CN107283091A - A kind of automatic detection production and transport line - Google Patents
A kind of automatic detection production and transport line Download PDFInfo
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- CN107283091A CN107283091A CN201710506912.XA CN201710506912A CN107283091A CN 107283091 A CN107283091 A CN 107283091A CN 201710506912 A CN201710506912 A CN 201710506912A CN 107283091 A CN107283091 A CN 107283091A
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- welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
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- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of automatic detection production and transport line, including：Cycloconveyor belt, feed mechanism, the first welding processing position, the second welding processing position, welding detection station, cleaning mechanism, cutting agency, and control main frame；Wherein, the feed mechanism, the first welding processing position, the second welding processing position, welding detection station, cleaning mechanism, and cutting agency are sequentially arranged on the outside of the cycloconveyor belt successively；The feed mechanism, the first welding processing position, the second welding processing position, welding detection station, the installation angle between cleaning mechanism, and cutting agency are 60 °；The cycloconveyor belt includes：Mounting seat, rotating disk, workpiece installs fixture and motor；Wherein, rotating disk mounting groove is provided with the mounting seat, the rotating disk is installed between trench bottom and the rotating disk bottom, and is provided with needle roller between the side ring surface of the rotating disk mounting groove and the outer ring surface of the rotating disk.
Description
Technical field
The present invention relates to production and transport line apparatus field, more particularly to a kind of automatic detection production and transport line.
Background technology
Current automatic production line, is all the chain type of strip mostly, the defect so set is, is primarily due to
The chain of long strip type, its floor space is larger, so that the floor space of whole production line is elongated；Further, since taking up an area face
Long-pending increase, and the length of production line are longer, generally require multiple staff and are monitored in real time, so as to cause people
The increase of work input, causes production cost to increase.
In addition, the quality monitoring for welding production line at present, is monitored often or by staff, such prison
, often there is hysteresis quality in prosecutor formula, it is impossible to timely find product quality problems, cause increasing for the i.e. waste product of defective work, wave
Take material, increase cost.
The content of the invention
Goal of the invention：For above-mentioned situation, in order to overcome the shortcoming in background technology, the embodiments of the invention provide one kind
Automatic detection production and transport line, can effectively solve the problem that the problem of being related in above-mentioned background technology.
Technical scheme：A kind of automatic detection production and transport line, including：Cycloconveyor belt, feed mechanism, the first welding processing
Position, the second welding processing position, welding detection station, cleaning mechanism, cutting agency, and control main frame；Wherein, the feeder
Structure, the first welding processing position, the second welding processing position, welding detection station, cleaning mechanism, and cutting agency successively pacify by order
Mounted in the outside of the cycloconveyor belt；The feed mechanism, the first welding processing position, the second welding processing position, welding detection
Installation angle between station, cleaning mechanism, and cutting agency is 60 °；The cycloconveyor belt includes：Mounting seat, turn
Disk, workpiece installs fixture and motor；Wherein, rotating disk mounting groove is provided with the mounting seat, the rotating disk is installed
Set between trench bottom and the rotating disk bottom, and between the side ring surface of the rotating disk mounting groove and the outer ring surface of the rotating disk
There is needle roller；The rotating disk includes：Center installation wheel hub, connecting rod, endless belt, and fixture installation position；Wherein, felt at ease in described
Dress wheel hub is fixedly mounted on the output main shaft of the motor；The connecting rod is arranged on the center installation wheel hub and institute
State between endless belt；The fixture installation position is 6, is equidistantly mounted on the endless belt；The feed mechanism includes：First
Recording unit；First recording unit, the feeding number for recording the feed mechanism；The first weldering machining position bag
Include：First welding robot, and the first clear rifle device；The second welding processing position includes：Second welding robot, Yi Ji
Two clear rifle devices；The welding detection station includes：Ray the cannot-harm-detection device, and the second recording unit；The ray is lossless
Detection means, the first welding processing position, and the weldquality that the second welding processing position is processed are detected by ray detection method；
Second recording unit, the quantity for recording defective work；The cleaning mechanism, it cleans rifle pair by gases at high pressure and added
The workpiece that work is crossed carries out cleaning action；The control main frame, for the first recording unit records according to the feed mechanism
Feeding quantity, and the welding detect the defective work quantity of the second recording unit records of station, calculate present period
Production line processes percent defective.
