand 54 in a pair keep clamped condition to magnetic yoke 18, and middle spring 118 presss from both sides a centering Hand 73 keeps clamped condition to coil 16, and lower spring 119 makes clamp hand 75 under a pair keep clamped condition to lubricating cup 14；

The working principle of station clamp 37 is driven by three mandrils 47 (or double-pole 53) on station opener 38, Drive rod 70 opens the upper clamp hand 54 of clamping magnetic yoke 18 in press, and station opener 38 is driven after resetting by rear spring 120 Drive rod 70 resets, and upper clamp hand 54 clamps 14 upper ends of lubricating cup by two lower drivings of spring 119 at both ends；Equally, station opens machine Three mandrils 47 (or double-pole 53) on structure 38 forward extend out, drive rod 72 in press, open the middle clamp hand 73 of clamping magnetic yoke 18, After station opener 38 resets, resetted by drive rod 72 in the driving of rear spring 120；Three mandrils 47 on station opener 38 It forward extends out, presses lower drive rod 74, the lower clamp hand 75 of clamping lubricating cup pole shoe is opened, after station opener 38 resets, by rear Spring 120 drives lower drive rod 74 to reset, and lower clamp hand 75 clamps lubricating cup pole shoe.

As shown in Fig. 8, Fig. 9 and Figure 10, it is provided in the surface of the station clamp 37 where soldering station 30 and outside The structure of soldering mechanism 11, soldering mechanism 11 is, including rotary components 58, magnetic yoke hold down assembly, welding wire positioning adjustment component 60 And soldering iron feeding adjustment component,

Rotary components 58 include stand 55, and stand 55 is fixed on the L-type plate of level table 1, the setting of 55 upper surface of stand There is motor 1, even shaft plate 63 is housed in the shaft of motor 1；

Cylinder 2 59 is equipped in stand 55, the downward piston rod end of cylinder 2 59 is fixed with sliding panel 67, sliding panel 67 are connect by middle fixed plate 56 with pressure plate 68, and 68 front end of pressure plate is equipped with magnetic yoke compression bar 69, and magnetic yoke compression bar 69 is for pressing The magnetic yoke 18 being tightly installed in place, referred to as magnetic yoke hold down assembly；

See Figure 10, the structure of soldering iron feeding adjustment component is, including adjustment plate 64,64 one end of adjustment plate and even shaft plate 63 It is fixedly connected, 64 other end of adjustment plate is equipped with double-U-shaped skewed slot, and double-U-shaped skewed slot passes through double screws and connect with soldering iron drive seat 61；

The structure of soldering iron drive seat 61 is the linear slide bearing frame 88 including " 7 " font, linear slide bearing frame 88 Top is equipped with sliding bearing fixed plate 89, and the upper end of sliding bearing fixed plate 89 is set with cylinder 1, one 87 cylinder body of cylinder It is fixed on the upper end of linear slide bearing frame 88, one 87 piston rod end of cylinder is upper with the linear slide bearing frame 88 of " 7 " type The top shoe side of sliding block connection, linear slide bearing frame 88 is equipped with adjustable stop screw, linear slide bearing frame 88 Top shoe is connect with the sliding block of linear slide bearing frame 88 by spring and slide bar, and the sliding block of linear slide bearing frame 88 is just Face is equipped with soldering iron 65, and soldering iron 65 is clamped between sliding block and clamping plate 92, and 88 upper side of linear slide bearing frame is consolidated Determine to be connected with adjustment screw 90 on block, line slide rail 91 is installed at the middle part of linear slide bearing frame 88；65 lower end of soldering iron peace Equipped with soldering iron head rod 86,86 front end of soldering iron head rod connects the solder horn 85 of semi arch, and solder horn 85 is connected to welding wire conduit 77；

One 87 piston rod end of cylinder is hit by a bullet by the top shoe of promotion linear slide bearing frame 88 by spring+slide bar The decrement of spring controls heating distance of the 85 semi arch heating surface of solder horn apart from lubricating cup 14, welding wire, magnetic yoke weld seam.Cylinder one 87, by pushing piston rod end, push the top shoe and sliding block of linear slide bearing frame 88, drive soldering iron 65 close to magnetic yoke At lubricating cup heating, the molding for controlling tin silk soldering iron and lubricating cup magnetic yoke weld seam by adjustable stop screw and spring+slide bar is thick Degree drives soldering iron 65 around the shape and length of lubricating cup rotation control weld seam by rotary components 58.Double screws are adjusted double-U-shaped The soldering angle of soldering iron 65, referred to as soldering iron feeding adjustment component can be adjusted in the position of skewed slot；

