CN107340087A - Simulation measuring device for high-stress contact lubricating oil film friction force - Google Patents

Simulation measuring device for high-stress contact lubricating oil film friction force Download PDF

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CN107340087A
CN107340087A CN201710390594.5A CN201710390594A CN107340087A CN 107340087 A CN107340087 A CN 107340087A CN 201710390594 A CN201710390594 A CN 201710390594A CN 107340087 A CN107340087 A CN 107340087A
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steel ball
sensor
disk
fixed
loading
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CN107340087B (en
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栗心明
李宪鹏
杨萍
郭峰
白清华
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Qingdao University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0009Force sensors associated with a bearing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces

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Abstract

本发明属于高副点接触弹流摩擦力测量领域,涉及一种高应力接触润滑油油膜摩擦力的模拟测量装置,其主体结构包括支撑平台、圆盘驱动装置、钢球固定装置、传感器固定及调节装置、加载回转装置和平移装置,圆盘驱动装置固定置于支撑平台上表面靠近前边沿处,钢球和平面圆钢盘的接触来模拟滚子与轴承滚道的接触,传感器固定及调节装置位于平移台左右边沿靠前处,用以测量钢球与圆盘之间的摩擦力,加载回转装置固定置于平移台的后边沿中间处,通过调节加载回转装置中的弹簧调节螺母来控制加载板所加载力的大小,其主体结构简单,设计构思巧妙,测量结果准确,操作简单方便,原理科学,使用方便灵活,实用性强,应用环境好,市场前景广阔。

The invention belongs to the field of measurement of high secondary point contact elastohydrodynamic friction force, and relates to a simulation measurement device for high stress contact lubricating oil film friction force. The adjustment device, the loading rotary device and the translation device, the disc drive device is fixed on the upper surface of the support platform near the front edge, the contact between the steel ball and the flat round steel disc is used to simulate the contact between the roller and the bearing raceway, the sensor is fixed and adjusted The device is located at the front of the left and right edges of the translation table to measure the friction between the steel ball and the disc. The loading and rotating device is fixed in the middle of the rear edge of the translation table and is controlled by adjusting the spring adjustment nut in the loading and rotating device. The magnitude of the force loaded by the loading plate has a simple main structure, ingenious design concept, accurate measurement results, simple and convenient operation, scientific principle, convenient and flexible use, strong practicability, good application environment, and broad market prospects.

Description

一种高应力接触润滑油油膜摩擦力的模拟测量装置A device for simulating and measuring the oil film friction of high-stress contact lubricating oil

技术领域:Technical field:

本发明属于高副点接触弹流摩擦力测量领域,涉及一种摩擦力测量实验模拟装置,特别是一种高应力接触润滑油油膜摩擦力的模拟测量装置,能够对球轴承在不同运动状态条件下的摩擦力进行模拟测量。The invention belongs to the field of measurement of high secondary point contact elastohydrodynamic friction force, and relates to a friction measurement experimental simulation device, in particular to a simulation measurement device of high stress contact lubricating oil film friction force, which can measure ball bearings in different motion state conditions Under the friction force simulated measurement.

背景技术:Background technique:

工程中的大量零部件为高副接触,取决于运行工况其润滑状态大都处于弹流润滑、混合润滑和边界润滑下,对于混合润滑和边界状态下的润滑机制探索是摩擦学领域研究的重点,特别是加工技术的对接触副表面质量的提升以及新型润滑材料的使用,使得对于润滑机制需要进行重新认识,而这需要借助接触副内润滑油摩擦力这一评估手段,高应力接触润滑油油膜摩擦力测量主要通过引力试验机来进行,现有技术中,申请号为CN2736771Y的中国专利公开了一种润滑油综合性能评价试验机,其包括动力装置,摩擦副,盛油装置,加载装置,固定轴,所述摩擦副包括转子和定子,该专利采用砝码负重,利用杠杆原理,使摩擦点的定子与转子发生滑动摩擦,通过温控装置测试记录最终油温变化以及摩擦副磨痕来评价润滑油的抗磨性能,该实用新型设计简单、操作方便、并且易于携带,但是,该专利仍然存在以下缺陷,一是通过磨痕来评价润滑油的减摩抗磨性能准确性不高,没有一个准确的标准来评判磨痕的大小,而且磨痕本身也是毫无规律的,不同的人对磨痕的判断也不相同,会导致人员误差,二是每测试一次之后就需要更换和修复摩擦副,增加了人力物力财力,三是温度易受外界环境影响,使得测量结果的准确度不高,四是该实用新型不能第一时间得出测试结果,需要计算。因此,为克服以往测量装置中的技术缺陷,开发一种切实可行的实验装置对高应力接触润滑油膜摩擦力进行准确测量,以对其研究提供数据支持,在对高应力接触润滑油膜摩擦力研究过程中,为了简化分析将滚子与轴承滚道的接触等效为滚子与平面的接触,设计制备一种高应力接触润滑油油膜摩擦力的模拟测量装置。A large number of components in engineering are in high-pair contact, and depending on the operating conditions, their lubrication states are mostly under elastohydrodynamic lubrication, mixed lubrication and boundary lubrication. Exploring the lubrication mechanism under mixed lubrication and boundary conditions is the focus of research in the field of tribology , especially the improvement of the surface quality of the contact pair by processing technology and the use of new lubricating materials require a new understanding of the lubrication mechanism. The oil film friction measurement is mainly carried out by a gravity testing machine. In the prior art, the Chinese patent application number CN2736771Y discloses a comprehensive performance evaluation testing machine for lubricating oil, which includes a power unit, a friction pair, an oil holding device, and a loading device. , fixed shaft, the friction pair includes a rotor and a stator, the patent uses weights to load, and utilizes the principle of leverage to make the stator and the rotor at the friction point slide and rub, and record the final oil temperature change and the wear marks of the friction pair through the temperature control device test To evaluate the anti-wear performance of lubricating oil, the utility model is simple in design, easy to operate, and easy to carry. However, the patent still has the following defects. First, the accuracy of evaluating the anti-friction and anti-wear performance of lubricating oil through wear marks is not high , there is no accurate standard to judge the size of the wear scars, and the wear scars themselves are also irregular. Different people have different judgments on the wear scars, which will lead to personnel errors. Second, it needs to be replaced after each test. Repairing the friction pair increases manpower, material and financial resources. Third, the temperature is easily affected by the external environment, which makes the accuracy of the measurement results not high. Fourth, the utility model cannot obtain the test results at the first time and needs to be calculated. Therefore, in order to overcome the technical defects in the previous measurement devices, a practical experimental device was developed to accurately measure the friction of high-stress contact lubricating oil film, so as to provide data support for its research. In the study of high-stress contact lubricating oil film friction In the process, in order to simplify the analysis, the contact between the roller and the bearing raceway is equivalent to the contact between the roller and the plane, and a simulation measurement device for the friction force of the lubricating oil film under high stress contact is designed and prepared.

