CN107309360B - A kind of vehicle dormer window guide rail processing technology - Google Patents
A kind of vehicle dormer window guide rail processing technology Download PDFInfo
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- CN107309360B CN107309360B CN201710552424.2A CN201710552424A CN107309360B CN 107309360 B CN107309360 B CN 107309360B CN 201710552424 A CN201710552424 A CN 201710552424A CN 107309360 B CN107309360 B CN 107309360B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Manipulator (AREA)
Abstract
The present invention relates to a kind of vehicle dormer window guide rail processing technologys, carry out crawl by robot and are transported to different stations, carry out different operations.The present invention improves entire guide-rail production process process and equipment, reduces productive temp, improves production qualification rate, and realizes that side production frontier inspection is surveyed.It can be according to disparity items guide rail, different radians, according to the one-touch switching of the parameter adjusted in advance.
Description
Technical field
The present invention relates to a kind of vehicle dormer window guide rail processing technologys.
Background technique
In the prior art, vehicle dormer window guide rail processing mainly realizes that cost is larger, productive temp by machining center
It is longer.
Summary of the invention
In order to overcome the shortcomings in the prior art, the present invention provides a kind of vehicle dormer window guide rail processing for reducing productive temp
Technique.
The present invention the technical solution to solve the technical problem is that:
A kind of vehicle dormer window guide rail processing technology, it is characterised in that:
Step a, operator put workpiece on rotary loading machine, and the rotation of rotary loading machine waits crawl；
Step b, the workpiece that the first robot grabs on rotary loading machine are placed on double-head saw cutting machine, and double-head saw cutting machine is known
Other workpiece simultaneously carries out double end sawing according to the both ends being sized to workpiece, and after sawing, whether the automatic length for detecting workpiece is accorded with
Conjunction is sized and waits crawl；
Step c, the workpiece that the second robot grabs on double-head saw cutting machine are placed on stamping equipment, and stamping equipment is to workpiece
It carries out being stamped and formed out required shape, forms the features such as punching, boss, wait crawl；
Step d, the workpiece that the second robot grabs on stamping equipment are placed into brake forming equipment, brake forming equipment
Workpiece is manually bent, and whether the bending for detecting workpiece automatically meets setting radian；
Step e, third robot grab brake forming equipment on workpiece successively to the first milling stations, the second milling stations,
Third milling stations carries out milling, the first milling stations, the second milling stations, third milling to workpiece different location, different angle respectively
Change the location of workpiece and angle on platform；
Workpiece is placed on milling tool platform and carries out secondary milling to workpiece by step f, third robot, carries out finishing
Work；
Step g, the workpiece that the 4th robot grabs on milling tool platform are placed on rotary table, rotary table rotation
Turn, by workpiece rotation to laser room, laser station is grabbed by the 5th robot and is cut by laser, cutting is completed
Afterwards, rotary table rotates again, outside workpiece rotation to laser room；
Step h, by workpiece grabbing to blanking machine, operator removes workpiece from blanking machine for the first robot.
Preferably, rotary loading machine and blanking machine head and the tail concord mode are placed.
Preferably, double-head saw cutting machine, stamping equipment, brake forming equipment are circumferentially positioned at the surrounding of the second robot.
Preferably, brake forming equipment includes the molding machine that workpiece is manually bent, detects to workpiece
Detection device and the workpiece on molding machine is turned to transfer device in detection device；
The molding machine includes upper die and lower die, the upper mold driving mechanism of its up and down motion of upper mold connection driving, institute
Lower section of lower die stated or so is laterally arranged successively and is provided with mould pad block, and the mould pad block lower end is separately connected lower die drive
Motivation structure simultaneously drives its up and down motion by lower die driving mechanism, and the different height of the mould pad block arranges to form lower mold
Different curve；
The transfer device, the first transshipment acitivity and the second transshipment acitivity including being separately positioned on lower die both ends, first
Transshipment acitivity and the second transshipment acitivity respectively include can be inserted into product one end inserting block, the inserting block be fixed on one can before
On the inserting block pedestal of three-dimensional motion under rear left upper right；
Detection device, including the detection that the positioning mechanism at molding machine rear is arranged in and is arranged in above detection pedestal
Mechanism, positioning mechanism include the detection pedestal for being slidably arranged in molding machine rear, and erectting in the middle part of detection pedestal has needle positioning seat,
The both ends of detection pedestal, which are erect, the first positioning seat and the second positioning seat, and the needle positioning seat upper end is provided with pilot pin, the
One positioning seat, the second positioning seat upper end are respectively fixed with tray, and the front side setting of tray can turn to the compression bar above tray, institute
The testing agency stated includes the detection seat for driving it to move up and down by detecting driving mechanism, and detection seat lower end is laterally arranged successively
It is provided with vertical sensor, the side for detecting seat, which is also laterally arranged successively, is provided with lateral pickup.
