CN107377855B - A kind of assembly method of downlight earclip - Google Patents
A kind of assembly method of downlight earclip Download PDFInfo
- Publication number
- CN107377855B CN107377855B CN201710575623.5A CN201710575623A CN107377855B CN 107377855 B CN107377855 B CN 107377855B CN 201710575623 A CN201710575623 A CN 201710575623A CN 107377855 B CN107377855 B CN 107377855B
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- China
- Prior art keywords
- earclip
- downlight
- inclined surface
- main casing
- section
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/16—Drives for riveting machines; Transmission means therefor
- B21J15/26—Drives for riveting machines; Transmission means therefor operated by rotary drive, e.g. by electric motor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a kind of assembly methods of downlight earclip, include: A, the main casing of downlight is positioned on workbench, the opening of main casing after positioning inwardly and one of through-hole upward, the top or periphery of the workbench are equipped with earclip automatic feed mechanism；The earclip automatic feed mechanism includes vibration screening disk and guiding mechanism, and wherein the vibrating the track of vibration screening disk is the inclined surface being arranged obliquely from inner ring to outer ring；B, by vibration screening disk by inclined plate portion outwardly and the downward earclip in thin end filters out, the earclip filtered out is by the guiding of guiding mechanism, so that the main board portion of earclip upward and thin end is facing forward, is sent to horizontal conveying rail by the earclip of guiding mechanism；C, the earclip of horizontal conveying rail end is transferred on main casing, and is in the through-hole of earclip and the through-hole of main casing on same vertical line；D, earclip is fixedly connected with main casing.The high degree of automation of the assembly method of downlight earclip of the invention, and its work efficiency is high.
Description
Technical field
The present invention relates to downlight mounting technology field more particularly to a kind of assembly methods of downlight earclip.
Background technique
Referring to figure 1, it for the ease of the installation of downlight, needs that spring is arranged in the two sides of the main casing 100 of downlight
Folder 200 when installation, spring clip 200 is dialed up, then protrudes into the rear end of downlight in the mounting hole on ceiling, is reached
Trip spring folder 200 after certain position, spring clip 200 can carry out detent to downlight downwards automatically, wherein spring clip 200
It is to be positioned by the earclip 300 of 100 two sides of main casing, the structure of earclip 300 is specifically detailed in described in attached drawing 2, the ear
Button 300 includes main board portion 310 and the inclined plate portion 320 that 310 two sides of main board portion are arranged in, and one end of main board portion 310, which is equipped with, to be used for
The detent notch 330 of screens spring folder 200, it is seen that one end of earclip 300 is relatively thick (the high-end position 321 in inclined plate portion 320),
For thick end, the other end is relatively thin (the low side position 322 in inclined plate portion 320), is thin end, two inclined plate portions 320 and main board portion 310
Not in the same plane, and the inclined direction of the same side in main board portion 310 and the two is identical.
In actual mechanical process, need thicker one end of earclip 300 towards the rear end of main casing 100, i.e. earclip 300
Positional relationship with main casing 100 be it is determining, the prior art generally by staff take out earclip, by earclip and main casing
Nailing operation is carried out after the position alignment of body, but the earclip of staff's installation is easy to appear human error, the precision of installation
Also not high, the efficiency of installation is relatively low, and needs to pay higher worker's expense, does not meet factory mass production requirement.
Summary of the invention
Technical problem to be solved by the present invention lies in provide a kind of assembly method of downlight earclip, reduce staff
Workload.
The technical problems to be solved by the invention also reside in, and provide a kind of assembly method of downlight earclip, improve downlight ear
Detain the automation of installation.
The technical problems to be solved by the invention also reside in, and provide a kind of assembly method of downlight earclip, improve downlight ear
Detain the efficiency of installation.
In order to solve the above-mentioned technical problems, the present invention provides a kind of assembly methods of downlight earclip, comprising:
A, the main casing of downlight is positioned on workbench, the opening of the main casing after positioning is inwardly and one of them is logical
Upward, the top or periphery of the workbench are equipped with earclip automatic feed mechanism in hole；
The earclip automatic feed mechanism includes vibration screening disk and guiding mechanism, wherein the vibrating the track of vibration screening disk
For the inclined surface being arranged obliquely from inner ring to outer ring；
B, by vibration screening disk by inclined plate portion outwardly and the downward earclip in thin end filters out, the earclip filtered out is by leading
To the guiding of mechanism, so that the main board portion of earclip upward and thin end is facing forward, is sent to horizontal conveying rail by the earclip of guiding mechanism；
C, the earclip of horizontal conveying rail end is transferred on main casing, and is in the through-hole of earclip and the through-hole of main casing
On same vertical line；
D, earclip is fixedly connected with main casing.
