CN104227402A - Automatic air pipe and pin assembling machine for turbocharger - Google Patents
Automatic air pipe and pin assembling machine for turbocharger Download PDFInfo
- Publication number
- CN104227402A CN104227402A CN201310521711.9A CN201310521711A CN104227402A CN 104227402 A CN104227402 A CN 104227402A CN 201310521711 A CN201310521711 A CN 201310521711A CN 104227402 A CN104227402 A CN 104227402A
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- Prior art keywords
- tracheae
- turbocharger
- pin
- assembling machine
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Mechanical Engineering (AREA)
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Abstract
An automatic air pipe and pin assembling machine for a turbocharger comprises a bed, a station passing system, a vibration-plate screening system, an air pipe taking system, a workpiece positioning system, an air pipe rotating system and a pin taking and press-fitting system. The bed is formed by welding, each system unit is connected with the bed through bolts, and an air pipe and a pin can be automatically assembled to the turbocharger by the cooperation of the systems. By the automatic assembling machine, only one worker is needed to stand in the same position to perform feeding and discharging, other processes are all automatically completed through equipment, and labor is saved; the worker does not need to walk back and forth during feeding and discharging, so that the automatic windpipe and pin assembling machine is timesaving and laborsaving.
Description
Technical field
The present invention relates to a kind of assembling device of turbocharger, particularly relate to a kind of turbocharger tracheae and pin automatic assembling machine.
Background technology
Turbocharger is actually a kind of air compressor, increases air inflow by compressed air.It is utilize engine to discharge waste gas inertia impulsive force to promote the turbine in turbine room, turbine drives again coaxial impeller, the air that impeller force feed is sent here by air filter pipeline, makes it supercharging and enters cylinder.When engine speed speeds, the waste gas velocity of discharge and secondary speed also synchronously speed, impeller just compresses more air and enters cylinder, the pressure of air and density increase the more fuel that can burn, the rotating speed of corresponding increase fuel quantity and adjustment engine, just can increase the power output of engine.The sport car enterd the lists generally is equipped with turbocharger on the engine, bursts out larger power to make automobile.Engine produces power by fuel in cylinder combustion burning, the fuel quantity of input is subject to sucking air quantitative limitation in cylinder, the power produced also can be restricted, if the runnability of engine is in optimum state, increase power output again to enter cylinder and increase fuel quantity by compressing more air, improve work by combustion ability.Turbocharger is the mechanical device that engine uniquely can be made when operating efficiency is constant to increase power output.In the turbocharger of prior art, the installation of tracheae and pin manually completes, very consuming time and waste of manpower.
Therefore, be necessary to design a kind of turbocharger tracheae and pin automatic assembling machine in fact.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of turbocharger tracheae and pin automatic assembling machine, and described turbocharger tracheae and pin automatic assembling machine are saved manually, automaticity is high.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of turbocharger tracheae and pin automatic assembling machine, it comprises support, station transmission system, vibrating disk screening system, tracheae reclaimer system, workpiece positioning system, tracheae turn-knob system and pin feeding press mounting system, described pedestal welding fabrication, each system unit and support with bolts, the cooperation of described each system can realize automatically assembling tracheae and pin on turbocharger.
Have employed technique scheme, the invention has the beneficial effects as follows: only need a workman will stand in same position material loading and blanking, all the other processes are all completed automatically by equipment, save artificial, and workman avoids moving around in material loading and blanking process, time saving and energy saving.
Further, the position that described station transmission system is used for workpiece passes to be moved, described station transmission system comprises horizontal module, the gripper shoe that can move horizontally on horizontal module, the crawl hand be positioned at above gripper shoe are grabbed, for drive capture hand grab in the vertical direction movement the first guide rod cylinder, for drive capture hand grab horizontal direction movement the second guide rod cylinder, grab for capturing hand in the vertical direction guiding the first line slideway, grab the second line slideway of leading in a lateral direction for capturing hand and grab with crawl hand the first rotary cylinder be connected.
Further, described workpiece positioning system comprises the first servomotor, is positioned at planetary reducer above the first servomotor, is positioned at the first locating platform above planetary reducer, for the push-and-pull connecting rod that drives the first locating platform to rotate and the cylinder be connected for push-and-pull connecting rod.