The processing of skylight guide rail is successively operated by multiple equipment to realize, passes through robot, that is, machine between each equipment
Tool hand carries out crawl placement, and entire production process beat is short, production cost is low.
Firstly, operator puts workpiece on rotary loading machine, rotary loading machine rotates 180 °, the crawl of the first robot
Workpiece on rotary loading machine is placed on double-head saw cutting machine, double-head saw cutting machine identification workpiece and according to being sized to workpiece
Both ends carry out double end sawing, and after sawing, whether the automatic length for detecting workpiece, which meets, is sized, i.e., are obtained by double-head saw cutting machine
To desired length, the workpiece after sawing on the second robot crawl double-head saw cutting machine is placed on stamping equipment, stamping equipment
Workpiece is carried out to be stamped and formed out required shape, forms the features such as punching, boss, the second robot grabs on stamping equipment
Workpiece is placed into brake forming equipment, and workpiece is manually bent in brake forming equipment, and detects the bending of workpiece automatically
Whether setting radian is met, and third robot grabs the workpiece in brake forming equipment successively to the first milling stations, the second milling
Platform, third milling stations carry out milling, the first milling stations, the second milling stations, third milling to workpiece different location, different angle respectively
It cuts the change location of workpiece and angle, milling on platform and forms the features such as some flutings, chamfering；Workpiece is placed on milling by third robot
It cuts and secondary milling is carried out to workpiece on tooling platform, finished, the 4th robot grabs the workpiece on milling tool platform and places
On rotary table, rotary table rotation by workpiece rotation to laser room, is grabbed sharp by the 5th robot
Light station is cut by laser, and after the completion of cutting, rotary table rotates again, outside workpiece rotation to laser room, laser cutting
Precision is higher than the equipment such as milling punching press, forms the higher hole of required precision or other features, the first robot arrives workpiece grabbing
On blanking machine, operator removes workpiece from blanking machine, and belt is arranged on blanking machine, conveys to workpiece.
By multiple devices, successively sequencing is completed the process entire production technology, passes through machinery between each equipment
Hand is grabbed, and in order to reduce entire space hold, reduces cost, rotary loading machine and blanking machine head and the tail concord mode are put
It sets, other equipment are sequentially arranged, in addition, double-head saw cutting machine, stamping equipment, brake forming equipment are circumferentially positioned at the second machine
The surrounding of people can then share a robot, reduce cost, the first milling stations, the second milling stations, third milling stations are also to set
The surrounding set in third robot is grabbed by third robot.
For in this production technology, the brake forming equipment of use include the molding machine that workpiece is manually bent,
The detection device that detected to workpiece and the workpiece on molding machine is turned to transfer device in detection device.Bending
When molding, bending parameters are first set, the lower die driving mechanism driving mould pad block height arrangement of lower die forms different curved surfaces,
Here, lower die and upper mold use the material with deformation function to be made, workpiece is placed in lower die by manipulator crawl, under
On mould thimble pop-up it is positioned, then upper mold driving mechanism driving upper mold push, upper and lower mould molding, workpiece bows at
Type, the insertion seat three-dimensional motion of first transshipment acitivity, the second transshipment acitivity at both ends to suitable position, inserting block are inserted into workpiece two
End is transported on the positioning mechanism of detection device, and workpiece is placed on tray, and pilot pin pop-up carries out workpiece
Positioning, the compression bar at both ends, which turns to above workpiece, pushes down workpiece, and detection driving mechanism driving detection seat moves down, and detects perpendicular on seat
The test for carrying out upper surface and side to workpiece to sensor and lateral pickup judges whether qualification, then passes through manipulator
It grabs to next station.
The beneficial effects of the present invention are: the present invention improves entire guide-rail production process process and equipment, subtracts
Small productive temp, improves production qualification rate, and realizes that side production frontier inspection is surveyed.It can be different according to disparity items guide rail
Radian, according to the one-touch switching of the parameter adjusted in advance.
Detailed description of the invention
Fig. 1 is technological process of production schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of brake forming equipment of the invention.
Fig. 3 is the partial structure diagram of Fig. 2.