发明内容:Invention content:

本发明的目的在于克服现有技术存在的问题,寻求设计提供一种高应力接触润滑油油膜摩擦力的模拟测量装置,利用钢球和平面圆钢盘的接触来模拟滚子与轴承滚道的接触,来获得准确性高、重复性好的摩擦力数据,以对高应力接触润滑油膜摩擦力研究提供实验数据支持。The purpose of the present invention is to overcome the problems existing in the prior art, and seek to design and provide a kind of simulation measurement device of high stress contact lubricating oil film friction force, utilize the contact of steel ball and flat circular steel disc to simulate the contact between roller and bearing raceway Contact, to obtain friction data with high accuracy and good repeatability, to provide experimental data support for research on friction of lubricating oil film in high-stress contact.

为了实现上述目的,本发明涉及的高应力接触润滑油油膜摩擦力的模拟测量装置的主体结构包括:支撑平台、圆盘驱动装置、钢球固定装置、传感器固定及调节装置、加载回转装置和平移装置;支撑平台是底部为四脚支撑结构,四个支撑脚的上端分别与台面的四角处固定连接;所述圆盘驱动装置固定置于支撑平台上表面靠近前边沿处,其主体结构包括:圆钢盘、固定装置、从动带轮、从动轴、盘驱电机支座、盘驱电机、同步带轮、固定盘和套筒;圆钢盘固定置于从动轴的上端,所述圆钢盘的上端置有用以固定圆钢盘的圆形固定装置,所述从动轴的下端穿过平移装置上的固定通孔,并且从动轴下端固定置有从动带轮,用以传递同步带轮的动力以带动从动轴转动,从动轴的下端贴近从动带轮的上侧活动式套有柱形空心套筒,套筒上端固定连接有固定盘,所述从动轴能够绕套筒中间的腔室自由转动,所述固定盘和固定通孔的圆周边沿处对应位置均开有螺栓孔,用以将固定盘固定于台面上并用以固定圆盘驱动装置;工形结构的盘驱电机支座固定于台面的右边沿靠后处,所述盘驱电机支座的槽口朝内,并且槽口内固定置有用以提供动力的盘驱电机,所述盘驱电机的输出轴穿过盘驱电机支座的下侧板与同步带轮连接,用以带动同步带轮转动。In order to achieve the above object, the main structure of the simulation measuring device of high stress contact lubricating oil film friction force involved in the present invention includes: supporting platform, disk driving device, steel ball fixing device, sensor fixing and adjusting device, loading rotary device and translation device; the support platform has a four-leg support structure at the bottom, and the upper ends of the four support feet are respectively fixedly connected to the four corners of the table; the disc drive device is fixedly placed on the upper surface of the support platform near the front edge, and its main structure includes: Round steel disc, fixing device, driven pulley, driven shaft, disc drive motor support, disc drive motor, synchronous pulley, fixed disc and sleeve; the round steel disc is fixedly placed on the upper end of the driven shaft, and the The upper end of the round steel disc is equipped with a circular fixing device for fixing the round steel disc, the lower end of the driven shaft passes through the fixed through hole on the translation device, and the lower end of the driven shaft is fixed with a driven pulley for The power of the synchronous pulley is transmitted to drive the driven shaft to rotate. The lower end of the driven shaft is close to the upper side of the driven pulley, and a cylindrical hollow sleeve is movable, and the upper end of the sleeve is fixedly connected with a fixed plate. The driven shaft It can freely rotate around the chamber in the middle of the sleeve, and bolt holes are opened at the corresponding positions on the periphery of the fixed disk and the fixed through hole, which are used to fix the fixed disk on the table and to fix the disk drive device; I-shaped The disc drive motor support of the structure is fixed on the right edge of the table, the notch of the disc drive motor support faces inward, and a disc drive motor for providing power is fixed inside the notch, and the disc drive motor The output shaft passes through the lower side plate of the disk drive motor support and is connected with the synchronous pulley to drive the synchronous pulley to rotate.

所述钢球固定装置位于圆钢盘的上侧,其主体结构包括:钢球支座、钢球套筒、张紧线螺母和钢球;钢球支座为圆杆状结构,其上端与加载回转装置中的加载板的外端连接,用以将加载回转装置加载的力传递至钢球支座,钢球支座的下端螺纹连接圆柱状钢球套筒,钢球套筒的外侧面靠上处置有两个张紧线螺母,所述钢球套筒上的两个张紧线螺母之间的夹角为180°;通过张紧线与传感器固定及调节装置中的压力传感器连接;所述钢球套筒的下端套有钢球,钢球的下端与圆钢盘接触来作为高应力接触副,并通过压力传感器来观测接触副摩擦力变化过程。The steel ball fixing device is located on the upper side of the round steel plate, and its main structure includes: a steel ball support, a steel ball sleeve, a tension wire nut and a steel ball; the steel ball support is a round rod-shaped structure, and its upper end is connected to The outer end connection of the loading plate in the loading slewing device is used to transfer the force loaded by the loading slewing device to the steel ball support. The lower end of the steel ball support is threaded to connect the cylindrical steel ball sleeve, and the outer surface of the steel ball sleeve There are two tension wire nuts on the upper side, the angle between the two tension wire nuts on the steel ball sleeve is 180°; it is connected with the pressure sensor in the sensor fixing and adjusting device through the tension wire; The lower end of the steel ball sleeve is covered with steel balls, and the lower end of the steel ball is in contact with the round steel disc as a high-stress contact pair, and the friction force change process of the contact pair is observed through a pressure sensor.

所述传感器固定及调节装置位于平移台左右边沿靠前处,其主体结构包括:一维平移台、支座脚、支撑螺钉、传感器连接板和拉压力传感器;所述一维平移台与平移台活动式连接,并且只能够沿平移台左右移动,所述一维平移台的上表面固定置有L型结构的支座脚,支座脚的上侧中间处与支撑螺钉的下端连接,所述传感器连接板为L型弯折板结构,下端为竖直平板结构,上端为向外侧弯折的短横板结构,所述竖直平板结构的外侧紧贴近支座脚的内侧,所述竖直平板结构的内侧中间处固定置有拉压力传感器,所述拉压力传感器通过张紧线与张紧线螺母连接,所述支撑螺钉的上侧与传感器连接板的短横板结构连接,通过调节支撑螺钉来调节传感器连接板的高度,进一步调节压力传感器的高度。The sensor fixing and adjusting device is located at the front of the left and right edges of the translation platform, and its main structure includes: a one-dimensional translation platform, support feet, support screws, sensor connecting plates and tension and pressure sensors; the one-dimensional translation platform and the translation platform Movably connected, and can only move left and right along the translation platform, the upper surface of the one-dimensional translation platform is fixed with an L-shaped support foot, and the upper middle of the support foot is connected to the lower end of the support screw. The sensor connection plate is an L-shaped bent plate structure, the lower end is a vertical flat plate structure, and the upper end is a short horizontal plate structure bent outward. The outer side of the vertical flat plate structure is close to the inner side of the support foot. In the middle of the inner side of the vertical plate structure, a tensile pressure sensor is fixed, and the tension pressure sensor is connected with the tension wire nut through a tension wire, and the upper side of the support screw is connected with the short horizontal plate structure of the sensor connecting plate. Adjust the support screw to adjust the height of the sensor connection plate, and further adjust the height of the pressure sensor.

