CN107377855A - A kind of assembly method of Down lamp earclip - Google Patents
A kind of assembly method of Down lamp earclip Download PDFInfo
- Publication number
- CN107377855A CN107377855A CN201710575623.5A CN201710575623A CN107377855A CN 107377855 A CN107377855 A CN 107377855A CN 201710575623 A CN201710575623 A CN 201710575623A CN 107377855 A CN107377855 A CN 107377855A
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- CN
- China
- Prior art keywords
- earclip
- inclined plane
- main casing
- down lamp
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/16—Drives for riveting machines; Transmission means therefor
- B21J15/26—Drives for riveting machines; Transmission means therefor operated by rotary drive, e.g. by electric motor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a kind of assembly method of Down lamp earclip, including：A, the main casing of Down lamp is positioned on workbench, the opening of the main casing after positioning inwardly and one of through hole upward, the top or periphery of the workbench are provided with earclip automatic feed mechanism；The earclip automatic feed mechanism includes vibration screening disk and guiding mechanism, and the wherein vibrating the track of vibration screening disk is the inclined plane set obliquely from inner ring to outer ring；B, by vibration screening disk by swash plate portion outwardly and the downward earclip in thin end filters out, the earclip filtered out is by the guiding of guiding mechanism, so that the main board portion of earclip upward and thin end is facing forward, horizontal conveying rail is sent to by the earclip of guiding mechanism；C, the earclip of horizontal conveying rail end is transferred on main casing, and the through hole of earclip and the through hole of main casing is on same vertical curve；D, earclip is fixedly connected with main casing.The automaticity of the assembly method of the Down lamp earclip of the present invention is high, and its operating efficiency is high.
Description
Technical field
The present invention relates to Down lamp mounting technology field, more particularly to a kind of assembly method of Down lamp earclip.
Background technology
Referring to shown in accompanying drawing 1, the installation for the ease of Down lamp in the both sides of the main casing 100 of Down lamp, it is necessary to set spring
Folder 200, during installation, spring clip 200 is dialed up, then stretched into the rear end of Down lamp in the mounting hole on ceiling, reached
Trip spring folder 200 after certain position, spring clip 200 can be automatically downward so as to carry out screens to Down lamp, wherein, spring clip 200
It is to be positioned by the earclip 300 of the both sides of main casing 100, the structure of earclip 300 is specifically referred to described in accompanying drawing 2, the ear
Button 300 includes main board portion 310 and is arranged on the swash plate portion 320 of the both sides of main board portion 310, and one end of main board portion 310, which is provided with, to be used for
The screens breach 330 of screens spring clip 200, it is seen that one end of earclip 300 is relatively thick（The high-end position 321 in swash plate portion 320）, its
It is relatively thin for thick end, the other end（The low side position 322 in swash plate portion 320）, it is thin end, two swash plate portions 320 and main board portion 310
Not at grade, and the same side in main board portion 310, and both incline directions are identical.
In actual mechanical process, it is necessary to by thicker one end of earclip 300 towards the rear end of main casing 100, i.e. earclip 300
It is to determine with the position relationship of main casing 100, prior art takes out earclip generally by staff, by earclip and main casing
Nailing operation is carried out after the position alignment of body, but human error, the precision of installation easily occurs in the earclip of staff's installation
Also not high, the efficiency of installation is relatively low, and needs to pay higher worker's expense, does not meet factory mass production requirement.
The content of the invention
The technical problems to be solved by the invention are, there is provided a kind of assembly method of Down lamp earclip, reduce staff
Workload.
The technical problems to be solved by the invention also reside in, there is provided a kind of assembly method of Down lamp earclip, improve Down lamp ear
Detain the automation of installation.
The technical problems to be solved by the invention also reside in, there is provided a kind of assembly method of Down lamp earclip, improve Down lamp ear
Detain the efficiency of installation.
In order to solve the above-mentioned technical problem, the invention provides a kind of assembly method of Down lamp earclip, including：
A, the main casing of Down lamp is positioned on workbench, the opening of the main casing after positioning is inwardly and one of through hole court
On, the top or periphery of the workbench are provided with earclip automatic feed mechanism；
The earclip automatic feed mechanism includes vibration screening disk and guiding mechanism, and the vibrating the track of wherein vibration screening disk is served as reasons
The inclined plane that inner ring is set obliquely to outer ring；
B, by vibration screening disk by swash plate portion outwardly and the downward earclip in thin end filters out, the earclip filtered out passes through Guiding machine
The guiding of structure, so that the main board portion of earclip upward and thin end is facing forward, horizontal conveying rail is sent to by the earclip of guiding mechanism；
C, the earclip of horizontal conveying rail end is transferred on main casing, and the through hole of earclip and the through hole of main casing is in same
On vertical curve；
D, earclip is fixedly connected with main casing.