See that Fig. 9, bottom plate 57 are connect by straight panel with middle fixed plate 56, welding wire conduit 77 be installed in bottom plate 57, Welding wire movable component 66 is installed on bottom plate 57, welding wire is introduced through to come from welding wire conduit 77, passes through welding wire movable component 66 The heating circular arc face contact of the junction and soldering iron 65 protracted to magnetic yoke 18 and lubricating cup 14, referred to as welding wire positioning adjustment component 60；

See Fig. 9, welding wire movable component 66 includes the second wire feed clamp 79 and the first wire feed clamp 80, erecting in fixed plate 57 Straight protrusive board rear end is equipped with the straight hole of connection welding wire conduit 77 and the first wire feed clamp 80 and is fixed by screw 185, before vertical protrusive board End is equipped with U-type groove 84, and U-type groove 84 is equipped with the second wire feed clamp 79, and 79 upper end of the second wire feed clamp is U-type groove plate 187, and second send It is middle-end straight panel 189 in the middle part of silk clamp 79,79 lower part of the second wire feed clamp is the pressure tongue 186 of Z-type clamping opening, is opened on U-type groove plate 187 There is hole 188；Torsional spring 83 is packed into second wire feed clamp, 79 upper end U-type groove plate 187, torsional spring 83 passes through rotary shaft 82 for the second wire feed The suspension of clamp 79 is fixed in vertical protrusive board front end U-type groove 84, and the second wire feed clamp 79 can surround rotary shaft 82 by torsional spring 83 Opening and closing movement is realized in U-type groove 84；When the welding wire for encountering deformation is sent out, the pressure tongue of 79 lower end of the second wire feed clamp can be opened 186, when qualified welding wire is sent out, torsional spring 83 makes 186 normally closed of side pressure tongue under the second wire feed clamp 79；

First wire feed clamp 80 is provided with the wire feed clamping opening 78 of 1/4 notch type, the pressure tongue of 79 front end of the second wire feed clamp on one side 186 press with 78 Duis of wire feed clamping opening, are adjusted to the submitting offset of welding wire in the first wire feed clamp 80；Before second wire feed clamp 79 The pressure tongue 186 at end carries out connecing for automatic folding type to the welding wire being sent in 80 front end wire feed clamping opening 78 of the first wire feed clamp always Touching makes the welding wire sent out from the first wire feed clamp 80 guarantee upper tin to from fixation weld, when the design is so that welding wire has deformed end, On the one hand guarantee that deformation welding wire prevents tin on the smooth wire feed of stuck self-adjusting, the dislocation and wire feed on the other hand preventing wire feed are sent not Phenomenon in place.

As shown in figure 11, lubricating cup feed mechanism 3 uses vibration plate+manipulator mode, for grabbing the lubricating cup 14 to feeding It is fitted into the station clamp 37 on 21 side of lubricating cup feeding station,

The structure of lubricating cup feed mechanism 3 is the straight line cylinder 171 including 37 outside of station clamp is arranged in, straight line cylinder 171 piston rod front ends are equipped with rotary cylinder 172, and 172 piston rod front end of rotary cylinder is equipped with push cylinder 1, push One 173 piston rod front end of cylinder is equipped with clamping cylinder 1, and one 174 piston rod front end of clamping cylinder is equipped with a pair of of clamp hand, This puts down the outlet of vibration 168 to clamp hand opposite direction lubricating cup, and 169 He of cylinder is isolated after being respectively arranged in the outlet two sides of the flat vibration 168 of lubricating cup The import of preceding isolation cylinder 170, the flat vibration 168 of lubricating cup is connected to lubricating cup vibration plate 167；

