CN107355637B - Sectional cleaning robot for central air-conditioning pipeline - Google Patents
Sectional cleaning robot for central air-conditioning pipeline Download PDFInfo
- Publication number
- CN107355637B CN107355637B CN201710639469.3A CN201710639469A CN107355637B CN 107355637 B CN107355637 B CN 107355637B CN 201710639469 A CN201710639469 A CN 201710639469A CN 107355637 B CN107355637 B CN 107355637B
- Authority
- CN
- China
- Prior art keywords
- hinged
- module
- supporting arm
- arm
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 58
- 238000004378 air conditioning Methods 0.000 title claims abstract description 18
- 230000000712 assembly Effects 0.000 claims abstract description 12
- 238000000429 assembly Methods 0.000 claims abstract description 12
- 230000002457 bidirectional effect Effects 0.000 claims abstract 7
- 239000000758 substrate Substances 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 9
- 230000008859 change Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 210000003815 abdominal wall Anatomy 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000009193 crawling Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/10—Treating the inside of pipes
- F16L2101/12—Cleaning
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Manipulator (AREA)
Abstract
Description
技术领域technical field
本发明涉及管道内清洁的技术领域,尤其涉及用于中央空调管道的分节式清洁机器人。The invention relates to the technical field of cleaning in pipes, in particular to a segmented cleaning robot for central air-conditioning pipes.
背景技术Background technique
随着我国经济与科学技术的发展,中央空调的使用越来越多,目前,对于空调通风管道的清洁,采用人工清洁的方式危险性大、劳动量大、工作效率低、成本高,且粉尘对人体危害也极大,对于一些过小管径的通风管道,也无法进行人为的清洁,所以中央空调管道清洁机器人是一个新的研究方向,具有巨大的市场前景。With the development of my country's economy and science and technology, more and more central air-conditioning is used. At present, for the cleaning of air-conditioning ventilation ducts, manual cleaning is dangerous, labor-intensive, low-efficiency, high-cost, and dusty. It is also extremely harmful to the human body. For some ventilation pipes with too small diameter, it is impossible to clean them artificially. Therefore, the central air-conditioning pipe cleaning robot is a new research direction and has a huge market prospect.
目前已研制的管道机器人按驱动方式的不同可分为介质压差驱动、轮式驱动、爬行式驱动、腹壁式驱动、行走式驱动、蠕动式驱动和螺旋式驱动等7种,其中轮式管道机器人的驱动效率最高。《实验技术与管理》2014年第8卷第5期发表的“管道内行走机器人设计”一文公开了一种轮式管道机器人。设计为了在保证轮式管道机器人驱动效率与稳定性的前提下,进一步扩大机器人的管径适应范围,本文提出了在机器人轮腿结构中引入一种串联式双平行四边形机构方案。上述由于采用了轮式行走结构,因而明显存在下述不足:1、无法对垂直管道进行攀爬;2、无法很好适应弯管;3、对于管径发生变化的管道,可能会使机器人的轴心偏离管道轴线,导致其他接触部位无法很好接触。The pipeline robots that have been developed so far can be divided into seven types according to the different driving modes: medium pressure difference drive, wheel drive, crawling drive, abdominal wall drive, walking drive, peristaltic drive and spiral drive. The robot drives with the highest efficiency. The article "Design of Walking Robot in Pipeline" published in Volume 8, Issue 5, 2014 of "Experimental Technology and Management" discloses a wheeled pipeline robot. Design In order to further expand the scope of the robot's pipe diameter while ensuring the driving efficiency and stability of the wheeled pipeline robot, this paper proposes a scheme to introduce a serial double parallelogram mechanism into the wheel-leg structure of the robot. Due to the above-mentioned wheeled walking structure, there are obviously the following deficiencies: 1. It is impossible to climb vertical pipes; 2. It cannot adapt to curved pipes well; 3. For pipes with changing pipe diameters, it may make the robot The axis deviates from the axis of the pipe, resulting in poor contact with other contact parts.
发明内容Contents of the invention
针对现有技术中存在的技术问题,本发明的目的是:提供一种用于中央空调管道的分节式清洁机器人,该清洁机器人能在管道内行走并清洁管道的内壁。Aiming at the technical problems in the prior art, the purpose of the present invention is to provide a segmented cleaning robot for central air-conditioning pipelines, which can walk in the pipelines and clean the inner walls of the pipelines.
为了达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts following technical scheme:
用于中央空调管道的分节式清洁机器人,包括推进模块,行走模块,清洁模块;推进模块的两端均设有行走模块;A segmented cleaning robot for central air-conditioning pipelines, including a propulsion module, a walking module, and a cleaning module; both ends of the propulsion module are equipped with a walking module;
行走模块包括架体,转动式安装在架体内部的双向螺杆,旋在双向螺杆一端的头螺母,旋在双向螺杆另一端的尾螺母,沿着圆周方向均匀布置的多组剪状撑臂组件;剪状撑臂组件包括相互铰接的第一撑臂和第二撑臂,第一撑臂的一端铰接在头螺母上,第一撑臂的另一端通过弹性球与管道内壁相接触,第二撑臂的一端铰接在尾螺母上,第二撑臂的另一端通过弹性球与管道内壁相接触;The walking module includes a frame body, a two-way screw rod installed in the frame body in a rotatable manner, a head nut screwed on one end of the two-way screw rod, a tail nut screwed on the other end of the two-way screw rod, and multiple groups of scissor-shaped support arm components evenly arranged along the circumferential direction The scissors brace assembly includes a first brace and a second brace that are hinged to each other, one end of the first brace is hinged on the head nut, the other end of the first brace is in contact with the inner wall of the pipe through an elastic ball, and the second One end of the support arm is hinged on the end nut, and the other end of the second support arm is in contact with the inner wall of the pipe through an elastic ball;
清洁模块安装在行走模块上,清洁模块包括伞柄、活塞、毛刷、第一弹簧、基板、多个连接臂、多个张臂;呈伞状分布的多个张臂铰接在基板上,伞柄固定在基板上,伞柄的端部设有凸台,沿着伞柄轴向移动的活塞套装在伞柄上,套装在伞柄上的第一弹簧位于凸台和活塞之间,连接臂的一端铰接在活塞上,连接臂的另一端铰接在张臂上,毛刷铰接在张臂的端部。The cleaning module is installed on the walking module. The cleaning module includes an umbrella handle, a piston, a brush, a first spring, a base plate, a plurality of connecting arms, and a plurality of opening arms; The handle is fixed on the base plate, the end of the umbrella handle is provided with a boss, the piston moving axially along the umbrella handle is set on the umbrella handle, the first spring set on the umbrella handle is located between the boss and the piston, and the connecting arm One end of the connecting arm is hinged on the piston, the other end of the connecting arm is hinged on the opening arm, and the brush is hinged on the end of the opening arm.
进一步的是:推进模块包括第一电机,单向螺杆,连接架,设置在连接架内部的驱动螺母,第一万向节,第二万向节;驱动螺母旋在单向螺杆上,第一万向节的一端连接在其中一个行走模块的架体上,第一万向节的另一端连接在连接架上,第一电机安装在另一个行走模块的架体上,第二万向节的一端连接在单向螺杆上,第二万向节的另一端与第一电机的输出端相接。推进模块可以带动上端的行走模块和下端的行走模块依次前进。Further, the propulsion module includes a first motor, a one-way screw, a connecting frame, a driving nut arranged inside the connecting frame, a first universal joint, and a second universal joint; the driving nut is screwed on the one-way screw, and the first One end of the universal joint is connected to the frame of one of the walking modules, the other end of the first universal joint is connected to the connecting frame, the first motor is installed on the frame of the other walking module, and the second universal joint One end is connected to the one-way screw, and the other end of the second universal joint is connected to the output end of the first motor. The propulsion module can drive the walking module at the upper end and the walking module at the lower end to advance sequentially.