Fig. 4 is raw material structure schematic diagram.
Fig. 5 is the Workpiece structure schematic diagram after step b.
Fig. 6 is the Workpiece structure schematic diagram after step c.
Fig. 7 is the Workpiece structure schematic diagram after step d.
Fig. 8 is the Workpiece structure schematic diagram after step e.
Fig. 9 is the Workpiece structure schematic diagram after step f.
Figure 10 is the Workpiece structure schematic diagram after step g.
Figure 11 is another angled arrangement schematic diagram of Fig. 8.
Specific embodiment
Invention is further described in detail with reference to the accompanying drawings and detailed description.
As shown in Figure 1, a kind of vehicle dormer window guide rail processing technology,
Step a, operator put workpiece raw material as shown in Figure 4 on rotary loading machine 1, and rotary loading machine 1 revolves
Turn, waits crawl；
Step b, the workpiece that the first robot 12 grabs on rotary loading machine 1 are placed on double-head saw cutting machine 2, double end sawing
Machine identification workpiece simultaneously carries out double end sawing according to the both ends being sized to workpiece, forms workpiece as shown in Figure 5, after sawing,
Whether the length of automatic detection workpiece, which meets, is sized waiting crawl, can be detected here using prior arts such as infrared rays
The length of workpiece；
Step c, the workpiece that the second robot 13 grabs on double-head saw cutting machine are placed on stamping equipment 3, stamping equipment pair
Workpiece carries out being stamped and formed out required shape, forms the features such as punching, boss, forms workpiece as shown in FIG. 6, then wait
Crawl；
Step d, the workpiece that the second robot 13 grabs on stamping equipment are placed into brake forming equipment 4, brake forming
Workpiece is manually bent in equipment, forms workpiece as shown in Figure 7, and whether the bending for detecting workpiece automatically meets setting arc
Degree；
Step e, third robot 14 grab the workpiece in brake forming equipment successively to the first milling stations 7, the second milling
Platform 6, third milling stations 5 carry out milling, the first milling stations, the second milling stations, third to workpiece different location, different angle respectively
Change the location of workpiece and angle in milling stations, milling forms the features such as some flutings, chamfering, forms the work as shown in Fig. 8,11
Part；
Workpiece is placed on milling tool platform 8 and carries out secondary milling to workpiece by step f, third robot 14, is formed such as
Workpiece shown in Fig. 9, is finished；
Step g, the workpiece that the 4th robot 15 grabs on milling tool platform 8 are placed on rotary table 9, rotary work
Platform 9 rotates, and will be grabbed laser station progress laser in workpiece rotation to laser room 10 by the 5th robot 16 and cut
It cuts, forms workpiece as shown in Figure 10, after the completion of cutting, rotary table rotates again, and outside workpiece rotation to laser room, laser is cut
The precision cut is higher than the equipment such as milling punching press, forms the higher hole of required precision or other features；
Step h, by workpiece grabbing to blanking machine 11, operator removes workpiece from blanking machine for the first robot, under
Belt is set on material machine, workpiece is conveyed.
In order to save space, rotary loading machine 1 and blanking machine 11 echo mode from beginning to end and place.Double-head saw cutting machine 2, punching press are set
Standby 3, brake forming equipment 4 is circumferentially positioned at the surrounding of the second robot 13.First milling stations 7, the second milling stations 6, third milling
It cuts platform 5 and the surrounding of third robot 14 is arranged in milling working table 8.
As shown in Figure 2,3, brake forming equipment includes the molding machine that workpiece is manually bent, examines to workpiece
The detection device of survey and the workpiece on molding machine is turned to transfer device in detection device；
Molding machine includes upper mold 24, lower die 25, the upper mold driving mechanism 23 of its up and down motion of upper mold connection driving, lower die
Lower section or so be laterally arranged successively and be provided with mould pad block 26, mould pad block lower end is separately connected lower die driving mechanism and passes through
Lower die driving mechanism drives its up and down motion, and the different height of mould pad block arranges the different curve to form lower mold.Transhipment dress
It sets, the first transshipment acitivity 22 and the second transshipment acitivity 29 including being separately positioned on lower die both ends, the first transshipment acitivity and second
Transshipment acitivity respectively includes can be inserted into the inserting block of product one end, and inserting block is fixed on one can three-dimensional motion above and below all around
On inserting block pedestal.Detection device, including the positioning mechanism at molding machine rear is arranged in and is arranged above detection pedestal
Testing agency, positioning mechanism includes the detection pedestal for being slidably arranged in molding machine rear, and erectting in the middle part of detection pedestal has needle
Positioning seat 21, the both ends of detection pedestal, which are erect, the first positioning seat 20 and the second positioning seat, the needle positioning seat upper end setting
There is pilot pin 18, the first positioning seat, the second positioning seat upper end are respectively fixed with tray, and the front side setting of tray can turn to tray
The compression bar 19 of top, testing agency include the detection seat 17 for driving it to move up and down by detecting driving mechanism, detect seat lower end
It is laterally arranged successively and is provided with vertical sensor 27, the side for detecting seat, which is also laterally arranged successively, is provided with lateral pickup.