Further, described tracheae reclaimer system comprise the first vibrating disk, be positioned at the tracheae of the first vibrating disk, for capture tracheae the first gas pawl, for drive the first gas pawl to rotate the second rotary cylinder, for the thin cylinder that drives the first gas pawl to move horizontally and the line slideway for the first gas pawl mobile guide in the horizontal direction.
Further, described tracheae turn-knob system comprise sleeve, the torque sensor be connected with sleeve, be positioned at torque sensor rear reductor, be positioned at reductor rear the second servomotor, be positioned at the second servomotor rear cylinder, be positioned at the horizontal module below cylinder, the 3rd line slideway led in sleeve horizontal direction, the 4th line slideway that leads in a lateral direction for sleeve.
Further, described pin feeding press mounting system comprises the second vibrating disk, is positioned at the pin of the second vibrating disk, for capture pin the second gas pawl, for the 3rd rotary cylinder of rotational workpieces, the second locating platform placed for workpiece, lower air cylinder for pin is compressed, and the promotion cylinder for lower air cylinder is released.
Further, described turbocharger tracheae and pin automatic assembling machine also comprise safety system, and described safety system is primarily of optoelectronic switch, Fibre Optical Sensor and protection light curtain composition.
Further, described turbocharger tracheae and pin automatic assembling machine also comprise electric control system, and described electric control system is primarily of touch-screen and PLC composition.
Further, described turbocharger tracheae and pin automatic assembling machine also comprise servo power system, and described servo power system is primarily of servo motor and ball screw composition.
Accompanying drawing explanation
Fig. 1 is the stereogram of turbocharger tracheae of the present invention and pin automatic assembling machine.
Fig. 2 is the stereogram at the tracheae of turbocharger shown in Fig. 1 and another visual angle of pin automatic assembling machine.
Fig. 3 is the stereogram of the transmission system of station shown in Fig. 1.
Fig. 4 is the stereogram of workpiece positioning system shown in Fig. 1.
Fig. 5 is the stereogram at another visual angle of workpiece positioning system shown in Fig. 1.
Fig. 6 is the stereogram of the reclaimer system of tracheae shown in Fig. 1.
Fig. 7 is the stereogram of the turn-knob of tracheae shown in Fig. 1 system.
Fig. 8 is the enlarged drawing of encircled portion shown in Fig. 1.
Wherein:
Support 1 automatic assembling machine 100
The horizontal module 21 of station transmission system 2
Gripper shoe 22 captures hand and grabs 23
First guide rod cylinder 24 second guide rod cylinder 25
First line slideway 26 second line slideway 27
First rotary cylinder 28 vibrating disk screening system 3
Tracheae reclaimer system 4 first vibrating disk 41
First gas pawl 42 second rotary cylinder 43
Thin cylinder 44 line slideway 45
Workpiece positioning system 5 first servomotor 51
Planetary reducer 52 first locating platform 53
Push-and-pull connecting rod 54 cylinder 55
Tracheae turn-knob system 6 sleeve 61
Torque sensor 62 reductor 63
Second servomotor 64 electric cylinder 65
The horizontal module 67 of cylinder 66
3rd line slideway 68 the 4th line slideway 69
Pin feeding press mounting system 7 second vibrating disk 71
Second gas pawl 72 the 3rd rotary cylinder 73
Second locating platform 74 times air cylinder 75
Promote cylinder 76 workpiece 8
Pore 80 material platform 9
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Figure 1 to Figure 2, a kind of turbocharger tracheae and pin automatic assembling machine 100, it comprises: support 1, station transmission system 2, vibrating disk screening system 3, tracheae reclaimer system 4, workpiece positioning system 5, tracheae turn-knob system 6, pin feeding press mounting system 7 and blowing platform 9.Pedestal 1 welding fabrication, each system unit and support 1 with bolts.The cooperation of each system can realize automatically assembling tracheae and pin on turbocharger (or workpiece) 8.