进一步的是:架体包括头部平板,尾部平板,连接头部平板和尾部平板的连接框;连接框内设有用于剪状撑臂组件做张开与闭合动作的条状槽口,相互铰接的第一撑臂和第二撑臂穿过条状槽口。架体整体的结构简单,条状槽口能防止第一撑臂和第二撑臂晃动,使得第一撑臂和第二撑臂只能上下转动。Further, the frame body includes a head plate, a tail plate, and a connecting frame connecting the head plate and the tail plate; the connecting frame is provided with strip-shaped notches for opening and closing movements of the scissor-like support arm components, and are hinged to each other The first support arm and the second support arm pass through the strip notch. The overall structure of the frame body is simple, and the strip-shaped notch can prevent the first support arm and the second support arm from shaking, so that the first support arm and the second support arm can only rotate up and down.
进一步的是:行走模块还包括多组接触反馈组件和用于驱动双向螺杆旋转的第二电机,第二电机安装在架体上;第一撑臂的端部和第二撑臂的端部均安装有一组接触反馈组件;接触反馈组件包括收纳盒、弹性球、压力传感器、盒盖;压力传感器包括连接在一起的条状部和圆环部,压力传感器与第二电机信号连接,收纳盒设有空腔,压力传感器的圆环部置于收纳盒的空腔内,用于挤压压力传感器圆环部的弹性球放置在收纳盒的空腔,盒盖固定在收纳盒的端部,弹性球的一部分露出盒盖;每一组接触反馈组件的压力传感器的条状部安装在第一撑臂或第二撑臂上,每一组接触反馈组件的收纳盒铰接在第一撑臂或第二撑臂上。压力传感器可以反馈相应的信号,该反馈信号最终用来控制第二电机,然后第二电机最终驱动剪状撑臂组件持续防松还是持续张开。弹性球与管道的内壁相接触,同时,收纳盒是铰接在撑臂上的,收纳盒可以在一定范围内转动,更容易适应管道内的情况。Further, the walking module also includes multiple sets of contact feedback components and a second motor for driving the two-way screw to rotate, and the second motor is installed on the frame body; the ends of the first support arm and the end of the second support arm are both A group of contact feedback components are installed; the contact feedback components include a storage box, an elastic ball, a pressure sensor, and a box cover; the pressure sensor includes a strip part and a ring part connected together, and the pressure sensor is connected with the signal of the second motor, and the storage box is set There is a cavity, the ring part of the pressure sensor is placed in the cavity of the storage box, the elastic ball used to squeeze the ring part of the pressure sensor is placed in the cavity of the storage box, the cover is fixed on the end of the storage box, elastic A part of the ball is exposed from the box cover; the strip part of the pressure sensor of each group of contact feedback components is installed on the first support arm or the second support arm, and the storage box of each group of contact feedback components is hinged on the first support arm or the second support arm. On the second support arm. The pressure sensor can feed back a corresponding signal, and the feedback signal is finally used to control the second motor, and then the second motor finally drives the scissors brace assembly to keep loosening or to keep expanding. The elastic ball is in contact with the inner wall of the pipeline. Meanwhile, the storage box is hinged on the support arm, and the storage box can rotate within a certain range, which is easier to adapt to the situation in the pipeline.
进一步的是:清洁机器人还包括沿着圆周方向均匀布置的多组辅助支撑组件,辅助支撑组件包括基块、套筒、伸杆、导向轮、导向轮座、第二弹簧;基块固定在行走模块的架体上,套筒的端部设有端板,端板固定在基块上,伸杆的端部设有端块,导向轮座固定在端块上,导向轮转动式地安装在导向轮座上,第二弹簧套装在套筒上,伸杆插入套筒的内部,套筒的端板位于第二弹簧的一侧,伸杆的端块位于第二弹簧的另一侧。辅助支撑组件保证清洁机器人轴心稳定,保持整个清洁机器人在管道内不会晃动。Further, the cleaning robot also includes multiple sets of auxiliary support assemblies evenly arranged along the circumferential direction. The auxiliary support assemblies include base blocks, sleeves, extension rods, guide wheels, guide wheel seats, and second springs; the base blocks are fixed on the walking On the frame body of the module, the end of the sleeve is provided with an end plate, the end plate is fixed on the base block, the end of the extension rod is provided with an end block, the guide wheel seat is fixed on the end block, and the guide wheel is rotatably installed on the On the guide wheel seat, the second spring is sleeved on the sleeve, the extension rod is inserted into the sleeve, the end plate of the sleeve is located on one side of the second spring, and the end block of the extension rod is located on the other side of the second spring. The auxiliary support component ensures the stability of the axis of the cleaning robot and keeps the entire cleaning robot from shaking in the pipeline.
进一步的是:伸杆的圆周侧面设有条状凸起,套筒内设有与伸杆及条状凸起相适应的通槽。条状凸起防止伸杆和套筒的相对转动,使得伸杆只能在套筒的通槽里直线来回移动。Further, strip-shaped protrusions are provided on the circumferential side of the extension rod, and through grooves corresponding to the extension rod and the strip-shaped protrusions are provided in the sleeve. The strip protrusion prevents the relative rotation of the extension rod and the sleeve, so that the extension rod can only move back and forth in a straight line in the through groove of the sleeve.
进一步的是:架体还包括辅助板,辅助板通过条状螺栓连接在架体上,辅助支撑组件的基块固定在辅助板上。辅助板可以用来安装相应的电机、辅助支撑组件及其他电气设备。Further, the frame body also includes an auxiliary board, the auxiliary board is connected to the frame body through strip bolts, and the base block of the auxiliary support assembly is fixed on the auxiliary board. The auxiliary board can be used to install corresponding motors, auxiliary support components and other electrical equipment.
进一步的是:清洁模块还包括第三电机和连接轴,第三电机安装在行走模块的架体上,连接轴的一端与第三电机的输出端连接,连接轴的另一端与基板连接。第三电机通过连接轴可以带动整个清洁模块整体转动。Further, the cleaning module further includes a third motor and a connecting shaft, the third motor is installed on the frame of the walking module, one end of the connecting shaft is connected to the output end of the third motor, and the other end of the connecting shaft is connected to the base plate. The third motor can drive the whole cleaning module to rotate through the connecting shaft.
进一步的是:活塞包括一体制成的圆筒、圆台、多个侧块;圆台设置在圆筒的端部,侧块设置在圆筒的圆周侧面上,多个侧块沿着圆筒的圆周方向均匀分布,侧块上设有与连接臂铰接的通孔和用于连接臂转动的直槽。活塞的结构可实现连接臂的铰接和连接臂的转动Further, the piston includes an integrated cylinder, a circular platform, and a plurality of side blocks; the circular platform is arranged at the end of the cylinder, the side blocks are arranged on the circumferential side of the cylinder, and the plurality of side blocks are arranged along the circumference of the cylinder. The directions are evenly distributed, and the side block is provided with a through hole hinged with the connecting arm and a straight slot for the connecting arm to rotate. The structure of the piston enables the articulation of the connecting arm and the rotation of the connecting arm
进一步的是:毛刷通过铰接块铰接在张臂的端部,铰接块包括一体制成的圆筒和侧块,圆筒固定地套装在毛刷的毛刷轴上,侧块设置在圆筒的圆周侧面上,侧块上设有与张臂铰接的通孔和用于张臂转动的直槽。铰接块的结构可实现张臂与连接块的铰接和相对转动。Further, the brush is hinged on the end of the boom through a hinge block, the hinge block includes a cylinder and a side block made in one piece, the cylinder is fixedly set on the brush shaft of the hair brush, and the side block is arranged on the cylinder On the side of the circumference, the side block is provided with a through hole hinged with the arm and a straight groove for the arm to rotate. The structure of the hinged block can realize the hinged joint and relative rotation of the boom and the connecting block.
