CN107365524A - A kind of preparation method of bamboo flute - Google Patents

A kind of preparation method of bamboo flute Download PDF

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Publication number
CN107365524A
CN107365524A CN201710492588.0A CN201710492588A CN107365524A CN 107365524 A CN107365524 A CN 107365524A CN 201710492588 A CN201710492588 A CN 201710492588A CN 107365524 A CN107365524 A CN 107365524A
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Prior art keywords
bamboo
parts
bamboo flute
paint
preparation
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CN201710492588.0A
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Inventor
柳奕帆
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Taicang Ft-207 Musical Instruments Corp Ltd
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Taicang Ft-207 Musical Instruments Corp Ltd
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Priority to CN201710492588.0A priority Critical patent/CN107365524A/en
Publication of CN107365524A publication Critical patent/CN107365524A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D193/00Coating compositions based on natural resins; Coating compositions based on derivatives thereof
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10DSTRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
    • G10D7/00General design of wind musical instruments
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10DSTRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
    • G10D9/00Details of, or accessories for, wind musical instruments
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Color Printing (AREA)

Abstract

The invention belongs to bamboo flute preparing technical field, more particularly to a kind of preparation method of bamboo flute.The preparation method of bamboo flute of the present invention, pre-processed using high temperature, dispensing is spliced, bamboo wood is prepared into bamboo flute by compressing and post processing, oil paint additive is with the addition of in skin of paint, methyl-silicone oil has higher flash-point and burning-point in oil paint additive, heat resistance, electrical insulating property, weatherability, hydrophobicity are excellent, the heat-resisting of paint, the imitative activity of insulation can be improved, materials safety is environment-protecting and non-poisonous;Bamboo leaf powder has antibiotic effect, while bamboo leaf powder acts on the formaldehyde that can also be absorbed to a certain degree in paint with diatomite, plays a part of purifying air;It is good to make water-fast bamboo flute, heat resistance, fire line, cold tolerance, safety and environmental protection;Amendment technique can ensure the tone color of bamboo flute, and stability is good.