It is used as a kind of preferred embodiment of the present invention, the control main frame, for the first record according to the feed mechanism
The feeding quantity of unit record, and the welding detect the defective work quantity of the second recording unit records of station, calculate
Go out present period production line processing percent defective；When the percent defective that the control main frame is calculated is more than default do not conform to
During lattice product rate, the control main frame controls the production line to stop；When the percent defective that the control main frame is calculated is less than
When default percent defective, the control main frame controls the production line to work on.
As a kind of preferred embodiment of the present invention, when the feed mechanism, the first welding processing position, the second welding processing
After position, welding detection station, cleaning mechanism, and cutting agency execution, complete to believe to the control main frame sending action
Number；The control main frame receive the feed mechanism, the first welding processing position, the second welding processing position, welding detection station,
Cleaning mechanism, and the action that cutting agency is sent are completed after signal, control the motor of the cycloconveyor belt to rotate
60°。
As a kind of preferred embodiment of the present invention, when the feed mechanism, the first welding processing position, the second welding processing
When position, any one welded in detection station, cleaning mechanism, and cutting agency do not have execution, the control main frame
Do not start motor.
As a kind of preferred embodiment of the present invention, the welding detection station also includes：Data Enter unit；The workpiece
RF tag is also equipped with installs fixture；The cutting agency also includes：Information read device.
It is used as a kind of preferred embodiment of the present invention, described information typing unit, for according to ray Non-Destructive Testing dress
The testing result put, corresponding qualified or unqualified label letter is inputted into the RF tag in the workpiece installs fixture
Breath.
As a kind of preferred embodiment of the present invention, the cutting agency is when carrying out blanking, described information readout means reads
Take the information in the RF tag in the workpiece installs fixture；The cutting agency is read according to described information reading device
Information, the certified products are separated with the defective work.
As a kind of preferred embodiment of the present invention, monitoring camera is provided with above the middle of the cycloconveyor belt；
The monitoring range of the monitoring camera is the coverage of the cycloconveyor belt.
The present invention realizes following beneficial effect：A kind of automatic detection production and transport line that the present invention is provided, it is in feeder
The first recording unit is provided with structure, and the second recording unit is set by setting detection means, and at detection means, is controlled
Feeding quantity of the main frame processed according to the first recording unit records of the feed mechanism, and the welding detect the second of station
The defective work quantity of recording unit records, calculates present period production line processing percent defective；When the control main frame
When the percent defective calculated is more than default percent defective, the control main frame controls the production line to stop；Work as institute
State the percent defective that control main frame calculates to be less than when default percent defective, the control main frame controls the production
Line works on.By such mode, the quality control of production line is carried out.
Brief description of the drawings
Accompanying drawing herein is merged in specification and constitutes the part of this specification, shows the implementation for meeting the disclosure
Example, and be used in specification to explain the principle of the disclosure together.
Fig. 1 provides a kind of overall structure diagram of automatic detection production and transport line for the present invention；
Fig. 2 provides a kind of system framework figure of automatic detection production and transport line for the present invention；
Fig. 3 provides the structural representation of cycloconveyor belt for the present invention.
In figure
1-cycloconveyor belt, 110-mounting seat, 111-rotating disk mounting groove, 120-rotating disk, 121-center installation wheel hub,
122-connecting rod, 123-endless belt, 124-fixture installation position, 130-workpiece installs fixture, 131-RF tag, 140-
Motor, 150-needle roller, 2-feed mechanism, the 210-the first recording unit, the 3-the first welding processing position, 310-the first
Welding robot, the 320-the first clear rifle device, the 4-the second welding processing position, the 410-the second welding robot, 420-the second is clear
Rifle device, 5-welding detection station, 510-ray the cannot-harm-detection device, the 520-the second recording unit, 530-Data Enter list
Member, 6-cleaning mechanism, 7-cutting agency, 710-information read device, 8-control main frame, 9-monitoring camera.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.
Embodiment one
Fig. 1-Fig. 3 is refer to, Fig. 1 provides a kind of overall structure diagram of automatic detection production and transport line for the present invention；Fig. 2 is
The present invention provides a kind of system framework figure of automatic detection production and transport line；Fig. 3 provides the structure of cycloconveyor belt for the present invention
Schematic diagram.