As an improvement of the above scheme, the step B includes:
B1, the earclip overlapped on inclined surface is rejected by vibration screening disk；
B2, the earclip of main board portion on inclined surface outwardly is rejected by vibration screening disk；
B3, earclip of the end thick on inclined surface under is rejected by vibration screening disk, based on the earclip after step B3
Plate portion is inwardly and thick end is upper；
B4, earclip is oriented to by guiding mechanism, so that earclip rotates on inclined surface, until the Bao Duanxuan of earclip
Go to front；
B5, earclip is oriented to by guiding mechanism, so that the top edge of earclip is turned-out, until the main board portion of earclip
Upward.
As an improvement of the above scheme, the inclined surface includes that the overlapping set gradually rejects section, turns up and reject section, opposite ends
Reject section, rotary steering section and overturning guide section, and the lower end of the inclined surface of inclined surface be equipped with for prevent that earclip from falling only
Rib.
As an improvement of the above scheme, the overlapping rejects section and is equipped with several overlappings along the arrangement of inclined surface direction of transfer
Bar is rejected, the front end that bar is rejected in the overlapping is tilted to the inner ring and oblique direction of inclined surface, and the earclip overlapped is through overweight
It can be pushed in vibration screening disk when folded rejecting bar.
As an improvement of the above scheme, the stop edge, which is located to turn up, rejects at least partially short side section of section, main board portion
Earclip outwardly is rejected Duan Shihui and is routed up to outside inclined surface by turning up.
As an improvement of the above scheme, the inclined surface is located at opposite ends and rejects equipped with rejecting mouth and upper push-rod at section, thick
Hold the earclip under that can be pushed upwardly when passing through upper push-rod so that earclip drops down onto rejecting mouth.
As an improvement of the above scheme, the guiding mechanism includes rotary steering mechanism and overturning guiding mechanism；
The rotary steering mechanism is oriented to the earclip in rotary steering section, so that earclip rotates on inclined surface,
Until the thin end of earclip is rotated to front；
The overturning guiding mechanism is oriented to the earclip on overturning guide section, so that the top edge of earclip is turned-out,
Until the main board portion of earclip is upward.
As an improvement of the above scheme, the rotary steering mechanism include the steering column being installed on inclined surface and with incline
The guiding lath of inclined-plane spacing installation, the lower end of the rotary steering section reject the lower end of section, the steering lower than the opposite ends
Column and opposite ends reject the width that the distance between end of section is less than the earclip.
As an improvement of the above scheme, the overturning guiding mechanism includes the turning rod for being installed on overturning guide section inner ring,
One end of the turning rod is welded on inclined surface, the other end to the tangential direction of inclined surface extend, earclip along turning rod to
Before can flip outward to horizontal conveying rail when being moved to certain position.
As an improvement of the above scheme, the positioning area of the workbench is equipped with positioning column, and the through-hole of the main casing is arranged
In outside positioning column, the earclip of horizontal conveying rail end is transferred on main casing and its through-hole is sheathed on outside positioning column.
As an improvement of the above scheme, further include clamping manipulator, be used to lift the earclip of horizontal conveying rail end and
It is transferred to above main casing, and the through-hole of earclip is made to be in the surface of positioning column, then clamping manipulator is displaced downwardly to earclip and puts
It is placed on main casing, and the through-hole of earclip is sheathed on outside positioning column.
As an improvement of the above scheme, the earclip is fixedly connected with main casing by nailing machine.
As an improvement of the above scheme, the workbench is discoid revolving workbench, the workbench it is outer
Week sets gradually the first earclip automatic feed mechanism, the first nailing machine, the second earclip automatic feed mechanism and along direction of rotation
Two nailing machines, the worktable rotary drive earclip successively to pass through the first earclip automatic feed mechanism, the first nailing machine, the second ear
Automatic feed mechanism and the second nailing machine, main casing and earclip are detained after the nailing of the first nailing machine is fixed, by main casing
Another through-hole upward, is pacified by the earclip that the second earclip automatic feed mechanism and the second nailing machine complete the main casing other side
Dress.
