CN107310019B - Trimming device and trimming process for heat insulation board - Google Patents

Trimming device and trimming process for heat insulation board Download PDF

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Publication number
CN107310019B
CN107310019B CN201710630258.3A CN201710630258A CN107310019B CN 107310019 B CN107310019 B CN 107310019B CN 201710630258 A CN201710630258 A CN 201710630258A CN 107310019 B CN107310019 B CN 107310019B
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China
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cutting
frame
stacking
lifting
feeding
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CN107310019A (en
Inventor
程恒安
娄燕举
吴中学
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Zibo Yaan Building Material Co ltd
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Zibo Yaan Building Material Co ltd
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Publication of CN107310019A publication Critical patent/CN107310019A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/12Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Sawing (AREA)

Abstract

An edge trimming device and an edge trimming process for an insulation board belong to the technical field of insulation board production. The method is characterized in that: the trimming device comprises a cutting device (6), a conveying device and a stacking device (21), wherein a cutting platform (22) is arranged on the lower side of the cutting device (6), the conveying device is arranged on the feeding side of the cutting platform (22), the bottom of the cutting platform (22) is a discharging side, and the stacking device (21) is arranged on the lower side of the cutting platform (22) in a lifting mode. The heat-insulating plate trimming device replaces manual labor, realizes automatic cutting, has high trimming speed and high accuracy, and has high qualification rate of the cut heat-insulating plates; the stacking device is arranged on the lower side of the cutting platform in a lifting manner, so that the insulation board is prevented from being broken during stacking, and the phenomenon that too many stacked insulation boards cause interference to the work of the cutting platform can be avoided; the trimming process is simple to operate, and automatic page-by-page cutting of the insulation board is realized completely.

Description

Trimming device and trimming process for heat insulation board
Technical Field
An edge trimming device and an edge trimming process for an insulation board belong to the technical field of insulation board production.
Background
Polystyrene molding board (EPS), polystyrene extruded board (XPS), phenolic board, polyurethane board, graphite polystyrene board and rock wool are the outer wall heat insulation materials commonly used in the building at present, and the heat insulation materials have the characteristics of good heat insulation performance and convenient construction, and are widely used nationally. However, the combustion performance of the heat insulating materials except rock wool can not reach the grade A, and fire is easy to cause. In the prior art, when the flat silk rock wool is used, fibers are parallel to a mortar layer, the vertical drawing strength is low, and the flat silk rock wool is easy to crack layer by layer after being used, so that the service life of the insulation board is influenced. And rock wool is easy to absorb water, so that the physical properties of the rock wool are damaged, and the service life of the insulation board is shortened.
In the production process of the heat-insulating plate, the heat-insulating plate needs to be leveled after the mortar on the heat-insulating plate is solidified, so that the side part of the heat-insulating plate can be ensured to be neat, and the heat-insulating plate can meet the required size requirement. At present, the trimming of the heat insulation board is usually carried out by adopting a manual cutting mode, and the method has the following defects: 1. the heat-insulating plate is heavy, so that the edge trimming speed is low, the processing cost of the heat-insulating plate is further increased, the size of the heat-insulating plate is unstable due to manual edge trimming, and the rejection rate is high; 2. because the edge trimming is required to be performed after the mortar is solidified, the working environment of the edge trimming is bad, and the damage to the body of operators is large.
Disclosure of Invention
The invention aims to solve the technical problems that: the edge trimming device and the edge trimming process for the heat-insulating plate can automatically complete cutting of the heat-insulating plate, and are high in cutting speed and accuracy.
The technical scheme adopted for solving the technical problems is as follows: this heated board trimming device, its characterized in that: including cutting device, conveyor and stacking device, cutting device's downside is equipped with cutting platform, and conveyor sets up in cutting platform's feeding one side, and cutting platform's bottom is the ejection of compact side, and stacking device liftable setting is in cutting platform's downside.
Preferably, the cutting platform comprises two swing frames and swing cylinders which are arranged at intervals, each swing frame is provided with a plurality of bearing parts for bearing the heat insulation plates, each bearing part protrudes out of the swing frame, each bearing part is arranged on the inner side of the swing, each swing cylinder is connected with each swing frame, and each bearing part of each swing frame swings inwards.
Preferably, the cutting device comprises a cutting frame, a cutting saw blade and a cutting motor, wherein the cutting saw blade and the cutting motor are rotatably arranged on the cutting frame, the cutting frame is connected with a cutting travelling device which drives the cutting saw blade to horizontally move, a plurality of cutting saw blades are arranged at intervals along the direction perpendicular to the movement of the cutting frame, and the cutting motor is connected with the cutting saw blade and drives the cutting saw blade to rotate.
Preferably, the upside of cutting frame be equipped with cutting frame direction of movement vertically installation roof beam, be equipped with on the installation roof beam with the saw bit mounting bracket of cutting saw bit one-to-one, saw bit mounting bracket slidable mounting is on the installation roof beam, the cutting saw bit rotates to be installed on the saw bit mounting bracket, every saw bit mounting bracket all is connected with the adjustment mechanism who adjusts saw bit mounting bracket position.
Preferably, the stacking device comprises a stacking frame and a stacking lifting mechanism, a plurality of stacking frame conveying rollers are arranged on the stacking frame at intervals, the stacking frame conveying rollers are connected with a stacking conveying motor for driving the stacking frame conveying rollers to rotate, and the stacking lifting mechanism is connected with the stacking frame and drives the stacking frame to lift.
Preferably, the material rack comprises a material rack main body, wherein the material rack main body is a cuboid frame, the two sides of the material rack main body are symmetrically provided with a carrying part for carrying a thermal insulation board to be cut, the carrying part is provided with a plurality of carrying parts along the height direction interval of the material rack main body, the lifting device is arranged on one feeding side of the cutting platform, and the material rack is placed on the lifting device and synchronously lifted along with the lifting device.
Preferably, the lifting device comprises a lifting frame and a lifting power mechanism for driving the lifting frame to lift, a lifting frame conveying belt is arranged on the lifting frame, the lifting frame conveying belt is horizontally arranged, and the material frame is placed on the lifting frame conveying belt.
Preferably, the device further comprises a feeding device and a discharging device, wherein the feeding device is arranged on the feeding side of the cutting platform, and the discharging device is arranged on the discharging side of the stacking device.
Preferably, the feeding device comprises a feeding frame base and a feeding frame arranged on the feeding frame base in a sliding manner, two feeding tables are arranged on the feeding frame, the feeding frame is connected with a feeding driving mechanism for driving the feeding frame to move, the moving direction of the feeding frame is perpendicular to the conveying direction of the conveying device, and a Bian Baowen plate to be aligned is placed on the feeding tables.
The trimming process of the trimming device for the insulation board is characterized by comprising the following steps of: the method comprises the following steps:
(1) The conveying device conveys the thermal insulation boards to be cut to the cutting platform one by one;
(2) The cutting device is matched with the cutting platform and is used for cutting the insulation board on the cutting platform;
(3) The cut heat insulation boards are stacked on the stacking device, and the stacking device drives the stacked heat insulation boards to descend.
Compared with the prior art, the invention has the following beneficial effects:
1. the conveying device of the heat-insulating plate trimming device completes the work of conveying the heat-insulating plate to the cutting platform, the cutting device is matched with the cutting platform to cut the heat-insulating plate, and the cut heat-insulating plates are stacked on the stacking device, so that manual labor is replaced, automatic cutting is realized, the trimming speed is high, the accuracy is high, and the qualified rate of the cut heat-insulating plates is high; the liftable setting of stacking device can be in cutting platform downside, can enough avoid stacking the time will heated board to break, can avoid the too much work to cutting platform of heated board of stacking to cause the hindrance again.
2. The interval is equipped with bearing portion on the swing frame to avoid swing frame and cutting device to hinder each other, the swing frame turns over to the inboard, thereby can make the heated board after the cutting fall from two swing frame insides, guaranteed that the heated board stacks neatly on stacking device, and the action of heated board is less, and equipment action is simple, can prevent that the heated board from damaging, and the long service life of equipment.
3. The cutting frame drives the cutting saw blade to remove to accomplish the cutting of heated board, the cutting saw blade has a plurality ofly, can realize the cutting work of heated board once only, and cutting speed is fast, has improved the production efficiency of heated board.
4. The saw blade mounting frame is connected with an adjusting mechanism for adjusting the position of the saw blade mounting frame, so that the cutting device can cut heat insulation boards with different sizes, and the application range is wide.
5. The stacking lifting mechanism drives the stacking frame to lift, and the cut insulation boards are stacked on the stacking frame, so that damage to the insulation boards caused by overlarge spacing between the insulation boards and the stacking frame can be avoided, and stacking of the insulation boards can be prevented from being influenced by overlarge spacing between the insulation boards and the stacking frame, and the stacking machine is convenient to use.
6. The material rack main part's both sides are equipped with the arm portion of putting, and the heated board is put on the arm portion through both sides arm, and elevating gear drives the heated board through the material frame and goes up and down to cooperate with conveyor, carries the heated board to cutting platform on, thereby accomplished the continuous transport of heated board, and after the heated board cutting on the material frame finishes, directly with the material frame that fills the heated board replace elevating gear overhead material frame can, can not influence cutting device's work, work efficiency is high.
7. The lifting frame is provided with the lifting frame conveying belt, so that the heat-insulating plates can be conveniently conveyed to the cutting platform page by page and matched with the conveying device, automatic and continuous conveying is realized, and the working efficiency is greatly improved.
8. The feeding frame is provided with the two feeding tables, so that the insulation boards can be conveyed for the conveying device alternately, continuous conveying of the insulation boards is realized, namely, when the insulation boards on one feeding table are conveyed to the conveying device, the insulation boards can be supplemented by the other feeding table, the working efficiency is greatly improved, and uninterrupted cutting is realized.
9. The edge trimming process is simple to operate, automatic page-by-page cutting of the insulation boards is realized completely, automatic work is realized, the cutting speed is high, the cutting accuracy is high, the stacking device can drive the stacked insulation boards to descend, and the cut insulation boards are conveniently sent out.
Drawings
Fig. 1 is a schematic perspective view of a trimming device for an insulation board.
Fig. 2 is a schematic perspective view of the material rack.
Fig. 3 is a schematic perspective view of a feeding device.
Fig. 4 is a schematic perspective view of a feed rack.
Fig. 5 is a schematic perspective view of the lifting device.
Fig. 6 is a partial enlarged view at a in fig. 5.
Fig. 7 is a schematic perspective view of a cutting device.
Fig. 8 is a partial enlarged view at B in fig. 7.
Fig. 9 is a partial enlarged view at C in fig. 7.
Fig. 10 is a partial enlarged view at D in fig. 7.
Fig. 11 is a perspective view of a cutting deck.
Fig. 12 is a schematic perspective view of the discharge device.
Fig. 13 is a schematic perspective view of the discharge rack.
In the figure: 1. the material rack 101, the material rack main body 102, the loading part 2, the transfer rack 3, the feeding rack 4, the feeding rack base 5, the lifting device 6, the cutting device 7, the discharging rack base 8, the discharging rack 9, the transfer rack feed roller 10, the transfer rack stopper plate 11, the feeding table 12, the feeding table guide bar 13, the feeding table feed roller 14, the feeding drive shaft 15, the feeding rack stopper 16, the lifting device main body 17, the lifting rack 18, the lifting rack conveyor belt 19, the lifting rack guide bar 20, the lifting rack guide wheel 21, the stacking device 22, the cutting platform 23, the saw blade mounting frame 24, the cutting conveyor belt 25, the cutting rack 26, the cutting saw blade 27, the guide sleeve 28, the mounting beam 29, the cutting rack mounting shaft 30, the cutting rack guide wheel 31, the cutting rack guide rail 32, the cutting positioning plate 33, the cutting positioning cylinder 34, the stacking push plate 35, the push plate cylinder 36, the stacking rack guide wheel 37, the stacking rack guide arm 38, the stacking rack 39, the swinging rack 40, the cutting carrier roller 41, the stand column 42, the swinging arm 43, the swinging cylinder 44, the cutting platform guide bar 45, the stacking guide plate 46, the cutting device main body 47, the discharging rack stopper plate 48, the discharging rack guide roller 52, the discharging rack guide plate 52, the discharging rack 50, and the discharging rack guide plate 52.
Detailed Description
Fig. 1 to 13 are diagrams illustrating preferred embodiments of the present invention, and the present invention is further described below with reference to fig. 1 to 13.
The utility model provides a heated board trimming device, includes cutting device 6, conveyor and stacking device 21, and cutting device 6's downside is equipped with cutting platform 22, and conveyor sets up in cutting platform 22's feeding one side, and cutting platform 22's bottom is the ejection of compact side, and stacking device 21 liftable setting is in cutting platform 22's downside. The conveying device of the heat-insulating plate trimming device completes the work of conveying the heat-insulating plate to the cutting platform 22, the cutting device 6 is matched with the cutting platform 22 to cut the heat-insulating plate, and the cut heat-insulating plates are stacked on the stacking device 21, so that manual labor is replaced, automatic cutting is realized, the trimming speed is high, the accuracy is high, and the qualified rate of the cut heat-insulating plates is high; the liftable setting of stacking device 21 can avoid the heated board to break when piling up in cutting platform 22 downside, can avoid the too much work that causes the hindrance to cutting platform 22 of heated board of piling up again.
The present invention will be further described with reference to specific embodiments, however, it will be appreciated by those skilled in the art that the detailed description herein with reference to the accompanying drawings is for better illustration, and that the invention is not necessarily limited to such embodiments, but rather is intended to cover various equivalent alternatives or modifications, as may be readily apparent to those skilled in the art.
As shown in fig. 1: the insulation board trimming device further comprises a feeding device arranged on the feeding side of the cutting platform 22, a discharging device arranged on the discharging side of the stacking device 21 and a material frame 1 for placing the insulation board to be cut, wherein a lifting device 5 is arranged between the feeding device and the cutting platform 22. The feeding device conveys the material frame 1 filled with the thermal insulation boards to be cut to the lifting device 5, the lifting device 5 is matched with the conveying device, the thermal insulation boards to be cut on the material frame 1 are conveyed to the cutting platform 22, the cutting device 6 is matched with the cutting platform 22 to cut the thermal insulation boards on the cutting platform 22, and the thermal insulation boards after cutting fall onto the stacking device 21 and are stacked on the stacking device 21. When the stacking device 21 is full of insulation boards, the stacking device 21 delivers the stacked insulation boards to the discharge device and is removed by the forklift.
As shown in fig. 2: the material rack 1 comprises a material rack main body 101, wherein the material rack main body 101 is a cuboid frame, two sides of the material rack main body 101 are symmetrically provided with supporting and placing parts 102, the supporting and placing parts 102 are arranged in the material rack main body 101, and two supporting and placing parts 102 which are positioned on the same horizontal plane are in a group. The supporting portions 102 are provided with a plurality of groups at intervals in the height direction, so that a plurality of heat insulating boards can be placed on one material rack 1. The material frame 1 can place the heated board interval to can make things convenient for the mortar on the heated board to solidify, can also avoid mutual interference between the heated board, the convenience is carried the heated board page by page to cutting platform 22 on moreover.
As shown in fig. 3 to 4: the feeding device comprises a feeding frame base 4 and a feeding frame 3 arranged on the feeding frame base 4 in a sliding manner, the feeding frame base 4 is a cuboid frame, and the width of the feeding frame base 4 along the conveying direction of materials is larger than that of the feeding frame 3. The feeding frame 3 slides and sets up in the upside of feeding frame base 4, and feeding frame 3 is cuboid frame too, and the length of feeding frame 3 is greater than the length of material frame 1, and the width of feeding frame 3 is greater than the width of material frame 1 to can be smooth and easy carry material frame 1 to elevating gear 5 on, and carry empty material frame 1 to feeding frame 3 on. Both sides of the feeding frame 3 are provided with feeding frame rollers, the feeding frame 3 is slidably mounted on the feeding frame base 4 through the feeding frame rollers, both sides of the feeding frame base 4 are provided with feeding frame limiting blocks 15 for limiting the feeding frame 3, and the feeding frame 3 is prevented from being separated from the feeding frame base 4. The feeding frame 3 is connected with a feeding driving mechanism for pushing the feeding frame to move, and the moving direction of the feeding frame 3 is opposite to the conveying direction of the material frame 1. The feeding device can also be realized by a conveyor belt, by means of which the material rack 1 is fed to the lifting device 5.
Be equipped with the pay-off platform guide bar 12 that is used for carrying out the direction to material frame 1 on the feeding frame 3 to form a pay-off platform 11 respectively in the both sides of feeding frame 3, pay-off platform 11 is the rectangle, all the interval is equipped with a plurality of pay-off platform feed rolls 13 on every pay-off platform 11, and the middle part diameter of pay-off platform feed roll 13 is less than both sides diameter, and the both sides at pay-off platform feed roll 13 are placed to the both sides of material frame 1, thereby accomplish the transport of material, and pay-off platform feed roll 13 is connected with the pay-off motor that drives its pivoted. The two feeding tables 11 alternately send the material frames 1 to the lifting device 5, and in the process that one feeding table 11 sends the material frames 1 to the lifting device 5, the other feeding table 11 can not only receive the material frames 1 above the lifting device 5, but also replace the empty material frames 1 with the material frames 1 filled with the heat-insulating plates, so that continuous feeding is realized, and the continuous cutting of the cutting device 6 can be met.
The feeding driving mechanism is arranged on the feeding frame 3 between the two feeding tables 11 and comprises a feeding driving shaft 14 and a feeding driving motor, the feeding driving shaft 14 is rotatably arranged on the lower side of the feeding frame 3, the axis of the feeding driving shaft 14 is perpendicular to the conveying direction of the material frame 1, feeding driving wheels are arranged at two ends of the feeding driving shaft 14, and the feeding driving wheels are rotatably arranged on the upper side of the feeding frame base 4. The feeding driving motor is arranged on the feeding frame 3, and an output shaft of the feeding driving motor is connected with the feeding driving shaft 14 through a chain and drives the feeding driving shaft 14 to rotate, so that the movement of the feeding frame 3 is realized. The feeding driving motor can also drive the feeding frame 3 to move by adopting a gear rack mechanism.
The rear side of the front feeding table 11 is provided with a feeding table guide rod 12, the left end of the front feeding table 11 is provided with a feeding positioning plate, and the material rack 1 is fed into the feeding table 11 from the front side of the front feeding table 11. The right end of the feeding table guide rod 12 of the feeding table 11 at the front side is gradually outwards inclined from the middle to the end, so that the empty material rack 1 is conveniently returned into the feeding table 11.
The front side and the rear side of the feeding table 11 are symmetrically provided with feeding table guide rods 12, the left end and the right end of each feeding table guide rod 12 are inclined outwards gradually from the middle part to the end part, so that the distance between the end parts of the two feeding table guide rods 12 is gradually increased from the middle part to the end part, the feeding table 11 is conveniently fed with the material rack 1, and the left side of the feeding table 11 filled with the heat insulation plate is conveniently fed with the material rack 1.
The left side of feeding frame base 4 is equipped with well revolving rack 2, and well revolving rack 2 is used for sending into the material frame 1 that fills up the heated board on the material platform 11 of rear side, and well revolving rack 2 sets up the rear side at feeding frame base 4. The transfer frame 2 is a rectangular frame, a plurality of transfer frame feeding rollers 9 are arranged on the transfer frame 2 at intervals, the structure of the transfer frame feeding rollers 9 is the same as that of the feeding table feeding rollers 13, and the transfer frame feeding rollers 9 are connected with a transfer frame motor for driving the transfer frame feeding rollers to rotate. The rear side of the middle rotating frame 2 is provided with a middle rotating frame limiting plate 10, and the front side of the upper part of the middle rotating frame limiting plate 10 is gradually inclined backwards from top to bottom, so that the material frame 1 can be guided when the material frame 1 is placed, the material frame 1 can be limited, the middle part of the left side of the middle rotating frame 2 is provided with a middle rotating frame baffle, and the material frame 1 is limited. Due to the existence of the middle rotating frame 2, the material rack 1 can be placed into the two feeding tables 11 from the front side, the space for placing the material rack 1 is not required to be reserved at the two sides of the feeding frame base 4, the occupied space of equipment is small, the material rack 1 is convenient to place through the forklift, excessive turning is not required, and the operation is convenient and the feeding speed is high.
As shown in fig. 5 to 6: the lifting device 5 comprises a lifting frame 17 and a lifting power mechanism for driving the lifting frame 17 to lift, wherein the lifting frame 17 is arranged on the lifting device main body 16 in a vertical sliding manner, and the lifting power mechanism is arranged on the upper side of the lifting device main body 16. The lifting device main body 16 is a cuboid frame, the lifting frame 17 is a rectangular frame which is horizontally arranged, lifting frame guide wheels 20 are symmetrically arranged on two sides of the lifting frame 17, the lifting frame guide wheels 20 are rotatably arranged on the lifting frame 17, and the lifting frame 17 is slidably arranged in the lifting device main body 16 through the lifting frame guide wheels 20. The lifting frame 17 is provided with a horizontal lifting frame conveying belt 18, and the lifting frame conveying belt 18 is used for horizontally conveying the material frame 1. The lifting power mechanism is connected with the lifting frame 17 and drives the lifting frame 17 to lift.
The lifting power mechanism comprises a lifting motor, lifting shafts and lifting chains, wherein the lifting shafts and the lifting chains are rotatably arranged on the lifting device main body 16, the lifting shafts are arranged on the upper side of the lifting device main body 16 at intervals, the axes of the two lifting shafts are arranged in parallel, and the two lifting shafts are connected through the chains and keep synchronous rotation. The lifting motor is installed at the upper side of the lifting device body 16, and is connected with one lifting shaft through a chain and drives the lifting shaft to rotate. Lifting chain wheels are arranged at two ends of each lifting shaft, lifting chains are in one-to-one correspondence with the lifting chain wheels, the lower ends of the lifting chains are fixedly connected with the lifting frames 17, the upper ends of the lifting chains bypass the lifting chain wheels from the upper sides and are meshed with the lifting chain wheels, so that the lifting frames 17 are driven to lift, the bearing capacity is high, and the lifting frames 17 are stressed uniformly. A worm gear reducer is arranged between the lifting motor and the lifting shaft, and the lifting frame 17 is prevented from freely descending through the reverse self-locking characteristic of the worm gear reducer. The lifting motor can drive the lifting frame 17 to lift through a gear rack structure or a synchronous belt.
The width of crane 17 is greater than the width of material frame 1, and the length of crane 17 is greater than the length of material frame 1, and the both sides of crane 17 are equipped with the crane guide bar 19 that are used for carrying out the direction to material frame 1, and crane guide bar 19 level sets up in crane 17 upside, and the both ends of crane guide bar 19 are buckled to the outside of crane 17 by middle part to tip gradually to can make things convenient for material frame 1 to enter into on the crane 17 between two crane guide bars 19.
As shown in fig. 7: the cutting device 6, the cutting platform 22 and the conveying device are all mounted on a cutting device main body 46, the cutting device main body 46 is a rectangular parallelepiped frame, and the stacking device 21 is mounted on the cutting device main body 46 so as to be slidable up and down. The cutting platform 22 is arranged between the cutting device 6 and the stacking device 21, the conveying device is arranged between the cutting platform 22 and the lifting device 5, one end of the conveying device is connected with the cutting platform 22, and the other end of the conveying device extends into the upper part of the lifting device main body 16. In this embodiment, the conveyor is a cutting conveyor 24.
The stacking device 21 includes a stacking rack 38 and a stacking lifting mechanism for lifting the stacking rack 38. The stacking rack 38 is a rectangular frame arranged horizontally, the width of the stacking rack 38 is larger than that of the insulation board, and the length of the stacking rack 38 is larger than that of the cutting platform 22. A plurality of stacking frame conveying rollers are arranged on the stacking frame 38 at intervals, the stacking frame conveying rollers are horizontally arranged, a stacking frame conveying motor which drives the stacking frame conveying rollers to rotate is further arranged on the stacking frame 38, and an output shaft of the stacking frame conveying motor drives the stacking frame conveying rollers to rotate through a chain, so that the cut insulation board is sent out. The stack frame conveying roller is cylindrical. The stacking lifting mechanism is disposed on the upper side of the cutting device body 46, and is connected to the stacking frame 38 and drives the stacking frame 38 to lift.
The stacking frame 38 is provided with stacking guide plates 45 for guiding falling heat insulation plates at both sides, the stacking guide plates 45 are rectangular plates, and the stacking guide plates 45 are mounted on a cutting device main body 46 on the stacking frame 38, thereby ensuring alignment of both sides of the stacked heat insulation plates.
The stacking lifting mechanism comprises a stacking motor, a stacking shaft and a stacking chain, wherein the stacking shaft is rotatably arranged on the upper side of the cutting device main body 46, the axes of the two stacking shafts are arranged in parallel, the two stacking shafts are connected through the chain and keep rotating synchronously, the stacking motor is arranged on the upper side of the cutting device main body 46, and the stacking motor drives the stacking shaft to rotate through the chain. The stacking chain wheels are arranged at two ends of the stacking shaft, one end of the stacking chain is fixedly connected with the stacking frame 38, the other end of the stacking chain bypasses the stacking chain wheels from the upper sides of the stacking chain wheels and is meshed with the stacking chain wheels, and the stacking motor is connected with the stacking shaft and drives the stacking shaft to rotate. A worm gear reducer is arranged between the stacking motor and the stacking shaft, and the stacking frame 38 is prevented from freely descending by the reverse self-locking characteristic of the worm gear reducer. The stacking device can also use a conveying belt which conveys the cut insulation boards to one side and stacks the insulation boards one by one.
As shown in fig. 8: the cutting device 6 comprises a cutting frame 25, a cutting saw blade 26 rotatably mounted on the cutting frame 25 and a cutting motor. The cutting frame 25 is connected with a cutting walking device which drives the cutting frame 25 to move, and the moving direction of the cutting frame 25 is perpendicular to the conveying direction of the heat insulation board, so that the two ends of the heat insulation board can be cut and aligned through the cutting saw blade 26. The cutting motor is installed on cutting frame 25, and cutting saw bit 26 is installed on cutting frame 25 through saw bit installation axle rotation, and cutting motor's output shaft links to each other and drives saw bit installation axle rotation through chain and saw bit installation axle, and cutting saw bit 26 rotates with the saw bit installation axle is synchronous. In this embodiment, the cutting saw blade 26 is provided with three, and saw blade installation axle and cutting motor all correspond with cutting saw blade 26 one by one to can realize the neat limit work to heated board both ends, can also realize the work of cutting off of heated board in step. The cutting running gear drives the cutting frame 25 to move, thereby completing the cutting of the insulation board. The cutting device main body 46 is also provided with a water spraying pipe for supplying water to the cutting device 6, the water spraying pipe is arranged on the cutting frame 25 and synchronously moves along with the cutting frame 25, the water outlet end of the water spraying pipe is arranged on one side of the cutting saw blade 26, and the water spraying pipe corresponds to the cutting saw blade 26 one by one.
The upper side of the cutting frame 25 is provided with a horizontal mounting beam 28, and the axis of the mounting beam 28 is parallel to the conveying direction of the heat insulation board. The mounting beam 28 is provided with a saw blade mounting frame 23, the upper side of the saw blade mounting frame 23 is provided with a guide sleeve 27, the saw blade mounting frame 23 is fixedly connected with the guide sleeve 27 and keeps synchronous movement, and the guide sleeve 27 is sleeved outside the mounting beam 28 in an axially sliding manner. The guide sleeve 27 is connected with an adjusting mechanism for adjusting the position of the blade mount 23. The saw blade mounting shaft is rotatably mounted on the saw blade mounting frame 23, and the saw blade mounting shaft is horizontally arranged, and the cutting motor is mounted on the upper side of the guide sleeve 27.
The adjusting mechanism comprises an adjusting rod and an adjusting nut, the adjusting rod is rotatably arranged on the mounting beam 28, the adjusting rod is parallel to the axis of the mounting beam 28, the adjusting nut is arranged on the guide sleeve 27, threads matched with the adjusting nut are arranged on the adjusting rod, the end part of the adjusting rod extends into the adjusting nut and is in threaded connection with the adjusting nut, the position of the guide sleeve 27 can be adjusted by rotating the adjusting rod, the position of the cutting saw blade 26 is adjusted, and accordingly the size of the produced thermal insulation plate can be adjusted, so that the trimming device can adapt to trimming work of thermal insulation plates of any size, and the application range is wide.
The cutting running gear includes cutting frame installation axle 29 and cutting running motor, and cutting frame installation axle 29 rotates to be installed at cutting frame 25 downside, and cutting frame installation axle 29 has two that the interval set up, and the axis of cutting frame installation axle 29 is parallel with the axis of installation roof beam 28, and cutting frame leading wheel 30 is all installed at cutting frame installation axle 29's both ends, is equipped with cutting frame guide rail 31 on the cutting device main part 46, and cutting frame guide rail 31 has two that the level set up, and the axis of cutting frame guide rail 31 is perpendicular with the axis of cutting frame installation axle 29. The cutting frame guide wheels 30 at two ends of each cutting frame installation shaft 29 are respectively supported on two cutting frame guide rails 31, and the cutting frame guide rails 31 and the cutting frame guide wheels 30 are matched to form a cutting machine guide mechanism for guiding the cutting frames 25, so that the linear movement of the cutting frames 25 is ensured, the trimming effect of the heat insulation plates is ensured, and unqualified products are avoided. The cutting walking motor is arranged on the cutting frame 25, is connected with the cutting frame mounting shaft 29 through a chain and drives the cutting frame mounting shaft 29 to rotate, so that the cutting frame 25 walks. The cutting walking motor can drive the cutting frame 25 to walk through a gear rack structure or a chain, and the cutting frame 25 is arranged on the cutting frame guide rail 31 through a sliding block.
As shown in fig. 9: the cutting platform 22 is kept away from the one end of cutting conveyer belt 24 and is equipped with heated board positioning mechanism, and heated board positioning mechanism is used for treating the heated board of cutting to guarantee that the cutting position of heated board is accurate and unanimous, guaranteed heated board quality and dimensional accuracy. The two ends of the cutting platform 22 are symmetrically provided with stacking positioning mechanisms which are arranged on the lower side of the insulation board positioning mechanism, so that the insulation boards are ensured to be stacked neatly.
The insulation board positioning mechanism comprises a cutting positioning plate 32 and a cutting positioning cylinder 33, wherein the cutting positioning cylinder 33 is horizontally arranged on the upper side of the cutting platform 22, and the cutting positioning plate 32 is arranged on a piston rod of the cutting positioning cylinder 33. The upper portion of cutting locating plate 32 is close to the locating hole of indent one side of heated board, and after cutting conveyer belt 24 sent into cutting platform 22 with the heated board, the one end that the heated board kept away from cutting conveyer belt 24 enters into the locating hole of cutting locating plate 32, and cutting locating cylinder 33 promotes cutting locating plate 32 to remove a section distance to the direction that is close to cutting conveyer belt 24 this moment to accomplish the location of taking the cutting heated board, and make the waiting cutting position of heated board and cutting saw bit 26 align. The cutting positioning air cylinder 33 pushes the heat insulation board to move through the cutting positioning board 32, so that the position to be cut of the heat insulation board is aligned with the cutting device 6, the cutting precision is improved, and the cutting position of the heat insulation board can be ensured to be accurate; the upper portion of cutting locating plate 32 is equipped with the locating hole, makes cutting locating plate 32 can laminate with the heated board better.
The stacking and positioning mechanism comprises a stacking push plate 34 and a push plate cylinder 35, the stacking push plate 34 is an inverted T-shaped plate, the upper end of the vertical part of the stacking push plate 34 is rotatably arranged on a cutting device main body 46, the push plate cylinder 35 is arranged on the cutting device main body 46, and a piston rod of the push plate cylinder 35 is connected with the stacking push plate 34 and pushes the stacking push plate 34 to swing. The stacked pushing plates 34 can guide the falling heat preservation plates, so that the heat preservation plates are guaranteed to be stacked neatly, the pushing plate cylinders 35 push the stacked pushing plates 34 to swing, and accordingly the stacked heat preservation plates can be aligned, the two ends of the stacked heat preservation plates are aligned, storage of the heat preservation plates is facilitated, and the heat preservation plates are prevented from being inclined and broken due to uneven stacking of the heat preservation plates.
As shown in fig. 10: a stacker guide mechanism is provided between the stacker 38 and the cutter main body 46. The stacker guide mechanism includes a stacker guide arm 37 and a stacker guide wheel 36 rotatably mounted on the stacker guide arm 37. The four stacking frame guide arms 37 are symmetrically arranged on two sides of the stacking frame 38, the stacking frame guide wheels 36 are in one-to-one correspondence with the stacking frame guide arms 37, the stacking frame guide wheels 36 are arranged on the inner side of the cutting device main body 46 and are supported on the cutting device main body 46, so that the stacking frame 38 is guided, the stacking frame 38 is guaranteed to linearly lift, the stacking frame 38 can be prevented from shaking in the lifting process, the stacking of the heat insulation boards is guaranteed to be tidy conveniently, and the stacked heat insulation boards can be prevented from being toppled over due to shaking. The cutting device main body 46 is detachably provided with a clamping bolt, and the clamping bolt clamps the stacking rack 38 through the stacking rack guide wheel 36, so that safety accidents caused by sudden falling of the stacking rack 38 when the equipment is not in operation are avoided.
As shown in fig. 11: the cutting deck 22 comprises two oscillating carriages 39 arranged at intervals and an oscillating cylinder 43. The two sides of the cutting device main body 46 are symmetrically provided with the stand columns 41, each side of the cutting device main body 46 is provided with two stand columns 41 at intervals, and the distance between the two stand columns 41 positioned on the same side is larger than the width of the heat insulation board. The swinging frames 39 are in a shape of with upward openings, and two ends of the vertical part of the swinging frames 39 are rotatably arranged on the upright posts 41 on two sides, so that the two swinging frames 39 are arranged at intervals, and the distance between the two swinging frames 39 is larger than the width of the heat insulation board. A plurality of bearing parts are arranged on each swinging frame 39 at intervals, the bearing parts are cutting carrier rollers 40 which are horizontally arranged, the cutting carrier rollers 40 are arranged on the inner sides of the swinging frames 39, and the cutting carrier rollers 40 are arranged on the upper sides of the swinging frames 39, so that the cutting work of the swinging frames 39 on the cutting saw blade 26 can be prevented from being hindered. The upper side of each swing frame 39 is also provided with a cutting platform guide rod 44 for guiding the insulation board, and the cutting platform guide rods 44 and the swing frames 39 are positioned in the same vertical plane. The middle part of each swinging frame 39 is connected with a horizontal swinging arm 42, one end of the swinging arm 42 is fixedly connected with the swinging frame 39, and the other end is a free end. The swing cylinder 43 is arranged at the lower side of the swing arm 42, the swing cylinder 43 is rotatably mounted on the cutting device main body 46, a piston rod of the swing cylinder 43 is rotatably connected with the free end of the swing arm 42, the swing cylinder 43 pushes the swing frame 39 to swing through the swing arm 42, the swing cylinder 43 and the swing frame 39 are arranged at intervals, the moment of the swing cylinder 43 can be increased, and the interference of the swing cylinder 43 on the cutting of the heat insulation plate can be avoided. When the cutting of the thermal insulation board on the cutting platform 22 is completed, the swing cylinders 43 on both sides push the swing frames 39 to swing, so that the thermal insulation board falls onto the stacking frame 38 on the lower side from between the two swing frames 39.
In the present embodiment, both the stacking positioning mechanism and the insulating board positioning mechanism are mounted on the upright 41.
The cutting conveyer belt 24 sets up the feed end at cutting platform 22, and the both sides of cutting conveyer belt 24 are equipped with the cutting conveyer belt deflector that is used for leading to the heated board, and the left end of cutting conveyer belt deflector is by left to right gradually inwards slope form to make between the cutting conveyer belt deflector that the heated board can more smoothly enter into both sides, and lead to the heated board, guarantee that the cutting is neat, and the size is accurate.
As shown in fig. 12 to 13: the discharge mechanism includes ejection of compact frame base 7 and ejection of compact frame 8, and ejection of compact frame base 7 is rectangular frame, and the width of ejection of compact frame base 7 is greater than the width of ejection of compact frame 8, and the bilateral symmetry of ejection of compact frame base 7 is equipped with and is used for carrying out spacing ejection of compact frame stopper 47 to ejection of compact frame 8 to avoid ejection of compact frame 8 to break away from with ejection of compact frame base 7. The discharging frame 8 is also a rectangular frame, a discharging frame mounting plate is arranged in the middle of the discharging frame 8, so that the discharging frame 8 is divided into two discharging tables 48, a plurality of discharging table feeding rollers 49 are arranged on each discharging table 48 at intervals, each discharging table feeding roller 49 is cylindrical, and each discharging table feeding roller 49 of each discharging table 48 is connected with a discharging table motor for driving the discharging table motor to rotate, so that the heat insulation board is integrally conveyed to the upper part of each discharging table 48. The feeding roller 49 of the discharging table protrudes from the discharging frame 8, so that the insulation board on the discharging frame 8 can be conveniently moved out by a forklift. The width of the discharge table 48 is greater than the width of the insulation board, and the length of the discharge table 48 is greater than the length of the insulation board after cutting.
The two sides of the discharging frame 8 are rotatably provided with discharging frame rollers 52, the discharging frame 8 is rotatably arranged on the discharging frame base 7 through the discharging frame rollers 52, and the discharging frame rollers 52 are connected with a discharging frame moving motor for driving the discharging frame rollers to rotate, so that the discharging frame 8 can walk. Alternate operation of the two discharge stations 48 is achieved, i.e., as one discharge station 48 receives an insulation panel on the stacking rack 38, the insulation panel on the other discharge station 48 may be removed by a forklift. The discharging device can be realized by adopting a conveying belt as a whole, so that the cut heat-insulating plate is conveyed.
The two sides of the discharging frame 8 are symmetrically provided with discharging frame guide plates 50 for guiding the guide plates, so as to guide the heat insulation plate entering the discharging frame 8, and one end of the discharging frame 8 far away from the feeding end is provided with a discharging frame limiting plate 51, so that the heat insulation plate is prevented from being separated from the discharging frame 8.
The trimming process of the trimming device for the insulation board is characterized by comprising the following steps of: the method comprises the following steps:
(1) The conveying device conveys the thermal insulation boards to be cut to the cutting platform 22 one by one;
the material rack 1 filled with the heat-insulating plates with cutting is directly placed on the feeding rack 3, or the material rack 1 filled with the heat-insulating plates with cutting is placed on the transfer rack 2, and then the material rack 1 is sent to the feeding rack 3 by the transfer rack 2. The lifting frame 17 is lowered to level with the feeding frame 3, and then the empty material frame 1 is fed onto the empty feeding table 11 of the feeding frame 3, the feeding frame 3 is moved to align the material frame 1 filled with the insulation board with the lifting frame 17, and the feeding table 11 feeds the material frame 1 filled with the insulation board onto the lifting frame 17. The empty material rack 1 is removed by a forklift directly from the feed rack 3 or from the transfer rack 2.
The lifting frame 17 drives the material frame 1 filled with the heat-insulating plate to move to the uppermost part of the lifting device main body 16, then the lifting frame 17 drives the material frame 1 to move towards the direction close to the cutting conveying belt 24, the cutting conveying belt 24 stretches into the lower side of the heat-insulating plate at the lowest side of the material frame 1, the cutting conveying belt 24 conveys the heat-insulating plate to the cutting platform 22, and the heat-insulating plate is supported on the cutting carrier rollers 40 of the two swinging frames 39. The lifting frame 17 drives the material frame 1 to move downwards and enables the cutting conveyor belt 24 to contact with the lowest heat insulation plate again, so that the heat insulation plates are conveyed onto the cutting platform 22 one by one.
(2) The cutting device 6 is matched with the cutting platform 22, and cuts the insulation board on the cutting platform 22;
after the thermal insulation board is conveyed onto the cutting platform 22, the cutting positioning air cylinder 33 pushes the thermal insulation board to move towards the direction approaching to the cutting conveying belt 24 through the cutting positioning board 32, so that the thermal insulation board is aligned with the cutting saw blade 26 of the cutting device 6. The cutting frame 25 drives the cutting saw blade 26 to move, thereby completing the trimming cutting of the insulation board.
(3) The cut insulation boards are stacked on the stacking device 21, and the stacking device 21 drives the stacked insulation boards to descend.
After the cutting is completed, the swing cylinder 43 pushes the swing frames 39 to swing, and the cut thermal insulation boards fall onto the stacking frame 38 from between the two swing frames 39, and meanwhile the stacking frame 38 moves down by the thickness of one thermal insulation board to wait for the falling of the next thermal insulation board. After the heat-insulating plates on the stacking rack 38 are stacked to a specified number, the push plate cylinder 35 pushes the stacking push plate 34 to swing, and aligns the stacked heat-insulating plates. The stacking frame 38 conveys the stacked heat insulation boards to the discharging frame 8 and is carried away by a forklift to finish the edge alignment work of the heat insulation boards.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the invention in any way, and any person skilled in the art may make modifications or alterations to the disclosed technical content to the equivalent embodiments. However, any simple modification, equivalent variation and variation of the above embodiments according to the technical substance of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (8)

1. The utility model provides a heated board trimming device which characterized in that: the device comprises a cutting device (6), a conveying device and a stacking device (21), wherein a cutting platform (22) is arranged on the lower side of the cutting device (6), the conveying device is arranged on the feeding side of the cutting platform (22), the bottom of the cutting platform (22) is the discharging side, and the stacking device (21) is arranged on the lower side of the cutting platform (22) in a lifting manner;
the cutting machine also comprises a lifting device (5) and a material rack (1), wherein the material rack (1) comprises a material rack main body (101), the material rack main body (101) is a cuboid frame, supporting parts (102) for supporting a heat insulation board to be cut are symmetrically arranged on two sides of the material rack main body (101), a plurality of supporting parts (102) are arranged at intervals along the height direction of the material rack main body (101), the lifting device (5) is arranged on one feeding side of the cutting platform (22), and the material rack (1) is placed on the lifting device (5) and is lifted synchronously along with the lifting device (5);
the lifting device (5) comprises a lifting frame (17) and a lifting power mechanism for driving the lifting frame (17) to lift, a lifting frame conveying belt (18) is arranged on the lifting frame (17), the lifting frame conveying belt (18) is horizontally arranged, and the material frame (1) is placed on the lifting frame conveying belt (18);
the conveying device is a cutting conveying belt (24), the lifting frame (17) drives the material frame (1) filled with the heat-insulating plate to move to the uppermost part of the lifting device main body (16), then the lifting frame (17) drives the material frame (1) to move towards the direction close to the cutting conveying belt (24), the cutting conveying belt (24) stretches into the lower side of the heat-insulating plate at the bottommost side of the material frame (1), the cutting conveying belt (24) conveys the heat-insulating plate to the cutting platform (22), the lifting frame (17) drives the material frame (1) to move downwards and enables the cutting conveying belt (24) to contact with the heat-insulating plate at the bottommost side again, and accordingly the heat-insulating plates are conveyed to the cutting platform (22) one by one.