As the improvement of such scheme, the step B includes：
B1, by vibration screening disk by the earclip overlapped in inclined plane reject；
B2, pass through earclip rejecting of the vibration screening disk by main board portion in inclined plane outwardly；
B3, by vibration screening disk earclip of the thick end in inclined plane under is rejected, the earclip after step B3 is main board portion
Inwardly and thick end is upper；
B4, by guiding mechanism earclip is oriented to so that earclip rotates in inclined plane, until the thin end of earclip rotate to
Front；
B5, by guiding mechanism earclip is oriented to, so that the top edge of earclip is turned-out, until the main board portion court of earclip
On.
As the improvement of such scheme, the overlapping rejecting section that the inclined plane includes setting gradually, turn up rejecting section, opposite ends
Reject section, rotary steering section and upset guide section, and the lower end of the inclined plane of inclined plane be provided be used to preventing earclip from dropping only
Rib.
As the improvement of such scheme, the overlapping rejecting section is provided with some along the overlapping of inclined plane direction of transfer arrangement
Bar is rejected, the overlapping front end for rejecting bar tilts to the inner ring and oblique direction of inclined plane, and the earclip overlapped is through overweight
It can be pushed in vibration screening disk during folded rejecting bar.
As the improvement of such scheme, the stop edge, which is located to turn up, rejects at least partially short side section of section, main board portion
Earclip outwardly is routed up by the rejecting Duan Shihui that turns up to outside inclined plane.
As the improvement of such scheme, the inclined plane, which is located at opposite ends rejecting section, is provided with rejecting mouth and upper push-rod, thick
It can be pushed upwardly when holding the earclip under to pass through upper push-rod so that earclip is dropped down onto in rejecting mouth.
As the improvement of such scheme, the guiding mechanism includes rotary steering mechanism and upset guiding mechanism；
The rotary steering mechanism is oriented to the earclip in rotary steering section, so that earclip rotates in inclined plane, until
The thin end of earclip is rotated to front；
The upset guiding mechanism is oriented to the earclip on upset guide section, so that the top edge of earclip is turned-out, until
The main board portion of earclip is upward.
As the improvement of such scheme, the rotary steering mechanism includes the steering column being installed in inclined plane and with inclining
The guiding lath of inclined-plane spacing installation, the lower end of the rotary steering section reject the lower end of section, the steering less than the opposite ends
Post rejects the width that the distance between end of section is less than the earclip with opposite ends.
As the improvement of such scheme, the upset guiding mechanism includes the turning rod for being installed on upset guide section inner ring,
One end of the turning rod is welded in inclined plane, tangential direction from the other end to inclined plane extend, earclip along turning rod to
Before can flip over to horizontal conveying rail when being moved to certain position.
As the improvement of such scheme, the positioning area of the workbench is provided with locating dowel, and the through hole of the main casing is arranged
In outside locating dowel, the earclip of horizontal conveying rail end is transferred on main casing and its through hole is sheathed on outside locating dowel.
As the improvement of such scheme, in addition to clamping manipulator, its be used to lift the earclip of horizontal conveying rail end and
It is transferred to above main casing, and the through hole of earclip is in the surface of locating dowel, then clamping manipulator is displaced downwardly to earclip and put
It is placed on main casing, and the through hole of earclip is sheathed on outside locating dowel.
As the improvement of such scheme, the earclip is fixedly connected with main casing by nailing machine.
As the improvement of such scheme, the workbench is discoid revolving workbench, the workbench it is outer
Week sets gradually the first earclip automatic feed mechanism, the first nailing machine, the second earclip automatic feed mechanism and the along direction of rotation
Two nailing machines, the worktable rotary drive earclip successively by the first earclip automatic feed mechanism, the first nailing machine, the second ear
Automatic feed mechanism and the second nailing machine, main casing and earclip are detained after the nailing of the first nailing machine is fixed, by main casing
Another through hole upward, pacify by the earclip that main casing opposite side is completed by the second earclip automatic feed mechanism and the second nailing machine
Dress.
