CN107378962B - Mattress pad pasting manipulator - Google Patents
Mattress pad pasting manipulator Download PDFInfo
- Publication number
- CN107378962B CN107378962B CN201710669051.7A CN201710669051A CN107378962B CN 107378962 B CN107378962 B CN 107378962B CN 201710669051 A CN201710669051 A CN 201710669051A CN 107378962 B CN107378962 B CN 107378962B
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- CN
- China
- Prior art keywords
- cotton
- mattress
- sucking
- plate
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Invalid Beds And Related Equipment (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention relates to a cotton pasting manipulator for a mattress, which comprises a frame, wherein a cotton pasting area and an upper cotton area are transversely arranged in the frame side by side, a cotton sucking support driven by a horizontal driving mechanism to move between the cotton pasting area and the upper cotton area is arranged on the frame, a cotton sucking plate driven by a vertical driving mechanism to move up and down is arranged below the cotton sucking support, a cavity is arranged in the cotton sucking plate, at least one air suction outlet communicated with the cavity is arranged on the surface of the cotton sucking plate, the air suction outlet is connected with an air suction fan through an air suction pipeline, and a plurality of air suction inlets connected with the cavity are uniformly distributed on the bottom surface of the cotton sucking plate. The invention has the beneficial effects that: by adopting the structure, the automatic cotton pasting and pressing work of the mattress can be completed, the structure is simple and compact, the movement between each station is not needed, the time is saved, the production efficiency is improved, the mechanical completion is adopted, the labor force is liberated, the labor intensity is reduced, and the qualification rate of the mattress is improved.
Description
Technical Field
The invention relates to the technical field of mattress processing, in particular to a mattress cotton pasting manipulator.
Background
In the prior art, most of mattress cores of mattresses are formed by compounding a plurality of structural layers, and are mainly connected in a gluing and pressing bonding mode. In the processing process, the mattress base layer subjected to glue spraying operation under the glue spraying machine is manually placed on a cotton pasting platform, then the cotton layer of the mattress is manually placed on the base layer to carry out the cotton layer pasting work, and finally the mattress base layer is moved to a cotton pressing machine to carry out the pressing work. The series of working steps are finished through manual operation, so that the production efficiency is low, the production cost is high, the mattress needs to be moved on a plurality of working platforms, the labor intensity is high, and the qualification rate of the mattress is low.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the mattress cotton pasting manipulator which is simple and compact in structure, high in production efficiency, low in labor intensity and high in qualification rate.
The technical scheme for solving the technical problems is as follows: the utility model provides a mattress is pasted cotton manipulator, includes the frame, transversely be equipped with in the frame side by side and paste cotton district and go up cotton district, thereby be equipped with in the frame by horizontal driving mechanism drive paste cotton district and go up the cotton support that inhales that removes between the cotton district, the below of this cotton support of inhaling is equipped with by vertical driving mechanism drives thereby the cotton board of inhaling that reciprocates, should inhale and be equipped with the cavity in the cotton board, should inhale the cotton board be equipped with at least one with the convulsions export that the cavity is linked together on the surface, this convulsions export links to each other with the air exhauster through the exhaust pipeline, the equipartition has a plurality of with the convulsions entry that the cavity links to each other on the bottom surface of inhaling the cotton board.
Preferably, the cotton moving guide rails are transversely arranged on the front side and the rear side of the frame, the cotton moving sliding seat which is slidably arranged on the cotton moving guide rails is arranged on the front side and the rear side of the cotton sucking support, the horizontal driving mechanism comprises a motor fixed on the cotton moving support, a driving wheel arranged on an output shaft of the motor, a rotating shaft rotatably arranged on the cotton sucking support, a driven wheel arranged on the rotating shaft, and a belt connected between the driving wheel and the driven wheel, gears are arranged on two ends of the rotating shaft, racks parallel to the cotton moving guide rails are arranged on the front side and the rear side of the frame, and the racks are in meshed transmission with the gears.
Preferably, the vertical driving mechanism comprises a vertical air cylinder fixed on the cotton sucking bracket, and the output end of the vertical air cylinder is connected with the cotton sucking plate.
Preferably, a reset rod is vertically fixed on the cotton suction plate, the upper end of the reset rod is slidably arranged on the cotton pasting bracket, and a spring for enabling the reset rod to move upwards and reset is arranged on the reset rod.
Preferably, the cotton pasting area is provided with a conveying belt for conveying the mattress base layer.