总的说来,本发明具有如下优点:Generally speaking, the present invention has following advantages:
1、清洁模块能够自动适应管道半径的变化,无须人工更换不同尺寸规格的毛刷。1. The cleaning module can automatically adapt to the change of the pipe radius, without manual replacement of brushes of different sizes.
2、清洁模块不存在死点,在工作过程中不会出现变径功能失效的情况。2. There is no dead point in the cleaning module, and there will be no failure of the variable diameter function during the working process.
3、能保证毛刷时刻贴紧管道壁。3. It can ensure that the brush is always close to the pipe wall.
4、清洁模块能够适应弯曲管道和平行直管道的环境。4. The cleaning module can adapt to the environment of curved pipes and parallel straight pipes.
5、毛刷为非永久性固定,使用一段时间后,毛刷将会因摩擦而损坏,此时将毛刷从铰接块取下,可以通过更换毛刷的方法改善清洁效果,方便且高效。5. The brush is not permanently fixed. After a period of use, the brush will be damaged due to friction. At this time, the brush is removed from the hinge block, and the cleaning effect can be improved by replacing the brush, which is convenient and efficient.
6、本清洁机器人可在管道内行走,可以是水平直管、水平弯管、水平变径直管、非水平直管、非水平弯管、非水平变径直管等管道,能适应管道半径变化的情况。能够稳定地在与地面成任何角度的圆形管道内进行移动,同时还能在一定范围内适应管径的变化,对于工作环境具有较强的适应性。6. The cleaning robot can walk in the pipeline, which can be horizontal straight pipe, horizontal curved pipe, horizontal variable-diameter straight pipe, non-horizontal straight pipe, non-horizontal curved pipe, non-horizontal variable-diameter straight pipe, etc., and can adapt to the change of pipeline radius Happening. It can stably move in a circular pipe at any angle to the ground, and at the same time adapt to the change of pipe diameter within a certain range, which has strong adaptability to the working environment.
附图说明Description of drawings
图1是清洁机器人的结构示意图,未画出清洁模块。Fig. 1 is a schematic structural diagram of a cleaning robot, without a cleaning module.
图2是行走模块处的结构示意图。Fig. 2 is a schematic structural diagram of the walking module.
图3是接触反馈组件与第一撑臂或第二撑臂的结构示意图。Fig. 3 is a structural schematic diagram of the touch feedback assembly and the first support arm or the second support arm.
图4是辅助支撑组件的结构示意图。Fig. 4 is a schematic structural view of the auxiliary support assembly.
图5是套筒及端板的结构示意图。Fig. 5 is a schematic structural view of the sleeve and the end plate.
图6是伸杆及端块的结构示意图。Fig. 6 is a structural schematic diagram of the extension rod and the end block.
图7是推进模块的结构示意图。Fig. 7 is a structural schematic diagram of a propulsion module.
图8是清洁模块的主视图。Fig. 8 is a front view of the cleaning module.
图9是清洁模块的立体图。Fig. 9 is a perspective view of a cleaning module.
图10是活塞的结构示意图。Fig. 10 is a schematic diagram of the structure of the piston.
图11是张臂的结构示意图。Fig. 11 is a schematic diagram of the structure of the tension arm.
图12是连接臂的结构示意图。Fig. 12 is a structural schematic diagram of the connecting arm.
图13是铰接块的结构示意图。Fig. 13 is a schematic structural view of the hinge block.
图14是清洁机器人的结构示意图。Fig. 14 is a schematic structural diagram of a cleaning robot.
其中,1为行走模块,2为推进模块,3为辅助支撑组件,4为清洁模块,1-1为接触反馈组件,1-2为第二撑臂,1-3为第一撑臂,1-4为架体的头部平板,1-5为架体的尾部平板,1-6为架体的连接框,1-7为条状槽口,1-8为头螺母,1-9为尾螺母,1-10为双向螺杆,1-11为辅助板,1-12为条状螺栓,1-1-1为收纳盒,1-1-2为弹性球,1-1-3为盒盖,1-1-4为压力传感器的圆环部,1-1-5为压力传感器的条状部,1-1-6为避位槽口,1-1-7为收纳盒的空腔,2-1为第二万向节,2-2为单向螺杆,2-3为驱动螺母,2-4为连接架,2-5为第一万向节,3-1为基块,3-2为套筒,3-3为端板,3-4为第二弹簧,3-5为伸杆,3-6为端块,3-7为导向轮座,3-8为导向轮,3-9为套筒内的通槽,3-10为条状凸起,4-1为伞柄,4-2为活塞,4-3为连接臂,4-4为张臂,4-5为铰支座,4-6为法兰,4-7为铰接块,4-8为毛刷,4-9为第一弹簧,4-10为基板,4-11为伞柄上的凸台,4-12为活塞的圆筒,4-13为活塞的圆台,4-14为活塞的侧块,4-15为活塞侧块上的通孔,4-16为活塞侧块上的直槽,4-17为张臂上的通孔,4-18为张臂内的矩形通槽,4-19为连接臂上的通孔,4-20为铰接块的圆筒,4-21为铰接块的侧块,4-22为铰接块侧块上的通孔,4-23为铰接块侧块上的直槽,4-24为连接轴。Among them, 1 is the walking module, 2 is the propulsion module, 3 is the auxiliary support component, 4 is the cleaning module, 1-1 is the contact feedback component, 1-2 is the second support arm, 1-3 is the first support arm, 1 -4 is the head plate of the frame body, 1-5 is the tail plate of the frame body, 1-6 is the connecting frame of the frame body, 1-7 is the strip notch, 1-8 is the head nut, 1-9 is the End nut, 1-10 is a two-way screw, 1-11 is an auxiliary plate, 1-12 is a strip bolt, 1-1-1 is a storage box, 1-1-2 is an elastic ball, 1-1-3 is a box Cover, 1-1-4 is the ring part of the pressure sensor, 1-1-5 is the strip part of the pressure sensor, 1-1-6 is the escape notch, 1-1-7 is the cavity of the storage box , 2-1 is the second universal joint, 2-2 is the one-way screw, 2-3 is the driving nut, 2-4 is the connecting frame, 2-5 is the first universal joint, 3-1 is the base block, 3-2 is the sleeve, 3-3 is the end plate, 3-4 is the second spring, 3-5 is the extension rod, 3-6 is the end block, 3-7 is the guide wheel seat, 3-8 is the guide wheel , 3-9 is the through groove in the sleeve, 3-10 is the strip-shaped protrusion, 4-1 is the umbrella handle, 4-2 is the piston, 4-3 is the connecting arm, 4-4 is the opening arm, 4- 5 is a hinge support, 4-6 is a flange, 4-7 is a hinge block, 4-8 is a hair brush, 4-9 is a first spring, 4-10 is a base plate, and 4-11 is a protrusion on the umbrella handle. 4-12 is the cylinder of the piston, 4-13 is the round table of the piston, 4-14 is the side block of the piston, 4-15 is the through hole on the side block of the piston, and 4-16 is a straight hole on the side block of the piston. Slot, 4-17 is the through hole on the stretch arm, 4-18 is the rectangular through groove in the stretch arm, 4-19 is the through hole on the connecting arm, 4-20 is the cylinder of the hinge block, and 4-21 is the The side block of hinge block, 4-22 is the through hole on the hinge block side block, and 4-23 is the straight groove on the hinge block side block, and 4-24 is connecting shaft.
具体实施方式Detailed ways
下面将结合附图和具体实施方式来对本发明做进一步详细的说明。The present invention will be further described in detail in conjunction with the accompanying drawings and specific embodiments.