Specifically, the present embodiment provides a kind of automatic detection production and transport line, including：Cycloconveyor belt 1, feed mechanism 2,
First welding processing position the 3, second welding processing position 4, welding detection station 5, cleaning mechanism 6, cutting agency 7, and control master
Machine 8；Wherein, the feed mechanism 2, the first welding processing position the 3, second welding processing position 4, welding detection station 5, cleaning mechanism
6, and cutting agency 7 is successively sequentially installed in the outside of the cycloconveyor belt 1；The feed mechanism 2, the first welding processing
Position the 3, second welding processing position 4, welding detection station 5, the installation angle between cleaning mechanism 6, and cutting agency 7 are 60 °；
The cycloconveyor belt 1 includes：Mounting seat 110, rotating disk 120, workpiece installs fixture 130 and motor 140；Wherein,
Be provided with rotating disk mounting groove 111 in the mounting seat 110, the bottom of rotating disk mounting groove 111 and the bottom of rotating disk 120 it
Between, and between the side ring surface of the rotating disk mounting groove 111 and the outer ring surface of the rotating disk 120 it is provided with needle roller 150；Described turn
Disk 120 includes：Center installation wheel hub 121, connecting rod 122, endless belt 123, and fixture installation position 124；Wherein, the center
Installation wheel hub 121 is fixedly mounted on the output main shaft of the motor 140；The connecting rod 122 is arranged on the center
Between installation wheel hub 121 and the endless belt 123；The fixture installation position 124 is 6, is equidistantly mounted on the endless belt 123
On；The feed mechanism 2 includes：First recording unit 210；First recording unit 210, for recording the feed mechanism
2 feeding number；The first weldering machining position 3 includes：First welding robot 310, and the first clear rifle device 320；Described
Two welding processings position 4 includes：Second welding robot 410, and the second clear rifle device 420；The welding detection station 5 includes：
Ray the cannot-harm-detection device 510, and the second recording unit 520；Described ray the cannot-harm-detection device 510, passes through ray detection
Method detects the first welding processing position 3, and the weldquality that the second welding processing position 4 is processed；Second recording unit
520, the quantity for recording defective work；The cleaning mechanism 6, it cleans rifle by gases at high pressure and finished workpiece is entered
Row cleaning action；The control main frame 8, the feeding number for the first recording unit 210 record according to the feed mechanism 2
Amount, and the welding detect the defective work quantity of the second recording unit 520 record of station 5, calculate present period life
Producing line processes percent defective.
It is used as a kind of preferred embodiment of the present embodiment, the control main frame 8, for first according to the feed mechanism 2
The feeding quantity that recording unit 210 is recorded, and the welding detect the unqualified of the second recording unit 520 record of station 5
Product quantity, calculates present period production line processing percent defective；When the percent defective that the control main frame 8 is calculated is big
When default percent defective, the control main frame 8 controls the production line to stop；Calculated when the control main frame 8
Percent defective is less than when default percent defective, and the control main frame 8 controls the production line to work on.
As a kind of preferred embodiment of the present embodiment, when the feed mechanism 2, the welding of the first welding processing position 3, second add
After station 4, welding detection station 5, cleaning mechanism 6, and the execution of cutting agency 7, to the sending action of control main frame 8
Complete signal；The control main frame 8 receives the feed mechanism 2, the first welding processing position the 3, second welding processing position 4, weldering
Detection station 5, cleaning mechanism 6 are connect, and the action that cutting agency 7 is sent is completed after signal, controls the cycloconveyor belt 1
Motor 140 rotates 60 °.
As a kind of preferred embodiment of the present embodiment, when the feed mechanism 2, the welding of the first welding processing position 3, second add
When station 4, any one welded in detection station 5, cleaning mechanism 6, and cutting agency 7 do not have execution, the control
Main frame 8 processed does not start motor 140.
As a kind of preferred embodiment of the present embodiment, the welding detection station 5 also includes：Data Enter unit 530；Institute
State and RF tag 131 is also equipped with workpiece installs fixture 130；The cutting agency 7 also includes：Information read device 710.
It is used as a kind of preferred embodiment of the present embodiment, described information typing unit 530, for according to the lossless inspection of the ray
Survey device 510 testing result, inputted into the RF tag 131 in the workpiece installs fixture 130 it is corresponding qualified or
Unqualified label information.
As a kind of preferred embodiment of the present embodiment, the cutting agency 7 is when carrying out blanking, described information reading device
710 read the information in the RF tag 131 in the workpiece installs fixture 130；The cutting agency 7 is read according to described information
The information for taking device 710 to read, the certified products are separated with the defective work.
As a kind of preferred embodiment of the present embodiment, monitoring camera is provided with above the middle of the cycloconveyor belt 1
First 9；The monitoring range of the monitoring camera 9 is the coverage of the cycloconveyor belt 1.