2. The insulation board trimming device according to claim 1, wherein: the cutting platform (22) comprises two swing frames (39) and swing cylinders (43) which are arranged at intervals, each swing frame (39) is provided with a plurality of bearing parts for bearing the heat insulation plates, each bearing part protrudes out of the corresponding swing frame (39), the corresponding bearing parts are arranged on the inner sides of the corresponding swing frames (39), the swing cylinders (43) are connected with the corresponding swing frames (39), and the bearing parts of the corresponding swing frames (39) swing inwards.
3. The insulation board trimming device according to claim 1, wherein: the cutting device (6) comprises a cutting frame (25), a cutting saw blade (26) and a cutting motor, wherein the cutting saw blade (26) and the cutting motor are rotatably arranged on the cutting frame (25), the cutting frame (25) is connected with a cutting travelling device which drives the cutting saw blade (26) to horizontally move, a plurality of cutting saw blades (26) are arranged at intervals along the direction perpendicular to the movement of the cutting frame (25), and the cutting motor is connected with the cutting saw blade (26) and drives the cutting saw blade (26) to rotate.
4. A trimming device for insulation panels according to claim 3, wherein: the upper side of cutting frame (25) be equipped with cutting frame (25) direction of movement vertically installation roof beam (28), be equipped with on installation roof beam (28) with cutting saw bit (26) one-to-one saw bit mounting bracket (23), saw bit mounting bracket (23) slidable mounting is on installation roof beam (28), cutting saw bit (26) rotate and install on saw bit mounting bracket (23), every saw bit mounting bracket (23) all are connected with the adjustment mechanism who adjusts saw bit mounting bracket (23) position.
5. The insulation board trimming device according to claim 1, wherein: the stacking device (21) comprises a stacking frame (38) and a stacking lifting mechanism, a plurality of stacking frame conveying rollers are arranged on the stacking frame (38) at intervals, the stacking frame conveying rollers are connected with a stacking conveying motor which drives the stacking frame conveying rollers to rotate, and the stacking lifting mechanism is connected with the stacking frame (38) and drives the stacking frame (38) to lift.
6. The insulation board trimming device according to claim 1, wherein: still include feed arrangement and discharging device, feed arrangement sets up in cutting platform (22) feeding one side, and discharging device sets up in the ejection of compact one side of stacking device (21).
7. The insulation board trimming device of claim 6, wherein: the feeding device comprises a feeding frame base (4) and a feeding frame (3) arranged on the feeding frame base (4) in a sliding manner, two feeding tables (11) are arranged on the feeding frame (3), the feeding frame (3) is connected with a feeding driving mechanism for driving the feeding frame to move, the moving direction of the feeding frame (3) is perpendicular to the conveying direction of the conveying device, and a Bian Baowen plate to be aligned is placed on the feeding tables (11).
8. An edge trimming process of the insulation board edge trimming device as claimed in any one of claims 1 to 7, which is characterized in that: the method comprises the following steps:
(1) The conveying device conveys the thermal insulation boards to be cut to the cutting platform (22) one by one;
(2) The cutting device (6) is matched with the cutting platform (22) and cuts the insulation board on the cutting platform (22);
(3) The cut heat insulation boards are stacked on the stacking device (21), and the stacking device (21) drives the stacked heat insulation boards to descend.
CN201710630258.3A 2017-07-28 2017-07-28 Trimming device and trimming process for heat insulation board Active CN107310019B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710630258.3A CN107310019B (en) 2017-07-28 2017-07-28 Trimming device and trimming process for heat insulation board

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Application Number Priority Date Filing Date Title
CN201710630258.3A CN107310019B (en) 2017-07-28 2017-07-28 Trimming device and trimming process for heat insulation board

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CN107310019B true CN107310019B (en) 2024-01-30

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1026108A2 (en) * 1999-02-02 2000-08-09 Springer Maschinenfabriek Ges.m.b.H. Method for stacking workpieces to be cut
CN103786247A (en) * 2014-03-03 2014-05-14 江苏特友诺新材料科技有限公司 Insulation board cutting machine
CN203697155U (en) * 2014-01-18 2014-07-09 梁建佳 Automatic plate cutting device
CN207058853U (en) * 2017-07-28 2018-03-02 淄博雅安建材有限公司 A kind of warming plate edge alignment device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1026108A2 (en) * 1999-02-02 2000-08-09 Springer Maschinenfabriek Ges.m.b.H. Method for stacking workpieces to be cut
CN203697155U (en) * 2014-01-18 2014-07-09 梁建佳 Automatic plate cutting device
CN103786247A (en) * 2014-03-03 2014-05-14 江苏特友诺新材料科技有限公司 Insulation board cutting machine
CN207058853U (en) * 2017-07-28 2018-03-02 淄博雅安建材有限公司 A kind of warming plate edge alignment device

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