The processing of skylight guide rail is successively operated by multiple equipment to realize, passes through robot, that is, machine between each equipment
Tool hand carries out crawl placement, and entire production process beat is short, production cost is low.
By multiple devices, successively sequencing is completed the process entire production technology, passes through machinery between each equipment
Hand is grabbed, and in order to reduce entire space hold, reduces cost, rotary loading machine and blanking machine head and the tail concord mode are put
It sets, other equipment are sequentially arranged.
For in this production technology, the brake forming equipment of use include the molding machine that workpiece is manually bent,
The detection device that detected to workpiece and the workpiece on molding machine is turned to transfer device in detection device.Bending
When molding, bending parameters are first set, the lower die driving mechanism driving mould pad block 26 of lower die, which just arranges, forms different songs
Face, here, workpiece is placed on down by lower die 25 and upper mold 24 using having the material of deformation function to be made by manipulator crawl
On mould, the thimble pop-up in lower die positions it, and then upper mold driving mechanism 23 drives upper mold to push, upper and lower mould molding,
Workpiece bows molding, the insertion seat three-dimensional motion of first transshipment acitivity 22, the second transshipment acitivity 29 at both ends are inserted to suitable position
Enter block insertion workpiece both ends to be transported on the positioning mechanism of detection device, workpiece is placed on tray, and pilot pin
18 pop-ups position workpiece, and the compression bar at both ends, which turns to above workpiece, pushes down workpiece, detection driving mechanism driving detection seat
It moves down, detecting the test judgement that vertical sensor 27 and lateral pickup 28 on seat carry out upper surface and side to workpiece is
Then no qualification is grabbed by manipulator to next station.
The present invention improves entire guide-rail production process process and equipment, reduces productive temp, improves life
Qualification rate is produced, and realizes that side production frontier inspection is surveyed.It can also be according to disparity items guide rail, different radians, according to adjusting in advance
The one-touch switching of parameter.
Claims (3)
1. a kind of vehicle dormer window guide rail processing technology, it is characterised in that:
Step a, operator put workpiece on rotary loading machine, and the rotation of rotary loading machine waits crawl；
Step b, the workpiece that the first robot grabs on rotary loading machine are placed on double-head saw cutting machine, and double-head saw cutting machine identifies work
Part simultaneously carries out double end sawing according to the both ends being sized to workpiece, and after sawing, whether the automatic length for detecting workpiece, which meets, is set
Scale cun simultaneously waits crawl；
Step c, the workpiece that the second robot grabs on double-head saw cutting machine are placed on stamping equipment, and stamping equipment carries out workpiece
It is stamped and formed out required shape, forms the features such as punching, boss, waits crawl；
Step d, the workpiece that the second robot grabs on stamping equipment are placed into brake forming equipment, and brake forming equipment is to work
Part is manually bent, and whether the bending for detecting workpiece automatically meets setting radian；
Step e, third robot grab the workpiece in brake forming equipment successively to the first milling stations, the second milling stations, third
Milling stations carries out milling to workpiece different location, different angle respectively, the first milling stations, the second milling stations, in third milling stations
Change the location of workpiece and angle；
Workpiece is placed on milling tool platform and carries out secondary milling to workpiece, finished by step f, third robot；
Step g, the workpiece that the 4th robot grabs on milling tool platform are placed on rotary table, rotary table rotation,
By in workpiece rotation to laser room, laser station is grabbed by the 5th robot and is cut by laser, after the completion of cutting,
Rotary table rotates again, outside workpiece rotation to laser room；
Step h, by workpiece grabbing to blanking machine, operator removes workpiece from blanking machine for the first robot；
The brake forming equipment includes that the molding machine that workpiece is manually bent, the detection detected to workpiece fill
Set and turn to the workpiece on molding machine the transfer device in detection device；