Implement embodiments of the invention, have the advantages that：
1st, the present invention first positions the main casing of Down lamp on the table, is then transferred earclip by earclip automatic feed mechanism
To main casing, then both are fixed again, realizes the installation of earclip, wherein, the orientation of Down lamp and earclip is particularly important, this hair
The opening of main casing after bright positioning on the table inwardly and one of through hole upward, it is corresponding, pass through vibration screening disk
By swash plate portion outwardly and the downward earclip in thin end filters out, then be oriented to by guiding mechanism so that the main board portion of earclip upward and
Thin end is facing forward, and now, main casing is identical with the installation position of earclip, it is only necessary to earclip is carried out to the transfer of position, without
Orientation and positive and negative adjustment are carried out to earclip, are easy to the simplification of transfer mechanism；
2nd, because the present invention needs earclip to be mounted to include the symmetrical swash plate portion of straight main board portion and both sides, at this point it is possible to
The factor such as both ends different-thickness, first passes through vibration screening disk and is relatively easy to according to caused by center of gravity is inclined to main board portion and swash plate portion
Filter out swash plate portion outwardly and earclip that thin end is downward, then in order to corresponding with main casing orientation, the present invention is again by leading
To the guiding of mechanism, so that the main board portion of earclip is upward and thin end is facing forward；
3rd, the inclined plane that the vibrating the track is arranged to set obliquely from inner ring to outer ring by the present invention, is easy to vibration screening disk
Filter out swash plate portion outwardly and the downward earclip in thin end, the plane typically used compared with the prior art, inclined plane of the invention is more
The feature of both ends different-thickness is screened caused by being inclined to main board portion and swash plate portion beneficial to the center of gravity with reference to earclip；
4th, earclip is arranged in order by the present invention by horizontal conveying rail, in order to avoid need the shadow of earclip screening plate vibrated transferred
Ring.
Brief description of the drawings
Fig. 1 is the structural representation of Down lamp；
Fig. 2 is the structural representation of Down lamp earclip；
Fig. 3 is the flow chart of the assembly method of Down lamp earclip of the present invention；
Fig. 4 is earclip screening of the present invention and the flow chart being oriented to；
Fig. 5 is the assembly equipment of Down lamp earclip corresponding to earclip assembly method of the present invention；
Fig. 6 is the structural representation of earclip automatic feed mechanism of the present invention；
Fig. 7 is the top view of vibrating the track of the present invention；
Fig. 8 is the axle side schematic diagram of vibrating the track of the present invention；
Fig. 9 is structural representation of the vibrating the track positioned at overlapping rejecting section of the present invention；
Figure 10 is the structural representation that the vibrating the track of the present invention is located at rejecting section of turning up；
The vibrating the track that Figure 11 is the present invention is located at the structural representation that opposite ends rejects section；
The vibrating the track that Figure 12 is the present invention is located at the structural representation that opposite ends rejects section and rotary steering section；
The vibrating the track that Figure 13 is the present invention is located at the structural representation that opposite ends rejects section and another vision of rotary steering section；
Figure 14 is structural representation of the vibrating the track positioned at upset guide section of the present invention；
Figure 15 is the structural scheme of mechanism of the nailing machine of the present invention.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with accompanying drawing
It is described in detail on step ground.Only this is stated, appearance in the text of the invention or the side such as the up, down, left, right, before and after that will appear from, inside and outside
Position word, only on the basis of the accompanying drawing of the present invention, it is not the specific restriction to the present invention.
Referring to accompanying drawing 3 to accompanying drawing 15, the invention discloses a kind of assembly method of Down lamp earclip, comprise the following steps.
S1, the main casing of Down lamp is positioned on workbench 1, the opening of the main casing after positioning inwardly and one of them
Upward, the top or periphery of the workbench 1 are provided with earclip automatic feed mechanism 2 to through hole.
For the ease of the installation of the earclip of Down lamp, the marginal zone that the main casing of Down lamp is positioned to workbench 1 is typically chosen,
Earclip automatic feed mechanism 2 is installed on to the periphery of workbench 1, compared it is of course also possible to select Down lamp being installed on workbench 1
Inner position, earclip automatic feed mechanism 2 is installed on to top or the other positions of workbench 1.
Wherein, the earclip automatic feed mechanism 2 includes vibration screening disk 20 and guiding mechanism, wherein vibration screening disk 20
Vibrating the track be inclined plane 21 from inner ring to outer ring that set obliquely from.Vibrating the track is arranged to inclined plane 21 by the present invention is
Following screening processes are carried out for the ease of earclip, and the planar structure that non-selection prior art typically uses.