结合图1至图7所示,用于中央空调管道的分节式清洁机器人,包括推进模块,行走模块,清洁模块;本实施例先对推进模块和行走模块作介绍,然后再对清洁模块作介绍。推进模块的两端均设有行走模块,即一个行走模块安装在推进模块的一端,另一个行走模块安装在推进模块的另一端。行走模块包括架体、双向螺杆、头螺母、尾螺母、多组剪状撑臂组件。双向螺杆转动式安装在架体的内部,双向螺杆位于架体内部的中心位置,头螺母和尾螺母均与双向螺杆螺纹配合,头螺母旋在双向螺杆的一端(图1中双向螺杆的上端),尾螺母旋在双向螺杆的另一端(图1中双向螺杆的下端),多组剪状撑臂组件沿着圆周方向均匀布置,本发明中,剪状撑臂组件有3组,3组剪状撑臂组件以双向螺杆为中轴线沿着圆周方向均匀布置。剪状撑臂组件包括相互铰接的第一撑臂和第二撑臂,第一撑臂的一端铰接在头螺母上,第一撑臂的另一端通过弹性球与管道内壁相接触,第二撑臂的一端铰接在尾螺母上,第二撑臂的另一端通过弹性球与管道内壁相接触;结合图2所示,第一撑臂和第二撑臂像剪刀一样铰接在一起,第一撑臂的上端铰接在头螺母上,第二撑臂的下端铰接在尾螺母上,第一撑臂的下端和第二撑臂的上端均设有接触反馈组件,接触反馈组件中包含有弹性球,第一撑臂的下端和第二撑臂的上端均通过弹性球与管道内壁相接触。As shown in Figures 1 to 7, the segmented cleaning robot used for central air-conditioning pipelines includes a propulsion module, a walking module, and a cleaning module; this embodiment first introduces the propulsion module and the walking module, and then makes an introduction to the cleaning module introduce. Both ends of the propulsion module are provided with walking modules, that is, one walking module is installed at one end of the propulsion module, and the other walking module is installed at the other end of the propulsion module. The walking module includes a frame body, a two-way screw rod, a head nut, a tail nut, and multiple sets of scissor-like bracing arm components. The two-way screw is rotatably installed inside the frame body. The two-way screw is located at the center of the frame. Both the head nut and the tail nut are threaded with the two-way screw. The head nut is screwed on one end of the two-way screw (the upper end of the two-way screw in Figure 1) , the tail nut is screwed on the other end of the two-way screw rod (the lower end of the two-way screw rod in Fig. 1), and multiple groups of scissor-like brace assemblies are evenly arranged along the circumferential direction. In the present invention, there are 3 groups of scissor-like brace assemblies, and 3 groups of shear The shape support arm assembly is evenly arranged along the circumferential direction with the two-way screw as the central axis. The scissor brace assembly includes a first brace and a second brace that are hinged to each other, one end of the first brace is hinged on the head nut, the other end of the first brace is in contact with the inner wall of the pipe through an elastic ball, and the second brace One end of the arm is hinged on the end nut, and the other end of the second support arm is in contact with the inner wall of the pipe through an elastic ball; as shown in Figure 2, the first support arm and the second support arm are hinged together like scissors, and the first support arm The upper end of the arm is hinged on the head nut, and the lower end of the second support arm is hinged on the tail nut. Both the lower end of the first support arm and the upper end of the second support arm are provided with a contact feedback assembly, and the contact feedback assembly includes an elastic ball. Both the lower end of the first support arm and the upper end of the second support arm are in contact with the inner wall of the pipe through elastic balls.
结合图7所示,推进模块包括第一电机,单向螺杆,连接架,设置在连接架内部的驱动螺母,第一万向节,第二万向节。驱动螺母旋在单向螺杆上,驱动螺母和单向螺杆螺纹配合,单向螺杆旋转时,驱动螺母可以沿着单向螺杆的轴向方向移动,即图7中,驱动螺母可以上下移动。第一万向节的一端连接在其中一个行走模块的架体上,第一万向节的另一端连接在连接架上,第一电机安装在另一个行走模块的架体上,第二万向节的一端连接在单向螺杆上,第二万向节的另一端与第一电机的输出端相接;结合图7所示,第一万向节的下端连接在下端的行走模块的架体上,第一万向节的上端连接在连接架上,第一电机安装在上端的行走模块的架体上,第二万向节的下端连接在单向螺杆上,第二万向节的上端与第一电机的输出端相接。第一电机选用步进电机,第一电机控制单向螺杆旋转的技术属于现有技术,单向螺杆为多线程螺纹,在保证满足输出力矩的前提下,选用转速调节范围较大的电机,这样驱动螺母在单向螺杆上运动的距离较大,减少了推进模块的工作时间。As shown in FIG. 7 , the propulsion module includes a first motor, a one-way screw, a connecting frame, a driving nut arranged inside the connecting frame, a first universal joint, and a second universal joint. The drive nut is screwed on the one-way screw, and the drive nut and the one-way screw are threadedly matched. When the one-way screw rotates, the drive nut can move along the axial direction of the one-way screw, that is, in FIG. 7, the drive nut can move up and down. One end of the first universal joint is connected to the frame of one of the walking modules, the other end of the first universal joint is connected to the connecting frame, the first motor is installed on the frame of the other walking module, and the second universal joint One end of the joint is connected to the one-way screw, and the other end of the second universal joint is connected to the output end of the first motor; as shown in Figure 7, the lower end of the first universal joint is connected to the frame of the lower walking module Above, the upper end of the first universal joint is connected to the connecting frame, the first motor is installed on the upper frame of the walking module, the lower end of the second universal joint is connected to the one-way screw, and the upper end of the second universal joint Connect with the output terminal of the first motor. The first motor selects a stepper motor, and the technology that the first motor controls the rotation of the unidirectional screw belongs to the prior art. The unidirectional screw is a multi-threaded thread. Under the premise of ensuring that the output torque is satisfied, a motor with a larger rotation speed adjustment range is selected. The distance that the drive nut moves on the one-way screw rod is large, which reduces the working time of the push module.
行走模块还包括用于驱动双向螺杆旋转的第二电机,第二电机安装在架体上。第二电机正转或反转时,可以驱动头螺母和尾螺母相互远离或相互靠近。第二电机控制双向螺杆旋转的技术属于现有技术。The walking module also includes a second motor for driving the two-way screw to rotate, and the second motor is installed on the frame. When the second motor rotates forward or reversely, the head nut and the tail nut can be driven away from each other or close to each other. The technology that the second motor controls the rotation of the two-way screw belongs to the prior art.
结合图2和图3所示,行走模块还包括多组接触反馈组件,第一撑臂的端部(下端)和第二撑臂的端部(上端)均安装有一组接触反馈组件。接触反馈组件包括收纳盒、弹性球、压力传感器、盒盖。压力传感器包括连接在一起的条状部和圆环部,压力传感器与第二电机信号连接。收纳盒大体为方体状,收纳盒设有空腔,压力传感器的圆环部置于收纳盒的空腔内,用于挤压压力传感器圆环部的弹性球放置在收纳盒的空腔,即先将压力传感器的圆环部放置在收纳盒的空腔内,然后弹性球压着压力传感器的圆环部,两者一起放置在收纳盒的空腔中,盒盖固定在收纳盒的端部,盒盖上设有圆孔,弹性球的一部分露出盒盖。每一组接触反馈组件的压力传感器的条状部安装在第一撑臂或第二撑臂上,每一组接触反馈组件的收纳盒铰接在第一撑臂或第二撑臂上;第一撑臂和第二撑臂统称为撑臂,即压力传感器的条状部安装在撑臂上,收纳盒铰接在撑臂的端部,从而收纳盒可以绕着撑臂在一定范围内转动,撑臂的尺寸越小,收纳盒转动的范围越大。As shown in FIG. 2 and FIG. 3 , the walking module also includes multiple sets of touch feedback components, and a set of touch feedback components are installed on the end (lower end) of the first support arm and the end (upper end) of the second support arm. The touch feedback component includes a storage box, an elastic ball, a pressure sensor, and a box cover. The pressure sensor includes a strip part and an annular part connected together, and the pressure sensor is connected with the second motor signal. The storage box is generally in the shape of a cube, and the storage box is provided with a cavity. The ring part of the pressure sensor is placed in the cavity of the storage box, and the elastic ball used to squeeze the ring part of the pressure sensor is placed in the cavity of the storage box. That is, first place the ring part of the pressure sensor in the cavity of the storage box, then press the elastic ball against the ring part of the pressure sensor, and place the two together in the cavity of the storage box, and fix the cover on the end of the storage box The box cover is provided with a round hole, and a part of the elastic ball is exposed from the box cover. The strip part of the pressure sensor of each group of contact feedback components is installed on the first support arm or the second support arm, and the receiving box of each group of contact feedback components is hinged on the first support arm or the second support arm; the first The support arm and the second support arm are collectively referred to as the support arm, that is, the strip part of the pressure sensor is installed on the support arm, and the storage box is hinged at the end of the support arm, so that the storage box can rotate around the support arm within a certain range, and the support arm The smaller the size of the arm, the greater the range in which the organizer can turn.