Lubricating cup 14 is sent out in lubricating cup vibration plate 167 and the flat vibration 168 of lubricating cup, rear that cylinder 169 and preceding 170 piston rod of isolation cylinder is isolated It stretches out simultaneously, it is rear that cylinder 169 and the preceding lubricating cup 14 that 170 piston rod end of cylinder is isolated and blocks subsequent feeding is isolated, at this point, straight line Cylinder 171 drives rotary cylinder 172 to rotate, and cooperates with clamping cylinder 1 and its clamp hand folder in push cylinder 1 in situ Take a lubricating cup 168 most preceding lubricating cups 14 of flat vibration；Straight line cylinder 171 drives rotary cylinder 172 to be rotated by 90 ° commutation, cylinder again After the lubricating cup 14 of clamping is fitted into the station clamp 37 in lubricating cup feeding station 21 by 173 driving 174 clamp hands of jacking clamping cylinder, respectively Cylinder homing.

As shown in figure 12, lower gasket feed mechanism 1 is consistent with 25 structure of lower gasket feed mechanism, be all using vibration plate+ Robot manipulator structure, specific structure be,

It is respectively arranged with a bracket 155 in lower gasket feeding station 1 and 2 23 outside of lower gasket feeding station, often Passage cylinder 156 and linear slide pair 1 are set on a bracket 155, is slidably fitted in linear slide pair 1 and moves down folder Cylinder 158 is taken, clamping cylinder 158 is moved down and passage cylinder 156 is sequentially connected, moves down the piston rod end peace of clamping cylinder 158 Equipped with clamping bar 1, driving cylinder and a pair of of semicircle clamping jaw 159 that one 160 front end of clamping bar is equipped with；

One jacking cylinder is installed in the lower position of above-mentioned each pair of semicircle clamping jaw 159, each jacking cylinder is used for Lifting lower gasket 15 upwards, the lifting pin of jacking cylinder have been disposed proximate to the flat vibration of gasket, and the input end and gasket of the flat vibration of gasket shake Disk connection；

Lower gasket 15 is pierced into (not shown) on the lifting pin of jacking cylinder, the jacking of jacking cylinder after flat shake out Bar stretches out lifting lower gasket 15 upwards, and semicircle clamping jaw 159 clamps lower gasket 15, and passage cylinder 156 and moves down clamping cylinder 158 Cooperation clamping lower gasket 15 is transplanted on 14 top of lubricating cup of corresponding station clamp 37；

When 2 indexing of turntable assembly rests to lower gasket feeding station 1 with lower gasket feeding station 2 23, station is opened It opens the rotary cylinder 52 in mechanism 38 and drives lower gasket station opener 1 and lower gasket station opener 2 43, three tops Drive rod 72 opens a centering clamp hand 73 in the driving of bar 47, while lower drive rod 74 being driven to open clamp hand 75 under a pair, moves down folder Take the cooperation of cylinder 158 that the lower gasket 15 of clamping or Upper gasket 17 are inserted in lubricating cup 14；When 2 indexing of turntable assembly rests to upper pad When piece feeding station 1 and Upper gasket feeding station 2 27, the top clamping cylinder 158 of lubricating cup 14 is matched on station clamp 37 It closes and clamping Upper gasket 17 is inserted in again on lubricating cup 14 and coil 17.

Upper gasket feed mechanism 1, Upper gasket feed mechanism 29, magnetic yoke feed mechanism 10 and lower gasket feed mechanism 1 And 25 structure of lower gasket feed mechanism is consistent, working principle is identical, and corresponding respective station and station clamp 37 are not repeated.

As shown in figure 13, the structure of coil feed mechanism 6 is, including motor 2 175, the driving wheel and chain of motor 2 175 Item 178 is sequentially connected, and is uniformly equipped with a circle chain plate clamp 179 on chain 178, sets that there are two lines on each chain plate clamp 179 Snare pipe 180 is used for rotating hanging coil 16；

In addition, being provided with clamping cylinder 2 177 and its clamping jaw 176 above chain plate clamp 179, clamping cylinder 2 177 is installed In 183 piston rod end of lower air cylinder, lower air cylinder 183 is mounted in linear slide pair 2 182, lower air cylinder 183 and push Cylinder 2 181 is sequentially connected, which is known as coil material fetching mechanism 7.