Specifically, a kind of automatic detection production and transport line that the present invention is provided, it is provided with the first note at feed mechanism
Unit is recorded, and by setting detection means, and the second recording unit is set at detection means, control main frame is according on described
Expect that the feeding quantity of the first recording unit records of mechanism, and the welding detect the second recording unit records of station not
Certified products quantity, calculates present period production line processing percent defective；The defective work calculated when the control main frame
When rate is more than default percent defective, the control main frame controls the production line to stop；When the control main frame is calculated
Percent defective be less than when default percent defective, the control main frame controls the production line to work on.Pass through
Such mode, carries out the quality control of production line.
In addition, the conveyer belt in the present embodiment is annular form；The cycloconveyor belt 1 includes：Mounting seat 110,
Rotating disk 120, workpiece installs fixture 130 and motor 140；Wherein, rotating disk installation is provided with the mounting seat 110
Groove 111, between the bottom of rotating disk mounting groove 111 and the bottom of the rotating disk 120, and the rotating disk mounting groove 111 side ring
Needle roller 150 is provided between the outer ring surface of face and the rotating disk 120；The rotating disk 120 includes：Center installation wheel hub 121, connection
Bar 122, endless belt 123, and fixture installation position 124；Wherein, the center installation wheel hub 121 is fixedly mounted on the driving
On the output main shaft of motor 140；The connecting rod 122 be arranged on the center installation wheel hub 121 and the endless belt 123 it
Between；The fixture installation position 124 is 6, is equidistantly mounted on the endless belt 123；The welding of feed mechanism 2, first adds
Station 3, the second welding processing position 4, welding detection station 5, the installation angle between cleaning mechanism 6, and cutting agency 7 are
60°；The synchronous progress of all process steps is realized by such set, i.e., the different processes that can once carry out 6 workpiece add
Work.
In addition, the welding detection station 5 also includes：Data Enter unit 530；In the workpiece installs fixture 130 also
RF tag 131 is installed；The cutting agency 7 also includes：Information read device 710.Described information typing unit 530, is used
In the testing result according to described ray the cannot-harm-detection device 510, the RF tag 131 in the workpiece installs fixture 130
It is interior to input corresponding qualified or unqualified label information.The cutting agency 7 is when carrying out blanking, described information reading device
710 read the information in the RF tag 131 in the workpiece installs fixture 130；The cutting agency 7 is read according to described information
The information for taking device 710 to read, the certified products are separated with the defective work.
Monitoring camera 9 is provided with above the middle of the cycloconveyor belt 1；The monitoring model of the monitoring camera 9
Enclose for the coverage of the cycloconveyor belt 1.
The above embodiments merely illustrate the technical concept and features of the present invention, and the purpose is to allow be familiar with the skill of the technical field
Art personnel can understand present disclosure and implement according to this, can not be limited the scope of the invention with this.All bases
Equivalent changes or modifications made by spirit of the invention, should all be included within the scope of the present invention.
Claims (8)
1. a kind of automatic detection production and transport line, it is characterised in that including：Cycloconveyor belt（1）, feed mechanism（2）, first weldering
Connect machining position（3）, the second welding processing position（4）, welding detection station（5）, cleaning mechanism（6）, cutting agency（7）, and control
Main frame processed（8）；Wherein, the feed mechanism（2）, the first welding processing position（3）, the second welding processing position（4）, welding detection work
Position（5）, cleaning mechanism（6）, and cutting agency（7）Order is arranged on the cycloconveyor belt successively（1）Outside；On described
Expect mechanism（2）, the first welding processing position（3）, the second welding processing position（4）, welding detection station（5）, cleaning mechanism（6）, with
And cutting agency（7）Between installation angle be 60 °；The cycloconveyor belt（1）Including：Mounting seat（110）, rotating disk
（120）, workpiece installs fixture（130）And motor（140）；Wherein, the mounting seat（110）On be provided with rotating disk
Mounting groove（111）, the rotating disk mounting groove（111）Bottom and the rotating disk（120）Between bottom, and the rotating disk mounting groove
（111）Side ring surface and the rotating disk（120）Outer ring surface between be provided with needle roller（150）；The rotating disk（120）Including：In
Heart installation wheel hub（121）, connecting rod（122）, endless belt（123）, and fixture installation position（124）；Wherein, the center is installed
Wheel hub（121）It is fixedly mounted on the motor（140）Output main shaft on；The connecting rod（122）In described
Heart installation wheel hub（121）With the endless belt（123）Between；The fixture installation position（124）For 6, it is equidistantly mounted on described
Endless belt（123）On；The feed mechanism（2）Including：First recording unit（210）；First recording unit（210）, use
In recording the feed mechanism（2）Feeding number；The first weldering machining position（3）Including：First welding robot（310）,
And the first clear rifle device（320）；The second welding processing position（4）Including：Second welding robot（410）, and second is clear
Rifle device（420）；The welding detection station（5）Including：Ray the cannot-harm-detection device（510）, and the second recording unit
（520）；Described ray the cannot-harm-detection device（510）, the first welding processing position is detected by ray detection method（3）, and second
Welding processing position（4）The weldquality processed；Second recording unit（520）, the quantity for recording defective work；Institute
State cleaning mechanism（6）, it cleans rifle by gases at high pressure and carries out cleaning action to finished workpiece；The control main frame（8）,
For according to the feed mechanism（2）The first recording unit（210）The feeding quantity of record, and the welding detection station
（5）The second recording unit（520）The defective work quantity of record, calculates present period production line processing percent defective.