收纳盒的侧部开有避位槽口,避位槽口和空腔可以是相连通的,压力传感器圆环部和压力传感器条状部的相接处位于避位槽口,弹性球挤压压力传感器的圆环部时,圆环部和条状部的相接处、条状部均不会碰触到收纳盒的外轮廓,从而保护压力传感器。There is an escape notch on the side of the storage box, and the escape notch and the cavity can be connected. When the ring part of the pressure sensor is closed, the junction of the ring part and the bar-shaped part, and the bar-shaped part will not touch the outer contour of the storage box, thereby protecting the pressure sensor.
结合图1和图4所示,清洁机器人还包括多组辅助支撑组件,辅助支撑组件安装在架体上,多组辅助支撑组件在架体上沿着圆周方向均匀布置。辅助支撑组件包括基块、套筒、伸杆、导向轮、导向轮座、第二弹簧。基块为一个L型钢,基块固定在行走模块的架体上,套筒的端部设有端板,端板与套筒是固定关系,端板固定在基块上,伸杆的端部设有端块,端块与伸杆是固定关系,导向轮座固定在端块上,导向轮转动式地安装在导向轮座上,第二弹簧套装在套筒上,伸杆插入套筒的内部,套筒的端板位于第二弹簧的一侧,伸杆的端块位于第二弹簧的另一侧,第二弹簧的一端可以连接在端板上,第二弹簧的另一端可以连接在端块上。As shown in FIG. 1 and FIG. 4 , the cleaning robot also includes multiple sets of auxiliary support assemblies installed on the frame body, and multiple sets of auxiliary support assemblies are uniformly arranged along the circumferential direction on the frame body. The auxiliary support assembly includes a base block, a sleeve, an extension rod, a guide wheel, a guide wheel seat and a second spring. The base block is an L-shaped steel. The base block is fixed on the frame of the walking module. The end of the sleeve is provided with an end plate. The end plate and the sleeve are in a fixed relationship. The end plate is fixed on the base block. The end of the extension rod There is an end block, the end block and the extension rod are in a fixed relationship, the guide wheel seat is fixed on the end block, the guide wheel is rotatably installed on the guide wheel seat, the second spring is set on the sleeve, and the extension rod is inserted into the sleeve. Inside, the end plate of the sleeve is located on one side of the second spring, the end block of the extension rod is located on the other side of the second spring, one end of the second spring can be connected to the end plate, and the other end of the second spring can be connected to the on the end block.
结合图5和图6所示,伸杆的圆周侧面设有条状凸起,条状凸起沿着伸杆的轴向方向延伸,套筒内设有与伸杆及条状凸起相适应的通槽。伸杆及条状凸起一起插入套筒内部的通槽内,伸杆在套筒内部的通槽里来回移动时,条状凸起能起到防止转动的作用,防止伸杆和套筒的相对转动,使得伸杆只能在套筒的通槽里直线来回移动。As shown in Figure 5 and Figure 6, the circumferential side of the extension rod is provided with strip-shaped protrusions, which extend along the axial direction of the extension rod, and the sleeve is equipped with through the slot. The extension rod and the strip-shaped protrusion are inserted into the through groove inside the sleeve together. When the extension rod moves back and forth in the through groove inside the sleeve, the strip-shaped protrusion can prevent rotation and prevent the extension rod and the sleeve from colliding. Relatively rotate, so that the extension rod can only move back and forth in a straight line in the through groove of the sleeve.
架体包括头部平板,尾部平板,连接头部平板和尾部平板的连接框。连接框的上端与头部平板固定,连接框的下端与尾部平板固定,连接框内设有用于剪状撑臂组件做张开与闭合动作的条状槽口,相互铰接的第一撑臂和第二撑臂穿过条状槽口。条状槽口呈矩形状,条状槽口还可以起到限位的作用,第一撑臂和第二撑臂张开或者闭合时,能防止第一撑臂或第二撑臂晃动,同时第一撑臂、第二撑臂和连接框可以一起铰接在一起,第一撑臂和第二撑臂只能上下转动。The frame body includes a head plate, a tail plate, and a connection frame connecting the head plate and the tail plate. The upper end of the connection frame is fixed to the head plate, and the lower end of the connection frame is fixed to the tail plate. The connection frame is provided with a strip notch for the opening and closing of the scissors-like support arm assembly, and the first support arm and the The second support arm passes through the strip-shaped notch. The strip-shaped notch is rectangular, and the strip-shaped notch can also play the role of limiting. When the first support arm and the second support arm are opened or closed, it can prevent the first support arm or the second support arm from shaking, and at the same time The first support arm, the second support arm and the connecting frame can be hinged together, and the first support arm and the second support arm can only rotate up and down.
结合图1所示,架体还包括辅助板,辅助板通过条状螺栓连接在架体上,辅助板通过条状螺栓可以连接在头部平板或者尾部平板上,若还需要更多数量的辅助板,则第二块辅助板再通过条状螺栓连接在第一块辅助板上,辅助支撑组件的基块固定在辅助板上。辅助支撑组件、第一电机和第二电机可以安装在合适的辅助板、头部平板或者尾部平板上,第一电机和第二电机图中未标出。推进模块的两端也可以分别连接在相应的辅助板上。As shown in Figure 1, the frame body also includes an auxiliary plate, which is connected to the frame body through strip bolts, and the auxiliary plate can be connected to the head plate or tail plate through strip bolts, if more auxiliary plates are needed plate, then the second auxiliary plate is connected to the first auxiliary plate through strip bolts, and the base block of the auxiliary support assembly is fixed on the auxiliary plate. The auxiliary support assembly, the first motor and the second motor can be installed on a suitable auxiliary board, head board or tail board, and the first motor and the second motor are not marked in the figure. The two ends of the propulsion module can also be respectively connected to corresponding auxiliary boards.