Clamping jaw 176 clamps coil 16, and push cylinder 2 181 will be pressed from both sides with the cooperation of 183 clamping cylinder 2 177 of lower air cylinder is moved down Where the coil 16 taken is transplanted on above station clamp 37, the 52 driving coil station of rotary cylinder on station opener 38 is opened Mechanism 44 is opened, the upper ejector pin, lower push rod on three mandrils 47 push middle drive rod 72 and open a centering clamp hand 73, and lower drive rod 74 is beaten Open the lubricating cup 14 and lower gasket 15 that clamp hand 75 clamps under a pair；Clamping cylinder 2 177 cooperation will clamping coil 6 be inserted in lubricating cup 14 and On lower gasket 15；Station opener 38 resets, a centering clamp hand 73, a pair of lower clamp hand 75 again automatically clamping lubricating cup 14, under Gasket 15 and coil 16；Then all parts reset.

Welding method of the invention is operated according to the following steps using above-mentioned full-automatic welding equipment system:

Step 1 gets feeding element and welding wire ready in each feed mechanism and welding mechanism, and system energization checks normally, and ten Two station clamps 37 respectively correspond 12 rotation stations, be followed successively by lubricating cup feeding station 21, lower gasket feeding station 1, under Gasket feeding station 2 23, coil feeding station 24, the first detection station 25, Upper gasket feeding station 1, Upper gasket feeding Station 2 27, magnetic yoke feeding station 28, the second detection station 29, soldering station 30, third detection station 31 and discharging station 32；

The step motor control outer rotary table 20 of indexing mechanism 36 is in resting state,

Step 2, each feed mechanism, welding mechanism and cutting agency are respectively according to the feature operation of oneself

Station opener 38 lower gasket feeding station 1, lower gasket feeding station 2 23, coil feeding station 24, Upper gasket feeding station 1, Upper gasket feeding station 2 27, magnetic yoke feeding station 28, soldering station 30, discharging station 32, point It Shi Shi not 15 feeding of lower gasket, 16 feeding of coil, 17 feeding of Upper gasket, 18 feeding of magnetic yoke, finished product discharging；

2.1) rotation under 20 resting state of outer rotary table, on the station opener 38 in 21 outside of lubricating cup feeding station Rotaring cylinder 52 drives lubricating cup station opener 41, and the upper, middle and lower mandril in three mandrils 47 stretches out simultaneously, in station clamp 37 Upper drive rod 70 opens clamp hand 54 in a pair for clamping lubricating cup upper end, and middle drive rod 72 opens one for clamping magnetic yoke 18 Centering clamp hand 73, lower drive rod 74 open clamp hand 75 under a pair of lubricating cup pole shoe；Meanwhile in addition open magnetic yoke hold down assembly 59, Welding wire positioning adjustment component 60；

Lubricating cup 14 is sent under a pair in clamp hand 75 by lubricating cup feed mechanism 3, and lubricating cup pole shoe is clamped by lower clamp hand 75；Then work Position opener 38 starts, and rotary cylinder 52 drives the rotation of 51 opposite direction of fixed plate, and the upper, middle and lower mandril in three mandrils 47 resets Reset condition is returned, station clamp 37 is converted to the state of clamping locking lubricating cup；

Lower gasket station opener 1, lower gasket station opener 2 43, coil station opener 44, upper pad Piece station opener 1, Upper gasket station opener 2 46, magnetic yoke station opener 39, discharge station opener 40 driving principle, identical with 21 driving principle of lubricating cup feeding station, difference is three tops of lubricating cup station opener 41 Bar 47 is upper, middle and lower mandril, remaining station opener is double-pole 53, without lower push rod；It is realized for the first time automatically in lubricating cup 14 After feeding, lubricating cup pole shoe is by clamp hand 75 under a pair always in clamped condition.

2.2) the lower gasket feed mechanism under 20 resting state of outer rotary table, outside one 22 position of lower gasket feeding station One 4, station clamp 37 is opened by lower gasket station opener 1, the upper clamp hand 54 and middle clamp hand 73 at this are opened, by one A lower gasket 15 is inserted on lubricating cup pole shoe, and lower gasket feed mechanism 1 and station opener 38 reset, and lower gasket 15 is clamped in On lubricating cup pole shoe.