The molding machine includes upper die and lower die, the upper mold driving mechanism of its up and down motion of upper mold connection driving, described
Lower section of lower die or so is laterally arranged successively and is provided with mould pad block, and the mould pad block lower end is separately connected lower die driving machine
Structure simultaneously drives its up and down motion by lower die driving mechanism, and the different height of the mould pad block arranges to form lower mold not
Same curved surface；
The transfer device, the first transshipment acitivity and the second transshipment acitivity including being separately positioned on lower die both ends, the first transhipment
Mechanism and the second transshipment acitivity respectively include can be inserted into the inserting block of product one end, and the inserting block is fixed on one can a front and back left side
On the inserting block pedestal of three-dimensional motion under upper right；
Detection device, including the detection machine that the positioning mechanism at molding machine rear is arranged in and is arranged in above detection pedestal
Structure, positioning mechanism include the detection pedestal for being slidably arranged in molding machine rear, and erectting in the middle part of detection pedestal has needle positioning seat, examines
The both ends for surveying pedestal, which are erect, the first positioning seat and the second positioning seat, and the needle positioning seat upper end is provided with pilot pin, and first
Positioning seat, the second positioning seat upper end are respectively fixed with tray, and the front side setting of tray can turn to the compression bar above tray, described
Testing agency include the detection seat for driving it to move up and down by detecting driving mechanism, detection seat lower end is laterally arranged successively and sets
It is equipped with vertical sensor, the side for detecting seat, which is also laterally arranged successively, is provided with lateral pickup.
2. a kind of vehicle dormer window guide rail processing technology according to claim 1, it is characterised in that: the rotary loading machine
It is placed with blanking machine head and the tail concord mode.
3. a kind of vehicle dormer window guide rail processing technology according to claim 2, it is characterised in that: the double end sawing
Machine, stamping equipment, brake forming equipment are circumferentially positioned at the surrounding of the second robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710552424.2A CN107309360B (en) | 2017-07-07 | 2017-07-07 | A kind of vehicle dormer window guide rail processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710552424.2A CN107309360B (en) | 2017-07-07 | 2017-07-07 | A kind of vehicle dormer window guide rail processing technology |
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| Publication Number | Publication Date |
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| CN107309360A CN107309360A (en) | 2017-11-03 |
| CN107309360B true CN107309360B (en) | 2019-09-13 |
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|---|---|---|---|---|
| CN108296773A (en) * | 2017-12-29 | 2018-07-20 | 宁波昌扬机械工业有限公司 | The automatic sawing milling planer of vehicle dormer window wind screen upper bracket |
| CN108608210B (en) * | 2018-05-28 | 2023-09-29 | 宁波蓝圣智能科技有限公司 | Automatic sawing and punching equipment for automobile door frame winding |
| CN109550828A (en) * | 2018-10-17 | 2019-04-02 | 宁波裕民机械工业有限公司 | A kind of skylight guide rail boss stamping die |
| CN109396865B (en) * | 2018-12-05 | 2023-09-08 | 浙江东精工量具有限公司 | Full-automatic level bar body processing equipment |
| CN109448534B (en) * | 2018-12-28 | 2024-07-19 | 重庆安尼森智能科技有限公司 | Intelligent manufacturing system teaching platform |
| CN110103034B (en) * | 2019-06-14 | 2024-04-12 | 宁波运生电气科技有限公司 | Automatic milling and cleaning assembly line for automobile skylight guide rail and working method |
| CN111673383B (en) * | 2020-06-09 | 2021-11-23 | 宁波世辰汽车部件有限公司 | Machining process of vehicle sunroof guide rail |
| CN113695922B (en) * | 2021-10-29 | 2022-01-18 | 宁波昌余精铝有限公司 | Machining and forming equipment for automobile skylight guide rail |
| CN114571192B (en) * | 2022-03-24 | 2023-03-31 | 宁海县振业汽车部件有限公司 | Machining method of vehicle sunroof guide rail |
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Effective date of registration: 20210902 Address after: No. 588, Xinxing Avenue, Zonghan street, Xinxing Industrial Cluster District, Cixi City, Ningbo City, Zhejiang Province Patentee after: Ningbo Henghe Precision Industry Co.,Ltd. Address before: No. 588, Xinxing Avenue, Zonghan street, Xinxing Industrial Cluster District, Cixi City, Ningbo City, Zhejiang Province Patentee before: NINGBO GANGRUI AUTO PARTS Co.,Ltd. |