清洁机器人的行走原理:清洁机器人在管道内的行走工作情况为,以上下两个行走模块的结构全部放松为初始状态,先控制上端行走模块的第二电机正转,带动双向螺杆旋转,使得头螺母和尾螺母相互远离,进而使上端行走模块的剪状撑臂组件持续张开,弹性球则持续挤压管道的内壁,直到接收到压力传感器的反馈信号,第二电机停止转动,此时弹性球挤压着管道的内壁,将上端的整个行走模块固定住,即上端的整个行走模块处于张紧状态。然后第一电机正转,第一电机通过第二万向节驱动单向螺杆正向转动,进而促使驱动螺母连同连接架前进(往上端的行走模块方向运动),再带动下端的整个行走模块向前运动,当第一电机达到设计圈数阈值时,停止转动。然后,控制下端行走模块的第二电机正转,带动双向螺杆旋转,使得头螺母和尾螺母相互远离,进而使下端行走模块的剪状撑臂组件持续张开,弹性球则持续挤压管道的内壁,直到接收到压力传感器的反馈信号,第二电机停止转动,此时弹性球挤压着管道的内壁,将下端的整个行走模块固定住,即下端的整个行走模块处于张紧状态。然后,控制上端行走模块的第二电机反转,则使剪状撑臂组件持续防松(做闭合动作),直到压力传感器反馈压力信号为0(视为已经完全放松)。再然后,第一电机反转,第一电机通过第二万向节驱动单向螺杆反向转动,进而抬举上端行走模块前进。如此往复,完成清洁机器人在管道内的行走任务。The walking principle of the cleaning robot: the working condition of the cleaning robot walking in the pipeline is that the structures of the upper and lower walking modules are all relaxed as the initial state, firstly control the second motor of the upper walking module to rotate forward, and drive the two-way screw to rotate, so that the head The nut and the end nut are far away from each other, so that the scissor arm assembly of the upper walking module continues to expand, and the elastic ball continues to squeeze the inner wall of the pipe until the second motor stops rotating after receiving the feedback signal from the pressure sensor. At this time, the elastic ball The ball squeezes the inner wall of the pipeline, and fixes the entire walking module at the upper end, that is, the entire walking module at the upper end is in a tensioned state. Then the first motor rotates forward, the first motor drives the one-way screw to rotate forward through the second universal joint, and then impels the drive nut to advance together with the connecting frame (moving toward the upper end of the walking module), and then drives the lower end of the whole walking module to Before the movement, when the first motor reaches the designed number of turns threshold, it stops rotating. Then, the second motor of the lower walking module is controlled to rotate forward, driving the two-way screw to rotate, so that the head nut and the tail nut are far away from each other, and then the scissor-shaped support arm assembly of the lower walking module continues to open, and the elastic ball continues to squeeze the pipe. Inner wall, until receiving the feedback signal from the pressure sensor, the second motor stops rotating. At this time, the elastic ball squeezes the inner wall of the pipeline to fix the entire walking module at the lower end, that is, the entire walking module at the lower end is in a tensioned state. Then, the second motor that controls the upper end walking module is reversed, so that the scissors brace arm assembly is continuously locked (closed), until the pressure sensor feedback pressure signal is 0 (considered to have been completely relaxed). Then, the first motor reverses, and the first motor drives the one-way screw to reversely rotate through the second universal joint, and then lifts the upper end walking module to advance. Reciprocate in this way to complete the walking task of the cleaning robot in the pipeline.
辅助支撑组件在剪状撑臂组件放松(失去主要支撑)的时候起到辅助支撑的作用,保证清洁机器人轴心稳定。当导向轮没有与管道的内壁相接触时,第二弹簧推动伸杆,使得端块远离端板,进而使导向轮再次与管道的内壁相接触,保持整个清洁机器人在管道内不会晃动。The auxiliary support assembly plays the role of auxiliary support when the scissor support arm assembly relaxes (loses the main support), so as to ensure the stability of the axis of the cleaning robot. When the guide wheel is not in contact with the inner wall of the pipeline, the second spring pushes the extension rod so that the end block is away from the end plate, so that the guide wheel contacts the inner wall of the pipeline again, keeping the whole cleaning robot from shaking in the pipeline.
本清洁机器人在管道内行走,可以是水平直管、水平弯管、水平变径直管、非水平直管、非水平弯管、非水平变径直管等管道。The cleaning robot walks in pipelines, which can be horizontal straight pipes, horizontal curved pipes, horizontal variable-diameter straight pipes, non-horizontal straight pipes, non-horizontal curved pipes, non-horizontal variable-diameter straight pipes and other pipelines.
下面对清洁模块进行详细的介绍:The following is a detailed introduction to the cleaning module:
结合图8至图13所示,清洁模块包括伞柄、活塞、毛刷、第一弹簧、基板、多个连接臂、多个张臂。呈伞状分布的多个张臂铰接在基板上,即多个张臂沿着圆周方向均匀分布,伞柄在所有张臂的中心位置,所有的张臂可以绕着基板转动,从而实现张开或缩合。伞柄的一端固定在基板上,伞柄的端部(伞柄的另一端)设有凸台,沿着伞柄轴向移动的活塞套装在伞柄上,即活塞内设有通孔,活塞可以套在伞柄上并可以沿着伞柄的轴向方向移动。套装在伞柄上的第一弹簧位于凸台和活塞之间,第一弹簧的一端可以连接在凸台上,第一弹簧的另一端则连接在活塞的圆台上。连接臂的一端铰接在活塞上,连接臂的另一端铰接在张臂上,毛刷铰接在张臂的端部。As shown in FIG. 8 to FIG. 13 , the cleaning module includes an umbrella handle, a piston, a brush, a first spring, a base plate, a plurality of connecting arms, and a plurality of extension arms. Multiple arms distributed in an umbrella shape are hinged on the base plate, that is, multiple arms are evenly distributed along the circumferential direction, the umbrella handle is at the center of all arms, and all arms can rotate around the base plate to achieve opening or condensation. One end of the umbrella handle is fixed on the base plate, and the end of the umbrella handle (the other end of the umbrella handle) is provided with a boss. It can be set on the umbrella handle and can move along the axial direction of the umbrella handle. The first spring sleeved on the umbrella handle is located between the boss and the piston, one end of the first spring can be connected to the boss, and the other end of the first spring is connected to the round platform of the piston. One end of the connecting arm is hinged on the piston, the other end of the connecting arm is hinged on the opening arm, and the brush is hinged on the end of the opening arm.
结合图10所示,对于活塞的结构:活塞包括一体制成的圆筒、圆台、多个侧块,即圆筒、圆台和侧块是一个整体,是一体形成的。圆台设置在圆筒的端部,侧块设置在圆筒的圆周侧面上,多个侧块沿着圆筒的圆周方向均匀分布,侧块上设有与连接臂铰接的通孔和用于连接臂转动的直槽,侧块上开的通孔和直槽垂直相交,活塞上的侧块总共有3个,相应地,张臂和连接臂的数量也是3个;活塞的圆筒和圆台套在伞柄上,并可在伞柄上移动。As shown in FIG. 10 , regarding the structure of the piston: the piston includes a cylinder, a round table, and multiple side blocks made in one piece, that is, the cylinder, the round table and the side blocks are integral and integrally formed. The round platform is arranged at the end of the cylinder, and the side blocks are arranged on the circumferential side of the cylinder. A plurality of side blocks are evenly distributed along the circumferential direction of the cylinder. The side blocks are provided with through holes hinged with the connecting arm and used for connecting The straight groove for arm rotation, the through hole on the side block and the straight groove perpendicularly intersect, there are 3 side blocks on the piston in total, correspondingly, the number of opening arms and connecting arms is also 3; the piston cylinder and the round platform sleeve On the umbrella handle, and can move on the umbrella handle.
结合图13所示,毛刷通过铰接块铰接在张臂的端部,对于铰接块的结构:铰接块包括一体制成的圆筒和侧块,圆筒固定地套装在毛刷的毛刷轴上,圆筒与毛刷轴是固定关系,圆筒和毛刷轴可通过销轴或螺栓等方式固定,需要更换毛刷时,可将毛刷轴和圆筒拆开,侧块设置在圆筒的圆周侧面上,侧块上设有与张臂铰接的通孔和用于张臂转动的直槽。As shown in Figure 13, the brush is hinged at the end of the boom through the hinge block. For the structure of the hinge block: the hinge block includes a cylinder and side blocks made in one piece, and the cylinder is fixedly sleeved on the brush shaft of the brush Above, the cylinder and the brush shaft are in a fixed relationship. The cylinder and the brush shaft can be fixed by means of pins or bolts. On the circumferential side of the cylinder, the side block is provided with a through hole hinged with the opening arm and a straight groove for the opening arm to rotate.
结合图11所示,张臂呈杆状,张臂的两端设有通孔,张臂内设有矩形通槽,连接臂的一端位于矩形通槽内并铰接在张臂上。张臂内有矩形通槽,使得连接臂的转动不受阻碍。As shown in Figure 11, the stretching arm is rod-shaped, with through holes at both ends of the stretching arm, a rectangular through slot inside the stretching arm, and one end of the connecting arm located in the rectangular through slot and hinged on the stretching arm. There is a rectangular through slot in the opening arm, so that the rotation of the connecting arm is not hindered.