As shown in Figure 3, station transmission system 2 is moved for the position biography of workpiece 8, station transmission system 2 comprises horizontal module 21, the gripper shoe 22 that can move horizontally on horizontal module 21, the crawl hand be positioned at above gripper shoe 22 grabs 23, the first guide rod cylinder 24 that hand grabs 23 in the vertical direction movements is captured for driving, capture hand grab 23 in the second guide rod cylinder 25 of horizontal direction movement for driving, the first line slideway 26 of 23 in the vertical direction guiding is grabbed for capturing hand, 23 the second line slideways 27 led in a lateral direction are grabbed for capturing hand, and grab 23 the first rotary cylinders 28 be connected with crawl hand.Second guide rod cylinder 25 is released, the frock captured on gas pawl 23 inserts the crawl hole of workpiece 8, address Fig. 8 after please being join by second locating platform 74() on workpiece 8 pawl get, first guide rod cylinder 24 is released and is made workpiece 8 leave frock on material platform 9, Fig. 4 is addressed after the first locating platform 53(that workpiece 8 is transported to workpiece positioning system 5 by horizontal module 21 please join) on, capture gas pawl 23 and throw off.
As shown in Fig. 4 to Fig. 5, workpiece positioning system 5 comprises the first servomotor 51, be positioned at planetary reducer 52 above the first servomotor 51, be positioned at the first locating platform 53 above planetary reducer 52, for the push-and-pull connecting rod 54 that drives the first locating platform 53 to rotate and the cylinder 55 be connected for push-and-pull connecting rod 54.Because the pore 80 of two on workpiece 8 distributing position is not in same plane, the position of pore 80 therefore accurately must be set when turn-knob.Cylinder 55 makes the first locating platform 53 be in different angles by push-and-pull connecting rod 54, pore 80 axis is made to be on horizontal plane, servomotor 51, reductor 52 drive the first locating platform 53 to rotate, and pore 80 axle is alignd with tracheae turn-knob motor drive shaft (addressing Fig. 7 after please joining).
As shown in Figure 6, tracheae reclaimer system bag 4 draw together the first vibrating disk 41, be positioned at the tracheae (not shown) of the first vibrating disk 41, for capture tracheae the first gas pawl 42, for drive the first gas pawl 42 to rotate the second rotary cylinder 43, for the thin cylinder 44 that drives the first gas pawl 42 to move horizontally and the line slideway 45 for the first gas pawl 42 mobile guide in the horizontal direction.The tracheae that vibrating disk 41 filters out by gas pawl 42 captures, and the second rotary cylinder 43 half-twist makes tracheae level, and tracheae is released by thin cylinder 44.
As shown in Figure 7, tracheae turn-knob system 6 comprise sleeve 61, the torque sensor 62 be connected with sleeve 61, be positioned at torque sensor 62 rear reductor 63, be positioned at reductor 63 rear the second servomotor 64, be positioned at the second servomotor 64 after electric cylinder 65, be positioned at electric cylinder 65 rear cylinder 66, be positioned at the horizontal module 67 below cylinder 66, the 3rd line slideway 68 led in sleeve 61 horizontal direction, the 4th line slideway 69 that leads in a lateral direction for sleeve 61.Sleeve 61 moves in Fig. 6 by gas pawl 42 place that thin cylinder 43 is released by horizontal module 66, electric cylinder 65 releases sleeve 61, make hex nut on tracheae in sleeve 61, gas pawl 42 in Fig. 6 unclamps, sleeve 61 retracts by electric cylinder 65, horizontal module 67 by sleeve 61 and on tracheae move to and align with the pore 80 on workpiece 8, sleeve 61 is released by cylinder 66, cylinder 66 adjusts upper-lower position, servomotor 64 and reductor 63 drive sleeve 61 rotate, limit rotates, electric cylinder 65 limit pushes away forward, tracheae is made to screw the specific number of turns, return, repeat one-off, complete turn-knob action.
As shown in Figure 8, pin feeding press mounting system 7 comprises the second vibrating disk 71, is positioned at the pin (not shown) of the second vibrating disk 71, for capture pin the second gas pawl 72, for the 3rd rotary cylinder 73 of rotational workpieces 8, the second locating platform 74 placed for workpiece 8, lower air cylinder 75 for pin is compressed, and the promotion cylinder 76 for lower air cylinder 75 is released.Workpiece 8 on workpiece positioning system in Fig. 45 first locating platform 53 captures by station transmission system 2, during 3rd rotary cylinder 73 moves to after workpiece 8 is rotated 180 ° on the second locating platform 74, behind location, the pin that second vibrating disk 71 filters out by the second gas pawl 72 takes out, pin is gone to pin hole (not shown) place by the 3rd rotary cylinder 73, put down, promote cylinder 76 and released by lower air cylinder 75, pin compresses by lower air cylinder 75.The workpiece 8 assembled crawl moves on the blowing platform 9 in Fig. 1 by last station transmission system 2, is taken off, place new workpiece by workman, repeats whole flow process and produces.