Implement the embodiment of the present invention, has the following beneficial effects:
1, the present invention first positions the main casing of downlight on the table, then passes through earclip automatic feed mechanism for earclip
It being transferred on main casing, then again fixes the two, realize the installation of earclip, wherein the orientation of downlight and earclip is particularly important,
After the present invention positioning opening of main casing on the table inwardly and one of through-hole upward, it is corresponding, pass through vibrating screen
Disk is selected outwardly and the downward earclip in thin end filters out, then to be oriented in inclined plate portion by guiding mechanism, so that the main board portion court of earclip
Upper and thin end is facing forward, at this point, main casing is identical as the installation position of earclip, it is only necessary to earclip is carried out to the transfer of position,
Without carrying out orientation and positive and negative adjustment to earclip, convenient for the simplification of transfer mechanism；
It 2, include the symmetrical inclined plate portion of straight main board portion and both sides since the present invention needs earclip to be mounted, at this point,
The factors such as both ends different-thickness caused by being biased to main board portion and inclined plate portion according to center of gravity, first pass through vibration screening disk more
The easy earclip for filtering out inclined plate portion outwardly and thin end is downward, then in order to corresponding with main casing orientation, the present invention is led to again
The guiding of guiding mechanism is crossed, so that the main board portion of earclip is upward and thin end is facing forward；
3, the vibrating the track is set the inclined surface being arranged obliquely from inner ring to outer ring by the present invention, is convenient for vibrating screen
Select the earclip that riddle selects inclined plate portion outwardly and thin end is downward, the plane generally used compared with the prior art, inclination of the invention
The feature that face is more conducive to that the center of gravity of earclip is combined to be biased to both ends different-thickness caused by main board portion and inclined plate portion is screened；
4, earclip is arranged successively by the present invention by horizontal conveying rail, in order to avoid the earclip transferred is needed to be vibrated screening plate
It influences.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of downlight；
Fig. 2 is the structural schematic diagram of downlight earclip；
Fig. 3 is the flow chart of the assembly method of downlight earclip of the present invention；
Fig. 4 is the flow chart of earclip screening of the present invention and guiding；
Fig. 5 is the assembly equipment of the corresponding downlight earclip of earclip assembly method of the present invention；
Fig. 6 is the structural schematic diagram of earclip automatic feed mechanism of the present invention；
Fig. 7 is the top view of vibrating the track of the present invention；
Fig. 8 is the axis side schematic diagram of vibrating the track of the present invention；
Fig. 9 is the structural schematic diagram that vibrating the track of the invention is located at that section is rejected in overlapping；
Figure 10 is that vibrating the track of the invention is located at and turns up and reject the structural schematic diagram of section；
Figure 11 is the structural schematic diagram that vibrating the track of the invention is located at that opposite ends rejects section；
Figure 12 is the structural schematic diagram that vibrating the track of the invention is located at that opposite ends rejects section and rotary steering section；
Figure 13 is the structural schematic diagram that vibrating the track of the invention is located at that opposite ends rejects section and another vision of rotary steering section；
Figure 14 is the structural schematic diagram that vibrating the track of the invention is located at overturning guide section；
Figure 15 is the structural scheme of mechanism of nailing machine of the invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing
Step ground detailed description.Only this is stated, the present invention occurs in the text or will occur up, down, left, right, before and after, it is inside and outside etc. just
Position word is not to specific restriction of the invention only on the basis of attached drawing of the invention.
Referring to attached drawing 3 to attached drawing 15, the invention discloses a kind of assembly methods of downlight earclip, include the following steps.
S1, the main casing of downlight is positioned on workbench 1, the opening of the main casing after positioning inwardly and one of them
Upward, the top or periphery of the workbench 1 are equipped with earclip automatic feed mechanism 2 to through-hole.
For the ease of the installation of the earclip of downlight, it is typically chosen the marginal zone that the main casing of downlight is located in workbench 1,
Earclip automatic feed mechanism 2 is installed on to the periphery of workbench 1, is compared it is of course also possible to select for downlight to be installed on workbench 1
Earclip automatic feed mechanism 2 is installed on top or the other positions of workbench 1 by inner position.
Wherein, the earclip automatic feed mechanism 2 includes vibration screening disk 20 and guiding mechanism, wherein vibration screening disk 20
Vibrating the track be the inclined surface 21 being arranged obliquely from inner ring to outer ring.Vibrating the track is set inclined surface 21 by the present invention
Following screening processes are carried out for the ease of earclip, and the planar structure that the non-selection prior art generally uses.
S2, by vibration screening disk 20 by inclined plate portion outwardly and the downward earclip in thin end filters out, the earclip filtered out is logical
The guiding of guiding mechanism is crossed, so that the main board portion of earclip is upward and thin end is facing forward, is sent to flat send by the earclip of guiding mechanism
Track 3.Wherein, the horizontal conveying rail 3 preferably includes that changeover portion 31 is peaceful to send section 32, and the changeover portion 31 is fixedly installed in vibration
On screening plate and part is set to the lower end of overturning guide section, and earclip is outside when moving forward to certain position along following turning rods
On overturning to changeover portion 31.