Description

A kind of preparation method of bamboo flute
Technical field
The invention belongs to bamboo flute preparing technical field, more particularly to a kind of preparation method of bamboo flute.
Background technology
Existing bamboo flute preparation method is fairly simple, the general not japanning of bamboo flute appearance or only last layer varnish, color ratio It is more single;Existing colored bamboo flute is uneven there is color, local aberration be present, and processing method is cumbersome, and cost is high.
The content of the invention
Goal of the invention:In order to overcome problem above, it is an object of the invention to provide a kind of preparation method of bamboo flute.
Technical scheme:It is an object of the invention to provide a kind of preparation method of bamboo flute, comprise the following steps:
1)The selection and pretreatment of raw material:Raw material of the bamboo wood as production bamboo flute is selected, described bamboo wood is put into and fills heating To 100 DEG C of hot water canister high temperature immersion treatment 30-45min in toasting 1-3min in 550-650 DEG C of baking box, dry It is 4-5% to moisture;
2)Dispensing:By step 1)The pretreated bamboo wood of high temperature splits bar, tear piece open, scrape after, required according to each tone of bamboo flute Length, caliber size, bamboo material is pieced together, and jigsaw is obtained in junction gluing;
3)It is compressing:By step 2)Obtained jigsaw beats aperture blowing, Che Yuan to the jigsaw of kneading again after mediating compacting, turn into partly into Product;
4)Post-process finished product:To step 3)The semi-finished product grafting copper sheathing, sound hole, tuning are dismissed, and will to bamboo flute tone size Ask, jigsaw length, caliber are modified, after to bamboo flute painting on surface handle cause bamboo flute surface wait to paint with one layer of skin of paint Polished smooth after layer is naturally dry with sand paper and produce bamboo flute finished product.
Preferably, described compressing technique suppresses 3-4h for the jigsaw is placed under 1500-1600 ton forcing presses.
Preferably, the step 4)Skin of paint includes the component of following parts by weight in middle japanning processing:
Natural toner 80-120 parts, the 10-20 of polyquaternium -7 parts, turpentine oil 10-20 parts, varnish 200-300 parts, paillette 2-3 Part, the 0.5-1 parts of PEG-26- butylol polyethers -26, linalool 0.5-1 parts, oil paint additive 5-10 parts.
Preferably, described natural toner includes red natural toner and the natural toner of black, described red natural colour Powder is formed by cinnabar grinding, and the natural toner of black is formed by plant carbon grinding.
Preferably, described oil paint additive includes the component of following parts by weight:Methyl-silicone oil 30-40 parts, bamboo leaf powder 15- 25 parts, white carbon 4-6 parts, diatomite 3-4 parts, odium stearate 3-4 parts.
The preparation method of described oil paint additive comprises the following steps:
A. it is standby methyl-silicone oil, bamboo leaf powder, white carbon, diatomite, odium stearate to be weighed by formula ratio;
B. white carbon is taken, is sieved, is added water to stir, be sufficiently mixed with methyl-silicone oil, obtain compound 1;
C. bamboo leaf powder is removed, is sieved, addition odium stearate obtains compound 2 after adding diatomite and water mixing;
D. compound 1 made from step b and step c and compound 2 are mixed and are sufficiently stirred, be concentrated in vacuo and produce.
Preferably, the vacuum being concentrated in vacuo in the step d is 0.06-0.08MPa.
Preferably, the step 4)Twice of paint application in middle japanning processing procedure, first pass, which is smeared, contains red natural colour The paint of powder, the paint of second time smearing natural toner containing black, first pass has smeared after with smeared for second time after wet Degree 60%, naturally dry in 20 DEG C of rooms of room temperature, alternate repetition are smeared 10-20 times.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that:The preparation side of bamboo flute of the present invention Method, is pre-processed, bamboo wood is prepared into bamboo flute by dispensing splicing, compressing and post processing using high temperature, and oil is with the addition of in skin of paint Additive is painted, methyl-silicone oil has higher a flash-point and burning-point in oil paint additive, heat resistance, electrical insulating property, weatherability, hydrophobic Property it is excellent, the heat-resisting of paint, the imitative activity of insulation can be improved, materials safety is environment-protecting and non-poisonous;Bamboo leaf powder has antibiotic effect, simultaneously Bamboo leaf powder acts on the formaldehyde that can also be absorbed to a certain degree in paint with diatomite, plays a part of purifying air;Make bamboo flute Water-fast, heat resistance, fire line, cold tolerance are good, safety and environmental protection;Amendment technique can ensure the tone color of bamboo flute, and stability is good.