所述加载回转装置固定置于平移台的后边沿中间处,其主体结构包括:加载板、弹簧调节螺母、弹簧、弹簧座、支撑侧板、推力轴、轴承座和推力球轴承;空心圆柱结构的轴承座固定置于平移台上,其中间空腔处置有推力球轴承,所述推力球轴承与推力轴的下端轴承连接,推力轴能够绕推力球轴承在水平方向自由转动,所述推力轴的上侧为长方体板状结构,并且推力轴的中间处与平板状结构的弹簧座连接,所述推力轴的上端与支撑侧板的一端转动式连接,支撑侧板能够绕推力轴上下转动;所述支撑侧板的另一端与加载板的一端连接,所述加载板的另一端与钢球支座连接,用以对钢球固定装置进行加载;所述弹簧座的上侧固定置有弹簧调节螺母,弹簧调节螺母的上端置有弹簧,弹簧的上端与加载板靠近支撑侧板的一端的底部连接,用以通过调节弹簧调节螺母来控制加载板所加载力的大小。The loading and turning device is fixedly placed in the middle of the rear edge of the translation platform, and its main structure includes: loading plate, spring adjustment nut, spring, spring seat, supporting side plate, thrust shaft, bearing seat and thrust ball bearing; hollow cylindrical structure The bearing seat is fixedly placed on the translation platform, and the middle cavity is disposed with a thrust ball bearing. The thrust ball bearing is connected with the lower end bearing of the thrust shaft. The thrust shaft can rotate freely in the horizontal direction around the thrust ball bearing. The thrust shaft The upper side of the upper side is a cuboid plate structure, and the middle part of the thrust shaft is connected with the spring seat of the flat structure, and the upper end of the thrust shaft is connected with one end of the supporting side plate in a rotational manner, and the supporting side plate can rotate up and down around the thrust shaft; The other end of the supporting side plate is connected to one end of the loading plate, and the other end of the loading plate is connected to the steel ball support to load the steel ball fixing device; the upper side of the spring seat is fixed with a spring Adjusting nut, the upper end of the spring adjusting nut is equipped with a spring, the upper end of the spring is connected with the bottom of one end of the loading plate near the supporting side plate, in order to control the loaded force of the loading plate by adjusting the spring adjusting nut.

所述平移装置包括:台面、滑块、导轨、平移板、螺纹前座、螺纹后座、平移螺杆和固定通孔;台面的靠近前边沿处开有固定通孔,台面的上侧置有平移板,所述平移板的下表面上置有螺纹前座,所述台面的上表面上置有螺纹后座,螺纹前座和螺纹后座通过平移螺杆连接,平移螺杆旋转能够实现平移板的水平移动,台面的上表面置有沿台面前后方向延伸的直线导轨和滑块结构,所述平移板的下表面开有与导轨和滑块配合的沟槽,滑块能够在沟槽中的滑动,用以降低了平移板移动过程中的摩擦阻力,并通过平移板前后移动来带动钢球固定装置、传感器固定及调节装置和加载回转装置前后移动,用以调节圆钢盘的回转半径。The translation device includes: a table top, a slider, a guide rail, a translation plate, a threaded front seat, a threaded rear seat, a translation screw and a fixed through hole; a fixed through hole is opened near the front edge of the table top, and a translation plate is arranged on the upper side of the table top , the lower surface of the translation plate is provided with a threaded front seat, and the upper surface of the table is provided with a threaded rear seat, the threaded front seat and the threaded rear seat are connected by a translation screw, and the rotation of the translation screw can realize the horizontal movement of the translation plate. The upper surface of the translation plate is equipped with a linear guide rail and a slider structure extending along the direction of the front and back of the table. The lower surface of the translation plate is provided with a groove matching the guide rail and the slider. The slider can slide in the groove to reduce the The friction resistance during the moving process of the translation plate is eliminated, and the steel ball fixing device, the sensor fixing and adjusting device and the loading and rotating device are moved back and forth through the forward and backward movement of the translation plate to adjust the radius of gyration of the round steel disc.

本发明在测量高应力接触润滑油油膜摩擦力时,具体测量步骤如下:When the present invention measures high-stress contact lubricating oil film friction, the specific measurement steps are as follows:

1、回转半径和加载力的调整:1. Adjustment of turning radius and loading force:

先调整平移螺杆来调整平移板的前后位置,通过台面位置的移动来调整钢球的回转半径,根据所需加载力的大小来调节弹簧调节螺母,再将对应重量的砝码放在加载板上进行准确加载;First adjust the translation screw to adjust the front and rear positions of the translation plate, adjust the radius of gyration of the steel ball through the movement of the table position, adjust the spring adjustment nut according to the required loading force, and then place the corresponding weight on the loading plate for accurate loading;

2、拉压力传感器位置的调整:2. Adjustment of the position of the pull pressure sensor:

先调整支撑螺钉来调整传感器连接板的高度,使拉压力传感器达到所需要的高度,调整完毕后固定好支撑螺钉,再移动一维平移台来调整所需要张紧力的大小,调整完毕后固定一维平移台;First adjust the support screw to adjust the height of the sensor connecting plate, so that the tension and pressure sensor reaches the required height. After the adjustment, fix the support screw, and then move the one-dimensional translation platform to adjust the required tension. After the adjustment, fix it One-dimensional translation stage;

3、摩擦力的获取:3. Acquisition of friction force:

启动盘驱电机,盘驱电机通过同步带轮带动从动带轮转动,将动力传递至从动轴上来带动圆钢盘转动,圆钢盘和钢球共同组成高应力接触副,两个拉压力传感器对拉的方式与加载板通过张紧线相连,两个拉压力传感器连接到平移台上,通过移动平移台来拉紧张紧线,加载板在未受到两个拉压力传感器紧约束的条件下,能够绕加载回转装置自由回转;而当加载板被两个拉压力传感器对拉约束后,加载板的在接触副摩擦力作用下,将会产生回转趋势,该趋势传递到拉压力传感器上,进而获取摩擦力;Start the disc drive motor, the disc drive motor drives the driven pulley to rotate through the synchronous pulley, and transmits the power to the driven shaft to drive the round steel disc to rotate. The round steel disc and the steel ball together form a high-stress contact pair. The way the sensor is pulled is connected to the loading plate through the tension line, and the two tension pressure sensors are connected to the translation platform, and the tension line is pulled by moving the translation platform. The loading plate is not tightly constrained by the two tension pressure sensors. , can freely rotate around the loading and rotating device; and when the loading plate is restrained by two tension and pressure sensors, the loading plate will have a tendency to rotate under the action of the friction of the contact pair, and this tendency will be transmitted to the tension and pressure sensors. And then get the friction force;

4、摩擦力的在线测量和存储:4. On-line measurement and storage of friction force:

通过拉压力传感器测量出圆钢盘与钢球摩擦力,由数据采集卡 USB捕获并传输到PC端,由PC端将模拟信号转换成数字信号,通过调用动态链接库,对数据采集的LabVIEW进行程序设计,实现LabVIEW 与普通数据采集卡USB的结合,进而实现信号的采集、处理和数据存储,通过采集界面来直接读出摩擦力,完成摩擦力的在线测量和存储;The friction force between the round steel disc and the steel ball is measured by the tension and pressure sensor, captured by the data acquisition card USB and transmitted to the PC end, and the PC end converts the analog signal into a digital signal. By calling the dynamic link library, the LabVIEW for data acquisition is processed Program design, realize the combination of LabVIEW and common data acquisition card USB, and then realize signal acquisition, processing and data storage, directly read the friction force through the acquisition interface, and complete the online measurement and storage of friction force;