Preferably, the upper cotton area is provided with an upper cotton base, an upper cotton guide rail is arranged on the upper cotton base, an upper cotton plate for bearing a mattress cotton layer is arranged on the upper cotton guide rail in a sliding manner, and the upper cotton plate is driven by an upper cotton driving mechanism to move along the upper cotton guide rail.
Preferably, the upper cotton driving mechanism is an upper cotton air cylinder, and the output end of the upper cotton air cylinder is connected with the upper cotton plate.
Preferably, an elevator is arranged at the center of the upper cotton region.
Preferably, the left and right ends of the frame are provided with cotton sucking sensors for detecting whether the cotton sucking support moves in place, the cotton pasting area is provided with a base layer sensor for detecting whether the mattress base layer is in place, and the upper cotton area is provided with a cotton layer sensor for detecting whether the mattress cotton layer is in place.
Preferably, a closing cylinder is arranged on the outer side of the exhaust pipeline, and a valve capable of opening or closing the exhaust pipeline is arranged at the output end of the closing cylinder.
In the invention, when the mattress base layer processed by spraying glue is processed, the mattress base layer is conveyed to a cotton pasting area through a conveying belt, a base layer sensor detects whether the mattress base layer is in place, if so, the conveying belt stops rotating to realize automatic feeding of the mattress base layer, meanwhile, an upper cotton plate is positioned outside a frame, a plurality of mattress cotton layers are manually stacked on the upper cotton plate, then an upper cotton cylinder drives the upper cotton plate to move to the upper cotton area along an upper cotton guide rail, if so, the upper cotton cylinder stops pushing to realize automatic feeding of the mattress cotton layer, then a motor of a horizontal driving mechanism drives a driving wheel to rotate positively or reversely, the driving wheel drives a driven wheel to rotate through a belt to drive a rotating shaft to rotate, the rotating shaft drives a gear to rotate, and the gear is meshed with a rack so that a cotton moving slide seat on a cotton pasting bracket moves along a cotton moving guide rail, the cotton pasting bracket and the cotton sucking plate move along with the cotton pasting bracket, so that the horizontal driving mechanism drives the cotton pasting bracket and the cotton sucking plate to move between the cotton pasting area and the upper cotton area, the cotton sucking sensor detects whether the cotton pasting bracket moves in place, if so, the motor stops working, when the cotton pasting bracket and the cotton sucking plate are positioned in the upper cotton area, the vertical air cylinder of the vertical driving mechanism drives the cotton sucking plate to move downwards, the bottom surface of the cotton sucking plate is contacted with the cotton mattress layer, at the moment, the spring is compressed, then the exhaust fan works, the exhaust fan sucks air in the cavity of the cotton sucking plate through the exhaust fan pipeline, negative pressure is formed in the cavity of the cotton sucking plate to absorb the cotton mattress layer on the cotton sucking plate, then the vertical air cylinder drives the cotton sucking plate to move upwards, the spring is released to help the cotton sucking plate to move upwards and reset, and each time, the lifting machine drives the whole cotton layer to rise by one cotton layer thickness, the cotton layer is accurately sucked by the cotton sucking plate, then the cotton sucking support is driven by the horizontal driving mechanism and the cotton sucking plate moves to the cotton pasting area, the cotton sucking plate is driven by the vertical air cylinder to move downwards so as to align and paste the cotton layer with the base layer, the cotton sucking plate is pressed on the cotton layer, the cotton layer is pressed on the base layer, then the exhaust fan stops working, negative pressure in the cavity of the cotton sucking plate disappears, the cotton sucking plate loosens the cotton layer, and the cotton sucking plate is driven by the vertical air cylinder to move back to the position, so that automatic cotton pasting and pressing work of the mattress is completed.
The invention has the beneficial effects that: by adopting the structure, the automatic cotton pasting and pressing work of the mattress can be completed, the structure is simple and compact, the movement between each station is not needed, the time is saved, the production efficiency is improved, the mechanical completion is adopted, the labor force is liberated, the labor intensity is reduced, and the qualification rate of the mattress is improved.
Drawings
Fig. 1 is a perspective view of an angle of the present invention.
Fig. 2 is a perspective view of another angle of the present invention.
Fig. 3 is a schematic view of the horizontal drive mechanism of the present invention.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description.
