CN107255442A - Large scale hydraulic generator stator based on laser tracking technology installs measuring method - Google Patents
Large scale hydraulic generator stator based on laser tracking technology installs measuring method Download PDFInfo
- Publication number
- CN107255442A CN107255442A CN201710418433.2A CN201710418433A CN107255442A CN 107255442 A CN107255442 A CN 107255442A CN 201710418433 A CN201710418433 A CN 201710418433A CN 107255442 A CN107255442 A CN 107255442A
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- measuring method
- steel
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
- G01B11/2408—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures for measuring roundness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/26—Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Measuring method is installed the present invention relates to the large scale hydraulic generator stator based on laser tracking technology, it is applied to metal structure and the accurate of component installs fields of measurement, especially very big advantage has been played in Large Hydroelectric Set installation, the present invention is successfully applied in stator installment work, has reached good effect.Particular content and effect:Introduce laser tracker, the advantage that measurement accuracy is high, speed is fast, simple to operate is made full use of in its short distance, the automatic measurement pattern such as automatic observation, automatic data collection, real time data processing can be realized in stator installation process by coordinating the process of measurement of stand-alone development, improve operating efficiency, reduce human cost, simplify working procedure and construction process, conventional rack is installed, measuring method advances a step to industrial digital, in units' installation, fields of measurement important in inhibiting.
Description
Technical field
Fields of measurement is installed the invention belongs to metal structure and the accurate of component, and in particular to one kind tracks skill based on laser
The large scale hydraulic generator stator of art installs measuring method, is installed applied to large scale hydrogenerator with detecting accurate measurement
In.
Background technology
At present, laser tracker is applied to industrial machinery manufacture installation with detecting in work more and more widely,
In the more production for being applied to the large scale structures such as aircraft manufacturing, shipbuilding of China, installation process, but answering in hydropower industry
With also less, precedent is there is no in being installed applied to Hydropower Unit.We introduce Leica AT402 laser trackers(Measurement is nominal
± (15 μm+6 μm/m of precision)), using its high-precision advantage, overall application is installed in measurement in turbine-generator units stator,
Achieve good effect.
Because Hydropower Unit stator installation accuracy requires very high, the positional accuracy requirement of surveying and locating is less than 0.1mm.Tradition
Stator install control accuracy measurement means around survey round frame expansion, survey round frame one be processing and installation accuracy require
It is high;Two be that build is huge, is installed and adjustment is time-consuming takes a lot of work;Three be that measurement efficiency is low and precision controlling difficulty is big.And laser is tracked
Instrument small volume, working space is more random, and measuring speed is fast, measurement accuracy it is high and it is easy to ensure that, manpower and materials consumption is few, have compared with
Obvious economic benefit.
Installed for stator, coordinate self-control workpiece using laser tracker and combine the process of measurement of independent development to stator
The group circle of support, assembled, welding, matching component and upper ring plate, lower ring plate have carried out setting out survey, to stator in installation process
The multinomial installation index such as circularity, radius, flatness, perpendicularity carried out detection measurement, achieve good effect.
The content of the invention
The purpose of the present invention is that its advantage is played in large scale water-turbine unit using laser tracker, is simplified
Traditional measurement flow, employs new technology, new method, improves the operating efficiency that large scale turbine-generator units precision is installed.
In order to realize above-mentioned technical characteristic, the technology used in the present invention is characterized in:Based on the big of laser tracking technology
Size hydraulic generator stator installs measuring method, it is characterised in that:It comprises the following steps:
Step1:Cloth surveys SURVEYING CONTROL NETWORK;
Step2:Develop measurement auxiliary mould;
Step3:Work out process of measurement;
Step4:Implement measuring method.
Concretely comprising the following steps in the Step1:
1)Network point is designed, and because stator installment work face is related to level and vertical space, this requires SURVEYING CONTROL NETWORK
The erection of diverse location instrument in installation process need to be met;Calculated according to test of many times data and reconnaissance trip installation position, cloth
If 12 datum marks for being circular layout are as the base control point of SURVEYING CONTROL NETWORK, and meet in actually measurement frame every time
Standing will ensure while observing at least four control point, and have the extensibility in space, it is ensured that in the suitable precision of laser tracker
In ranging;
2)Embedded control point, in the fitting limit of stator, selection sight is preferable, be difficult by the firm ground of breakage in installation and basis
Fang Bushe control points, 12 control points position is evenly arranged around clipping room basis, then by the steel construction target ball pedestal of autonomous Design
Directly it is embedded on the basis of clipping room or is welded with the reserved steel plate in clipping room basis as control point;
3)Control net measurement, using the Technology Precision of laser tracker, once sets station, and measure 12 controls simultaneously
Point, using each survey station as one group of measurement data, obtains no less than 6 groups measurement data by repeatedly measuring, utilizes SA spaces point
Analyse software(Spatial Analyzer)Uniform spaces analysis of uncertainty is carried out to multi-group data to obtain after the adjustment of control point
Unified coordinate system controls net as high-acruracy survey;
4)The foundation of construction survey system, high-acruracy survey control net conversion is specified newly into live stator installation system, that is,
The origin of coordinates and start at direction;The origin of coordinates is stator installation center after it is converted, and starts at orientation on stator support workpiece
The +Y direction provided, now, has built up a set of high-precision construction control network, the need for meeting installation process.