Turbocharger tracheae and pin automatic assembling machine 100 also comprise safety system, and safety system is primarily of optoelectronic switch, Fibre Optical Sensor and protection light curtain composition.Turbocharger tracheae and pin automatic assembling machine 100 also comprise electric control system, and electric control system is primarily of touch-screen and PLC composition.Turbocharger tracheae and pin automatic assembling machine 100 also comprise servo power system, and servo power system is primarily of servo motor and ball screw composition.
Treat turn-knob part (hereinafter referred to as workpiece), circular flow in system operation process is roughly as follows: Workpiece storage point → material platform (manually placing) → station transmission system (automatic capturing) → workpiece positioning system (automatically placing) → tracheae turn-knob process is (by vibrating disk screening system, workpiece positioning system, tracheae reclaimer system, tracheae turn-knob system interlink completes) → station transmission system (automatic capturing) → Pin part feeding and press mounting system (automatically placing) → pin press-fits → station transmission system (automatic capturing) → material platform → manually take off part (simultaneously manually placing foundry goods) → repetitive process.
Turbocharger tracheae of the present invention and pin automatic assembling machine 100 need workman will stand in same position material loading and blanking, all the other processes are all completed automatically by equipment, save artificial, and workman avoid moving around in material loading and blanking process, time saving and energy saving.
Above one embodiment of the present of invention have been described in detail, but described content being only the preferred embodiment of the invention, the practical range for limiting the invention can not being considered to.All equalizations done according to the invention application range change and improve, and all should still belong within patent covering scope of the present invention.
Claims (9)
1. a turbocharger tracheae and pin automatic assembling machine, it is characterized in that: comprise support, station transmission system, vibrating disk screening system, tracheae reclaimer system, workpiece positioning system, tracheae turn-knob system and pin feeding press mounting system, described pedestal welding fabrication, each system unit and support with bolts, the cooperation of described each system can realize automatically assembling tracheae and pin on turbocharger.
2. turbocharger tracheae as claimed in claim 1 and pin automatic assembling machine, it is characterized in that: the position biography that described station transmission system is used for workpiece is moved, described station transmission system comprises horizontal module, the gripper shoe that can move horizontally on horizontal module, the crawl hand be positioned at above gripper shoe is grabbed, the first guide rod cylinder that hand grabs in the vertical direction movement is captured for driving, capture hand grab the second guide rod cylinder in horizontal direction movement for driving, the first line slideway of in the vertical direction guiding is grabbed for capturing hand, the second line slideway led in a lateral direction is grabbed for capturing hand, and grab with crawl hand the first rotary cylinder be connected.
3. turbocharger tracheae as claimed in claim 2 and pin automatic assembling machine, is characterized in that: described workpiece positioning system comprises the first servomotor, be positioned at planetary reducer above the first servomotor, be positioned at the first locating platform above planetary reducer, for the push-and-pull connecting rod that drives the first locating platform to rotate and the cylinder be connected for push-and-pull connecting rod.
4. turbocharger tracheae as claimed in claim 3 and pin automatic assembling machine, is characterized in that: described tracheae reclaimer system comprises the first vibrating disk, is positioned at the tracheae of the first vibrating disk, for capture tracheae the first gas pawl, for drive the first gas pawl to rotate the second rotary cylinder, for the thin cylinder that drives the first gas pawl to move horizontally and the line slideway for the first gas pawl mobile guide in the horizontal direction.
5. turbocharger tracheae as claimed in claim 4 and pin automatic assembling machine, is characterized in that: described tracheae turn-knob system comprise sleeve, the torque sensor be connected with sleeve, be positioned at torque sensor rear reductor, be positioned at reductor rear the second servomotor, be positioned at the second servomotor rear cylinder, be positioned at the horizontal module below cylinder, the 3rd line slideway led in sleeve horizontal direction, the 4th line slideway that leads in a lateral direction for sleeve.