2.3) the lower gasket feed mechanism under 20 resting state of outer rotary table, outside 2 23 position of lower gasket feeding station 25, station clamp 37 is opened by lower gasket station opener 2 43, opens the upper clamp hand 54 and middle clamp hand 73 at this, it will be another One lower gasket 15 is inserted on the previous lower gasket 15 in lubricating cup 14, and lower gasket feed mechanism 25, station opener 38 are multiple Position, two lower gaskets 15 are clamped on lubricating cup pole shoe.

2.4) (the chain 178+ of coil feed mechanism 6 under 20 resting state of outer rotary table, outside coil feeding station 24 Chain plate clamp 179+ motor 2 175), beat by the station clamp 37 being sent on the coil feeding station 24 on station opener 38 The upper clamp hand 54 and middle clamp hand 73 at this are opened, a coil 16 is inserted in lubricating cup on two lower gaskets 15, driving station is opened Mechanism 38 resets, by coil 16 on lubricating cup.

2.5) under 20 resting state of outer rotary table, the first detector 33 positioned at 25 outside of the first detection station is directed to lubricating cup The detection of the three position of lower gasket coil carries out whether there is or not detection the lubricating cup lower gasket coil of front operation position, and three pacifies Be attached to position and then enter later process operation, all be installed in place, not operation and alarm.

2.6) the Upper gasket feed mechanism one under 20 resting state of outer rotary table, positioned at one 26 outside of Upper gasket feeding station 8, station clamp 37 is opened by Upper gasket station opener 1, the upper clamp hand 54 and middle clamp hand 73 at this are opened, by one 17 sets of Upper gasket on coil 16, Upper gasket feed mechanism 1 and station opener 38 reset, and Upper gasket 17 is clamped at Above lubricating cup and coil.

2.7) the Upper gasket feed mechanism two under 20 resting state of outer rotary table, positioned at 2 27 outside of Upper gasket feeding station 9, station clamp 37 is opened by Upper gasket station opener 2 46, opens the upper clamp hand 54 and middle clamp hand 73 at this, it will be another A Upper gasket 17 is inserted on previous Upper gasket 17, and Upper gasket feed mechanism 29 and station opener 38 reset, Upper gasket 17 It is clamped in lubricating cup on lubricating cup pole shoe.

2.8) under 20 resting state of outer rotary table, magnetic yoke feed mechanism 10 positioned at the outside of magnetic yoke feeding station 28, by magnetic Yoke station opener 39 opens station clamp 37, opens the upper clamp hand 54 and middle clamp hand 73 at this, a magnetic yoke 18 is inserted in On the Upper gasket 17 on lubricating cup top, magnetic yoke feed mechanism 10 and station opener 38 reset, and magnetic yoke 18 is clamped on lubricating cup On the Upper gasket 17 in portion.

2.9) under 20 resting state of outer rotary table, positioned at the second detector 34 of the second detection station 29, to previous operation The magnetic yoke 18 of position, Upper gasket 17 carry out being installed in place detection, and the two, which is installed in place, then enters later process operation, are not attached to Position then not operation and alarm.

2.10) under 20 resting state of outer rotary table, the soldering mechanism 11 of 30 position of soldering station, the gas that magnetic yoke holds down assembly Cylinder 2 59 drives sliding panel 67 and pressure plate 68, and driving compression bar 69, which pushes down the magnetic yoke 18 assembled and lubricating cup 14, (makes lubricating cup 14 With the elastic suitable and keeping parallelism verticality in the gap of coil 16), welding wire altered stand 55, middle fixed plate 56 and bottom plate 57, the second wire feed clamp 79 is entered by welding wire movable component 66 and the first wire feed clamp 80 is sent to magnetic yoke 18 and lubricating cup 14 adds At hot face,

Rotary components 58 drive cylinder 1 to drive soldering iron 65 and soldering iron along the angle more than or equal to 45 degree along linear guide First 85 barocline to welding wire, and solder horn 85 heats magnetic yoke 18 and lubricating cup 14 using the heating surface for being greater than 45 degree of radiused ramps, The tin silk for being once sent to position melts rapidly, and the motor 1 on rotary components 58 rotates 120 degree, drives even shaft plate 63, soldering iron 65 and 1/3 circle of the rotation of solder horn 85, the tin welding wire of thawing is screwed in into magnetic yoke and lubricating cup junction forms the triangle met the requirements Arch welded joint；Then motor 1 inverts, and wire feeder stops sending welding wire after welding wire fusing, and it is multiple that cylinder 2 59 unclamps magnetic yoke 18 Tin silk is retracted into 80 front end wire feed clamping opening of the second wire feed clamp 79 and the first wire feed clamp by position, welding wire positioning adjustment component 60 In 78, cylinder 1 drives soldering iron 65 to retract original position, and rotary components 58 return to original position.