Concretely comprising the following steps in the Step2:
According to live specific measurement request, a variety of measurement aids are have developed, these aids are largely solved
Machine-operated tracker single-point setting-out is difficult, the slow-footed problem of setting-out, one of which single-point lofting tools, it is adaptable to horizontal plane and essence
In the case that degree is not very high, single point precision 0.2mm to 0.5mm, its operating speed is very fast, simple to operate.
Concretely comprising the following steps in the Step3:
According to live specific requirement, secondary development is carried out to it on the basis of SA softwares, establishment is adapted to the MP of field operation
Process of measurement(Measure Plan), it can control laser tracker to carry out automatic measurement with coupled computer, and to measurement
Data are handled in real time, and scene provides measurement result.
Concretely comprising the following steps in the Step4:
1)Stator installs the work that early stage is carried out, including the in place of stator support, assembling, splicing, group circle, leveling, welding and inspection
Survey work, main task be exactly accurate measurement thereon, the ginseng such as circularity, the flatness of lower ring plate and buttress and middle ring flat-plate
Number;Concrete operation method is similar, directly contacts measured surface using laser tracker conjunction measuring target ball, is surveyed with reference to MP programs
Related data is measured, while the deviation of analyze data, is used for workmen;
2)The core through screw rod hole hole position setting-out of stator support lower ring plate, upper ring plate, is needing the position of setting-out to set up instrument, is setting up
Rise and measurement coordinate system is installed, all layout point coordinate files are imported, with reference to good MP Setting-out procedures prepared in advance, using autonomous
The spot measurement pedestal of development carries out setting-out to the hole position on design drawing, and achievable hole position is automatically positioned, quickly measures, shown in real time
Show and carry out accurate settingout with Measured Coordinates difference;
3)What stator component was carried out in installing pushes being accurately positioned and examination survey for the key components such as finger, core lamination stack, positioning bar
Amount, due to the continuous follow-up of installation, to the serious shielding at control point, now needs to set up new control network, you can from basis
Net is controlled to carry out pilot measurement using laser tracker, as the Two-stage control point of part, now, the inspection of predominantly associated component
Work is surveyed, automatic measurement is carried out using MP detection programs prepared in advance, the difference of part is provided in real time, to adjust;
4)The circularity and perpendicularity for installing whole body after the detection measurement work of the body after core lamination stack, detection lamination refer to
Mark, it is ensured that whole to be arranged in a total system, meets poor demand limit, coordinates software can be to show in measurement using tracker
Show the information such as radius, the height of measurement point.
The steel construction target ball pedestal uses rectangular susceptor, and the rectangular susceptor is arranged on embedded basis by being welded and fixed
Reserved steel plate on, be machined with the first centre bore at the center of rectangular susceptor.
The steel construction target ball pedestal uses cylindrical base, and the center of the cylindrical base is machined with arc center
Hole, the cylindrical base by viscose be bonded and fixed at it is embedded on the basis of.
It is rushed the single-point lofting tools including tracker target ball and steel, the Surface of Sphere of the tracker target ball and steel bottom
The centre bore of seat, which matches, merges positioning placement tracker target ball, and the upper surface edge of steel base is machined with chamfering, at steel bottom
The lower surface of seat is uniformly machined with inside multiple mounting holes, mounting hole around central shaft is inlaid with strong magnetic iron prop, in mounting hole
Between be machined with the observation groove being arranged symmetrically through the radial direction of steel base, the height of observation groove is two points of steel base
One of, steel punched through the centre bore of steel base, and the end of steel punching is machined with tapering point, and steel punching constitutes gap with centre bore and matched somebody with somebody
Close.
It is provided with magnetic target ball pedestal, the magnetic target ball pedestal and puts on the bottom concave profile of the stator lower ring plate
It is equipped with tracker target ball.
The method have the advantages that:
1st, the working procedure and construction method of traditional stator installation are changed, instead of survey round frame using laser tracker is showed
Field measurement, has accomplished that measuring speed is fast, precision is high, efficiency high, greatlys save human and material resources input, reduces cost.