2. a kind of automatic detection production and transport line according to claim 1, it is characterised in that the control main frame（8）, use
According to the feed mechanism（2）The first recording unit（210）The feeding quantity of record, and the welding detection station
（5）The second recording unit（520）The defective work quantity of record, calculates present period production line processing percent defective；
When the control main frame（8）When the percent defective calculated is more than default percent defective, the control main frame（8）Control
The production line stops；When the control main frame（8）The percent defective calculated is less than when default percent defective, institute
State control main frame（8）The production line is controlled to work on.
3. a kind of automatic detection production and transport line according to claim 1, it is characterised in that when the feed mechanism（2）、
First welding processing position（3）, the second welding processing position（4）, welding detection station（5）, cleaning mechanism（6）, and cutting agency
（7）After execution, to the control main frame（8）Sending action completes signal；The control main frame（8）Receive the feeding
Mechanism（2）, the first welding processing position（3）, the second welding processing position（4）, welding detection station（5）, cleaning mechanism（6）, and
Cutting agency（7）The action of transmission is completed after signal, controls the cycloconveyor belt（1）Motor（140）Rotate 60 °.
4. a kind of automatic detection production and transport line according to claim 1, it is characterised in that when the feed mechanism（2）、
First welding processing position（3）, the second welding processing position（4）, welding detection station（5）, cleaning mechanism（6）, and cutting agency
（7）In any one when there is no execution, the control main frame（8）Do not start motor（140）.
5. a kind of automatic detection production and transport line according to claim 1, it is characterised in that the welding detects station
（5）Also include：Data Enter unit（530）；The workpiece installs fixture（130）On be also equipped with RF tag（131）；It is described
Cutting agency（7）Also include：Information read device（710）.
6. a kind of automatic detection production and transport line according to claim 5, it is characterised in that described information typing unit
（530）, for according to described ray the cannot-harm-detection device（510）Testing result, to the workpiece installs fixture（130）On
RF tag（131）It is interior to input corresponding qualified or unqualified label information.
7. a kind of automatic detection production and transport line according to claim 5, it is characterised in that the cutting agency（7）
When carrying out blanking, described information reading device（710）Read the workpiece installs fixture（130）On RF tag（131）It is interior
Information；The cutting agency（7）According to described information reading device（710）The information read, by the certified products and institute
Defective work is stated to separate.
8. a kind of automatic detection production and transport line according to claim 1, it is characterised in that the cycloconveyor belt（1）
Middle above be provided with monitoring camera（9）；The monitoring camera（9）Monitoring range be the cycloconveyor belt
（1）Coverage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710506912.XA CN107283091A (en) | 2017-06-28 | 2017-06-28 | A kind of automatic detection production and transport line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710506912.XA CN107283091A (en) | 2017-06-28 | 2017-06-28 | A kind of automatic detection production and transport line |
Publications (1)
| Publication Number | Publication Date |
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| CN107283091A true CN107283091A (en) | 2017-10-24 |
Family
ID=60098653
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710506912.XA Pending CN107283091A (en) | 2017-06-28 | 2017-06-28 | A kind of automatic detection production and transport line |
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| Country | Link |
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| CN109335657A (en) * | 2018-11-20 | 2019-02-15 | 昆山斯帕克机电设备有限公司 | A kind of fiber reel production line |
| CN109858928A (en) * | 2019-01-23 | 2019-06-07 | 江西银河表计有限公司 | A kind of DIP producing line management method and manufacture end |
| CN111738592A (en) * | 2020-06-20 | 2020-10-02 | 中国民用航空飞行学院 | Automobile brake assembly quality tracing method |
| CN111761269A (en) * | 2020-07-06 | 2020-10-13 | 泉州台商投资区源平信息技术有限公司 | Five-station automatic welding machine |
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Application publication date: 20171024 |
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