2.11) under 20 resting state of outer rotary table, positioned at the third detector 35 of third detection station 31, to previous operation The weld seam of position is carried out whether there is or not detection, and weld shape normally then enters later process operation, the abnormal then not operation of weld shape and Alarm.

2.12) under 20 resting state of outer rotary table, the rotary cylinder 52 on the station 32 that discharges on station opener 38 is driven Dynamic discharge station opener 40, the upper, middle and lower mandril simultaneously operation of three mandrils 47, upper drive rod 70 open clamp hand 54 in a pair, Middle drive rod 72 opens a centering clamp hand 73, and lower drive rod 74 opens clamp hand 75 under a pair；The cylinder rod for taking top gas cylinder is upward Pushing tow falls into conductive component 161 in lower feed box 12；Then all parts reset.

Step 14, at the same time complete above-mentioned steps 2- step 13 after, stepper motor drives move a step again, control 20 turns of outer rotary table It is 30 ° dynamic, so that 12 station clamps 37 for completing step 2- step 13 process is respectively forwardly moved a station, then stepping electricity Machine control outer rotary table 20 rests again, and each station clamp 37 is made to respectively enter next rotation station；

Feed mechanism, welding mechanism and cutting agency where each station repeat respectively according to the feature operation of oneself The movement of step 2- step 13, realization conductive component assembles automatically and the continuous productive process of tin welding.

Claims (9)

1. a kind of full-automatic assembly welding system of breaker coil conductive component, it is characterized in that: including turntable assembly (2), turntable Assembly (2) is arranged on level table (1), and the periphery on level table (1) around turntable assembly (2) is disposed with nine Charging and discharging mechanism and three detectors, nine charging and discharging mechanisms are lubricating cup feed mechanism (3), lower gasket feed mechanism one respectively (4), lower gasket feed mechanism two (5), coil feed mechanism (6), coil material fetching mechanism (7), Upper gasket feed mechanism one (8), Upper gasket feed mechanism two (9), magnetic yoke feed mechanism (10) and soldering mechanism (11), soldering mechanism (11) outside are provided with finished product Lower feed box (12)；Three detectors are the first detector (33), the second detector (34) and third detector (35) respectively；

Turntable assembly (2) includes inner disc (19) and outer rotary table (20), is along the circumferential direction uniformly arranged in the outer part in outer rotary table (20) There are 12 stations, 12 stations are followed successively by lubricating cup feeding station (21), lower gasket feeding station one (22), lower gasket feeding Station two (23), coil feeding station (24), the first detection station (25), Upper gasket feeding station one (26), Upper gasket feeding Station two (27), magnetic yoke feeding station (28), the second detection station (29), soldering station (30), third detection station (31) and It discharges station (32), wherein when initial position, face setting the first detector (33) on the outside of the first detection station (25), the second inspection Face setting the second detector (34) on the outside of station (29) is surveyed, third detector is arranged in face on the outside of third detection station (31) (35)；

Circumferentially there are eight station openers for driving station clamp (37) to open and close, eight works on inner disc (19) Position opener include magnetic yoke station opener (39), discharge station opener (40), lubricating cup station opener (41), Lower gasket station opener one (42), lower gasket station opener two (43), coil station opener (44), Upper gasket Station opener one (45) and Upper gasket station opener two (46), eight station openers pass through a company respectively Bar (49) is opened transmission mechanism (38) with station and is connect；

12 above-mentioned stations are respectively arranged with a set of station clamp (37), and 12 station clamps (37) are along the circumferential direction equal It is even setting outer rotary table (20) in the outer part, it is corresponding with nine charging and discharging mechanism positions for being centered around turntable assembly (2) excircle；