Referring to fig. 1, 2 and 3, a mattress cotton pasting manipulator comprises a frame 1, a cotton pasting area and an upper cotton area are transversely arranged in the frame side by side, a cotton sucking support 2 driven by a horizontal driving mechanism to move between the cotton pasting area and the upper cotton area is arranged on the frame, a cotton sucking plate 3 driven by a vertical driving mechanism to move up and down is arranged below the cotton sucking support, a cavity is arranged in the cotton sucking plate, at least one air suction outlet communicated with the cavity is arranged on the surface of the cotton sucking plate, the air suction outlet is connected with an air suction fan 5 through an air suction pipeline 4, and a plurality of air suction inlets connected with the cavity are uniformly distributed on the bottom surface of the cotton sucking plate 3.
Preferably, the front and rear sides of the frame 1 are transversely provided with a cotton moving guide rail 6, the front and rear sides of the cotton sucking support 2 are provided with a cotton moving slide seat 7 which is slidably arranged on the cotton moving guide rail, the horizontal driving mechanism comprises a motor 8 fixed on the cotton moving support 2, a driving wheel 9 arranged on an output shaft of the motor, a rotating shaft 10 rotatably arranged on the cotton sucking support 2, a driven wheel 11 arranged on the rotating shaft, and a belt 12 connected between the driving wheel and the driven wheel, gears 13 are arranged at two ends of the rotating shaft, racks 14 parallel to the cotton moving guide rail are arranged at the front and rear sides of the frame 1, and the racks are meshed with the gears for transmission. The horizontal driving mechanism can also be a motor and screw nut transmission mechanism or can be directly driven by an air cylinder.
Preferably, the vertical driving mechanism comprises a vertical air cylinder 15 fixed on the cotton sucking bracket 2, and the output end of the vertical air cylinder is connected with the cotton sucking plate 3. The vertical driving mechanism can also be a motor and screw nut transmission mechanism.
Preferably, a reset rod 16 is vertically fixed on the cotton sucking plate 3, the upper end of the reset rod is slidably arranged on the cotton pasting bracket 2, and a spring 17 for enabling the reset rod to move upwards and reset is arranged on the reset rod.
Preferably, the cotton pasting area is provided with a conveyor belt 18 for conveying the mattress base.
Preferably, the upper cotton area is provided with an upper cotton base 19, an upper cotton guide rail 20 is arranged on the upper cotton base, an upper cotton plate 21 for bearing a mattress cotton layer is arranged on the upper cotton guide rail in a sliding manner, and the upper cotton plate is driven by an upper cotton driving mechanism to move along the upper cotton guide rail.
Preferably, the upper cotton driving mechanism is an upper cotton air cylinder, and the output end of the upper cotton air cylinder is connected with the upper cotton plate. The upper cotton driving mechanism can also be a motor and screw nut transmission mechanism.
Preferably, an elevator 22 is provided at the center of the upper cotton zone.
Preferably, the left and right ends of the frame are provided with cotton sucking sensors for detecting whether the cotton sucking support moves in place, the cotton pasting area is provided with a base layer sensor for detecting whether the mattress base layer is in place, and the upper cotton area is provided with a cotton layer sensor for detecting whether the mattress cotton layer is in place. The cotton sucking sensor, the base layer sensor and the cotton layer sensor generally adopt infrared sensors, and the position detection is more accurate.
Preferably, a closing cylinder 23 is arranged on the outer side of the exhaust pipe 4, and a valve capable of opening or closing the exhaust pipe 4 is arranged at the output end of the closing cylinder. When the cotton is sucked, the air suction pipeline 4 can be closed by closing the air cylinder 23 to drive the valve, so that the negative pressure in the cavity of the cotton sucking plate 3 is ensured to be stable.