5、测量设备的标定:5. Calibration of measuring equipment:

采用两个拉压力传感器对拉能够实现对测量过程中的系统误差进行标定,由于加载板的回转需要通过推力球轴承支撑来实现,若使钢球产生运动或运动趋势,必须克服推力轴承本身的滚动摩擦力,为了保证摩擦力测量的准确性,必须标定出推力球轴承中的摩擦力矩,采用陈俊等设计的传感器对拉实验,由拉压力传感器测量出的数值进行修正,假设阻碍钢球运动的摩擦力矩为M,将两个拉压力传感器分别命名为传感器1和传感器2来进行区分,当传感器1固定,传感器2匀速运动时,传感器1得到拉力值F1,传感器2得到F2,有:The system error in the measurement process can be calibrated by using two tension and pressure sensors to calibrate the system error. Since the rotation of the loading plate needs to be supported by the thrust ball bearing, if the steel ball moves or moves, it must overcome the thrust bearing itself. Rolling friction, in order to ensure the accuracy of friction measurement, the friction torque in the thrust ball bearing must be calibrated, using the sensor designed by Chen Jun to perform the pull test, the value measured by the pull pressure sensor is corrected, assuming that the resistance of the steel ball The frictional moment of motion is M, and the two tension and pressure sensors are respectively named sensor 1 and sensor 2 to distinguish them. When sensor 1 is fixed and sensor 2 moves at a constant speed, sensor 1 gets the tension value F 1 , and sensor 2 gets F 2 . have:

F2X2=F1X1+M (1)F 2 X 2 =F 1 X 1 +M (1)

令上式中则有In the above formula then there is

F2=b+F1k (2)F 2 =b+F 1 k (2)

其中,X1、X2分别表示传感器1和传感器2到回转中心的距离,需要说明的是,虽然对拉实验球-盘并未接触,但是实验中的F2可等效为摩擦力系统中球-盘接触后润滑油膜给钢球施加的实际摩擦力,因此,为了消除了推力球轴承中摩擦力矩的影响,只需读取传感器F1的数值,润滑油膜施加给钢球的实际摩擦力F2则通过拟合公式计算得到。Among them, X 1 and X 2 represent the distances from sensor 1 and sensor 2 to the center of gyration respectively. It should be noted that although the ball-disk did not contact in the pull experiment, F 2 in the experiment can be equivalent to The actual frictional force exerted by the lubricating oil film on the steel ball after the ball-disk contact. Therefore, in order to eliminate the influence of the friction torque in the thrust ball bearing, it is only necessary to read the value of sensor F1, and the actual frictional force exerted by the lubricating oil film on the steel ball F2 is calculated by fitting formula .

本发明与现有技术相比,采用钢球与圆钢盘配合的结构作为高应力接触副,并通过拉压力传感器来时时获得接触副摩擦力变化过程,提高了测量数据的准确性和重复性,平移板能够沿台面前后移动来调节回转半径,实用性好,加载回转装置能够根据需要精确控制加载力的大小,以保证测量结果的准确性,同时提高了设备的操作灵活性,其主体结构简单,设计构思巧妙,测量结果准确,操作简单方便,原理科学,使用方便灵活,实用性强,应用环境好,市场前景广阔。Compared with the prior art, the present invention adopts the structure of the steel ball and the round steel disc as the high-stress contact pair, and obtains the friction force change process of the contact pair from time to time through the tension and pressure sensor, which improves the accuracy and repeatability of the measurement data , the translation plate can move along the front and back of the table to adjust the radius of gyration, which has good practicability, and the loading and gyrating device can precisely control the magnitude of the loading force according to the needs, so as to ensure the accuracy of the measurement results, and at the same time improve the operational flexibility of the equipment. Its main structure Simple, ingenious design concept, accurate measurement results, simple and convenient operation, scientific principle, convenient and flexible use, strong practicability, good application environment, and broad market prospects.

附图说明:Description of drawings:

图1为本发明的主体结构原理示意图。Fig. 1 is a schematic diagram of the principle of the main structure of the present invention.

图2为本发明涉及的圆盘驱动装置的主体结构原理示意图。FIG. 2 is a schematic diagram of the principle structure of the main body of the disk driving device involved in the present invention.

图3为本发明涉及的钢球固定装置的主体结构原理示意图。Fig. 3 is a schematic diagram of the main structure of the steel ball fixing device involved in the present invention.

图4为本发明涉及的传感器固定及调节装置的主体结构原理示意图。Fig. 4 is a schematic diagram of the main structure of the sensor fixing and adjusting device involved in the present invention.

图5为本发明涉及的加载回转装置的主体结构原理示意图。Fig. 5 is a schematic diagram of the principle structure of the main body of the loading and turning device involved in the present invention.

图6为本发明涉及的轴承座的纵剖面结构原理示意图。Fig. 6 is a schematic diagram of the longitudinal section structure of the bearing seat involved in the present invention.

图7为本发明涉及的平移装置的主体结构原理示意图。Fig. 7 is a schematic diagram of the principle of the main structure of the translation device involved in the present invention.

具体实施方式:detailed description:

下面通过实施例并结合附图对本发明作进一步说明。The present invention will be further described below by way of embodiments and in conjunction with the accompanying drawings.

实施例:Example:

本实施例涉及的高应力接触润滑油油膜摩擦力的模拟测量装置的主体结构包括:支撑平台1、圆盘驱动装置2、钢球固定装置3、传感器固定及调节装置4、加载回转装置5和平移装置6;支撑平台 1是底部为四脚支撑结构,四个支撑脚的上端分别与台面61的四角处固定连接;所述圆盘驱动装置2固定置于支撑平台1上表面靠近前边沿处,其主体结构包括:圆钢盘21、固定装置22、从动带轮23、从动轴24、盘驱电机支座25、盘驱电机26、同步带轮27、固定盘 28和套筒29;圆钢盘21固定置于从动轴24的上端,所述圆钢盘21 的上端置有用以固定圆钢盘21的圆形固定装置22,所述从动轴24 的下端穿过平移装置6上的固定通孔68,并且从动轴24下端固定置有从动带轮23,用以传递同步带轮27的动力以带动从动轴24转动,从动轴24的下端贴近从动带轮23的上侧活动式套有柱形空心套筒 29,套筒29上端固定连接有固定盘28,所述从动轴24能够绕套筒29中间的腔室自由转动,所述固定盘28和固定通孔68的圆周边沿处对应位置均开有螺栓孔,用以将固定盘28固定于台面61上并用以固定圆盘驱动装置2;工形结构的盘驱电机支座25固定于台面61的右边沿靠后处,所述盘驱电机支座25的槽口朝内,并且槽口内固定置有用以提供动力的盘驱电机26,所述盘驱电机26的输出轴穿过盘驱电机支座25的下侧板与同步带轮27连接,用以带动同步带轮27 转动。The main structure of the analog measurement device for the high-stress contact lubricating oil film friction force involved in this embodiment includes: a support platform 1, a disk drive device 2, a steel ball fixing device 3, a sensor fixing and adjusting device 4, a loading and rotating device 5 and translation device 6; the support platform 1 is a four-leg support structure at the bottom, and the upper ends of the four support feet are respectively fixedly connected to the four corners of the table top 61; the disc drive device 2 is fixedly placed on the upper surface of the support platform 1 near the front edge , its main structure includes: round steel disc 21, fixing device 22, driven pulley 23, driven shaft 24, disc drive motor support 25, disc drive motor 26, timing pulley 27, fixed disc 28 and sleeve 29 The round steel disc 21 is fixedly placed on the upper end of the driven shaft 24, and the upper end of the round steel disc 21 is equipped with a circular fixture 22 for fixing the round steel disc 21, and the lower end of the driven shaft 24 passes through the translation device 6, and the lower end of the driven shaft 24 is fixed with a driven pulley 23, which is used to transmit the power of the synchronous pulley 27 to drive the driven shaft 24 to rotate, and the lower end of the driven shaft 24 is close to the driven belt The upper side of the wheel 23 is movable with a cylindrical hollow sleeve 29, and the upper end of the sleeve 29 is fixedly connected with a fixed disk 28. The driven shaft 24 can freely rotate around the chamber in the middle of the sleeve 29, and the fixed disk 28 There are bolt holes at corresponding positions on the periphery of the fixed through hole 68, for fixing the fixed disk 28 on the table top 61 and for fixing the disk drive device 2; the disk drive motor support 25 of the I-shaped structure is fixed on the table 61 at the rear of the right edge, the notch of the disk drive motor support 25 faces inward, and a disk drive motor 26 for providing power is fixed in the notch, and the output shaft of the disk drive motor 26 passes through the disk drive The lower side plate of the motor support 25 is connected with the synchronous pulley 27 to drive the synchronous pulley 27 to rotate.

所述钢球固定装置3位于圆钢盘21的上侧,其主体结构包括:钢球支座31、钢球套筒32、张紧线螺母33和钢球34;钢球支座31 为圆杆状结构,其上端与加载回转装置5中的加载板51的外端连接,用以将加载回转装置5加载的力传递至钢球支座31,钢球支座31的下端螺纹连接圆柱状钢球套筒32,钢球套筒32的外侧面靠上处置有两个张紧线螺母33,所述钢球套筒32上的两个张紧线螺母33之间的夹角为180°;通过张紧线与传感器固定及调节装置4中的压力传感器45连接;所述钢球套筒32的下端套有钢球34,钢球34的下端与圆钢盘21接触来作为高应力接触副,并通过压力传感器45来观测接触副摩擦力变化过程。The steel ball fixing device 3 is located on the upper side of the round steel plate 21, and its main structure includes: a steel ball support 31, a steel ball sleeve 32, a tension wire nut 33 and a steel ball 34; the steel ball support 31 is a circle Rod-shaped structure, its upper end is connected with the outer end of the loading plate 51 in the loading rotary device 5, in order to transfer the force loaded by the loading rotary device 5 to the steel ball support 31, and the lower end of the steel ball support 31 is screwed to the cylindrical The steel ball sleeve 32 has two tension wire nuts 33 disposed on the outer surface of the steel ball sleeve 32, and the angle between the two tension wire nuts 33 on the steel ball sleeve 32 is 180° Be connected with the pressure sensor 45 in the sensor fixing and adjusting device 4 through the tension wire; the lower end of the steel ball sleeve 32 is covered with a steel ball 34, and the lower end of the steel ball 34 is in contact with the round steel disc 21 as a high-stress contact pair, and observe the change process of the friction force of the contact pair through the pressure sensor 45.

所述传感器固定及调节装置4位于平移台64左右边沿靠前处,其主体结构包括:一维平移台41、支座脚42、支撑螺钉43、传感器连接板44和拉压力传感器45;所述一维平移台41与平移台64活动式连接,并且只能够沿平移台64左右移动,所述一维平移台41的上表面固定置有L型结构的支座脚42,支座脚42的上侧中间处与支撑螺钉43的下端连接,所述传感器连接板44为L型弯折板结构,下端为竖直平板结构,上端为向外侧弯折的短横板结构,所述竖直平板结构的外侧紧贴近支座脚42的内侧,所述竖直平板结构的内侧中间处固定置有拉压力传感器45,所述拉压力传感器45通过张紧线与张紧线螺母33连接,所述支撑螺钉43的上侧与传感器连接板44的短横板结构连接,通过调节支撑螺钉43来调节传感器连接板44的高度,进一步调节压力传感器45的高度。The sensor fixing and adjusting device 4 is located at the front of the left and right edges of the translation platform 64, and its main structure includes: a one-dimensional translation platform 41, a support foot 42, a support screw 43, a sensor connecting plate 44 and a tension and pressure sensor 45; The one-dimensional translation platform 41 is movably connected with the translation platform 64, and can only move left and right along the translation platform 64. The upper surface of the one-dimensional translation platform 41 is fixedly equipped with the support pin 42 of the L-shaped structure, and the support pin 42 The middle part of the upper side is connected with the lower end of the support screw 43. The sensor connection plate 44 is an L-shaped bent plate structure, the lower end is a vertical flat plate structure, and the upper end is a short horizontal plate structure bent outward. The outer side of the flat plate structure is close to the inner side of the support pin 42, and a tension pressure sensor 45 is fixed in the middle of the inner side of the vertical flat structure, and the tension pressure sensor 45 is connected with the tension line nut 33 through a tension line, The upper side of the support screw 43 is connected to the short horizontal plate structure of the sensor connection plate 44 , and the height of the sensor connection plate 44 is adjusted by adjusting the support screw 43 , and the height of the pressure sensor 45 is further adjusted.

所述加载回转装置5固定置于平移台64的后边沿中间处,其主体结构包括:加载板51、弹簧调节螺母52、弹簧53、弹簧座54、支撑侧板55、推力轴56、57、轴承座58和推力球轴承59;空心圆柱结构的轴承座58固定置于平移台64上,其中间空腔处置有推力球轴承59,所述推力球轴承59与推力轴56的下端轴承连接,推力轴56 能够绕推力球轴承59在水平方向自由转动,所述推力轴56的上侧为长方体板状结构,并且推力轴56的中间处与平板状结构的弹簧座54 连接,所述推力轴56的上端与支撑侧板55的一端转动式连接,支撑侧板55能够绕推力轴56上下转动;所述支撑侧板55的另一端与加载板51的一端连接,所述加载板51的另一端与钢球支座31连接,用以对钢球固定装置3进行加载;所述弹簧座54的上侧固定置有弹簧调节螺母52,弹簧调节螺母52的上端置有弹簧53,弹簧的上端与加载板51靠近支撑侧板55的一端的底部连接,用以通过调节弹簧调节螺母52来控制加载板51所加载力的大小。The loading and turning device 5 is fixedly placed in the middle of the rear edge of the translation platform 64, and its main structure includes: a loading plate 51, a spring adjustment nut 52, a spring 53, a spring seat 54, a supporting side plate 55, thrust shafts 56, 57, Bearing pedestal 58 and thrust ball bearing 59; the bearing pedestal 58 of hollow cylindrical structure is fixedly placed on the translation platform 64, and a thrust ball bearing 59 is disposed in the middle cavity thereof, and the thrust ball bearing 59 is connected with the lower end bearing of the thrust shaft 56, The thrust shaft 56 can rotate freely in the horizontal direction around the thrust ball bearing 59. The upper side of the thrust shaft 56 is a cuboid plate structure, and the middle of the thrust shaft 56 is connected with the spring seat 54 of the flat structure. The upper end of 56 is rotationally connected with one end of the supporting side plate 55, and the supporting side plate 55 can rotate up and down around the thrust shaft 56; the other end of the supporting side plate 55 is connected with one end of the loading plate 51, and the other end of the loading plate 51 One end is connected with the steel ball support 31 to load the steel ball fixing device 3; the upper side of the spring seat 54 is fixed with a spring adjustment nut 52, and the upper end of the spring adjustment nut 52 is provided with a spring 53, and the upper end of the spring It is connected with the bottom of one end of the loading plate 51 close to the supporting side plate 55 , and is used to control the loading force of the loading plate 51 by adjusting the spring adjusting nut 52 .

