CN107311630A - 耐磨陶瓷复合管及其制备方法 - Google Patents

耐磨陶瓷复合管及其制备方法 Download PDF

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CN107311630A
CN107311630A CN201710619042.7A CN201710619042A CN107311630A CN 107311630 A CN107311630 A CN 107311630A CN 201710619042 A CN201710619042 A CN 201710619042A CN 107311630 A CN107311630 A CN 107311630A
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parts
oxide
steel
wear
fibre
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何兴保
何圣贤
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Liuzhou Jin Te Abrasion Resistance Material Limited-Liability Co
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Liuzhou Jin Te Abrasion Resistance Material Limited-Liability Co
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Abstract

本发明公开一种耐磨陶瓷复合管及其制备方法，包括按比例，先将上述原料中的白玉刚、莫来石、长石、水云母、高岭土、铁矿石、氧化钴、氧化锆、氧化铝、碳化硅、氧化钛、石墨纤维、钢纤维、单质钨研磨至粒度为0.01mm～1mm，再与聚甲基丙烯酸甲酯、明胶、松香混匀，并加水制成胶状物；将A步骤制得的胶状物放入模具中，在温度为1100℃～1200℃、压力为450kg/cm2～550kg/cm2下，压制成型。本发明主要通过先在原有材料的基础上加入水云母、高岭土、铁矿石、氧化钴、氧化锆、氧化钛、石墨纤维、钢纤维、单质钨以及聚甲基丙烯酸甲酯、明胶、松香，从而提高陶瓷砖的耐磨性能。

Description

耐磨陶瓷复合管及其制备方法
技术领域
本发明涉及耐磨技术领域，尤其是一种耐磨陶瓷复合管。
背景技术
陶瓷复合管可用作输送颗粒物料、磨削、腐蚀性介质等理想的耐磨、耐蚀管道，广泛用于电力、矿山、钢铁、水泥、化工等磨损样子行业。然而，尽管陶瓷复合纤维刹车片具备上述功能，但是其也存在着一些缺点，例如，其耐磨性能较差，使用时损耗大，使用寿命短。
发明内容
本发明提供一种耐磨陶瓷复合管及其制备方法，它可以解决现有陶瓷复合管存在耐磨性能的问题。
为了解决上述技术问题，本发明所采用的技术方案是：
它采用以下重量份数的原料：
白玉刚45份～50份、莫来石25份～30份、长石25份～30份、水云母1份～2份、高岭土1份～5份、铁矿石5份～10份、氧化钴1份～5份、氧化锆1份～5份、氧化铝1份～5份、碳化硅1份～5份、氧化钛1份～5份、石墨纤维5份～10份、钢纤维1份～5份、单质钨1份～5份、聚甲基丙烯酸甲酯5份～10份、明胶5份～10份以及松香5份～10份；
包括以下制备步骤：
A．按比例，先将上述原料中的白玉刚、莫来石、长石、水云母、高岭土、铁矿石、氧化钴、氧化锆、氧化铝、碳化硅、氧化钛、石墨纤维、钢纤维、单质钨研磨至粒度为0.01mm～1mm，再与剩余的原料混匀，并加水制成胶状物；
B．将A步骤制得的胶状物放入模具中，在温度为1100℃～1200℃、压力为450kg/cm2～550kg/cm2下，压制成型。
由于采用上述技术方案，本发明得到的有益效果是：
本发明主要通过先在原有材料的基础上加入水云母、高岭土、铁矿石、氧化钴、氧化锆、氧化钛、石墨纤维、钢纤维、单质钨以及聚甲基丙烯酸甲酯、明胶、松香，从而提高陶瓷砖的耐磨性能。
具体实施方式
以下结合具体实施例对本发明作进一步详述，而本发明的保护范围并非仅仅局限于以下实施例。
实施例1——耐磨陶瓷复合管
它采用以下质量的原料：
白玉刚45kg、莫来石25kg、长石25kg、水云母1kg、高岭土1kg、铁矿石5kg、氧化钴1kg、氧化锆1kg、氧化铝1kg、碳化硅1kg、氧化钛1kg、石墨纤维5kg、钢纤维1kg、单质钨1kg、聚甲基丙烯酸甲酯5kg、明胶5kg以及松香5kg；
包括以下制备步骤：
A．按比例，先将上述原料中的白玉刚、莫来石、长石、水云母、高岭土、铁矿石、氧化钴、氧化锆、氧化铝、碳化硅、氧化钛、石墨纤维、钢纤维、单质钨研磨至粒度为0.01mm，再与剩余的原料混匀，并加水制成胶状物；
B．将A步骤制得的胶状物放入模具中，在温度为1100℃、压力为450kg/cm2下，压制成型。
经检测，本实施例耐磨陶瓷砖的常温磨损量≤2cm3，且其强度高、耐热性好、抗剥离性能好。
实施例2——耐磨陶瓷复合管
它采用以下质量的原料：
白玉刚50kg、莫来石30kg、长石30kg、水云母2kg、高岭土5kg、铁矿石10kg、氧化钴5kg、氧化锆5kg、氧化铝5kg、碳化硅5kg、氧化钛5kg、石墨纤维10kg、钢纤维5kg、单质钨5kg、聚甲基丙烯酸甲酯10kg、明胶10kg以及松香10kg；
包括以下制备步骤：
A．按比例，先将上述原料中的白玉刚、莫来石、长石、水云母、高岭土、铁矿石、氧化钴、氧化锆、氧化铝、碳化硅、氧化钛、石墨纤维、钢纤维、单质钨研磨至粒度为1mm，再与剩余的原料混匀，并加水制成胶状物；
B．将A步骤制得的胶状物放入模具中，在温度为1200℃、压力为550kg/cm2下，压制成型。
经检测，本实施例耐磨陶瓷砖的常温磨损量≤2cm3，且其强度高、耐热性好、抗剥离性能好。
实施例3——耐磨陶瓷复合管
它采用以下质量的原料：
白玉刚46kg、莫来石28kg、长石26kg、水云母1.5kg、高岭土4kg、铁矿石7kg、氧化钴3kg、氧化锆2kg、氧化铝4kg、碳化硅4kg、氧化钛4kg、石墨纤维9kg、钢纤维4kg、单质钨3kg、聚甲基丙烯酸甲酯8kg、明胶7kg以及松香6kg；
包括以下制备步骤：
A．按比例，先将上述原料中的白玉刚、莫来石、长石、水云母、高岭土、铁矿石、氧化钴、氧化锆、氧化铝、碳化硅、氧化钛、石墨纤维、钢纤维、单质钨研磨至粒度为0.01mm～1mm，再与剩余的原料混匀，并加水制成胶状物；
B．将A步骤制得的胶状物放入模具中，在温度为1150℃、压力为500kg/cm2下，压制成型。
经检测，本实施例耐磨陶瓷砖的常温磨损量≤2cm3，且其强度高、耐热性好、抗剥离性能好。

Claims (2)

1.一种耐磨陶瓷复合管，其特征在于由以下重量份数的原料制成：
白玉刚45份～50份、莫来石25份～30份、长石25份～30份、水云母1份～2份、高岭土1份～5份、铁矿石5份～10份、氧化钴1份～5份、氧化锆1份～5份、氧化铝1份～5份、碳化硅1份～5份、氧化钛1份～5份、石墨纤维5份～10份、钢纤维1份～5份、单质钨1份～5份、聚甲基丙烯酸甲酯5份～10份、明胶5份～10份以及松香5份～10份。
2.一种耐磨陶瓷复合管的制备方法，其特征在于：
采用以下重量份数的原料：
白玉刚45份～50份、莫来石25份～30份、长石25份～30份、水云母1份～2份、高岭土1份～5份、铁矿石5份～10份、氧化钴1份～5份、氧化锆1份～5份、氧化铝1份～5份、碳化硅1份～5份、氧化钛1份～5份、石墨纤维5份～10份、钢纤维1份～5份、单质钨1份～5份、聚甲基丙烯酸甲酯5份～10份、明胶5份～10份以及松香5份～10份；
包括以下制备步骤：
A．按比例，先将上述原料中的白玉刚、莫来石、长石、水云母、高岭土、铁矿石、氧化钴、氧化锆、氧化铝、碳化硅、氧化钛、石墨纤维、钢纤维、单质钨研磨至粒度为0.01mm～1mm，再与剩余的原料混匀，并加水制成胶状物；
B．将A步骤制得的胶状物放入模具中，在温度为1100℃～1200℃、压力为450kg/cm2～550kg/cm2下，压制成型。
CN201710619042.7A 2017-07-26 2017-07-26 耐磨陶瓷复合管及其制备方法 Pending CN107311630A (zh)

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* Cited by examiner, † Cited by third party
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US3943324A (en) * 1970-12-14 1976-03-09 Arthur D. Little, Inc. Apparatus for forming refractory tubing
CN1472164A (zh) * 2003-07-09 2004-02-04 山东硅苑新材料科技股份有限公司 低温烧结复相耐磨陶瓷材料
CN103833336A (zh) * 2014-03-24 2014-06-04 郑州东林设备防护有限公司 用于工业高温管道的耐磨抗蚀复合陶瓷及其制备方法
CN104891954A (zh) * 2015-05-21 2015-09-09 青岛百千川海洋生态科技有限公司 一种耐磨陶瓷管
CN105152635A (zh) * 2015-09-02 2015-12-16 安徽万年针织有限公司 一种使用寿命长的氧化铝陶瓷眼

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3943324A (en) * 1970-12-14 1976-03-09 Arthur D. Little, Inc. Apparatus for forming refractory tubing
CN1472164A (zh) * 2003-07-09 2004-02-04 山东硅苑新材料科技股份有限公司 低温烧结复相耐磨陶瓷材料
CN103833336A (zh) * 2014-03-24 2014-06-04 郑州东林设备防护有限公司 用于工业高温管道的耐磨抗蚀复合陶瓷及其制备方法
CN104891954A (zh) * 2015-05-21 2015-09-09 青岛百千川海洋生态科技有限公司 一种耐磨陶瓷管
CN105152635A (zh) * 2015-09-02 2015-12-16 安徽万年针织有限公司 一种使用寿命长的氧化铝陶瓷眼

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Application publication date: 20171103