6. turbocharger tracheae as claimed in claim 5 and pin automatic assembling machine, it is characterized in that: described pin feeding press mounting system comprises the second vibrating disk, is positioned at the pin of the second vibrating disk, for capture pin the second gas pawl, for the 3rd rotary cylinder of rotational workpieces, the second locating platform placed for workpiece, lower air cylinder for pin is compressed, and the promotion cylinder for lower air cylinder is released.
7. turbocharger tracheae as claimed in claim 1 and pin automatic assembling machine; it is characterized in that: described turbocharger tracheae and pin automatic assembling machine also comprise safety system, described safety system is primarily of optoelectronic switch, Fibre Optical Sensor and protection light curtain composition.
8. turbocharger tracheae as claimed in claim 1 and pin automatic assembling machine, is characterized in that: described turbocharger tracheae and pin automatic assembling machine also comprise electric control system, and described electric control system is primarily of touch-screen and PLC composition.
9. turbocharger tracheae as claimed in claim 8 and pin automatic assembling machine, it is characterized in that: described turbocharger tracheae and pin automatic assembling machine also comprise servo power system, described servo power system is primarily of servo motor and ball screw composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310521711.9A CN104227402B (en) | 2013-10-29 | 2013-10-29 | Automatic air pipe and pin assembling machine for turbocharger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310521711.9A CN104227402B (en) | 2013-10-29 | 2013-10-29 | Automatic air pipe and pin assembling machine for turbocharger |
Publications (2)
| Publication Number | Publication Date |
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| CN104227402A true CN104227402A (en) | 2014-12-24 |
| CN104227402B CN104227402B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310521711.9A Active CN104227402B (en) | 2013-10-29 | 2013-10-29 | Automatic air pipe and pin assembling machine for turbocharger |
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| CN (1) | CN104227402B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414960A (en) * | 2015-12-17 | 2016-03-23 | 苏州通锦精密工业有限公司 | Full-automatic assembly machine of brake air pipe |
| CN107377855A (en) * | 2017-07-14 | 2017-11-24 | 佛山电器照明股份有限公司 | A kind of assembly method of Down lamp earclip |
| CN107877135A (en) * | 2017-12-12 | 2018-04-06 | 无锡蠡湖增压技术股份有限公司 | Turbocharging sheath gas mouth and the automatic press-in device of pin |
| CN110039280A (en) * | 2019-05-20 | 2019-07-23 | 马鞍山联邦智能装备有限公司 | A kind of strainer pivot pin automatic assembling apparatus and assembly method |
| CN110524228A (en) * | 2019-10-30 | 2019-12-03 | 广东博智林机器人有限公司 | Pin mounting robot |
| CN111085853A (en) * | 2019-12-26 | 2020-05-01 | 浙江农林大学 | Full-automatic fitting assembly machine for automobile hub double-row angular contact ball bearing |
| CN113681249A (en) * | 2020-05-19 | 2021-11-23 | 安吉金标家具厂 | Seat tray pin riveting machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105414960A (en) * | 2015-12-17 | 2016-03-23 | 苏州通锦精密工业有限公司 | Full-automatic assembly machine of brake air pipe |
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| CN107877135B (en) * | 2017-12-12 | 2023-05-02 | 无锡蠡湖增压技术股份有限公司 | Automatic pressing device for air tap and pin of turbocharging shell |
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| CN110039280B (en) * | 2019-05-20 | 2023-11-24 | 国网浙江省电力有限公司台州供电公司 | Automatic assembling device and method for tensioner shaft pin |
| CN110524228A (en) * | 2019-10-30 | 2019-12-03 | 广东博智林机器人有限公司 | Pin mounting robot |
| CN111085853A (en) * | 2019-12-26 | 2020-05-01 | 浙江农林大学 | Full-automatic fitting assembly machine for automobile hub double-row angular contact ball bearing |
| CN113681249A (en) * | 2020-05-19 | 2021-11-23 | 安吉金标家具厂 | Seat tray pin riveting machine |
| CN113681249B (en) * | 2020-05-19 | 2024-06-04 | 安吉金标家具厂 | Seat tray pin riveter |
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