S2, by vibration screening disk 20 by swash plate portion outwardly and the downward earclip in thin end filters out, the earclip filtered out leads to
The guiding of guiding mechanism is crossed, so that the main board portion of earclip is upward and thin end is facing forward, flat send is sent to by the earclip of guiding mechanism
Track 3.Wherein, the horizontal conveying rail 3 preferably includes that changeover portion 31 is peaceful to send section 32, and the changeover portion 31 is fixedly installed in vibration
On screening plate and part located at upset guide section lower end, earclip along following turning rods move forward to certain position when it is outside
On upset to changeover portion 31.
When the Down lamp being positioned in step S1 of the present invention on workbench 1 opening inwardly and one of through hole upward when,
Earclip on a main housing to be installed needs main board portion upward and thin end is towards Down lamp opening（That is the transfer side of horizontal conveying rail 3
To）, the present invention filters out swash plate portion first outwardly by vibration screening disk 20 and earclip that thin end is downward, then passes through guiding again
The guiding of mechanism, so that earclip upward and thin end is facing forward, is then arranged in order and sent by the main board portion of earclip by horizontal conveying rail 3 again
Go out.
Referring to shown in accompanying drawing 2, the step S2 includes：
S21, by vibration screening disk 20 by the earclip overlapped in inclined plane 21 reject；
S22, pass through earclip rejecting of the vibration screening disk 20 by main board portion in inclined plane 21 outwardly；
S23, by vibration screening disk 20 earclip of the thick end in inclined plane 21 under is rejected, based on the earclip after step B3
Plate portion is inwardly and thick end is upper；
S24, by guiding mechanism earclip is oriented to, so that earclip rotates in inclined plane 21, until the Bao Duanxuan of earclip
Go to front；
S25, by guiding mechanism earclip is oriented to, so that the top edge of earclip is turned-out, until the main board portion court of earclip
On.
Above-mentioned steps S21 to step S25 is a kind of S2 method for optimizing, and the present invention can also use other to realize ear
Button screening and the method being oriented to, screening and guiding not limited to this method of this area to earclip.
The earclip of the present invention is by above-mentioned five steps so that the main board portion of earclip upward and thin end is advanced, now combines step
Earclip, is directly transferred on main casing, without being adjusted to earclip by the orientation of main casing in rapid S1.
Wherein, the inclined plane includes setting gradually overlapping rejecting section 2a, turn up reject section 2b, opposite ends rejects section 2c,
Rotary steering section 2d and upset guide section 2e, and the lower end of inclined plane 21 is provided with the stop edge 22 for being used for preventing that earclip from dropping.Shake
Dynamic screening plate 20 vibrates so that earclip is fed forward along inclined plane, and earclip rejects section 2a through lap over successively, turns up and reject section
2b, opposite ends reject section 2c, rotary steering section 2d and upset guide section 2e.Wherein, the vibrating the track is helical structure, and wherein
The overlapping rejecting section 2a, the rejecting section 2b and opposite ends rejecting section 2c that turns up are spiralling structure, and vibrating the track uses spiral
Structure is easy to earclip vibration transmission, wherein, the earclip by the upset guide section 2e upsets is to enter horizontal conveying rail 3, so
Upset guide section 2e is tilted down slightly.
How to realize that earclip screening and the preferred scheme being oriented to describe in detail to each section below.
Referring to shown in accompanying drawing 9, the overlapping rejecting section 2a is provided with some along the overlapping of vibrating the track direction of transfer arrangement
Bar 4 is rejected, the overlapping front end for rejecting bar 4 tilts to the inner ring and oblique direction of inclined plane 21, the earclip warp overlapped
Lap over can be pushed in vibration screening disk 20 when rejecting bar 4.
The overlapping front end for rejecting bar 4 is arranged to inner ring and the oblique direction inclination to inclined plane 21 by the present invention, i.e.,
The overlapping rear end for rejecting bar 4 is welded in the outer ring position of inclined plane（It is not limited to weld）, front end is inclined for inside and oblique upper
Oblique free end 4b, the now overlapping rear end for rejecting bar 4 are fixing end 4a, overlapping rejecting bar 4 along earclip transfer direction be inclined
To inner ring, and its vertical drop between inclined plane 21 gradually increases, overlapping to reject between bar 4 and the inner ring of inclined plane 21
Horizontal range be gradually reduced.