When the opening for the downlight being located in step S1 of the present invention on workbench 1 inwardly and one of through-hole upward when,
Earclip on a main housing to be installed need main board portion upward and thin end towards downlight be open (the i.e. transfer side of horizontal conveying rail 3
To), then the present invention passes through guiding by the earclip that vibration screening disk 20 filters out inclined plate portion outwardly first and thin end is downward again
The guiding of mechanism, so that earclip upward and thin end is facing forward, is then arranged successively by horizontal conveying rail 3 again and is sent by the main board portion of earclip
Out.
Referring to shown in attached drawing 2, the step S2 includes:
S21, the earclip overlapped on inclined surface 21 is rejected by vibration screening disk 20；
S22, the earclip of main board portion on inclined surface 21 outwardly is rejected by vibration screening disk 20；
S23, earclip of the end thick on inclined surface 21 under is rejected by vibration screening disk 20, the earclip after step B3
Inwardly and thick end is upper for main board portion；
S24, earclip is oriented to by guiding mechanism, so that earclip rotates on inclined surface 21, until earclip is thin
End is rotated to front；
S25, earclip is oriented to by guiding mechanism, so that the top edge of earclip is turned-out, until the mainboard of earclip
Portion is upward.
Above-mentioned steps S21 to step S25 is a kind of preferred method of S2, and ear can also may be implemented using other in the present invention
The method of button screening and guiding, screening and guiding without being limited thereto method of this field to earclip.
Earclip of the invention is by above-mentioned five steps so that the main board portion of earclip upward and thin end is advanced, combines step at this time
Earclip, is directly transferred on main casing, without being adjusted to earclip by the orientation of main casing in rapid S1.
Wherein, the inclined surface include the overlapping that sets gradually reject section 2a, turn up reject section 2b, opposite ends rejects section 2c,
Rotary steering section 2d and overturning guide section 2e, and the lower end of inclined surface 21 is equipped with the stop edge 22 for preventing earclip from falling.Vibration
Dynamic screening plate 20 vibrates so that earclip is fed forward along inclined surface, and earclip successively rejects section 2a through lap over, turns up and reject section
2b, opposite ends reject section 2c, rotary steering section 2d and overturning guide section 2e.Wherein, the vibrating the track is helical structure, and wherein
The overlapping rejects section 2a, turn up reject section 2b and opposite ends to reject section 2c be spiralling structure, vibrating the track uses spiral
Structure convenient for earclip vibration transmission, wherein by it is described overturning guide section 2e overturning earclip be enter horizontal conveying rail 3, so
Overturning guide section 2e is tilted down slightly.
How to realize that the preferred embodiment of earclip screening and guiding describes in detail to each section below.
Referring to shown in attached drawing 9, the overlapping rejects section 2a and is equipped with several overlappings along the arrangement of vibrating the track direction of transfer
Bar 4 is rejected, the front end that bar 4 is rejected in the overlapping is tilted to the inner ring and oblique direction of inclined surface 21, the earclip warp overlapped
Lap over can be pushed in vibration screening disk 20 when rejecting bar 4.
The front end that bar 4 is rejected in the overlapping is set as tilting to the inner ring and oblique direction of inclined surface 21 by the present invention, i.e.,
The rear end that bar 4 is rejected in the overlapping is welded in the outer ring position (being not limited to weld) of inclined surface, and front end is inwardly and oblique upper is inclined
Oblique free end 4b, the rear end that bar 4 is rejected in overlapping at this time is fixing end 4a, and it is inclined that overlapping, which rejects bar 4 along earclip transfer direction,
To inner ring, and its vertical drop between inclined surface 21 gradually increases, and overlapping is rejected between bar 4 and the inner ring of inclined surface 21
Horizontal distance be gradually reduced.
As it can be seen that the present invention, which only needs to weld several upper overlapping rejecting bars 4 on vibration screening disk 20, can be realized overlapping
In the rejecting of upper earclip, structure is simple, easy to accomplish, rejects bar 4 using overlapping of the invention, when overlapping earclip forward
When vibration transfer, the earclip overlapped can be pushed in vibration screening disk 20 since its height is higher, to realize earclip
Overlapping removing function.Certainly, the earclip overlapped may also will drive following ear when being pushed to vibration screening disk 20
Button is entered together in vibration screening disk 20, and the tightness according to specific juxtaposition is related, be will not influence realization overlapping and is picked
The function of removing.