Described inner disc (19) center of circle is provided with rotary cylinder (52), and rotary cylinder (52) piston rod end is fixedly installed with upwards Fixed plate (51), fixed plate (51) have been disposed radially eight hinge bars (50), each hinge bar (50) and a connecting rod (49) Inner end is hinged, and eight external connection structures of connecting rod (49) are consistent；In each connecting rod (49) outer end and bearing sliding support (48) It picks up the ears seat connection, three mandrils (47) or double-pole (53), three mandrils (47) packet is fixedly installed on the outside of bearing sliding support (48) Upper ejector pin, middle mandril and lower push rod are included, double-pole (53) includes upper ejector pin and middle mandril, from hinge bar (50) to three mandrils (47) Or double-pole (53) is total is provided with eight sets.

2. the full-automatic assembly welding system of breaker coil conductive component according to claim 1, it is characterized in that: all works The structure of position fixture (37) is consistent, and the structure of one of station clamp (37) is, including seat board (76), seat board (76) outer end face It is fixedly installed with T-bar (94)；It is equipped with three layers of upright empty slot plate (116) in the middle part of seat board (76), three layers of empty slot plate (116) Sliding sleeve is distinguished in three interlayer slot of upper, middle and lower equipped with upper drive rod (70), middle drive rod (72) and lower drive rod (74), upper drive rod (70), middle drive rod (72) are consistent with lower drive rod (74) structure；The intermediate position of seat board (76) is vertically-mounted There are locating shaft (100) and slide-bar (184), slide-bar (184) is also cross upper drive rod (70), middle drive rod (72) and lower drive rod (74) sliding slot (123) in centre；Locating shaft (100) upper end is inserted into the fixation hole (101) of cover board (99)；Cover board (99) with The first fixed plate (97), the second fixed plate (98) and third fixed plate (108) are provided between seat board (76) from top to bottom；First Fixed plate (97) is identical with the second fixed plate (98) structure, and the first fixed plate (97) and the second fixed plate (98) both ends are opened Having the first counterbore (105), third fixed plate (108) both ends are provided with the second counterbore (109), and the two of cover board (99) and seat board (76) End is equipped with a pair of side plates (95), the bolt to side plate (95) inwards apical grafting in the first counterbore (105) and the second counterbore (109) In；

It is slided between upper trapezoid sliding slot (106) in cover board (99) lower surface inverted trapezoidal sliding slot (102) and the first fixed plate (97) It is provided with clamp hand in a pair (54)；Lower trapezoid sliding slot (104) in first fixed plate (97) with it is upper in the second fixed plate (98) Sliding is provided with a centering clamp hand (73) between portion's ladder chute；The lower part ladder chute of second fixed plate (98) is fixed with third Sliding is provided with clamp hand under a pair (75) between ladder chute (110) in plate (108).

3. the full-automatic assembly welding system of breaker coil conductive component according to claim 2, it is characterized in that: described The structure of clamp hand (54) is in a pair, including a pair of of upper gripper jaw sliding block (136), the outer end face pair to upper gripper jaw sliding block (136) Title is connected with the oblique curved boom of a pair of of upper gripper jaw (138), this is relatively set with a pair of of upper semi-circle to the oblique curved boom of upper gripper jaw (138) medial surface Clamping opening (137)；The lower part to upper gripper jaw sliding block (136) is the first inverted trapezoidal slide unit (139), the first inverted trapezoidal slide unit (139) Face bottom end is the first lower slide unit (140), which is the first trapezoidal slide unit (142), and first is trapezoidal Slide unit (142) top is the first upper slide unit (143)；The opposite face to upper gripper jaw sliding block (136) is set as upper recessing groove (144)。

4. the full-automatic assembly welding system of breaker coil conductive component according to claim 2, it is characterized in that: described The structure of one centering clamp hand (73) is, including a centering jaw sliding block (126), the outer end face pair of the centering jaw sliding block (126) Title is connected with a centering clamping jaw (127), which is relatively set with a pair of of U-shaped folder mouth (128)；This is right The top of middle jaw sliding block (126) is the second inverted trapezoidal slide unit (132), is sliding on second at the top of the second inverted trapezoidal slide unit (132) The lower part of platform (133), the centering jaw sliding block (126) is the second trapezoidal slide unit (130), and the second trapezoidal slide unit (130) bottom is Second lower slide unit (129)；Centering jaw sliding block (126) outer end face is respectively arranged with the 4th counterbore (131), centering folder Pawl sliding block (126) inner face is provided with middle recessing groove (134).