结合图12所示,连接臂呈杆状,连接臂的两端设有通孔。连接臂一端的通孔与活塞侧块上的通孔配合,从而将连接臂和活塞铰接在一起,且活塞侧块上有直槽,使得连接臂的转动不受阻碍。As shown in FIG. 12 , the connecting arm is in the shape of a rod, and two ends of the connecting arm are provided with through holes. The through hole at one end of the connecting arm cooperates with the through hole on the side block of the piston, so that the connecting arm and the piston are hinged together, and there is a straight groove on the side block of the piston, so that the rotation of the connecting arm is not hindered.
基板上设有铰支座,张臂的一端铰接在铰支座上,张臂的另一端铰接在铰接块的侧块上。A hinge support is arranged on the base plate, one end of the opening arm is hinged on the hinge support, and the other end of the opening arm is hinged on the side block of the hinge block.
伞柄通过法兰固定在基板上。The umbrella handle is fixed on the base plate through the flange.
结合图14所示,清洁模块还包括第三电机和连接轴,第三电机安装在行走模块的架体上,连接轴的一端与第三电机的输出端连接,连接轴的另一端与基板连接。连接轴可以选用刚性联轴器,第三电机的输出端通过联轴器驱动基板转动,从而带动清洁模块整体旋转。As shown in Figure 14, the cleaning module also includes a third motor and a connecting shaft, the third motor is installed on the frame of the walking module, one end of the connecting shaft is connected to the output end of the third motor, and the other end of the connecting shaft is connected to the substrate . A rigid coupling can be selected for the connecting shaft, and the output end of the third motor drives the base plate to rotate through the coupling, thereby driving the overall rotation of the cleaning module.
当管道半径由小变大时,管道壁对毛刷的反馈压力通过张臂、连接臂传递到活塞处,由于该反馈压力随着管道半径变大而逐渐减小,从而使第一弹簧的弹性力大于该反馈应力,则第一弹簧推动活塞远离伞柄的凸台(即图9,活塞向下移动),则张臂做张开动作,直到毛刷贴紧管道壁,使反馈压力再次与第一弹簧弹性力平衡。When the pipe radius increases from small to large, the feedback pressure of the pipe wall to the brush is transmitted to the piston through the stretching arm and the connecting arm. Since the feedback pressure gradually decreases as the pipe radius increases, the elasticity of the first spring If the force is greater than the feedback stress, the first spring pushes the piston away from the boss of the umbrella handle (that is, as shown in Figure 9, the piston moves downward), and then the arm does the opening action until the brush is close to the pipe wall, so that the feedback pressure is in line with the pipe wall again. The elastic force of the first spring is balanced.
当管道半径由大变小时,管道壁对毛刷的反馈压力通过张臂、连接臂传递到活塞处,由于该反馈压力随着管道半径变小而逐渐增大,从而使第一弹簧的弹性力小于该反馈应力,使活塞靠近伞柄的凸台(即图9,活塞向上移动)并挤压第一弹簧,则张臂做收缩动作,直到管道半径不再发生变化,活塞不再挤压第一弹簧,使反馈压力再次与第一弹簧弹性力平衡。When the pipe radius decreases from large to small, the feedback pressure of the pipe wall to the brush is transmitted to the piston through the stretching arm and the connecting arm. Since the feedback pressure gradually increases as the pipe radius becomes smaller, the elastic force of the first spring If it is less than the feedback stress, make the piston close to the boss of the umbrella handle (as shown in Figure 9, the piston moves upward) and squeeze the first spring, then the arm will shrink until the radius of the pipe does not change, and the piston no longer squeezes the first spring. A spring to balance the feedback pressure again with the elastic force of the first spring.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710639469.3A CN107355637B (en) | 2017-07-31 | 2017-07-31 | Sectional cleaning robot for central air-conditioning pipeline |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710639469.3A CN107355637B (en) | 2017-07-31 | 2017-07-31 | Sectional cleaning robot for central air-conditioning pipeline |
Publications (2)
Publication Number | Publication Date |
---|---|
CN107355637A CN107355637A (en) | 2017-11-17 |
CN107355637B true CN107355637B (en) | 2022-11-11 |
Family
ID=60285034
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710639469.3A Active CN107355637B (en) | 2017-07-31 | 2017-07-31 | Sectional cleaning robot for central air-conditioning pipeline |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107355637B (en) |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107956953A (en) * | 2017-12-01 | 2018-04-24 | 泉州市西决三维科技有限公司 | A kind of diameter-variable pipe detects robot |
CN110274124A (en) * | 2018-03-16 | 2019-09-24 | 西南石油大学 | A kind of reducing power driven pipeline cleaning machine people |
CN108443642B (en) * | 2018-05-15 | 2023-07-07 | 浙江工业大学 | Peristaltic pipeline dredging and cleaning robot |
CN108716584A (en) * | 2018-05-25 | 2018-10-30 | 哈尔滨工程大学 | A kind of reducing seabed tunnel robot for cleaning |
CN108895244A (en) * | 2018-05-25 | 2018-11-27 | 哈尔滨工程大学 | A kind of variable diameter seabed tunnel robot for cleaning |
CN108580463B (en) * | 2018-06-14 | 2021-05-14 | 芜湖恒安钢结构有限公司 | Ship body pipeline inner wall cleaning equipment for shipbuilding |
CN109854860A (en) * | 2018-12-10 | 2019-06-07 | 绍兴上虞复旦协创绿色照明研究院有限公司 | A kind of novel pipeline sniffing robot |
CN109731864A (en) * | 2019-03-08 | 2019-05-10 | 长沙理工大学 | An adaptive pipeline cleaning robot |
CN109807120A (en) * | 2019-03-08 | 2019-05-28 | 长沙理工大学 | An Adaptive Pipeline Cleaning Method |
CN110216499A (en) * | 2019-04-25 | 2019-09-10 | 南京合信智能装备有限公司 | A kind of three-jaw inner support clamp component |
CN110508572B (en) * | 2019-08-26 | 2024-07-09 | 安徽工程大学 | Multi-support wheel type peristaltic pipeline cleaning robot |
CN110496836B (en) * | 2019-09-29 | 2022-03-25 | 常州大学 | Gecko-like ventilation pipeline cleaning robot |
CN111059408A (en) * | 2019-12-03 | 2020-04-24 | 响水县正响建设发展有限公司 | Wheel set defectoscope of adjustable running gear wheel base |
CN112157084B (en) * | 2020-09-30 | 2022-09-13 | 泰州市津达电子科技有限公司 | Circular central air conditioning pipeline cleans machine people |
CN112474643B (en) * | 2020-11-13 | 2023-12-12 | 长缆电工科技股份有限公司 | Cleaning and detecting equipment for inner wall of insulating hollow sleeve and sleeve cleaning method |
CN112474640B (en) * | 2020-11-13 | 2023-10-20 | 长缆电工科技股份有限公司 | Device for detecting and cleaning inner wall of pipeline and pipeline cleaning method |
CN112371667A (en) * | 2020-11-13 | 2021-02-19 | 长缆电工科技股份有限公司 | Traveling system |
CN113700977B (en) * | 2021-08-24 | 2023-07-11 | 长缆电工科技股份有限公司 | Control method and control system of self-adaptive pipeline walking robot |
CN114011813B (en) * | 2021-10-11 | 2022-08-16 | 广东职业技术学院 | Pipeline cleaning robot |
CN115254828A (en) * | 2022-08-25 | 2022-11-01 | 天地(榆林)开采工程技术有限公司 | A coal mine filling pipeline cleaning device and using method thereof |
CN115183893A (en) * | 2022-09-09 | 2022-10-14 | 徐州赛亿达电子科技有限公司 | Temperature sensor fixing device |
Citations (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4011100A (en) * | 1974-01-21 | 1977-03-08 | Ross L A R | Pipe cleaning method and apparatus |