In addition, in order to more accurately be rejected to the earclip on overlapping, weight of the present invention in the inclined surface 21
Folded reject can install multiple overlappings rejecting bars 4 at section 2a.Bar 4 is rejected by least two overlappings to carry out repeatedly being overlapped rejecting work
Make, to improve the accuracy of rejecting, the position for being further ensured that earclip is sent out is accurate.
In addition, the present invention can also realize overlapping removing function using other structures, such as will be overlapped by telescopic mast
Push the mechanism that in vibration screening disk 20 or overlapping rejecting may be implemented in other in upper earclip, still, using institute of the present invention
The structure for stating overlapping rejecting bar 4 is simple.
At least partially short side section 221 of section 2b, mainboard are rejected referring to shown in attached drawing 10, the stop edge 22 is located to turn up
The earclip of portion outwardly can be routed up by turning up when rejecting section 2b to outside inclined surface.Wherein turn up reject section 2b can be set it is short at one
Side section 221, also can be set even more short side sections 221 at two, the present invention to the number of short side section 221 with no restrictions.
The present invention rejects the earclip of main board portion outwardly using short side section 221, so that the earclip after turning up and rejecting section 2b
Be the form that main board portion is affixed to inclined surface 21, wherein if short side section 221 by the stop edge 22 of this part be arranged it is lower i.e.
Can, without in addition increasing other structures, the special construction of earclip itself is exactly utilized, because earclip main board portion two sides are inclination
Inclined plate portion, i.e., it is one big, it is one small, can be partially outer due to earclip center of gravity when the earclip of main board portion outwardly is through too short side section 221
And it is turned-out, and main board portion inwardly (i.e. main board portion is attached on inclined surface 21) due to center of gravity be partially in, so will not turn up, this
Invention is just being combined with the structure and inclined surface 21 of earclip itself, need to only be arranged when processing stop edge 22 relatively low
The rejecting of turning up that can be realized earclip of short side section 221, structure is simple.
In addition, rejecting the precision of the earclip of section 2b rejecting main board portion outwardly to further increase to turn up, the present invention is in place
8 bars of guidance that turn up also are welded in the inclined surface 21 for rejecting section 2b of turning up, turn up guidance the distance between 8 bars and stop edge 22 are small
In the height of the earclip, the tangential direction of 8 bars of guidance along inclined surface 21 of turning up extends.Earclip is by 8 bars of guidance that turn up
When, the upper end is affixed with 8 bars of guidance that turn up, and 8 bars of guidance that turn up have an outside release distance to earclip, is further mentioned
High earclip turns up the precision of rejecting, rejects in addition, rejecting bar 4 by overlapping when the earclip that have the intersection for comparing abutting, may be used also
To be rejected by 8 bars of guidance that turn up.
Referring to shown in attached drawing 11 and attached drawing 12, the inclined surface 21 be located at opposite ends reject the place section 2c equipped with rejecting mouth 51 and
Upper push-rod 52, earclip of the thick end under can be pushed upwardly when passing through upper push-rod 52 so that earclip drops down onto rejecting mouth 51.
It should be noted that by turning up, to reject section 2b to enter opposite ends to reject the main board portion of earclip after section 2c be to be attached to inclination
On face 21, at this point, it is possible that thick end at upper and thick end in lower two kinds of situations, unified in order to carry out, the present invention passes through
Upper push-rod 52 and rejecting mouth 51 reject earclip of the thick end under, because the relatively thin end in thick end of earclip is thicker, when thick end exists
Under earclip when passing through upper push-rod 52, the thick end of earclip can be pushed bar 52 and ejected upwards due to higher, due to not having after ejection
Support, the thick end of earclip can drop in rejecting mouth 51, be removed by rejecting mouth 51, and earclip of the thin end under passes through upper push-rod 52
When, the thin end of earclip is relatively thin, and the position adjacent with upper push-rod 52 is relatively thin, at this point, earclip is under upper push-rod 52
Side will not be pushed the ejection of bar 52, that is, will not fall into rejecting mouth 51.
Wherein, one end of the upper push-rod 52 is fixed on the position that vibrating the track is located at 51 rear of rejecting mouth, and the other end is
To far from 21 direction of inclined surface and acclivitous free end.Rear of the present invention refers to Relative Vibration track direction of transfer
Rear, similarly, front refer to the front of Relative Vibration track direction of transfer.
It is rejected by the overlapping that bar 4 is rejected in above-mentioned overlapping, turn up rejecting and upper push-rod 52 and the rejecting mouth of short side section 221
After 51 thick end above pushes away rejecting, the main board portion of earclip is inwardly and thick end is upward, but combines the position of main casing, needs to install
Earclip be main board portion upward, and the thin end of earclip is facing forward, at this time, it may be necessary to pass through the guiding that guiding mechanism carries out earclip.
Specifically, the guiding mechanism includes rotary steering mechanism 6 and overturning guiding mechanism.
Wherein, the rotary steering mechanism 6 is oriented to the earclip on rotary steering section 2d, so that earclip is in inclined surface
It is rotated on 21, until the thin end of earclip is rotated to front；The overturning guiding mechanism carries out the earclip on overturning guide section 2e
Guiding, so that the top edge of earclip is turned-out, until the main board portion of earclip is upward.Below to rotary steering mechanism 6 and overturning
The preferred embodiment of guiding mechanism describes in detail.
Referring to shown in attached drawing 12 and attached drawing 13, the rotary steering mechanism 6 includes the steering column being installed on inclined surface 21
61 and the guiding lath 62 with the installation of 21 spacing of inclined surface, the lower end of the rotary steering section 2d reject section lower than the opposite ends
The lower end of 2c, the distance between the end that the steering column 61 rejects section 2c with opposite ends are less than the width of the earclip.
Earclip of the invention can bump against steering column 61 when close to the position for being fully removed opposite ends rejecting section 2c, bump against steering
Earclip can also vibrate forward after column 61, and earclip will receive the limitation of steering column 61 at this time, and due to the lower end of rotary steering section 2d
Section 2c is rejected lower than the opposite ends, so earclip can be rotated around steering column 61, and the thin end of earclip lower end is forward direction rotation
Turn, for earclip in rotary course, the guiding lath 62, the earclip meeting after rotating through can be positioned in by rotating supreme hang plate
As guiding lath 62 moves forward, earclip of the present invention is rotated by 90 ° by rotary steering mechanism 6, is convenient for following overturnings.
In addition, rotary steering mechanism 6 of the present invention can also use other so that the rotary steering mechanism that earclip rotates
6, such as rotated by manipulator, as long as can be realized earclip rotates the mechanism facing forward to its thin end.
Referring to shown in attached drawing 14, the overturning guiding mechanism includes the turning rod 7 for being installed on overturning guide section 2e inner ring, institute
The one end for stating turning rod 7 is welded on inclined surface, the other end to the tangential direction of inclined surface extend, earclip along turning rod 7 to
Before can flip outward to horizontal conveying rail 3 when being moved to certain position.In order to realize the overturning of earclip, stop edge 22 is located at overturning
The part of guide section 2e is the horizontal or structure with horizontal plane low dip, does not do specific introduction herein.
It is also possible to using other overturning guiding mechanism driving earclip overturnings, such as be arranged telescopic
Pillar, after earclip reaches certain position, the upper end of earclip is turned up in pillar stretching, or earclip overturning may be implemented using other
Mechanism.
S3, the earclip of 3 end of horizontal conveying rail is transferred on main casing, and makes the through-hole of earclip and the through hole of main casing
In on same vertical line.
The earclip of 3 end of horizontal conveying rail can be transferred on main casing by clamping manipulator, can also pass through it
His mechanism realizes transfer, for example, by adjusting main casing position so that main casing is under the earclip of 3 end of horizontal conveying rail
Side, then moving up makes earclip positioning on a main housing, earclip is then removed, it is of course also possible to use others can be real
Existing earclip is transferred to the mechanism on main casing, is not listed one by one herein.
The preferred embodiment of earclip is positioned as workbench 1, the positioning area of the workbench 1 is equipped with positioning column (in attached drawing
Do not show), the through-hole of the main casing is sheathed on outside positioning column, and the earclip of 3 end of horizontal conveying rail is transferred on main casing and it
Through-hole is sheathed on outside positioning column.
At this time, it is preferred to use clamping manipulator realizes the transfer of earclip, specifically, the clamping manipulator is sent for that will put down
The earclip of 3 end of track lifts and is transferred to above main casing, and the through-hole of earclip is made to be in the surface of positioning column, then presss from both sides
It holds manipulator and is displaced downwardly to earclip and be held on main casing, and the through-hole of earclip is sheathed on outside positioning column.
S4, earclip is fixedly connected with main casing.
Preferably, the earclip is fixedly connected with main casing by nailing machine 9.The nailing machine 9 can use existing
Nailing machine 9, specifically, the nailing machine 9 include groove profile tripper 91 for driving nail material to be arranged successively along single direction, with
And for will follow closely material punching press to downlight component through-hole punching mechanism, the discharge port of the groove profile tripper 91, which is connected with, to be used for
The passage 92 of export nail material.Attached drawing 5 illustrates only the part-structure of nailing machine 9.
In order to improve the stability of punching mechanism punching press, punching mechanism of the present invention preferably includes motor 931, master tape passes
Dynamic component 932, clutch 933, transmission shaft 934, eccentric wheel 935, punch rod 936 and sliding block, the motor 931 are passed with master tape
The driving wheel of dynamic component 932 is drivingly connected, and the driven wheel of the clutch 933 and master tape transmission component 932 is coaxially connected, and from
Clutch 933 is connect by the driving of cylinder 936 with transmission shaft 934, and the eccentric wheel 935 is fixedly installed on transmission shaft 934, and partially
The lateral surface of heart wheel 935 is equipped with the eccentric grove for installing sliding block, and the punch rod 936 is fixedly connected with a slide block.
It should be noted that downlight, which needs to be arranged two spring clips, carries out detent, that is, need respectively to pacify in the two sides of main casing
An earclip is filled, at this point it is possible to realize the installation of earclip using an autoloader and nailing machine 9, completes wherein one
After the earclip installation of side, main casing is collected, then realizes the peace of another earclip by this autoloader and nailing machine 9 again
Dress, but its working efficiency is lower, does not meet production requirement, and be easy to cause and obscure, another earclip is caused not install.
For the ease of downlight production, production efficiency is improved, the present invention preferably sets discoid rotation for the workbench 1
Rotatable workbench 1, the outer periphery direction of rotation of the workbench 1 set gradually the first earclip automatic feed mechanism, first dozen
Nailing machine, the second earclip automatic feed mechanism and the second nailing machine, the rotation of workbench 1 drive earclip successively to pass through the first earclip
Automatic feed mechanism, the first nailing machine, the second earclip automatic feed mechanism and the second nailing machine, main casing and earclip pass through first
After the nailing of nailing machine is fixed, upward by another through-hole of main casing, pass through the second earclip automatic feed mechanism and second dozen
Nailing machine completes the earclip installation of the main casing other side.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (13)
1. a kind of assembly method of downlight earclip characterized by comprising
A, the main casing of downlight is positioned on workbench, the opening of the main casing after positioning is inwardly and one of through-hole court
On, the top or periphery of the workbench are equipped with earclip automatic feed mechanism；
The earclip automatic feed mechanism includes vibration screening disk and guiding mechanism, and wherein the vibrating the track of vibration screening disk is served as reasons
The inclined surface that inner ring is arranged obliquely to outer ring；
B, by vibration screening disk by inclined plate portion outwardly and the downward earclip in thin end filters out, the earclip filtered out passes through Guiding machine
The guiding of structure, so that the main board portion of earclip upward and thin end is facing forward, is sent to horizontal conveying rail by the earclip of guiding mechanism；
C, the earclip of horizontal conveying rail end is transferred on main casing, and the through-hole of earclip and the through-hole of main casing is made to be in same
On vertical line；
D, earclip is fixedly connected with main casing.
2. the assembly method of downlight earclip according to claim 1, which is characterized in that the step B includes:
B1, the earclip overlapped on inclined surface is rejected by vibration screening disk；
B2, the earclip of main board portion on inclined surface outwardly is rejected by vibration screening disk；
B3, earclip of the end thick on inclined surface under is rejected by vibration screening disk, the earclip after step B3 is main board portion
Inwardly and thick end is upper；
B4, earclip is oriented to by guiding mechanism so that earclip rotates on inclined surface, until the thin end of earclip rotate to
Front；
B5, earclip is oriented to by guiding mechanism, so that the top edge of earclip is turned-out, until the main board portion court of earclip
On.
3. the assembly method of downlight earclip according to claim 2, which is characterized in that the inclined surface includes setting gradually
Overlapping reject section, turn up reject section, opposite ends rejects section, rotary steering section and overturning guide section, and the lower end of inclined surface is equipped with
Stop edge for preventing earclip from falling.
4. the assembly method of downlight earclip according to claim 3, which is characterized in that if the overlapping is rejected section and is equipped with
Bar is rejected in dry overlapping arrange along vibrating the track direction of transfer, the overlapping reject inner ring from the front end of bar to inclined surface and it is oblique on
Direction inclination, the earclip overlapped can be pushed in vibration screening disk when rejecting bar through lap over.
5. the assembly method of downlight earclip according to claim 3, which is characterized in that the stop edge is located at rejecting of turning up
At least partially short side section of section, main board portion earclip outwardly are rejected Duan Shihui and are routed up to outside inclined surface by turning up.
6. the assembly method of downlight earclip according to claim 3, which is characterized in that the inclined surface is located at opposite ends rejecting
Rejecting mouth and upper push-rod are equipped at section, earclip of the thick end under can be pushed upwardly when passing through upper push-rod so that earclip drops down onto rejecting
In mouthful.
7. the assembly method of downlight earclip according to claim 3, which is characterized in that the guiding mechanism includes that rotation is led
To mechanism and overturning guiding mechanism；
The rotary steering mechanism is oriented to the earclip in rotary steering section, so that earclip rotates on inclined surface, until
The thin end of earclip is rotated to front；
The overturning guiding mechanism is oriented to the earclip on overturning guide section, so that the top edge of earclip is turned-out, until
The main board portion of earclip is upward.
8. the assembly method of downlight earclip according to claim 7, which is characterized in that the rotary steering mechanism includes peace
Loaded on the steering column on inclined surface and the guiding lath with inclination interplanar distance installation, the lower end of the rotary steering section is lower than institute
The lower end that opposite ends rejects section is stated, the steering column and opposite ends reject the width that the distance between end of section is less than the earclip.
9. the assembly method of downlight earclip according to claim 7, which is characterized in that the overturning guiding mechanism includes peace
Turning rod loaded on overturning guide section inner ring, one end of the turning rod are welded on inclined surface, and the other end is cut to inclined surface
Line direction extends, and can flip outward to horizontal conveying rail when earclip moves forward to certain position along turning rod.
10. the assembly method of downlight earclip according to any one of claims 1 to 9, which is characterized in that the workbench
Positioning area is equipped with positioning column, and the through-hole of the main casing is sheathed on outside positioning column, and the earclip of horizontal conveying rail end is transferred to main casing
On body and its through-hole is sheathed on outside positioning column.
11. the assembly method of downlight earclip according to claim 10, which is characterized in that it further include clamping manipulator,
For the earclip of horizontal conveying rail end being lifted and is transferred to above main casing, and make the through-hole of earclip be in positioning column just on
Side, then clamping manipulator is displaced downwardly to earclip and is held on main casing, and the through-hole of earclip is sheathed on outside positioning column.
12. the assembly method of downlight earclip according to any one of claims 1 to 9, which is characterized in that the earclip and master
Shell is fixedly connected by nailing machine.
13. the assembly method of downlight earclip according to claim 1, which is characterized in that the workbench is discoid
Revolving workbench, the outer periphery direction of rotation of the workbench set gradually the first earclip automatic feed mechanism, first dozen
Nailing machine, the second earclip automatic feed mechanism and the second nailing machine, the worktable rotary drive earclip successively to pass through the first earclip
Automatic feed mechanism, the first nailing machine, the second earclip automatic feed mechanism and the second nailing machine, main casing and earclip pass through first
After the nailing of nailing machine is fixed, upward by another through-hole of main casing, pass through the second earclip automatic feed mechanism and second dozen
Nailing machine completes the earclip installation of the main casing other side.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710575623.5A CN107377855B (en) | 2017-07-14 | 2017-07-14 | A kind of assembly method of downlight earclip |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710575623.5A CN107377855B (en) | 2017-07-14 | 2017-07-14 | A kind of assembly method of downlight earclip |
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| CN107377855A CN107377855A (en) | 2017-11-24 |
| CN107377855B true CN107377855B (en) | 2019-01-18 |
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| CN109352293B (en) * | 2018-08-13 | 2020-05-26 | 厦门强力巨彩光电科技有限公司 | Automatic manipulator assembly line of LED display screen module |
| CN110604361B (en) * | 2019-08-17 | 2022-01-25 | 汉帛(中国)有限公司 | Garment processing technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103111843B (en) * | 2013-02-05 | 2015-04-08 | 浙江中环赛特光伏科技有限公司 | Automatic triangular spring assembly machine |
| CN104227402B (en) * | 2013-10-29 | 2017-02-22 | 苏州通锦自动化设备有限公司 | Automatic air pipe and pin assembling machine for turbocharger |
| CN204094430U (en) * | 2014-04-18 | 2015-01-14 | 宁波力盛源塑业有限公司 | Water meter turbine lining and the automatic assembly tooling of agate |
| CN205703201U (en) * | 2016-05-04 | 2016-11-23 | 长兴宏利五金股份有限公司 | Spacer for bolt automatic installation apparatus |
| CN206263577U (en) * | 2016-12-14 | 2017-06-20 | 长兴水木机电有限公司 | One kind automation continous way assembling and order output equipment |
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