It can be seen that the present invention is needed on vibration screening disk 20, several overlapping rejecting bars 4 are i.e. achievable overlapping in welding
In the rejecting of upper earclip, its is simple in construction, easily realize, using the present invention overlapping rejecting bar 4, when overlapping earclip forward
During vibration transfer, the earclip overlapped can be pushed in vibration screening disk 20 because its height is higher, so as to realize earclip
Overlapping removing function.Certainly, the earclip overlapped may also can drive following ear when being pushed to vibration screening disk 20
Button enters in vibration screening disk 20 together, relevant according to the tight ness rating of specific juxtaposition, can't influence to realize overlapping pick
The function of removing.
In addition, in order to more accurately be rejected to the earclip on overlapping, weight of the present invention in the inclined plane 21
Folded reject can install multiple overlapping rejecting bars 4 at section 2a.Multiple overlapping rejecting work is carried out by least two overlapping bars 4 of rejecting
Make, so as to improve the accuracy of rejecting, be further ensured that the position that earclip is sent out is accurate.
In addition, the present invention can also realize overlapping removing function using other structures, such as will be overlapping by telescopic mast
Push in upper earclip in vibration screening disk 20, or other can realize the mechanism of overlapping rejecting, still, using institute of the present invention
The structure for stating overlapping rejecting bar 4 is simple.
Section 2b at least partially short side section 221, mainboard are rejected referring to shown in accompanying drawing 10, the stop edge 22 is located to turn up
The earclip of portion outwardly can be routed up when rejecting section 2b by turning up to outside inclined plane.The rejecting section 2b that wherein turns up can set short at one
Side section 221, even more short side sections 221, the present invention at two can also be set not to be limited the number of short side section 221.
The present invention rejects the earclip of main board portion outwardly using short side section 221, so that the earclip after turning up and rejecting section 2b
Be the form that main board portion is affixed to inclined plane 21, wherein, as long as short side section 221 by the stop edge 22 of this part set it is relatively low i.e.
Can, without increase other structures in addition, it is exactly the special construction using earclip itself, because earclip main board portion both sides are to tilt
Swash plate portion, i.e., it is one big, it is one small, can be partially outer due to earclip center of gravity when the earclip of main board portion outwardly is through too short side section 221
And it is turned-out, and main board portion is inwardly（I.e. main board portion is attached in inclined plane 21）Because center of gravity is partially interior, so will not turn up, this
Invention is just being combined with the structure and inclined plane 21 of earclip in itself, need to only be set when stop edge 22 are processed relatively low
Short side section 221 be can be achieved earclip rejecting of turning up, its is simple in construction.
In addition, rejecting the precision of the earclip of section 2b rejectings main board portion outwardly to further improve to turn up, the present invention is in place
8 bars of guiding that turn up also are welded with the inclined plane 21 for the rejecting section 2b that turns up, turns up and guides 8 bars and the distance between stop edge 22 small
In the height of the earclip, tangential direction extension of 8 bars of guiding that turn up along inclined plane 21.Earclip is by 8 bars of guiding that turn up
When, its upper end is affixed with 8 bars of guiding that turn up, and 8 bars of guiding that turn up have an outside release distance to earclip, further carry
High earclip turns up the precision of rejecting, in addition, when there is the earclip for comparing the intersection being close to not rejected by overlapping rejecting bar 4, may be used also
To be rejected by 8 bars of guiding that turn up.
Referring to shown in accompanying drawing 11 and accompanying drawing 12, the inclined plane 21 be located at opposite ends reject section 2c places provided with rejecting mouth 51 and
Upper push-rod 52, earclip of the thick end under can be pushed upwardly when passing through upper push-rod 52 so that earclip is dropped down onto in rejecting mouth 51.
It should be noted that the main board portion that the earclip after section 2b rejects section 2c into opposite ends is rejected by turning up is to be attached to inclination
On face 21, now, it is possible that thick end at upper and thick end in lower two kinds of situations, unified in order to carry out, the present invention passes through
Upper push-rod 52 and rejecting mouth 51 reject earclip of the thick end under, because the thick end relative thin end of earclip is thicker, when thick end exists
Under earclip when passing through upper push-rod 52, the thick end of earclip is because the higher bar 52 that can be pushed ejects upwards, due to not having after ejection
Support, the thick end of earclip can drop in rejecting mouth 51, be removed by rejecting mouth 51, and earclip of the thin end under passes through upper push-rod 52
When, the thin end of earclip is relatively thin, and the position adjacent with upper push-rod 52 is relatively thin, and now, earclip is under upper push-rod 52
Side, will not be pushed bar 52 and eject, that is, will not fall into rejecting mouth 51.