In the processing of the invention, the mattress base layer which is processed by spraying glue is conveyed to a cotton pasting area through a conveying belt 18, a base layer sensor detects whether the mattress base layer is in place, if so, the conveying belt stops rotating to realize automatic feeding of the mattress base layer, meanwhile, an upper cotton plate 21 is positioned outside a frame 1, a plurality of mattress cotton layers are manually stacked on the upper cotton plate, then the upper cotton cylinder drives the upper cotton plate to move to the upper cotton area along an upper cotton guide rail 20, the cotton layer sensor detects whether the mattress cotton layer is in place, if so, the upper cotton cylinder stops pushing to realize automatic feeding of the mattress cotton layer, then a motor 8 of a horizontal driving mechanism drives a driving wheel 9 to rotate positively or reversely, the driving wheel drives a driven wheel 11 to rotate through a belt 12 to drive a rotating shaft 10 to rotate, and the rotating shaft drives a gear 13 to rotate, the gear is meshed with the rack 14 so that the cotton moving sliding seat 7 on the cotton pasting bracket 2 moves along the cotton moving guide rail 6, the cotton pasting bracket 2 and the cotton sucking plate 3 move along with the cotton moving sliding seat, so that the horizontal driving mechanism drives the cotton pasting bracket and the cotton sucking plate to move between a cotton pasting area and an upper cotton area, the cotton sucking sensor detects whether the cotton sucking bracket moves in place, if so, the motor stops working, when the cotton sucking bracket and the cotton sucking plate are positioned in the upper cotton area, the vertical air cylinder 15 of the vertical driving mechanism drives the cotton sucking plate 3 to move downwards, the bottom surface of the cotton sucking plate is contacted with the cotton sucking layer of the mattress, the spring 17 is compressed at the moment, then the exhaust fan 5 works, the exhaust fan sucks air in the cavity of the cotton sucking plate 3 through the exhaust pipeline 4, negative pressure is formed in the cavity of the cotton sucking plate so as to absorb the cotton sucking layer of the mattress on the cotton sucking plate, then the vertical air cylinder 15 drives the cotton sucking plate 3 to move upwards, and the spring is released so as to help the cotton sucking plate to move upwards and reset, every time a layer of cotton layer is sucked, the lifter 22 can drive the whole cotton layer stack to rise by one cotton layer thickness, the cotton sucking plate is guaranteed to accurately suck the cotton layer, then the horizontal driving mechanism drives the cotton sucking support 2 and the cotton sucking plate 3 to move to a cotton pasting area, the vertical air cylinder drives the cotton sucking plate to move downwards so as to align and paste the cotton layer with a base layer, the cotton sucking plate is pressed on the cotton layer, the cotton layer is pressed on the base layer, then the exhaust fan 5 stops working, negative pressure in a cavity of the cotton sucking plate disappears, the cotton sucking plate loosens the cotton layer, and the vertical air cylinder 15 drives the cotton sucking plate 3 to move upwards to a position, so that automatic cotton pasting and pressing work of the mattress is completed.
Claims (7)
1. The utility model provides a continuous manipulator is pasted to mattress, includes frame, its characterized in that: a cotton pasting area and an upper cotton area are transversely arranged in the frame side by side, a cotton sucking support driven by a horizontal driving mechanism to move between the cotton pasting area and the upper cotton area is arranged on the frame, a cotton sucking plate driven by a vertical driving mechanism to move up and down is arranged below the cotton sucking support, a cavity is arranged in the cotton sucking plate, at least one air suction outlet communicated with the cavity is arranged on the surface of the cotton sucking plate, the air suction outlet is connected with an air suction fan through an air suction pipeline, and a plurality of air suction inlets connected with the cavity are uniformly distributed on the bottom surface of the cotton sucking plate;
the horizontal driving mechanism comprises a motor fixed on the cotton sucking support, a driving wheel arranged on an output shaft of the motor, a rotating shaft rotatably arranged on the cotton sucking support, a driven wheel arranged on the rotating shaft, and a belt connected between the driving wheel and the driven wheel, wherein gears are arranged at two ends of the rotating shaft, racks parallel to the cotton transferring guide rails are arranged at the front side and the rear side of the frame, and the racks are meshed with the gears for transmission;
the vertical driving mechanism comprises a vertical air cylinder fixed on the cotton sucking bracket, and the output end of the vertical air cylinder is connected with the cotton sucking plate; a reset rod is vertically fixed on the cotton sucking plate, the upper end of the reset rod is arranged on the cotton sucking bracket in a sliding way, and a spring for enabling the reset rod to move upwards and reset is arranged on the reset rod;
when the cotton sucking support and the cotton sucking plate are located in the upper cotton sucking area, the vertical air cylinder of the vertical driving mechanism drives the cotton sucking plate to move downwards, the bottom surface of the cotton sucking plate is in contact with the cotton layer of the mattress, the springs are compressed, the air in the cavity of the cotton sucking plate is sucked out by the exhaust fan through the exhaust pipeline, negative pressure is formed in the cavity of the cotton sucking plate, the cotton layer of the mattress is adsorbed on the cotton sucking plate, the vertical air cylinder drives the cotton sucking plate to move upwards, the springs are released to help the cotton sucking plate to move upwards for resetting, and each time one layer of cotton layer is sucked away, the lifter 22 can drive the whole cotton layer to rise to the thickness of one cotton layer, and the cotton sucking plate is ensured to accurately suck the cotton layer.