FR2721089A1 (en) * | 1994-06-08 | 1995-12-15 | Christophe Kermabon | Mobile intervention device inside small diameter pipes. |
CN201380483Y (en) * | 2009-04-20 | 2010-01-13 | 富佳兴 | Pipeline cleaning robot |
CN102671898A (en) * | 2012-06-07 | 2012-09-19 | 上海电力学院 | Inner-diameter-variable cleaning device of pipeline cleaning robot |
EP2626613A1 (en) * | 2012-02-13 | 2013-08-14 | BP Exploration Operating Company Limited | Pipeline crawler |
CN103267203A (en) * | 2013-06-05 | 2013-08-28 | 常州大学 | Video detection camera automatic centering device in pipe |
CN103644427A (en) * | 2013-12-06 | 2014-03-19 | 桂林电子科技大学 | Pipeline robot walking device capable of being automatically adapted to diameters |
CN103672295A (en) * | 2013-12-06 | 2014-03-26 | 北京信息科技大学 | Peristaltic pipeline robot crawling mechanism |
CN203508525U (en) * | 2013-11-01 | 2014-04-02 | 中国石油天然气集团公司 | Folding type device for cleaning inside of pipeline |
WO2014096942A2 (en) * | 2012-12-19 | 2014-06-26 | Ecopetrol S.A. | Smart tool for detecting holes, patches and dents in pipelines |
CN203847916U (en) * | 2014-05-08 | 2014-09-24 | 方上鹏 | Foot type pipeline robot based on electronic control permanent magnets |
CN205146809U (en) * | 2015-11-26 | 2016-04-13 | 天津亿利科能源科技发展股份有限公司 | From walking submarine pipe line belt cleaning device |
CN105689785A (en) * | 2016-05-01 | 2016-06-22 | 羊丁 | Steel strip tube internal support ring-cutting robot |
CN105840950A (en) * | 2016-06-06 | 2016-08-10 | 沈阳建筑大学 | Stepping pipeline robot |
KR20170015048A (en) * | 2015-07-31 | 2017-02-08 | 한국산업기술대학교산학협력단 | Variable Robot for Searching Pipe |
CN206191162U (en) * | 2016-11-09 | 2017-05-24 | 田雨 | Pipeline robot |
CN106733961A (en) * | 2016-12-26 | 2017-05-31 | 广州大学 | A kind of clean robot of automatic adaptation internal diameter of the pipeline |
CN106870875A (en) * | 2017-03-17 | 2017-06-20 | 燕山大学 | Submarine pipeline installs servo robot |
CN207195949U (en) * | 2017-07-31 | 2018-04-06 | 广州大学 | Segment type clean robot for central air-conditioning pipe |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8805579B2 (en) * | 2011-02-19 | 2014-08-12 | Richard Arthur Skrinde | Submersible robotically operable vehicle system for infrastructure maintenance and inspection |
-
2017
- 2017-07-31 CN CN201710639469.3A patent/CN107355637B/en active Active
Patent Citations (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4011100A (en) * | 1974-01-21 | 1977-03-08 | Ross L A R | Pipe cleaning method and apparatus |
FR2721089A1 (en) * | 1994-06-08 | 1995-12-15 | Christophe Kermabon | Mobile intervention device inside small diameter pipes. |
CN201380483Y (en) * | 2009-04-20 | 2010-01-13 | 富佳兴 | Pipeline cleaning robot |
EP2626613A1 (en) * | 2012-02-13 | 2013-08-14 | BP Exploration Operating Company Limited | Pipeline crawler |
CN102671898A (en) * | 2012-06-07 | 2012-09-19 | 上海电力学院 | Inner-diameter-variable cleaning device of pipeline cleaning robot |
WO2014096942A2 (en) * | 2012-12-19 | 2014-06-26 | Ecopetrol S.A. | Smart tool for detecting holes, patches and dents in pipelines |
CN103267203A (en) * | 2013-06-05 | 2013-08-28 | 常州大学 | Video detection camera automatic centering device in pipe |
CN203508525U (en) * | 2013-11-01 | 2014-04-02 | 中国石油天然气集团公司 | Folding type device for cleaning inside of pipeline |
CN103672295A (en) * | 2013-12-06 | 2014-03-26 | 北京信息科技大学 | Peristaltic pipeline robot crawling mechanism |
CN103644427A (en) * | 2013-12-06 | 2014-03-19 | 桂林电子科技大学 | Pipeline robot walking device capable of being automatically adapted to diameters |
CN203847916U (en) * | 2014-05-08 | 2014-09-24 | 方上鹏 | Foot type pipeline robot based on electronic control permanent magnets |
KR20170015048A (en) * | 2015-07-31 | 2017-02-08 | 한국산업기술대학교산학협력단 | Variable Robot for Searching Pipe |
CN205146809U (en) * | 2015-11-26 | 2016-04-13 | 天津亿利科能源科技发展股份有限公司 | From walking submarine pipe line belt cleaning device |
CN105689785A (en) * | 2016-05-01 | 2016-06-22 | 羊丁 | Steel strip tube internal support ring-cutting robot |
CN105840950A (en) * | 2016-06-06 | 2016-08-10 | 沈阳建筑大学 | Stepping pipeline robot |
CN206191162U (en) * | 2016-11-09 | 2017-05-24 | 田雨 | Pipeline robot |
CN106733961A (en) * | 2016-12-26 | 2017-05-31 | 广州大学 | A kind of clean robot of automatic adaptation internal diameter of the pipeline |
CN106870875A (en) * | 2017-03-17 | 2017-06-20 | 燕山大学 | Submarine pipeline installs servo robot |
CN207195949U (en) * | 2017-07-31 | 2018-04-06 | 广州大学 | Segment type clean robot for central air-conditioning pipe |
Non-Patent Citations (1)
Title |
---|
非等径、变截面管道清洗机器人控制系统研究;金松等;《电气传动》;20060725(第07期);第27-30页 * |
Also Published As
Publication number | Publication date |
---|---|
CN107355637A (en) | 2017-11-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107355637B (en) | Sectional cleaning robot for central air-conditioning pipeline | |
CN207195949U (en) | Segment type clean robot for central air-conditioning pipe | |
CN207005570U (en) | Creeping motion type travel mechanism in a kind of pipeline | |
CN207921589U (en) | A kind of climbing mechanism of pipeline cleaning robot | |
CN202454884U (en) | Manual cutter for high-voltage cable | |
CN205270277U (en) | Air pipe deashing robot | |
CN106112959A (en) | A kind of industrial robot of high workload efficiency | |
CN208503768U (en) | A kind of thin stifled cleaning robot of creeping motion type pipeline | |
CN112066157A (en) | Pipeline robot | |
CN205327216U (en) | Wheeled pole -climbing robot | |
CN110252696B (en) | A wheel hub powder cleaning machine | |
CN204597355U (en) | A kind of bird-scaring unit installation special tool | |
CN110316270A (en) | The manned pole-climbing equipment of multiple-station rotation | |
CN216712748U (en) | Pre-buried hole pore-forming device | |
CN110239642A (en) | Hybrid Pole Climbing Device | |
CN206290904U (en) | A kind of umbrella shape driving wheel structure | |
CN207103342U (en) | Self-adapting pipe cleaning mechanism | |
CN108093861A (en) | A kind of fruit picking device | |
CN108436980A (en) | A kind of robot anti-collision protection device | |
CN209654266U (en) | A kind of waterproof radiating fan with dust reduction capability | |
CN209057899U (en) | A bird repelling device for power towers | |
CN208592199U (en) | A kind of material barrel clout removing device | |
CN207655550U (en) | A kind of high-altitude camera shooting head cleaner | |
CN201299951Y (en) | Table tennis ball picker | |
CN209953147U (en) | Automatic pesticide of trunk is applied paint device with a brush |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |