CN107340087B - An analog measurement device for high stress contact lubricating oil film friction - Google Patents
An analog measurement device for high stress contact lubricating oil film friction Download PDFInfo
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Abstract
本发明属于高副点接触弹流摩擦力测量领域,涉及一种高应力接触润滑油油膜摩擦力的模拟测量装置,其主体结构包括支撑平台、圆盘驱动装置、钢球固定装置、传感器固定及调节装置、加载回转装置和平移装置,圆盘驱动装置固定置于支撑平台上表面靠近前边沿处,钢球和平面圆钢盘的接触来模拟滚子与轴承滚道的接触,传感器固定及调节装置位于平移台左右边沿靠前处,用以测量钢球与圆盘之间的摩擦力,加载回转装置固定置于平移台的后边沿中间处,通过调节加载回转装置中的弹簧调节螺母来控制加载板所加载力的大小,其主体结构简单,设计构思巧妙,测量结果准确,操作简单方便,原理科学,使用方便灵活,实用性强,应用环境好,市场前景广阔。
The invention belongs to the field of high-pair contact elastohydrodynamic friction force measurement, and relates to an analog measurement device for high-stress contact lubricating oil film friction force. Adjustment device, loading rotary device and translation device, the disc drive device is fixed on the upper surface of the support platform near the front edge, the contact between the steel ball and the flat round steel disc simulates the contact between the roller and the bearing raceway, the sensor is fixed and adjusted The device is located at the front of the left and right edges of the translation table to measure the friction force between the steel ball and the disc. The loading rotary device is fixed at the middle of the rear edge of the translation table, and is controlled by adjusting the spring adjustment nut in the loading rotary device. The size of the loading force of the loading plate, its main structure is simple, the design concept is ingenious, the measurement results are accurate, the operation is simple and convenient, the principle is scientific, the use is convenient and flexible, the practicability is strong, the application environment is good, and the market prospect is broad.
Description
技术领域:Technical field:
本发明属于高副点接触弹流摩擦力测量领域,涉及一种摩擦力测量实验模拟装置,特别是一种高应力接触润滑油油膜摩擦力的模拟测量装置,能够对球轴承在不同运动状态条件下的摩擦力进行模拟测量。The invention belongs to the field of high-pair point contact elastohydrodynamic friction force measurement, and relates to an experimental simulation device for friction force measurement, in particular to a simulation measurement device for high-stress contact lubricating oil film friction force, which can measure the friction force of a ball bearing in different motion states. The friction force under the simulation was measured.
背景技术:Background technique:
工程中的大量零部件为高副接触,取决于运行工况其润滑状态大都处于弹流润滑、混合润滑和边界润滑下,对于混合润滑和边界状态下的润滑机制探索是摩擦学领域研究的重点,特别是加工技术的对接触副表面质量的提升以及新型润滑材料的使用,使得对于润滑机制需要进行重新认识,而这需要借助接触副内润滑油摩擦力这一评估手段,高应力接触润滑油油膜摩擦力测量主要通过引力试验机来进行,现有技术中,申请号为CN2736771Y的中国专利公开了一种润滑油综合性能评价试验机,其包括动力装置,摩擦副,盛油装置,加载装置,固定轴,所述摩擦副包括转子和定子,该专利采用砝码负重,利用杠杆原理,使摩擦点的定子与转子发生滑动摩擦,通过温控装置测试记录最终油温变化以及摩擦副磨痕来评价润滑油的抗磨性能,该实用新型设计简单、操作方便、并且易于携带,但是,该专利仍然存在以下缺陷,一是通过磨痕来评价润滑油的减摩抗磨性能准确性不高,没有一个准确的标准来评判磨痕的大小,而且磨痕本身也是毫无规律的,不同的人对磨痕的判断也不相同,会导致人员误差,二是每测试一次之后就需要更换和修复摩擦副,增加了人力物力财力,三是温度易受外界环境影响,使得测量结果的准确度不高,四是该实用新型不能第一时间得出测试结果,需要计算。因此,为克服以往测量装置中的技术缺陷,开发一种切实可行的实验装置对高应力接触润滑油膜摩擦力进行准确测量,以对其研究提供数据支持,在对高应力接触润滑油膜摩擦力研究过程中,为了简化分析将滚子与轴承滚道的接触等效为滚子与平面的接触,设计制备一种高应力接触润滑油油膜摩擦力的模拟测量装置。A large number of components in the project are in high contact, and depending on the operating conditions, their lubrication states are mostly under elastohydrodynamic lubrication, mixed lubrication and boundary lubrication. The exploration of the lubrication mechanism under mixed lubrication and boundary conditions is the focus of research in the field of tribology. , In particular, the improvement of the surface quality of the contact pair by processing technology and the use of new lubricating materials make it necessary to re-understand the lubrication mechanism, which requires the evaluation of the friction force of the lubricating oil in the contact pair. The high-stress contact lubricating oil The oil film friction force measurement is mainly carried out by a gravitational testing machine. In the prior art, the Chinese patent with the application number CN2736771Y discloses a comprehensive performance evaluation testing machine for lubricating oil, which includes a power device, a friction pair, an oil holding device, and a loading device. , fixed shaft, the friction pair includes a rotor and a stator, the patent uses weights to load, and uses the lever principle to make the stator and the rotor at the friction point slide friction, and the final oil temperature change and friction pair wear marks are recorded through the temperature control device test. To evaluate the anti-wear performance of lubricating oil, the utility model is simple in design, easy to operate, and easy to carry. However, the patent still has the following defects. First, the accuracy of evaluating the anti-friction and anti-wear performance of lubricating oil by wear scars is not high. , There is no accurate standard to judge the size of the wear scar, and the wear scar itself is irregular. Different people have different judgments on the wear scar, which will lead to personnel errors. Second, it needs to be replaced after each test. Repairing the friction pair increases human, material and financial resources. Third, the temperature is easily affected by the external environment, which makes the accuracy of the measurement results low. Fourth, the utility model cannot obtain the test results at the first time, and needs to be calculated. Therefore, in order to overcome the technical defects of the previous measurement devices, a feasible experimental device was developed to accurately measure the friction force of the high-stress contact lubricating oil film, so as to provide data support for its research. In the process, in order to simplify the analysis, the contact between the roller and the bearing raceway is equivalent to the contact between the roller and the plane, and a simulation measurement device for the friction force of the lubricating oil film with high stress contact is designed and prepared.
发明内容:Invention content:
本发明的目的在于克服现有技术存在的问题,寻求设计提供一种高应力接触润滑油油膜摩擦力的模拟测量装置,利用钢球和平面圆钢盘的接触来模拟滚子与轴承滚道的接触,来获得准确性高、重复性好的摩擦力数据,以对高应力接触润滑油膜摩擦力研究提供实验数据支持。The purpose of the present invention is to overcome the problems existing in the prior art, seek to design and provide a high-stress contact lubricating oil film friction simulation device, and use the contact between the steel ball and the flat round steel plate to simulate the contact between the roller and the bearing raceway. contact, to obtain friction data with high accuracy and good repeatability, and to provide experimental data support for the study of friction force of high-stress contact lubricating oil film.
为了实现上述目的,本发明涉及的高应力接触润滑油油膜摩擦力的模拟测量装置的主体结构包括:支撑平台、圆盘驱动装置、钢球固定装置、传感器固定及调节装置、加载回转装置和平移装置;支撑平台是底部为四脚支撑结构,四个支撑脚的上端分别与台面的四角处固定连接;所述圆盘驱动装置固定置于支撑平台上表面靠近前边沿处,其主体结构包括:圆钢盘、固定装置、从动带轮、从动轴、盘驱电机支座、盘驱电机、同步带轮、固定盘和套筒;圆钢盘固定置于从动轴的上端,所述圆钢盘的上端置有用以固定圆钢盘的圆形固定装置,所述从动轴的下端穿过平移装置上的固定通孔,并且从动轴下端固定置有从动带轮,用以传递同步带轮的动力以带动从动轴转动,从动轴的下端贴近从动带轮的上侧活动式套有柱形空心套筒,套筒上端固定连接有固定盘,所述从动轴能够绕套筒中间的腔室自由转动,所述固定盘和固定通孔的圆周边沿处对应位置均开有螺栓孔,用以将固定盘固定于台面上并用以固定圆盘驱动装置;工形结构的盘驱电机支座固定于台面的右边沿靠后处,所述盘驱电机支座的槽口朝内,并且槽口内固定置有用以提供动力的盘驱电机,所述盘驱电机的输出轴穿过盘驱电机支座的下侧板与同步带轮连接,用以带动同步带轮转动。In order to achieve the above purpose, the main structure of the high-stress contact lubricating oil film friction simulation device of the present invention includes: a support platform, a disc drive device, a steel ball fixing device, a sensor fixing and adjusting device, a loading rotary device and a translation device device; the supporting platform is a four-legged support structure at the bottom, and the upper ends of the four supporting legs are respectively fixedly connected with the four corners of the table top; the disc drive device is fixedly placed on the upper surface of the supporting platform near the front edge, and its main structure includes: Round steel disk, fixing device, driven pulley, driven shaft, disk drive motor support, disk drive motor, synchronous pulley, fixed disk and sleeve; the round steel disk is fixed on the upper end of the driven shaft, the said The upper end of the round steel plate is provided with a circular fixing device for fixing the round steel plate, the lower end of the driven shaft passes through the fixed through hole on the translation device, and the lower end of the driven shaft is fixed with a driven pulley for The power of the synchronous pulley is transmitted to drive the driven shaft to rotate. The lower end of the driven shaft is close to the upper side of the driven pulley and is covered with a cylindrical hollow sleeve. The upper end of the sleeve is fixedly connected with a fixed plate. It can freely rotate around the chamber in the middle of the sleeve, and bolt holes are opened at the corresponding positions of the peripheral edge of the fixed plate and the fixed through hole to fix the fixed plate on the table and to fix the disk drive device; I-shaped The disk drive motor support of the structure is fixed at the back of the right edge of the table, the notch of the disk drive motor support faces inward, and a disk drive motor for providing power is fixed in the notch. The output shaft is connected with the synchronous pulley through the lower side plate of the disk drive motor support to drive the synchronous pulley to rotate.
所述钢球固定装置位于圆钢盘的上侧,其主体结构包括:钢球支座、钢球套筒、张紧线螺母和钢球;钢球支座为圆杆状结构,其上端与加载回转装置中的加载板的外端连接,用以将加载回转装置加载的力传递至钢球支座,钢球支座的下端螺纹连接圆柱状钢球套筒,钢球套筒的外侧面靠上处置有两个张紧线螺母,所述钢球套筒上的两个张紧线螺母之间的夹角为180°;通过张紧线与传感器固定及调节装置中的压力传感器连接;所述钢球套筒的下端套有钢球,钢球的下端与圆钢盘接触来作为高应力接触副,并通过压力传感器来观测接触副摩擦力变化过程。The steel ball fixing device is located on the upper side of the round steel plate, and its main structure includes: a steel ball bearing, a steel ball sleeve, a tension wire nut and a steel ball; The outer end of the loading plate in the loading rotary device is connected to transmit the force loaded by the loading rotary device to the steel ball bearing. The lower end of the steel ball bearing is threadedly connected to the cylindrical steel ball sleeve. There are two tension wire nuts disposed on the top, and the included angle between the two tension wire nuts on the steel ball sleeve is 180°; the tension wire is connected with the pressure sensor in the sensor fixing and adjusting device; The lower end of the steel ball sleeve is sleeved with a steel ball, and the lower end of the steel ball is in contact with the round steel disc as a high-stress contact pair, and a pressure sensor is used to observe the change process of the friction force of the contact pair.
所述传感器固定及调节装置位于平移台左右边沿靠前处,其主体结构包括:一维平移台、支座脚、支撑螺钉、传感器连接板和拉压力传感器;所述一维平移台与平移台活动式连接,并且只能够沿平移台左右移动,所述一维平移台的上表面固定置有L型结构的支座脚,支座脚的上侧中间处与支撑螺钉的下端连接,所述传感器连接板为L型弯折板结构,下端为竖直平板结构,上端为向外侧弯折的短横板结构,所述竖直平板结构的外侧紧贴近支座脚的内侧,所述竖直平板结构的内侧中间处固定置有拉压力传感器,所述拉压力传感器通过张紧线与张紧线螺母连接,所述支撑螺钉的上侧与传感器连接板的短横板结构连接,通过调节支撑螺钉来调节传感器连接板的高度,进一步调节压力传感器的高度。The sensor fixing and adjusting device is located at the front of the left and right edges of the translation platform, and its main structure includes: a one-dimensional translation platform, a support foot, a support screw, a sensor connecting plate and a tension pressure sensor; the one-dimensional translation platform and the translation platform It is movably connected and can only move left and right along the translation stage. The upper surface of the one-dimensional translation stage is fixed with a support foot of an L-shaped structure, and the middle of the upper side of the support foot is connected with the lower end of the support screw. The sensor connecting plate is an L-shaped bent plate structure, the lower end is a vertical flat plate structure, and the upper end is a short horizontal plate structure bent to the outside. A tension pressure sensor is fixed in the middle of the inner side of the vertical plate structure, the tension pressure sensor is connected with the tension line nut through a tension wire, and the upper side of the support screw is connected with the short horizontal plate structure of the sensor connection plate, through the tension wire. Adjust the support screw to adjust the height of the sensor connection plate, and further adjust the height of the pressure sensor.
所述加载回转装置固定置于平移台的后边沿中间处,其主体结构包括:加载板、弹簧调节螺母、弹簧、弹簧座、支撑侧板、推力轴、轴承座和推力球轴承;空心圆柱结构的轴承座固定置于平移台上,其中间空腔处置有推力球轴承,所述推力球轴承与推力轴的下端轴承连接,推力轴能够绕推力球轴承在水平方向自由转动,所述推力轴的上侧为长方体板状结构,并且推力轴的中间处与平板状结构的弹簧座连接,所述推力轴的上端与支撑侧板的一端转动式连接,支撑侧板能够绕推力轴上下转动;所述支撑侧板的另一端与加载板的一端连接,所述加载板的另一端与钢球支座连接,用以对钢球固定装置进行加载;所述弹簧座的上侧固定置有弹簧调节螺母,弹簧调节螺母的上端置有弹簧,弹簧的上端与加载板靠近支撑侧板的一端的底部连接,用以通过调节弹簧调节螺母来控制加载板所加载力的大小。The loading rotary device is fixed at the middle of the rear edge of the translation table, and its main structure includes: a loading plate, a spring adjusting nut, a spring, a spring seat, a supporting side plate, a thrust shaft, a bearing seat and a thrust ball bearing; a hollow cylindrical structure The bearing seat is fixed on the translation table, and a thrust ball bearing is disposed in the intermediate cavity. The thrust ball bearing is connected with the lower end bearing of the thrust shaft. The thrust shaft can rotate freely in the horizontal direction around the thrust ball bearing. The upper side of the thrust shaft is a cuboid plate-like structure, and the middle of the thrust shaft is connected with the spring seat of the plate-like structure, the upper end of the thrust shaft is rotatably connected with one end of the supporting side plate, and the supporting side plate can rotate up and down around the thrust shaft; The other end of the supporting side plate is connected with one end of the loading plate, and the other end of the loading plate is connected with the steel ball bearing for loading the steel ball fixing device; the upper side of the spring seat is fixed with a spring Adjusting nut, the upper end of the spring adjusting nut is provided with a spring, and the upper end of the spring is connected with the bottom of the end of the loading plate close to the supporting side plate, so as to control the magnitude of the loading force of the loading plate by adjusting the spring adjusting nut.
所述平移装置包括:台面、滑块、导轨、平移板、螺纹前座、螺纹后座、平移螺杆和固定通孔;台面的靠近前边沿处开有固定通孔,台面的上侧置有平移板,所述平移板的下表面上置有螺纹前座,所述台面的上表面上置有螺纹后座,螺纹前座和螺纹后座通过平移螺杆连接,平移螺杆旋转能够实现平移板的水平移动,台面的上表面置有沿台面前后方向延伸的直线导轨和滑块结构,所述平移板的下表面开有与导轨和滑块配合的沟槽,滑块能够在沟槽中的滑动,用以降低了平移板移动过程中的摩擦阻力,并通过平移板前后移动来带动钢球固定装置、传感器固定及调节装置和加载回转装置前后移动,用以调节圆钢盘的回转半径。The translation device includes: a table top, a slider, a guide rail, a translation plate, a threaded front seat, a threaded rear seat, a translation screw rod and a fixed through hole; a fixed through hole is opened near the front edge of the table top, and a translation plate is placed on the upper side of the table top , the lower surface of the translation plate is provided with a threaded front seat, the upper surface of the table is provided with a threaded rear seat, the threaded front seat and the threaded rear seat are connected by a translation screw, and the rotation of the translation screw can realize the horizontal movement of the translation plate, and the table The upper surface of the slide plate is provided with a linear guide rail and a slider structure extending along the front and rear directions of the table, and the lower surface of the translation plate is provided with a groove matching the guide rail and the slider, and the slider can slide in the groove to reduce The friction resistance during the movement of the translation plate is eliminated, and the steel ball fixing device, the sensor fixing and adjusting device and the loading rotary device are moved forward and backward through the forward and backward movement of the translation plate to adjust the radius of gyration of the round steel plate.
本发明在测量高应力接触润滑油油膜摩擦力时,具体测量步骤如下:When the present invention measures the friction force of the high-stress contact lubricating oil film, the specific measurement steps are as follows:
1、回转半径和加载力的调整:1. Adjustment of radius of gyration and loading force:
先调整平移螺杆来调整平移板的前后位置,通过台面位置的移动来调整钢球的回转半径,根据所需加载力的大小来调节弹簧调节螺母,再将对应重量的砝码放在加载板上进行准确加载;First adjust the translation screw to adjust the front and rear position of the translation plate, adjust the radius of gyration of the steel ball through the movement of the table surface, adjust the spring adjustment nut according to the required loading force, and then place the corresponding weight on the loading plate. for accurate loading;
2、拉压力传感器位置的调整:2. Adjustment of the position of the pull pressure sensor:
先调整支撑螺钉来调整传感器连接板的高度,使拉压力传感器达到所需要的高度,调整完毕后固定好支撑螺钉,再移动一维平移台来调整所需要张紧力的大小,调整完毕后固定一维平移台;First adjust the support screw to adjust the height of the sensor connecting plate, so that the tension pressure sensor can reach the required height. After the adjustment, fix the support screw, and then move the one-dimensional translation stage to adjust the required tension force. After the adjustment, fix it. one-dimensional translation stage;
3、摩擦力的获取:3, the acquisition of friction:
启动盘驱电机,盘驱电机通过同步带轮带动从动带轮转动,将动力传递至从动轴上来带动圆钢盘转动,圆钢盘和钢球共同组成高应力接触副,两个拉压力传感器对拉的方式与加载板通过张紧线相连,两个拉压力传感器连接到平移台上,通过移动平移台来拉紧张紧线,加载板在未受到两个拉压力传感器紧约束的条件下,能够绕加载回转装置自由回转;而当加载板被两个拉压力传感器对拉约束后,加载板的在接触副摩擦力作用下,将会产生回转趋势,该趋势传递到拉压力传感器上,进而获取摩擦力;Start the disc drive motor, the disc drive motor drives the driven pulley to rotate through the synchronous pulley, and transmits the power to the driven shaft to drive the circular steel disc to rotate. The circular steel disc and the steel ball together form a high-stress contact pair. The sensor is connected to the loading plate through the tension line in the way of tension. The two tension and pressure sensors are connected to the translation stage. The tension line is tensioned by moving the translation stage. The loading plate is not tightly constrained by the two tension and pressure sensors. , can freely rotate around the loading rotary device; and when the loading plate is constrained by the two tension pressure sensors, the loading plate will have a rotating trend under the action of the contact pair friction, and this trend will be transmitted to the tension pressure sensor. to obtain friction;
4、摩擦力的在线测量和存储:4. Online measurement and storage of friction force:
通过拉压力传感器测量出圆钢盘与钢球摩擦力,由数据采集卡 USB捕获并传输到PC端,由PC端将模拟信号转换成数字信号,通过调用动态链接库,对数据采集的LabVIEW进行程序设计,实现LabVIEW 与普通数据采集卡USB的结合,进而实现信号的采集、处理和数据存储,通过采集界面来直接读出摩擦力,完成摩擦力的在线测量和存储;The friction force between the round steel disc and the steel ball is measured by the pull pressure sensor, which is captured by the USB of the data acquisition card and transmitted to the PC side. The PC side converts the analog signal into a digital signal. Program design, realize the combination of LabVIEW and ordinary data acquisition card USB, and then realize the acquisition, processing and data storage of signals, directly read the friction force through the acquisition interface, and complete the online measurement and storage of the friction force;
5、测量设备的标定:5. Calibration of measuring equipment:
采用两个拉压力传感器对拉能够实现对测量过程中的系统误差进行标定,由于加载板的回转需要通过推力球轴承支撑来实现,若使钢球产生运动或运动趋势,必须克服推力轴承本身的滚动摩擦力,为了保证摩擦力测量的准确性,必须标定出推力球轴承中的摩擦力矩,采用陈俊等设计的传感器对拉实验,由拉压力传感器测量出的数值进行修正,假设阻碍钢球运动的摩擦力矩为M,将两个拉压力传感器分别命名为传感器1和传感器2来进行区分,当传感器1固定,传感器2匀速运动时,传感器1得到拉力值F1,传感器2得到F2,有:Using two tension and pressure sensors to calibrate the system error in the measurement process can be achieved. Since the rotation of the loading plate needs to be supported by the thrust ball bearing, if the steel ball is caused to move or move, it must overcome the thrust bearing itself. Rolling friction force, in order to ensure the accuracy of friction force measurement, the friction torque in the thrust ball bearing must be calibrated, using the sensor designed by Chen Jun and others to pull the test, the value measured by the pull pressure sensor is corrected, assuming that the steel ball is hindered The friction torque of the movement is M, and the two tension and pressure sensors are named sensor 1 and
F2X2=F1X1+M (1)F 2 X 2 =F 1 X 1 +M (1)
令上式中则有In the above formula then there are
F2=b+F1k (2)F 2 =b+F 1 k (2)
其中,X1、X2分别表示传感器1和传感器2到回转中心的距离,需要说明的是,虽然对拉实验球-盘并未接触,但是实验中的F2可等效为摩擦力系统中球-盘接触后润滑油膜给钢球施加的实际摩擦力,因此,为了消除了推力球轴承中摩擦力矩的影响,只需读取传感器F1的数值,润滑油膜施加给钢球的实际摩擦力F2则通过拟合公式计算得到。Among them, X 1 and X 2 represent the distances from sensor 1 and
本发明与现有技术相比,采用钢球与圆钢盘配合的结构作为高应力接触副,并通过拉压力传感器来时时获得接触副摩擦力变化过程,提高了测量数据的准确性和重复性,平移板能够沿台面前后移动来调节回转半径,实用性好,加载回转装置能够根据需要精确控制加载力的大小,以保证测量结果的准确性,同时提高了设备的操作灵活性,其主体结构简单,设计构思巧妙,测量结果准确,操作简单方便,原理科学,使用方便灵活,实用性强,应用环境好,市场前景广阔。Compared with the prior art, the present invention adopts the structure in which the steel ball and the round steel plate cooperate as the high-stress contact pair, and obtains the changing process of the friction force of the contact pair by pulling the pressure sensor from time to time, thereby improving the accuracy and repeatability of the measurement data. , The translation plate can move back and forth along the front and back of the table to adjust the radius of gyration, which has good practicability. The loading rotary device can precisely control the magnitude of the loading force as needed to ensure the accuracy of the measurement results and improve the operation flexibility of the equipment. Its main structure Simple, ingenious design concept, accurate measurement results, simple and convenient operation, scientific principle, convenient and flexible use, strong practicability, good application environment, and broad market prospects.
附图说明:Description of drawings:
图1为本发明的主体结构原理示意图。FIG. 1 is a schematic diagram of the main structure principle of the present invention.
图2为本发明涉及的圆盘驱动装置的主体结构原理示意图。FIG. 2 is a schematic diagram of the main structure principle of the disk drive device according to the present invention.
图3为本发明涉及的钢球固定装置的主体结构原理示意图。FIG. 3 is a schematic diagram of the main structure principle of the steel ball fixing device involved in the present invention.
图4为本发明涉及的传感器固定及调节装置的主体结构原理示意图。FIG. 4 is a schematic diagram of the main structure principle of the sensor fixing and adjusting device according to the present invention.
图5为本发明涉及的加载回转装置的主体结构原理示意图。FIG. 5 is a schematic diagram showing the principle of the main structure of the loading rotary device according to the present invention.
图6为本发明涉及的轴承座的纵剖面结构原理示意图。FIG. 6 is a schematic diagram of the longitudinal cross-sectional structural principle of the bearing seat according to the present invention.
图7为本发明涉及的平移装置的主体结构原理示意图。FIG. 7 is a schematic diagram of the main structure principle of the translation device involved in the present invention.
具体实施方式:Detailed ways:
下面通过实施例并结合附图对本发明作进一步说明。The present invention will be further described below through embodiments and in conjunction with the accompanying drawings.
实施例:Example:
本实施例涉及的高应力接触润滑油油膜摩擦力的模拟测量装置的主体结构包括:支撑平台1、圆盘驱动装置2、钢球固定装置3、传感器固定及调节装置4、加载回转装置5和平移装置6;支撑平台 1是底部为四脚支撑结构,四个支撑脚的上端分别与台面61的四角处固定连接;所述圆盘驱动装置2固定置于支撑平台1上表面靠近前边沿处,其主体结构包括:圆钢盘21、固定装置22、从动带轮23、从动轴24、盘驱电机支座25、盘驱电机26、同步带轮27、固定盘 28和套筒29;圆钢盘21固定置于从动轴24的上端,所述圆钢盘21 的上端置有用以固定圆钢盘21的圆形固定装置22,所述从动轴24 的下端穿过平移装置6上的固定通孔68,并且从动轴24下端固定置有从动带轮23,用以传递同步带轮27的动力以带动从动轴24转动,从动轴24的下端贴近从动带轮23的上侧活动式套有柱形空心套筒 29,套筒29上端固定连接有固定盘28,所述从动轴24能够绕套筒29中间的腔室自由转动,所述固定盘28和固定通孔68的圆周边沿处对应位置均开有螺栓孔,用以将固定盘28固定于台面61上并用以固定圆盘驱动装置2;工形结构的盘驱电机支座25固定于台面61的右边沿靠后处,所述盘驱电机支座25的槽口朝内,并且槽口内固定置有用以提供动力的盘驱电机26,所述盘驱电机26的输出轴穿过盘驱电机支座25的下侧板与同步带轮27连接,用以带动同步带轮27 转动。The main structure of the high-stress contact lubricating oil film friction simulation device involved in this embodiment includes: a support platform 1, a
所述钢球固定装置3位于圆钢盘21的上侧,其主体结构包括:钢球支座31、钢球套筒32、张紧线螺母33和钢球34;钢球支座31 为圆杆状结构,其上端与加载回转装置5中的加载板51的外端连接,用以将加载回转装置5加载的力传递至钢球支座31,钢球支座31的下端螺纹连接圆柱状钢球套筒32,钢球套筒32的外侧面靠上处置有两个张紧线螺母33,所述钢球套筒32上的两个张紧线螺母33之间的夹角为180°;通过张紧线与传感器固定及调节装置4中的压力传感器45连接;所述钢球套筒32的下端套有钢球34,钢球34的下端与圆钢盘21接触来作为高应力接触副,并通过压力传感器45来观测接触副摩擦力变化过程。The steel
所述传感器固定及调节装置4位于平移台64左右边沿靠前处,其主体结构包括:一维平移台41、支座脚42、支撑螺钉43、传感器连接板44和拉压力传感器45;所述一维平移台41与平移台64活动式连接,并且只能够沿平移台64左右移动,所述一维平移台41的上表面固定置有L型结构的支座脚42,支座脚42的上侧中间处与支撑螺钉43的下端连接,所述传感器连接板44为L型弯折板结构,下端为竖直平板结构,上端为向外侧弯折的短横板结构,所述竖直平板结构的外侧紧贴近支座脚42的内侧,所述竖直平板结构的内侧中间处固定置有拉压力传感器45,所述拉压力传感器45通过张紧线与张紧线螺母33连接,所述支撑螺钉43的上侧与传感器连接板44的短横板结构连接,通过调节支撑螺钉43来调节传感器连接板44的高度,进一步调节压力传感器45的高度。The sensor fixing and adjusting device 4 is located at the front of the left and right edges of the
所述加载回转装置5固定置于平移台64的后边沿中间处,其主体结构包括:加载板51、弹簧调节螺母52、弹簧53、弹簧座54、支撑侧板55、推力轴56、57、轴承座58和推力球轴承59;空心圆柱结构的轴承座58固定置于平移台64上,其中间空腔处置有推力球轴承59,所述推力球轴承59与推力轴56的下端轴承连接,推力轴56 能够绕推力球轴承59在水平方向自由转动,所述推力轴56的上侧为长方体板状结构,并且推力轴56的中间处与平板状结构的弹簧座54 连接,所述推力轴56的上端与支撑侧板55的一端转动式连接,支撑侧板55能够绕推力轴56上下转动;所述支撑侧板55的另一端与加载板51的一端连接,所述加载板51的另一端与钢球支座31连接,用以对钢球固定装置3进行加载;所述弹簧座54的上侧固定置有弹簧调节螺母52,弹簧调节螺母52的上端置有弹簧53,弹簧的上端与加载板51靠近支撑侧板55的一端的底部连接,用以通过调节弹簧调节螺母52来控制加载板51所加载力的大小。The loading and
所述平移装置6包括:台面61、滑块62、导轨63、平移板64、螺纹前座65、螺纹后座66、平移螺杆67和固定通孔68;台面61的靠近前边沿处开有固定通孔68,台面61的上侧置有平移板64,所述平移板64的下表面上置有螺纹前座65,所述台面61的上表面上置有螺纹后座66,螺纹前座65和螺纹后座66通过平移螺杆67连接,平移螺杆67旋转能够实现平移板64的水平移动,台面61的上表面置有沿台面61前后方向延伸的直线导轨63和滑块62结构,所述平移板64的下表面开有与导轨63和滑块62配合的沟槽,滑块62能够在沟槽中的滑动,用以降低了平移板64移动过程中的摩擦阻力,并通过平移板64前后移动来带动钢球固定装置3、传感器固定及调节装置4和加载回转装置5前后移动,用以调节圆钢盘21的回转半径。The
本实施例在测量高应力接触润滑油油膜摩擦力时,具体测量步骤如下:When measuring the friction force of the high-stress contact lubricating oil film in this embodiment, the specific measurement steps are as follows:
(1)回转半径和加载力的调整:(1) Adjustment of radius of gyration and loading force:
先调整平移螺杆67来调整平移板64的前后位置,通过台面61 位置的移动来调整钢球34的回转半径,根据所需加载力的大小来调节弹簧调节螺母52,再将对应重量的砝码放在加载板51上进行准确加载;First adjust the
(2)拉压力传感器位置的调整:(2) Adjustment of the position of the pull pressure sensor:
先调整支撑螺钉43来调整传感器连接板44的高度,使拉压力传感器45达到所需要的高度,调整完毕后固定好支撑螺钉43,再移动一维平移台41来调整所需要张紧力的大小,调整完毕后固定一维平移台41;First, adjust the
(3)摩擦力的获取:(3) Acquisition of friction force:
启动盘驱电机26,盘驱电机26通过同步带轮27带动从动带轮 23转动,将动力传递至从动轴24上来带动圆钢盘21转动,圆钢盘 21和钢球34共同组成高应力接触副,两个拉压力传感器45对拉的方式与加载板51通过张紧线相连,两个拉压力传感器45连接到平移台64上,通过移动平移台64来拉紧张紧线,加载板51在未受到两个拉压力传感器45紧约束的条件下,能够绕加载回转装置5自由回转;而当加载板51被两个拉压力传感器45对拉约束后,加载板51 的在接触副摩擦力作用下,将会产生回转趋势,该趋势传递到拉压力传感器45上,进而获取摩擦力;Start the
(4)摩擦力的在线测量和存储:(4) Online measurement and storage of friction force:
通过拉压力传感器45测量出圆钢盘21与钢球34摩擦力,由数据采集卡USB5935捕获并传输到PC端,由PC端将模拟信号转换成数字信号,通过调用动态链接库,对数据采集的LabVIEW进行程序设计,实现LabVIEW与普通数据采集卡USB5935的结合,进而实现信号的采集、处理和数据存储,通过采集界面来直接读出摩擦力,完成摩擦力的在线测量和存储;The friction force between the
(5)测量设备的标定:(5) Calibration of measuring equipment:
采用两个拉压力传感器45对拉能够实现对测量过程中的系统误差进行标定,由于加载板51的回转需要通过推力球轴承59支撑来实现,若使钢球(滚子)产生运动或运动趋势,必须克服推力球轴承59 本身的滚动摩擦力,为了保证摩擦力测量的准确性,必须标定出推力球轴承59中的摩擦力矩,采用陈俊等设计的传感器对拉实验,由拉压力传感器45测量出的数值进行修正,假设阻碍钢球34运动的摩擦力矩为M,将两个拉压力传感器45分别命名为传感器1和传感器2 来进行区分,当传感器1固定,传感器2匀速运动时,传感器1得到拉力值F1,传感器2得到F2,有:Using two tension and
F2X2=F1X1+M (1)F 2 X 2 =F 1 X 1 +M (1)
令上式中则有In the above formula then there are
F2=b+F1k (2)F 2 =b+F 1 k (2)
其中,X1、X2分别表示传感器1和传感器2到回转中心的距离,需要说明的是,虽然对拉实验球-盘并未接触,但是实验中的F2可等效为摩擦力系统中球-盘接触后润滑油膜给钢球施加的实际摩擦力,因此,为了消除了轴承中摩擦力矩的影响,本实施例只需读取传感器F1的数值,润滑油膜施加给钢球的实际摩擦力F2则通过拟合公式计算得到。Among them, X 1 and X 2 represent the distances from sensor 1 and
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CN117824812B (en) * | 2024-03-06 | 2024-05-07 | 中国空气动力研究与发展中心高速空气动力研究所 | Damping method for weight loading |
CN118010203B (en) * | 2024-04-08 | 2024-06-04 | 深圳市锐健电子有限公司 | Sliding force testing device of sliding table module |
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JP3595318B2 (en) * | 2002-05-31 | 2004-12-02 | 神鋼造機株式会社 | Friction and wear test equipment |
CN202109889U (en) * | 2011-06-14 | 2012-01-11 | 青岛理工大学 | Thrust Ball Bearing Lubricating Oil Film Measuring Instrument |
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