Embodiment
With reference to specific embodiment, the present invention is furture elucidated.
Embodiment 1
A kind of preparation method of bamboo flute, comprises the following steps:
1)The selection and pretreatment of raw material:Raw material of the bamboo wood as production bamboo flute is selected, described bamboo wood is put into and fills heating To 100 DEG C of hot water canister high temperature immersion treatment 30min in toasting 3min in 550 DEG C of baking boxes, being dried to moisture is 5%;
2)Dispensing:By step 1)The pretreated bamboo wood of high temperature splits bar, tear piece open, scrape after, required according to each tone of bamboo flute Length, caliber size, bamboo material is pieced together, and jigsaw is obtained in junction gluing;
3)It is compressing:By step 2)Obtained jigsaw beats aperture blowing, Che Yuan to the jigsaw of kneading again after mediating compacting, turn into partly into Product;
4)Post-process finished product:To step 3)The semi-finished product grafting copper sheathing, sound hole, tuning are dismissed, and will to bamboo flute tone size Ask, jigsaw length, caliber are modified, after to bamboo flute painting on surface handle cause bamboo flute surface wait to paint with one layer of skin of paint Polished smooth after layer is naturally dry with sand paper and produce bamboo flute finished product.
Described compressing technique suppresses 4h for the jigsaw is placed under 1500 tons of forcing presses.
The step 4)Skin of paint includes the component of following parts by weight in middle japanning processing:
Red natural 80 parts of toner, 10 parts of polyquaternium -7,10 parts of turpentine oil, 200 parts of varnish, 2 parts of paillette, PEG-26- fourths - 26 0.5 parts of alcohol polyethers, 0.5 part of linalool, 5 parts of oil paint additive.
80 parts of the natural toner of black, 10 parts of polyquaternium -7,10 parts of turpentine oil, 200 parts of varnish, 2 parts of paillette, PEG- - 26 0.5 parts of 26- butylol polyethers, 0.5 part of linalool, 5 parts of oil paint additive.
The natural toner of described red is formed by cinnabar grinding, and the natural toner of black is formed by plant carbon grinding.
Preferably, described oil paint additive includes the component of following parts by weight:30 parts of methyl-silicone oil, 15 parts of bamboo leaf powder, 4 parts of white carbon, 3 parts of diatomite, 3 parts of odium stearate.
The preparation method of described oil paint additive comprises the following steps:
A. it is standby methyl-silicone oil, bamboo leaf powder, white carbon, diatomite, odium stearate to be weighed by formula ratio;
B. white carbon is taken, is sieved, is added water to stir, be sufficiently mixed with methyl-silicone oil, obtain compound 1;
C. bamboo leaf powder is removed, is sieved, addition odium stearate obtains compound 2 after adding diatomite and water mixing;
D. compound 1 made from step b and step c and compound 2 are mixed and are sufficiently stirred, be concentrated in vacuo and produce.
The vacuum being concentrated in vacuo in the step d is 0.06MPa.
The step 4)Twice of paint application in middle japanning processing procedure, first pass smear the oil containing red natural toner Paint, the paint of second time smearing natural toner containing black, first pass has smeared after with smeared for second time after in humidity 60%, Naturally dry in 20 DEG C of rooms of room temperature, alternate repetition are smeared 10 times.
Embodiment 2
A kind of preparation method of bamboo flute, comprises the following steps:
1)The selection and pretreatment of raw material:Raw material of the bamboo wood as production bamboo flute is selected, described bamboo wood is put into and fills heating To 100 DEG C of hot water canister high temperature immersion treatment 45min in toasting 1min in 650 DEG C of baking boxes, being dried to moisture is 4%;
2)Dispensing:By step 1)The pretreated bamboo wood of high temperature splits bar, tear piece open, scrape after, required according to each tone of bamboo flute Length, caliber size, bamboo material is pieced together, and jigsaw is obtained in junction gluing;
3)It is compressing:By step 2)Obtained jigsaw beats aperture blowing, Che Yuan to the jigsaw of kneading again after mediating compacting, turn into partly into Product;
4)Post-process finished product:To step 3)The semi-finished product grafting copper sheathing, sound hole, tuning are dismissed, and will to bamboo flute tone size Ask, jigsaw length, caliber are modified, after to bamboo flute painting on surface handle cause bamboo flute surface wait to paint with one layer of skin of paint Polished smooth after layer is naturally dry with sand paper and produce bamboo flute finished product.
Described compressing technique suppresses 3h for the jigsaw is placed under 1600 tons of forcing presses.
The step 4)Skin of paint includes the component of following parts by weight in middle japanning processing:
Red natural 120 parts of toner, 20 parts of polyquaternium -7,20 parts of turpentine oil, 300 parts of varnish, 3 parts of paillette, PEG-26- fourths - 26 1 parts of alcohol polyethers, 1 part of linalool, 10 parts of oil paint additive.