所述平移装置6包括:台面61、滑块62、导轨63、平移板64、螺纹前座65、螺纹后座66、平移螺杆67和固定通孔68;台面61的靠近前边沿处开有固定通孔68,台面61的上侧置有平移板64,所述平移板64的下表面上置有螺纹前座65,所述台面61的上表面上置有螺纹后座66,螺纹前座65和螺纹后座66通过平移螺杆67连接,平移螺杆67旋转能够实现平移板64的水平移动,台面61的上表面置有沿台面61前后方向延伸的直线导轨63和滑块62结构,所述平移板64的下表面开有与导轨63和滑块62配合的沟槽,滑块62能够在沟槽中的滑动,用以降低了平移板64移动过程中的摩擦阻力,并通过平移板64前后移动来带动钢球固定装置3、传感器固定及调节装置4和加载回转装置5前后移动,用以调节圆钢盘21的回转半径。The translation device 6 includes: a table top 61, a slide block 62, a guide rail 63, a translation plate 64, a threaded front seat 65, a threaded rear seat 66, a translation screw 67 and a fixing through hole 68; hole 68, the upper side of the table top 61 is provided with a translation plate 64, the lower surface of the translation plate 64 is provided with a threaded front seat 65, and the upper surface of the table top 61 is provided with a threaded rear seat 66, the threaded front seat 65 and the threaded back seat The seat 66 is connected by a translation screw 67, and the rotation of the translation screw 67 can realize the horizontal movement of the translation plate 64. The upper surface of the table top 61 is equipped with a linear guide rail 63 and a slider 62 structure extending along the front and rear direction of the table top 61. The structure of the translation plate 64 The lower surface is provided with a groove matching the guide rail 63 and the slider 62. The slider 62 can slide in the groove to reduce the frictional resistance during the movement of the translation plate 64, and the translation plate 64 moves forward and backward to drive The steel ball fixing device 3 , the sensor fixing and adjusting device 4 and the loading turning device 5 move back and forth to adjust the radius of gyration of the round steel disc 21 .

本实施例在测量高应力接触润滑油油膜摩擦力时,具体测量步骤如下:In this embodiment, when measuring the frictional force of high-stress contact lubricating oil film, the specific measurement steps are as follows:

(1)回转半径和加载力的调整:(1) Adjustment of turning radius and loading force:

先调整平移螺杆67来调整平移板64的前后位置,通过台面61 位置的移动来调整钢球34的回转半径,根据所需加载力的大小来调节弹簧调节螺母52,再将对应重量的砝码放在加载板51上进行准确加载;First adjust the translation screw 67 to adjust the front and rear positions of the translation plate 64, adjust the radius of gyration of the steel ball 34 by moving the position of the table top 61, adjust the spring adjustment nut 52 according to the required loading force, and then place the weight corresponding to the weight Place it on the loading plate 51 for accurate loading;

(2)拉压力传感器位置的调整:(2) Adjustment of the position of the pull pressure sensor:

先调整支撑螺钉43来调整传感器连接板44的高度,使拉压力传感器45达到所需要的高度,调整完毕后固定好支撑螺钉43,再移动一维平移台41来调整所需要张紧力的大小,调整完毕后固定一维平移台41;First adjust the support screw 43 to adjust the height of the sensor connection plate 44, so that the tension and pressure sensor 45 reaches the required height. After the adjustment, fix the support screw 43, and then move the one-dimensional translation platform 41 to adjust the required tension. , fix the one-dimensional translation stage 41 after the adjustment is completed;

(3)摩擦力的获取:(3) Acquisition of friction force:

启动盘驱电机26,盘驱电机26通过同步带轮27带动从动带轮 23转动,将动力传递至从动轴24上来带动圆钢盘21转动,圆钢盘 21和钢球34共同组成高应力接触副,两个拉压力传感器45对拉的方式与加载板51通过张紧线相连,两个拉压力传感器45连接到平移台64上,通过移动平移台64来拉紧张紧线,加载板51在未受到两个拉压力传感器45紧约束的条件下,能够绕加载回转装置5自由回转;而当加载板51被两个拉压力传感器45对拉约束后,加载板51 的在接触副摩擦力作用下,将会产生回转趋势,该趋势传递到拉压力传感器45上,进而获取摩擦力;Start the disc drive motor 26, the disc drive motor 26 drives the driven pulley 23 to rotate through the synchronous pulley 27, and transmits power to the driven shaft 24 to drive the round steel disc 21 to rotate, and the round steel disc 21 and the steel ball 34 form a high Stress contact pair, two pull-pressure sensors 45 are connected to the loading plate 51 through tension lines in a pair-pull manner, and the two pull-pressure sensors 45 are connected to the translation platform 64, and the tension lines are tensioned by moving the translation platform 64, and the loading plate 51 can freely rotate around the loading rotary device 5 without being tightly constrained by the two tension and pressure sensors 45; and when the loading plate 51 is pulled and constrained by the two tension and pressure sensors 45, the friction of the contact pair of the loading plate 51 Under the action of force, there will be a turning trend, which is transmitted to the tension and pressure sensor 45, and then the friction force is obtained;

(4)摩擦力的在线测量和存储:(4) On-line measurement and storage of friction force:

通过拉压力传感器45测量出圆钢盘21与钢球34摩擦力,由数据采集卡USB5935捕获并传输到PC端,由PC端将模拟信号转换成数字信号,通过调用动态链接库,对数据采集的LabVIEW进行程序设计,实现LabVIEW与普通数据采集卡USB5935的结合,进而实现信号的采集、处理和数据存储,通过采集界面来直接读出摩擦力,完成摩擦力的在线测量和存储;The frictional force between the round steel disc 21 and the steel ball 34 is measured by the pull pressure sensor 45, captured by the data acquisition card USB5935 and transmitted to the PC end, the analog signal is converted into a digital signal by the PC end, and the data acquisition is performed by calling the dynamic link library. LabVIEW is used for program design to realize the combination of LabVIEW and ordinary data acquisition card USB5935, and then realize signal acquisition, processing and data storage, directly read the friction force through the acquisition interface, and complete the online measurement and storage of friction force;

(5)测量设备的标定:(5) Calibration of measuring equipment:

采用两个拉压力传感器45对拉能够实现对测量过程中的系统误差进行标定,由于加载板51的回转需要通过推力球轴承59支撑来实现,若使钢球(滚子)产生运动或运动趋势,必须克服推力球轴承59 本身的滚动摩擦力,为了保证摩擦力测量的准确性,必须标定出推力球轴承59中的摩擦力矩,采用陈俊等设计的传感器对拉实验,由拉压力传感器45测量出的数值进行修正,假设阻碍钢球34运动的摩擦力矩为M,将两个拉压力传感器45分别命名为传感器1和传感器2 来进行区分,当传感器1固定,传感器2匀速运动时,传感器1得到拉力值F1,传感器2得到F2,有:The system error in the measurement process can be calibrated by using two tension and pressure sensors 45 to pull. Since the rotation of the loading plate 51 needs to be supported by the thrust ball bearing 59, if the steel ball (roller) produces movement or movement tendency , must overcome the rolling friction of the thrust ball bearing 59 itself. In order to ensure the accuracy of the friction force measurement, the friction torque in the thrust ball bearing 59 must be calibrated. The sensor-to-pull experiment designed by Chen Jun et al. The measured value is corrected, assuming that the frictional moment hindering the movement of the steel ball 34 is M, and the two tension and pressure sensors 45 are respectively named sensor 1 and sensor 2 to distinguish them. When the sensor 1 is fixed and the sensor 2 moves at a constant speed, the sensor 1 gets the tension value F 1 , sensor 2 gets F 2 , there are:

F2X2=F1X1+M (1)F 2 X 2 =F 1 X 1 +M (1)

令上式中则有In the above formula then there is

F2=b+F1k (2)F 2 =b+F 1 k (2)

其中,X1、X2分别表示传感器1和传感器2到回转中心的距离,需要说明的是,虽然对拉实验球-盘并未接触,但是实验中的F2可等效为摩擦力系统中球-盘接触后润滑油膜给钢球施加的实际摩擦力,因此,为了消除了轴承中摩擦力矩的影响,本实施例只需读取传感器F1的数值,润滑油膜施加给钢球的实际摩擦力F2则通过拟合公式计算得到。Among them, X 1 and X 2 represent the distances from sensor 1 and sensor 2 to the center of gyration respectively. It should be noted that although the ball-disk did not contact in the pull experiment, F 2 in the experiment can be equivalent to The actual friction force applied by the lubricating oil film to the steel ball after the ball-disk contact, therefore, in order to eliminate the influence of the friction torque in the bearing, this embodiment only needs to read the value of the sensor F1, and the actual friction force applied by the lubricating oil film to the steel ball The force F 2 is calculated by the fitting formula.

Claims (4)