2. The mattress cushioning manipulator of claim 1, wherein: and a conveying belt for conveying the mattress base layer is arranged on the cotton pasting area.
3. The mattress cushioning manipulator of claim 1, wherein: the upper cotton area is provided with an upper cotton base, an upper cotton guide rail is arranged on the upper cotton base, an upper cotton plate for bearing a mattress cotton layer is arranged on the upper cotton guide rail in a sliding manner, and the upper cotton plate is driven by an upper cotton driving mechanism to move along the upper cotton guide rail.
4. A mattress cushioning manipulator according to claim 3, wherein: the upper cotton driving mechanism is an upper cotton air cylinder, and the output end of the upper cotton air cylinder is connected with the upper cotton plate.
5. The mattress cushioning manipulator of claim 1, wherein: and an elevator is arranged at the center of the upper cotton region.
6. The mattress cushioning manipulator of claim 1, wherein: the left and right ends of the frame are provided with cotton sucking sensors for detecting whether the cotton sucking support moves in place or not, the cotton pasting area is provided with a base layer sensor for detecting whether the mattress base layer is in place or not, and the upper cotton area is provided with a cotton layer sensor for detecting whether the mattress cotton layer is in place or not.
7. The mattress cushioning manipulator of claim 1, wherein: the outside of exhaust pipe is equipped with closes the cylinder, and the output of this closing cylinder is equipped with can open or close exhaust pipe's valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710669051.7A CN107378962B (en) | 2017-08-08 | 2017-08-08 | Mattress pad pasting manipulator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710669051.7A CN107378962B (en) | 2017-08-08 | 2017-08-08 | Mattress pad pasting manipulator |
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Publication Number | Publication Date |
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CN107378962A CN107378962A (en) | 2017-11-24 |
CN107378962B true CN107378962B (en) | 2023-09-15 |
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CN201710669051.7A Active CN107378962B (en) | 2017-08-08 | 2017-08-08 | Mattress pad pasting manipulator |
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CN (1) | CN107378962B (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202656473U (en) * | 2012-04-10 | 2013-01-09 | 李辉清 | Foam, gum and nut all-in-one machine for mobile phone casing |
CN203833235U (en) * | 2014-03-07 | 2014-09-17 | 长春合心机械制造有限公司 | Loudspeaker sponge strip automatic bonding machine |
CN105397872A (en) * | 2015-11-30 | 2016-03-16 | 东莞市南兴家具装备制造股份有限公司 | Gantry type sheet feeding and discharging manipulator for woodwork |
CN205820349U (en) * | 2016-03-18 | 2016-12-21 | 东莞市铭杨机械有限公司 | The new type auto feeding device of patch mould machine |
CN207044181U (en) * | 2017-08-08 | 2018-02-27 | 郑缙容 | A kind of mattress pastes continuous manipulator |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7819163B2 (en) * | 2003-09-16 | 2010-10-26 | Masonite Corporation | Automated door assembly system and method |
-
2017
- 2017-08-08 CN CN201710669051.7A patent/CN107378962B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202656473U (en) * | 2012-04-10 | 2013-01-09 | 李辉清 | Foam, gum and nut all-in-one machine for mobile phone casing |
CN203833235U (en) * | 2014-03-07 | 2014-09-17 | 长春合心机械制造有限公司 | Loudspeaker sponge strip automatic bonding machine |
CN105397872A (en) * | 2015-11-30 | 2016-03-16 | 东莞市南兴家具装备制造股份有限公司 | Gantry type sheet feeding and discharging manipulator for woodwork |
CN205820349U (en) * | 2016-03-18 | 2016-12-21 | 东莞市铭杨机械有限公司 | The new type auto feeding device of patch mould machine |
CN207044181U (en) * | 2017-08-08 | 2018-02-27 | 郑缙容 | A kind of mattress pastes continuous manipulator |
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CN107378962A (en) | 2017-11-24 |
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Effective date of registration: 20230816 Address after: 315331 Yuanyuan 1st Road, Dapeng Village, Longshan Town, Cixi City, Ningbo City, Zhejiang Province Applicant after: Ningbo sleep deep Home Technology Co.,Ltd. Address before: 315331 shangtianyang, Xufu village, Sanbei Town, Cixi City, Ningbo City, Zhejiang Province Applicant before: Zheng Jinrong |
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