120 parts of the natural toner of black, 20 parts of polyquaternium -7,20 parts of turpentine oil, 300 parts of varnish, 3 parts of paillette, PEG- - 26 1 parts of 26- butylol polyethers, 1 part of linalool, 10 parts of oil paint additive.
The natural toner of described red is formed by cinnabar grinding, and the natural toner of black is formed by plant carbon grinding.
Described oil paint additive includes the component of following parts by weight:40 parts of methyl-silicone oil, 25 parts of bamboo leaf powder, white carbon 6 Part, 4 parts of diatomite, 4 parts of odium stearate.
The preparation method of described oil paint additive comprises the following steps:
A. it is standby methyl-silicone oil, bamboo leaf powder, white carbon, diatomite, odium stearate to be weighed by formula ratio;
B. white carbon is taken, is sieved, is added water to stir, be sufficiently mixed with methyl-silicone oil, obtain compound 1;
C. bamboo leaf powder is removed, is sieved, addition odium stearate obtains compound 2 after adding diatomite and water mixing;
D. compound 1 made from step b and step c and compound 2 are mixed and are sufficiently stirred, be concentrated in vacuo and produce.
The vacuum being concentrated in vacuo in the step d is 0.08MPa.
The step 4)Twice of paint application in middle japanning processing procedure, first pass smear the oil containing red natural toner Paint, the paint of second time smearing natural toner containing black, first pass has smeared after with smeared for second time after in humidity 60%, Naturally dry in 20 DEG C of rooms of room temperature, alternate repetition are smeared 20 times.
Embodiment 3
A kind of preparation method of bamboo flute, comprises the following steps:
1)The selection and pretreatment of raw material:Raw material of the bamboo wood as production bamboo flute is selected, described bamboo wood is put into and fills heating To 100 DEG C of hot water canister high temperature immersion treatment 35min in toasting 2min in 600 DEG C of baking boxes, being dried to moisture is 4%;
2)Dispensing:By step 1)The pretreated bamboo wood of high temperature splits bar, tear piece open, scrape after, required according to each tone of bamboo flute Length, caliber size, bamboo material is pieced together, and jigsaw is obtained in junction gluing;
3)It is compressing:By step 2)Obtained jigsaw beats aperture blowing, Che Yuan to the jigsaw of kneading again after mediating compacting, turn into partly into Product;
4)Post-process finished product:To step 3)The semi-finished product grafting copper sheathing, sound hole, tuning are dismissed, and will to bamboo flute tone size Ask, jigsaw length, caliber are modified, after to bamboo flute painting on surface handle cause bamboo flute surface wait to paint with one layer of skin of paint Polished smooth after layer is naturally dry with sand paper and produce bamboo flute finished product.
Described compressing technique suppresses 3.5h for the jigsaw is placed under 1550 tons of forcing presses.
The step 4)Skin of paint includes the component of following parts by weight in middle japanning processing:
Red natural 100 parts of toner, 15 parts of polyquaternium -7,15 parts of turpentine oil, 250 parts of varnish, 2.5 parts of paillette, PEG-26- 0.8 part of butylol polyether -26,0.8 part of linalool, 8 parts of oil paint additive.
100 parts of the natural toner of black, 15 parts of polyquaternium -7,15 parts of turpentine oil, 250 parts of varnish, 2.5 parts of paillette, - 26 0.8 parts of PEG-26- butylol polyethers, 0.8 part of linalool, 8 parts of oil paint additive.
The natural toner of described red is formed by cinnabar grinding, and the natural toner of black is formed by plant carbon grinding.
Described oil paint additive includes the component of following parts by weight:35 parts of methyl-silicone oil, 20 parts of bamboo leaf powder, white carbon 5 Part, 3.5 parts of diatomite, 3.5 parts of odium stearate.
The preparation method of described oil paint additive comprises the following steps:
A. it is standby methyl-silicone oil, bamboo leaf powder, white carbon, diatomite, odium stearate to be weighed by formula ratio;
B. white carbon is taken, is sieved, is added water to stir, be sufficiently mixed with methyl-silicone oil, obtain compound 1;
C. bamboo leaf powder is removed, is sieved, addition odium stearate obtains compound 2 after adding diatomite and water mixing;
D. compound 1 made from step b and step c and compound 2 are mixed and are sufficiently stirred, be concentrated in vacuo and produce.
The vacuum being concentrated in vacuo in the step d is 0.07MPa.
The step 4)Twice of paint application in middle japanning processing procedure, first pass smear the oil containing red natural toner Paint, the paint of second time smearing natural toner containing black, first pass has smeared after with smeared for second time after in humidity 60%, Naturally dry in 20 DEG C of rooms of room temperature, alternate repetition are smeared 15 times.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's Protection domain.