1. a kind of analogue measurement device of high stress contact lubricating oil oil film frictional force, it is characterised in that its agent structure includes: Support platform, disk drive device, steel ball fixing device, sensor is fixed and adjusting means, loading slewing equipment peace move dress Put;Support platform is that bottom is four foot-supporting structures, and the upper end of four support feets is fixedly connected with the corner of table top respectively;Institute State disk drive device and fix and be placed in support platform upper surface and include close to preceding edge, its agent structure:Round steel disk, fixed dress Put, driven pulley, driven shaft, disk drive motor support base, disk drives motor, synchronous pulley, fixed disk and sleeve;Round steel disk is fixed and is placed in The upper end of driven shaft, the upper end of the round steel disk are equipped with to the circular fixing device of fixed round steel disk, under the driven shaft End is through the fixed via on translating device, and driven shaft lower end is fixedly equipped with driven pulley, to transmit synchronous pulley For power to drive driven shaft to rotate, the upside that driven pulley is pressed close in the lower end of driven shaft movable is cased with cylindricality cannulated sleeve, set Cylinder upper end be fixedly connected with fixed disk, the driven shaft can freely rotate around the chamber among sleeve, the fixed disk with consolidate The circumference edge correspondence position for determining through hole is provided with bolt hole, fixed disk is fixed on table top and to fixed disc Drive device;The right edge that the disk drive motor support base of work shape structure is fixed on table top is located rearward, and the disk drives the groove of motor support base Mouthful inwardly, and in notch the disk for being fixedly equipped with to provide power drives motor, and the disk drives the output shaft of motor through disk drive The lower side panel of motor support base is connected with synchronous pulley, to drive synchronous pulley to rotate;The steel ball fixing device is located at round steel The upside of disk, its agent structure include:Steel ball bearing, steel ball sleeve, tensioning line nut and steel ball;Steel ball bearing is round bar shape knot Structure, its upper end are connected with the outer end of the load plate in loading slewing equipment, the power for loading slewing equipment loading to be transferred to Steel ball bearing, the lower end of steel ball bearing are threadedly coupled cylindric steel ball sleeve, and the top place of lateral surface of steel ball sleeve is equipped with two Line nut is tensioned, the angles between two tensioning line nuts on the steel ball sleeve are 180 °;By being tensioned line and sensor Pressure sensor connection in fixed and adjusting means;The lower end of the steel ball sleeve is cased with steel ball, the lower end of steel ball and round steel Disk contact is used as high stress Contact Pair, and observes Contact Pair change in friction force process by pressure sensor;The sensing Device is fixed and adjusting means is located at translation stage or so edge front, and its agent structure includes:One-dimensional translation stage, branch seat leg, branch Support screw, sensor connecting plate and pull pressure sensor;The upper surface of the one-dimensional translation stage is fixedly equipped with the bearing of L-type structure Pin, the upside middle of branch seat leg and the lower end of supporting screw connect, and the sensor connecting plate is that L-type bends harden structure, under It is the hyphen harden structure bent laterally to hold as two vertical plates structure, upper end, is close to closely prop up on the outside of the two vertical plates structure The inner side of seat leg, the inner side middle of the two vertical plates structure are fixedly equipped with pull pressure sensor, the pull pressure sensor It is connected by being tensioned line with tensioning line nut, the upside of the supporting screw is connected with the hyphen harden structure of sensor connecting plate, The height of sensor connecting plate is adjusted by adjusting supporting screw, further adjusts the height of pressure sensor;The loading Slewing equipment fixes the back edge middle for being placed in translation stage, and its agent structure includes:Load plate, spring adjusting nut, spring, Spring base, support side plate, thrust axis, bearing block and thrust ball bearing;The bearing block of hollow cylinder structure is fixed and is placed in translation stage On, thrust ball bearing is equipped with in-between cavity, the bottom end bearing connection of the thrust ball bearing and thrust axis, thrust axis can Freely being rotated in the horizontal direction around thrust ball bearing, the upside of the thrust axis is cuboid platy structure, and thrust axis The spring base of middle and plate-like structure connects, and the upper end of the thrust axis and one end rotary type of support side plate connect, branch Support side plate can rotate upwardly and downwardly around thrust axis;The other end of the support side plate and one end of load plate connect, the load plate The other end be connected with steel ball bearing, to be loaded to steel ball fixing device;Bullet is fixedly equipped with the upside of the spring base Spring adjusting nut, the upper end of spring adjusting nut are equipped with spring, and the upper end of spring and load plate are close to one end of support side plate Bottom connects, to by adjusting spring adjusting nut come the size of controlled loading plate institute loading force;The translating device includes: Table top, sliding block, guide rail, translation plates, screw thread front stall, screw thread back seat, translation screw rod and fixed via;The close preceding edge of table top Fixed via is provided with, translation plates are equipped with the upside of table top, screw thread front stall is equipped with the lower surface of the translation plates, the table top Screw thread back seat is equipped with upper surface, screw thread front stall connects with screw thread back seat by translating screw rod, and translation screw rod rotation can be realized Translation plates move horizontally, and the upper surface of table top is equipped with the line slideway and slide block structure that extend along table top fore-and-aft direction, described The lower surface of translation plates is provided with the groove with guide rail and sliding block cooperation, and the slip that sliding block can be in the trench is flat to reduce The frictional resistance moved in plate moving process, and moved forward and backward by translation plates drive steel ball fixing device, sensor fix and Adjusting means and loading slewing equipment move forward and backward, to adjust the radius of gyration of round steel disk.
2. the analogue measurement device of high stress contact lubricating oil oil film frictional force according to claim 1, it is characterised in that One-dimensional translation stage and the movable connection of translation stage, and be merely able to move left and right along translation stage.
3. the analogue measurement device of high stress contact lubricating oil oil film frictional force according to claim 1, it is characterised in that The angle between two tensioning line nuts on steel ball sleeve is 180 °.
4. the analogue measurement device of high stress contact lubricating oil oil film frictional force according to claim 1, it is characterised in that Specific measuring method is carried out in accordance with the following steps:
(1) adjustment of the radius of gyration and loading force:
First adjustment translates screw rod to adjust the front and back position of translation plates, and the revolution of steel ball half is adjusted by the movement of table position Footpath, spring adjusting nut is adjusted according to the size of required loading force, then the counterweight of corresponding weight is placed in load plate and carried out Accurate loading;
(2) adjustment of pull pressure sensor position:
Supporting screw is first adjusted to adjust the height of sensor connecting plate, pull pressure sensor is reached required height, is adjusted Supporting screw is fixed after whole, then moves one-dimensional translation stage to adjust the size of required tensile force, it is solid after adjustment Fixed one-dimensional translation stage;
(3) acquisition of frictional force:
Boot disk drives motor, and disk drives motor and drives driven pulley to rotate by synchronous pulley, power is transferred on driven shaft Drive round steel disk to rotate, round steel disk and steel ball collectively constitute high stress Contact Pair, two pull pressure sensor to the mode of drawing with Load plate is connected by being tensioned line, and two pull pressure sensor are connected on translation stage, and tensioning is tensed by mobile translation stage Line, load plate can freely turn round under conditions of two pull pressure sensor tight constraints are not affected by around loading slewing equipment;And When load plate by two pull pressure sensor to draw constrain after, load plate contact friction force effect under, it will produce back Gesture is transferred toward, the trend is delivered in pull pressure sensor, and then obtains frictional force;
(4) on-line measurement and storage of frictional force:
Round steel disk and steel ball frictional force are measured by pull pressure sensor, is captured by data collecting card USB and is transferred to PC ends, Data signal is converted analog signals into by PC ends, by calling dynamic link library, line program is entered to the LabVIEW of data acquisition Design, realizes LabVIEW and general data capture card USB combination, and then realizes the collection, processing and data storage of signal, Frictional force is directly read by acquisition interface, completes the on-line measurement and storage of frictional force;
(5) demarcation of measuring apparatus:
Drawing can be realized using two pull pressure sensor the systematic error in measurement process is demarcated, due to load plate Revolution need to realize by thrust ball bearing support, if make steel ball produce motion or movement tendency, it is necessary to overcome thrust axis The force of rolling friction of itself is held, in order to ensure the accuracy of friction measurement, it is necessary to calibrate the frictional force in thrust ball bearing Square, tested using the sensor of the designs such as Chen Jun to drawing, the numerical value measured by pull pressure sensor is modified, it is assumed that hinder The moment of friction of steel ball motion is M, and two pull pressure sensor are respectively designated as into sensor 1 and sensor 2 to make a distinction, When sensor 1 is fixed, during 2 uniform motion of sensor, sensor 1 obtains value of thrust F1, sensor 2 obtains F2, have:
F2X2=F1X1+M (1)
Make in above formulaThen have
F2=b+F1k (2)
Wherein, X1、X2Sensor 1 and sensor 2 are represented respectively to the distance of the centre of gyration, it is necessary to illustrate, although real to drawing Test ball-disk and not in contact with, but test in F2Lubricating oil film is applied to steel ball after ball in friction Force system-disk contact can be equivalent to The actual frictional force added, therefore, in order to eliminate the influence of moment of friction in thrust ball bearing, only it need to read sensor F1Number Value, lubricating oil film are applied to the actual frictional force F of steel ball2Then it is calculated by fitting formula.
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CN108534935A (en) * 2018-04-08 2018-09-14 青岛理工大学 Device for measuring frictional wear and lubricating oil film under ball-triclinic contact pure sliding working condition
CN108534935B (en) * 2018-04-08 2019-11-22 青岛理工大学 A device for measuring friction, wear and lubricating oil film of ball-three-slope contact in pure sliding condition
CN108803688A (en) * 2018-06-25 2018-11-13 华南理工大学 A kind of Synchronous motion control device and method of rotary motion and linear movement
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CN109282964A (en) * 2018-10-16 2019-01-29 浙江工业大学 A device for testing the frictional resistance between solid-solid/solid-liquid walls on a bionic non-smooth surface
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CN109813239A (en) * 2019-02-17 2019-05-28 青岛理工大学 A cam-tapper contact pair lubricating oil film measuring instrument and using method thereof
CN109991112A (en) * 2019-02-20 2019-07-09 广西柳工机械股份有限公司 The vehicle evaluation method of lubricating grease extreme-pressure anti-wear ability
CN109991112B (en) * 2019-02-20 2021-03-26 广西柳工机械股份有限公司 Complete vehicle evaluation method for extreme pressure anti-wear capability of lubricating grease
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CN111044447A (en) * 2019-12-26 2020-04-21 王春雨 Lubricating oil additive test equipment
CN113091802B (en) * 2021-03-11 2022-08-05 南京航空航天大学 Visual oil film measuring device suitable for high-low pair oil-gas two-phase mixed lubrication
CN113091802A (en) * 2021-03-11 2021-07-09 南京航空航天大学 Visual oil film measuring device suitable for high-low pair oil-gas two-phase mixed lubrication
CN115993439A (en) * 2022-12-28 2023-04-21 河南科技大学 Ball bearing lubricating grease life test machine
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CN115718065A (en) * 2023-01-09 2023-02-28 深圳大学 Friction measuring device
CN118049926A (en) * 2024-01-31 2024-05-17 清华大学 Liquid film thickness dynamic simulation equipment and measurement device
CN117824812B (en) * 2024-03-06 2024-05-07 中国空气动力研究与发展中心高速空气动力研究所 Damping method for weight loading
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CN118010203B (en) * 2024-04-08 2024-06-04 深圳市锐健电子有限公司 Sliding force testing device of sliding table module

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