Wherein, one end of the upper push-rod 52 is fixed on the position that vibrating the track is located at the rear of rejecting mouth 51, and the other end is
To away from the direction of inclined plane 21 and acclivitous free end.Rear of the present invention refers to Relative Vibration track direction of transfer
Rear, similarly, front refer to the front of Relative Vibration track direction of transfer.
By turn up rejecting and upper push-rod 52 and the rejecting mouth of the above-mentioned overlapping overlapping rejecting for rejecting bar 4, short side section 221
After 51 thick end above pushes away rejecting, the main board portion of earclip is inwardly and thick end is upward, but combines the position of main casing, it is necessary to install
Earclip be main board portion upward, and the thin end of earclip is facing forward, at this time, it may be necessary to carry out the guiding of earclip by guiding mechanism.
Specifically, the guiding mechanism includes rotary steering mechanism 6 and upset guiding mechanism.
Wherein, the rotary steering mechanism 6 is oriented to the earclip on rotary steering section 2d, so that earclip is in inclined plane
Rotated on 21, until the thin end of earclip is rotated to front；The upset guiding mechanism is carried out to the earclip on upset guide section 2e
It is oriented to, so that the top edge of earclip is turned-out, until the main board portion of earclip is upward.Below to rotary steering mechanism 6 and upset
The preferred embodiment of guiding mechanism describes in detail.
Referring to shown in accompanying drawing 12 and accompanying drawing 13, the rotary steering mechanism 6 includes the steering column being installed in inclined plane 21
61 and the guiding lath 62 with the installation of the spacing of inclined plane 21, the lower end of the rotary steering section 2d reject section less than the opposite ends
2c lower end, the steering column 61 reject the width that the distance between section 2c end is less than the earclip with opposite ends.
The earclip of the present invention can bump against steering column 61 when close to the position for being fully removed opposite ends rejecting section 2c, bump against steering
Earclip can also vibrate forward after post 61, and now earclip can be limited by steering column 61, and due to rotary steering section 2d lower end
Section 2c is rejected less than the opposite ends, so earclip can rotate around steering column 61, and the thin end of earclip lower end is forward direction rotation
Turn, for earclip in rotary course, it, which rotates supreme hang plate, can be positioned in the guiding lath 62, the earclip meeting after rotating through
Moved forward with lath 62 is oriented to, earclip of the present invention is rotated by 90 ° by rotary steering mechanism 6, is easy to following upsets.
In addition, rotary steering mechanism 6 of the present invention can also use other so that the rotary steering mechanism of earclip rotation
6, such as rotated by manipulator, as long as can realize that earclip is rotated to its thin end mechanism facing forward.
Referring to shown in accompanying drawing 14, the upset guiding mechanism includes the turning rod 7 for being installed on upset guide section 2e inner rings, institute
The one end for stating turning rod 7 is welded in inclined plane, tangential direction from the other end to inclined plane extend, earclip along turning rod 7 to
Before can flip over to horizontal conveying rail 3 when being moved to certain position.In order to realize the upset of earclip, stop edge 22 is positioned at upset
Guide section 2e part is the horizontal or structure with horizontal plane low dip, does not do specific introduction herein.
It is also possible to using other upset guiding mechanism driving earclip upsets, such as set telescopic
Pillar, after earclip reaches certain position, pillar stretches out and the upper end of earclip is turned up, or can realize that earclip is overturn using other
Mechanism.
S3, the earclip of the end of horizontal conveying rail 3 is transferred on main casing, and makes the through hole of earclip and the through hole of main casing
In on same vertical curve.
The earclip of the end of horizontal conveying rail 3 can be transferred on main casing by clamping manipulator, can also pass through it
His mechanism realizes transfer, such as by adjusting the position of main casing so that main casing is under the earclip of the end of horizontal conveying rail 3
Side, then moving up makes earclip positioning on a main housing, earclip is then removed, it is of course also possible to use others can be real
Existing earclip is transferred to the mechanism on main casing, does not enumerate herein.
The preferred embodiment of earclip is positioned as workbench 1, the positioning area of the workbench 1 is provided with locating dowel（In accompanying drawing
Do not show）, the through hole of the main casing is sheathed on outside locating dowel, and the earclip of the end of horizontal conveying rail 3 is transferred on main casing and it
Through hole is sheathed on outside locating dowel.
Now, it is preferred to use clamping manipulator realizes the transfer of earclip, specifically, the clamping manipulator is used to send flat
The earclip of the end of track 3 lifts and is transferred to above main casing, and the through hole of earclip is in the surface of locating dowel, then presss from both sides
Hold manipulator and be displaced downwardly to earclip and be held on main casing, and the through hole of earclip is sheathed on outside locating dowel.
S4, earclip is fixedly connected with main casing.
Preferably, the earclip is fixedly connected with main casing by nailing machine 9.The nailing machine 9 can use existing
Nailing machine 9, specifically, the nailing machine 9 include be used for drive nail material be arranged in order along single direction groove profile tripper 91, with
And for by nail material punching press, to the punching mechanism of the through hole of Down lamp component, the discharging opening of the groove profile tripper 91, which is connected with, to be used for
The passage 92 of export nail material.Accompanying drawing 5 illustrate only the part-structure of nailing machine 9.
In order to improve the stability of punching mechanism punching press, punching mechanism of the present invention preferably includes motor 931, master tape passes
Dynamic component 932, clutch 933, power transmission shaft 934, eccentric wheel 935, punch rod 936 and sliding block, the motor 931 pass with master tape
The driving wheel drive connection of dynamic component 932, the driven pulley of the clutch 933 and master tape transmission component 932 is coaxially connected, and from
Clutch 933 is driven by cylinder 936 and is connected with power transmission shaft 934, and the eccentric wheel 935 is fixedly installed on power transmission shaft 934, and partially
The lateral surface of heart wheel 935 is provided with the eccentric grove for being used for installing sliding block, and the punch rod 936 is fixedly connected with a slide block.
It should be noted that Down lamp needs to set two spring clips to carry out screens, that is, need respectively to pacify in the both sides of main casing
An earclip is filled, at this point it is possible to realize the installation of earclip using an autoloader and a nailing machine 9, completes wherein one
After the earclip installation of side, main casing is collected, then realizes the peace of another earclip by this autoloader and nailing machine 9 again
Dress, but its operating efficiency is relatively low, does not meet production requirement, and easily cause and obscure, cause another earclip not install.
Produced for the ease of Down lamp, improve production efficiency, the workbench 1 is preferably arranged to discoid rotation by the present invention
Rotatable workbench 1, the periphery of the workbench 1 along direction of rotation set gradually the first earclip automatic feed mechanism, first dozen
Nailing machine, the second earclip automatic feed mechanism and the second nailing machine, the rotation of workbench 1 drive earclip to pass through the first earclip successively
Automatic feed mechanism, the first nailing machine, the second earclip automatic feed mechanism and the second nailing machine, main casing and earclip pass through first
After the nailing of nailing machine is fixed, pass through the second earclip automatic feed mechanism and second dozen by another through hole of main casing upward
Nailing machine completes the earclip installation of main casing opposite side.
Described above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (13)
- A kind of 1. assembly method of Down lamp earclip, it is characterised in that including：A, the main casing of Down lamp is positioned on workbench, the opening of the main casing after positioning is inwardly and one of through hole court On, the top or periphery of the workbench are provided with earclip automatic feed mechanism；The earclip automatic feed mechanism includes vibration screening disk and guiding mechanism, and the vibrating the track of wherein vibration screening disk is served as reasons The inclined plane that inner ring is set obliquely to outer ring；B, by vibration screening disk by swash plate portion outwardly and the downward earclip in thin end filters out, the earclip filtered out passes through Guiding machine The guiding of structure, so that the main board portion of earclip upward and thin end is facing forward, horizontal conveying rail is sent to by the earclip of guiding mechanism；C, the earclip of horizontal conveying rail end is transferred on main casing, and the through hole of earclip and the through hole of main casing is in same On vertical curve；D, earclip is fixedly connected with main casing.
- 2. the assembly method of Down lamp earclip according to claim 1, it is characterised in that the step B includes：B1, by vibration screening disk by the earclip overlapped in inclined plane reject；B2, pass through earclip rejecting of the vibration screening disk by main board portion in inclined plane outwardly；B3, by vibration screening disk earclip of the thick end in inclined plane under is rejected, the earclip after step B3 is main board portion Inwardly and thick end is upper；B4, by guiding mechanism earclip is oriented to so that earclip rotates in inclined plane, until the thin end of earclip rotate to Front；B5, by guiding mechanism earclip is oriented to, so that the top edge of earclip is turned-out, until the main board portion court of earclip On.
- 3. the assembly method of Down lamp earclip according to claim 2, it is characterised in that the inclined plane includes setting gradually Overlapping rejecting section, turn up reject section, opposite ends rejects section, rotary steering section and upset guide section, and the lower end of inclined plane is provided with For the stop edge for preventing earclip from dropping.