Claims (8)

  1. A kind of 1. preparation method of bamboo flute, it is characterised in that:Comprise the following steps:Comprise the following steps:
    1)The selection and pretreatment of raw material:Raw material of the bamboo wood as production bamboo flute is selected, described bamboo wood is put into and fills heating To 100 DEG C of hot water canister high temperature immersion treatment 30-45min in toasting 1-3min in 550-650 DEG C of baking box, dry It is 4-5% to moisture;
    2)Dispensing:By step 1)The pretreated bamboo wood of high temperature splits bar, tear piece open, scrape after, required according to each tone of bamboo flute Length, caliber size, bamboo material is pieced together, and jigsaw is obtained in junction gluing;
    3)It is compressing:By step 2)Obtained jigsaw beats aperture blowing, Che Yuan to the jigsaw of kneading again after mediating compacting, turn into partly into Product;
    4)Post-process finished product:To step 3)The semi-finished product grafting copper sheathing, sound hole, tuning are dismissed, and will to bamboo flute tone size Ask, jigsaw length, caliber are modified, after to bamboo flute painting on surface handle cause bamboo flute surface wait to paint with one layer of skin of paint Polished smooth after layer is naturally dry with sand paper and produce bamboo flute finished product.
  2. A kind of 2. preparation method of bamboo flute according to claim 1, it is characterised in that:Described compressing technique is will The jigsaw is placed under 1500-1600 ton forcing presses and suppresses 3-4h.
  3. A kind of 3. preparation method of bamboo flute according to claim 1, it is characterised in that:The step 4)In middle japanning processing Skin of paint includes the component of following parts by weight:
    Natural toner 80-120 parts, the 10-20 of polyquaternium -7 parts, turpentine oil 10-20 parts, varnish 200-300 parts, paillette 2-3 Part, the 0.5-1 parts of PEG-26- butylol polyethers -26, linalool 0.5-1 parts, oil paint additive 5-10 parts.
  4. A kind of 4. preparation method of bamboo flute according to claim 3, it is characterised in that:Described natural toner includes red Natural toner and the natural toner of black, the natural toner of described red are formed by cinnabar grinding, and the natural toner of black is by planting The grinding of thing carbon forms.
  5. A kind of 5. preparation method of bamboo flute according to claim 3, it is characterised in that:Described oil paint additive include with The component of lower parts by weight:Methyl-silicone oil 30-40 parts, bamboo leaf powder 15-25 parts, white carbon 4-6 parts, diatomite 3-4 parts, odium stearate 3-4 parts.
  6. A kind of 6. preparation method of bamboo flute according to claim 5, it is characterised in that:The preparation of described oil paint additive Method comprises the following steps:
    A. it is standby methyl-silicone oil, bamboo leaf powder, white carbon, diatomite, odium stearate to be weighed by formula ratio;
    B. white carbon is taken, is sieved, is added water to stir, be sufficiently mixed with methyl-silicone oil, obtain compound 1;
    C. bamboo leaf powder is removed, is sieved, addition odium stearate obtains compound 2 after adding diatomite and water mixing;
    D. compound 1 made from step b and step c and compound 2 are mixed and are sufficiently stirred, be concentrated in vacuo and produce.
  7. A kind of 7. preparation method of bamboo flute according to claim 6, it is characterised in that:It is concentrated in vacuo in the step d Vacuum is 0.06-0.08MPa.
  8. A kind of 8. preparation method of bamboo flute according to claim 3, it is characterised in that:The step 4)Middle japanning treats Twice of paint application in journey, first pass smear the paint containing red natural toner, the oil of second time smearing natural toner containing black Paint, first pass has smeared after with smeared for second time after in humidity 60%, 20 DEG C of rooms of room temperature naturally dry, alternate repetition Smear 10-20 times.
CN201710492588.0A 2017-06-26 2017-06-26 A kind of preparation method of bamboo flute Pending CN107365524A (en)

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CN201710492588.0A CN107365524A (en) 2017-06-26 2017-06-26 A kind of preparation method of bamboo flute

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CN107365524A true CN107365524A (en) 2017-11-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113299253A (en) * 2021-05-25 2021-08-24 李成兵 Preparation method of anti-cracking flute

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848439A (en) * 2012-08-20 2013-01-02 戈建林 Process for producing bamboo flute by using bamboo waste
CN106047172A (en) * 2016-06-21 2016-10-26 陈操 Colorful bamboo flute and processing method thereof
CN106833097A (en) * 2017-01-18 2017-06-13 广西贺州市金海乐器有限公司 A kind of oil paint additive and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848439A (en) * 2012-08-20 2013-01-02 戈建林 Process for producing bamboo flute by using bamboo waste
CN106047172A (en) * 2016-06-21 2016-10-26 陈操 Colorful bamboo flute and processing method thereof
CN106833097A (en) * 2017-01-18 2017-06-13 广西贺州市金海乐器有限公司 A kind of oil paint additive and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113299253A (en) * 2021-05-25 2021-08-24 李成兵 Preparation method of anti-cracking flute
CN113299253B (en) * 2021-05-25 2024-05-07 李成兵 Preparation method of anti-cracking flute

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Application publication date: 20171121