5. the full-automatic assembly welding system of breaker coil conductive component according to claim 2, it is characterized in that: described The structure of a pair lower clamp hand (75) is, including jaw sliding block (146) under a pair, the front end difference to lower jaw sliding block (146) It is fixed with a lower clamping jaw curved boom (148), two lower clamping jaw curved boom (148) front ends are relatively set with lower half circle clamping opening (147)；Often The top of a lower jaw sliding block (146) is third inverted trapezoidal slide unit (153), is in third at the top of third inverted trapezoidal slide unit (153) Slide unit (152), each descending the lower part of jaw sliding block (146) is the trapezoidal slide unit of third (149), the trapezoidal slide unit of third (149) bottom For third lower slide unit (150)；Two lower jaw sliding block (146) relative positions are provided with lower recessing groove (154).

6. the full-automatic assembly welding system of breaker coil conductive component according to claim 2, it is characterized in that: described (121) two third counterbores (125) of back plate of upper drive rod (70), middle drive rod (72) and lower drive rod (74) are separately installed with Spring (120) after a pair, this is to rear spring (120) and corresponding upper, middle and lower jaw sliding block rear end face apical grafting；

A pair of of upper spring (96), middle spring are respectively arranged between three pairs of jaw sliding block outer end faces and the side plate (95) of side (118), lower spring (119), each pair of outer spring end are supported by the counterbore of place side plate (95).

7. the full-automatic assembly welding system of breaker coil conductive component according to claim 1, it is characterized in that: described The structure of lubricating cup feed mechanism (3) is, including the straight line cylinder (171) being arranged on the outside of station clamp (37), straight line cylinder (171) piston rod front end is equipped with rotary cylinder (172), and rotary cylinder (172) piston rod front end is equipped with push cylinder one (173), push cylinder one (173) piston rod front end is equipped with clamping cylinder one (174), before clamping cylinder one (174) piston rod End is equipped with a pair of of clamp hand, this equals the outlet of vibration (168), the outlet two sides difference of the flat vibration (168) of lubricating cup to clamp hand opposite direction lubricating cup Cylinder (169) and preceding isolation cylinder (170) are isolated after being provided with, the import of the flat vibration (168) of lubricating cup and lubricating cup vibration plate (167) are even It is logical.

8. the full-automatic assembly welding system of breaker coil conductive component according to claim 1, it is characterized in that: on coil The structure of material mechanism (6) is, including motor two (175), and the driving wheel of motor two (175) and chain (178) are sequentially connected, chain (178) a circle chain plate clamp (179) is uniformly installed on, is set on each chain plate clamp (179) there are two coil casing (180)； Clamping cylinder two (177) is provided with above chain plate clamp (179) and its clamping jaw (176), clamping cylinder two (177) are mounted on pushing Cylinder (183) piston rod end, lower air cylinder (183) are mounted in linear slide pair two (182), lower air cylinder (183) with push away Cylinder two (181) of supplying gas transmission connection.

9. the full-automatic assembly welding system of breaker coil conductive component according to claim 1, it is characterized in that: described Lower gasket feed mechanism one (4) is consistent with lower gasket feed mechanism two (5) structure, and specific structure is,

It is respectively arranged with a bracket (155) on the outside of lower gasket feeding station one (22) and lower gasket feeding station two (23), Passage cylinder (156) and linear slide pair one (157) are set on each bracket (155), sliding peace in linear slide pair one (157) Equipped with clamping cylinder (158) are moved down, moves down clamping cylinder (158) and passage cylinder (156) and be sequentially connected, move down clamping cylinder (158) piston rod end is equipped with clamping bar one (160), the driving cylinder and a pair of of semicircle that clamping bar one (160) front end is equipped with Clamping jaw (159)；The lower position of each pair of semicircle clamping jaw (159) is equipped with a jacking cylinder, the lifting pin of jacking cylinder close to It is provided with the flat vibration of gasket, the input end of the flat vibration of gasket is connected to gasket vibration plate.