- 4. the assembly method of Down lamp earclip according to claim 3, it is characterised in that if the overlapping rejecting section is provided with The dry overlapping rejecting bar arranged along vibrating the track direction of transfer, inner ring from the overlapping front end for rejecting bar to inclined plane and tiltedly on Direction is tilted, and the earclip overlapped can be pushed in vibration screening disk when rejecting bar through lap over.
- 5. the assembly method of Down lamp earclip according to claim 3, it is characterised in that the stop edge is positioned at rejecting of turning up At least partially short side section of section, the earclip of main board portion outwardly are routed up by the rejecting Duan Shihui that turns up to outside inclined plane.
- 6. the assembly method of Down lamp earclip according to claim 3, it is characterised in that the inclined plane is located at opposite ends rejecting Rejecting mouth and upper push-rod are provided with section, earclip of the thick end under can be pushed upwardly when passing through upper push-rod so that earclip drops down onto rejecting It is intraoral.
- 7. the assembly method of Down lamp earclip according to claim 3, it is characterised in that the guiding mechanism is led including rotation To mechanism and upset guiding mechanism；The rotary steering mechanism is oriented to the earclip in rotary steering section, so that earclip rotates in inclined plane, until The thin end of earclip is rotated to front；The upset guiding mechanism is oriented to the earclip on upset guide section, so that the top edge of earclip is turned-out, until The main board portion of earclip is upward.
- 8. the assembly method of Down lamp earclip according to claim 7, it is characterised in that the rotary steering mechanism includes peace The guiding lath installed loaded on the steering column in inclined plane and with tilting interplanar distance, the lower end of the rotary steering section is less than institute The lower end that opposite ends rejects section is stated, the steering column rejects the width that the distance between end of section is less than the earclip with opposite ends.
- 9. the assembly method of Down lamp earclip according to claim 7, it is characterised in that the upset guiding mechanism includes peace Turning rod loaded on upset guide section inner ring, one end of the turning rod are welded in inclined plane, and the other end is cut to inclined plane Line direction extends, and earclip can be flipped over to horizontal conveying rail when moving forward to certain position along turning rod.
- 10. the assembly method of the Down lamp earclip according to any one of claim 1 to 9, it is characterised in that the workbench Positioning area is provided with locating dowel, and the through hole of the main casing is sheathed on outside locating dowel, and the earclip of horizontal conveying rail end is transferred to main casing On body and its through hole is sheathed on outside locating dowel.
- 11. the assembly method of Down lamp earclip according to claim 10, it is characterised in that also including clamping manipulator, its For lifting and being transferred to above main casing the earclip of horizontal conveying rail end, and make earclip through hole be in locating dowel just on Side, then clamping manipulator is displaced downwardly to earclip and is held on main casing, and the through hole of earclip is sheathed on outside locating dowel.
- 12. the assembly method of the Down lamp earclip according to any one of claim 1 to 9, it is characterised in that the earclip and master Housing is fixedly connected by nailing machine.
- 13. the assembly method of Down lamp earclip according to claim 1, it is characterised in that the workbench is discoid Revolving workbench, the periphery of the workbench along direction of rotation set gradually the first earclip automatic feed mechanism, first dozen Nailing machine, the second earclip automatic feed mechanism and the second nailing machine, the worktable rotary drive earclip to pass through the first earclip successively Automatic feed mechanism, the first nailing machine, the second earclip automatic feed mechanism and the second nailing machine, main casing and earclip pass through first After the nailing of nailing machine is fixed, pass through the second earclip automatic feed mechanism and second dozen by another through hole of main casing upward Nailing machine completes the earclip installation of main casing opposite side.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710575623.5A CN107377855B (en) | 2017-07-14 | 2017-07-14 | A kind of assembly method of downlight earclip |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710575623.5A CN107377855B (en) | 2017-07-14 | 2017-07-14 | A kind of assembly method of downlight earclip |
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| CN107377855A true CN107377855A (en) | 2017-11-24 |
| CN107377855B CN107377855B (en) | 2019-01-18 |
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| CN110604361A (en) * | 2019-08-17 | 2019-12-24 | 汉帛(中国)有限公司 | Garment processing technology |
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| CN103111843A (en) * | 2013-02-05 | 2013-05-22 | 浙江中环赛特光伏科技有限公司 | Automatic triangular spring assembly machine |
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|---|---|
| CN107377855B (en) | 2019-01-18 |
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