2nd, metering system and means are similar in the above measurement task, the high-precision control to have had built up
Net sets station with basis by optional position, using different survey tools, selects corresponding process of measurement.Work complete compared with
For satisfaction, required precision is met, operating efficiency is improved.
3rd, this example primarily illustrates laser tracker e measurement technology and applied in stator installation, makes full use of its short distance
The advantage that interior measurement accuracy is high, speed is fast, simple to operate, coordinates the process of measurement of stand-alone development can be in stator installation process
The automatic measurement pattern such as automatic observation, automatic data collection, real time data processing is realized, operating efficiency is improved, dropped
Low human cost, simplifies working procedure and construction process, conventional rack is installed, measuring method is promoted to industrial digitalization
One step, in units' installation, fields of measurement important in inhibiting.
4th, installed for stator, coordinate self-control workpiece using laser tracker and combine the process of measurement of independent development to fixed
The group circles of submounts, assembled, welding, matching component and upper ring plate, lower ring plate have carried out setting out survey, to fixed in installation process
The multinomial installation indexs such as circularity, radius, flatness, the perpendicularity of son have carried out detection measurement, achieve good effect.
Brief description of the drawings
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 fixes control point pedestal -- the structural representation of steel construction target ball pedestal for the first of the present invention.
Fig. 2 is second of fixation control point pedestal -- structural representation of steel construction target ball pedestal of the invention.
In figure:Embedded basis 1, rectangular susceptor 2, the first centre bore 3, cylindrical base 4, arc centre bore 5, viscose 6.
The structural representation that Fig. 3 matches somebody with somebody and used with tracker target ball for the steel base of the single-point lofting tools of the present invention.
Fig. 4 rushes the structural representation matched somebody with somebody and used for the steel base of the single-point lofting tools of the present invention with steel.
In figure:Tracker target ball 7, steel base 8, chamfering 9, centre bore 10, observation groove 11, mounting hole 12, tapering point 13,
Steel punching 14.
Fig. 5 is operating MP processs of measurement surface chart of the invention.
Fig. 6 is target ball mounting structure schematic diagram in the stator lower ring plate roundness measurement of the present invention.
In figure:Stator lower ring plate 15, magnetic target ball pedestal 16, bottom concave profile 17.
Embodiment
Embodiments of the present invention are described further below in conjunction with the accompanying drawings.
Embodiment 1:
As Fig. 1-large scale hydraulic generator stator based on laser tracking technology installs measuring method, it is characterised in that:It is wrapped
Include following steps:
Step1:Cloth surveys SURVEYING CONTROL NETWORK;
Step2:Develop measurement auxiliary mould;
Step3:Work out process of measurement;
Step4:Implement measuring method.
Concretely comprising the following steps in the Step1:
1)Network point is designed, and because stator installment work face is related to level and vertical space, this requires SURVEYING CONTROL NETWORK
The erection of diverse location instrument in installation process need to be met;Calculated according to test of many times data and reconnaissance trip installation position, cloth
If 12 datum marks for being circular layout are as the base control point of SURVEYING CONTROL NETWORK, and meet in actually measurement frame every time
Standing will ensure while observing at least four control point, and have the extensibility in space, it is ensured that in the suitable precision of laser tracker
In ranging;
2)Embedded control point, in the fitting limit of stator, selection sight is preferable, be difficult by the firm ground of breakage in installation and basis
Fang Bushe control points, 12 control points position is evenly arranged around clipping room basis, then by the steel construction target ball pedestal of autonomous Design
Directly it is embedded on the basis of clipping room or is welded with the reserved steel plate in clipping room basis as control point;
3)Control net measurement, using the Technology Precision of laser tracker, once sets station, and measure 12 controls simultaneously
Point, using each survey station as one group of measurement data, obtains no less than 6 groups measurement data by repeatedly measuring, utilizes SA spaces point
Analyse software(Spatial Analyzer)Uniform spaces analysis of uncertainty is carried out to multi-group data to obtain after the adjustment of control point
Unified coordinate system controls net as high-acruracy survey;
4)The foundation of construction survey system, high-acruracy survey control net conversion is specified newly into live stator installation system, that is,
The origin of coordinates and start at direction;The origin of coordinates is stator installation center after it is converted, and starts at orientation on stator support workpiece
The +Y direction provided, now, has built up a set of high-precision construction control network, the need for meeting installation process.
Concretely comprising the following steps in the Step2:
According to live specific measurement request, a variety of measurement aids are have developed, these aids are largely solved
Machine-operated tracker single-point setting-out is difficult, the slow-footed problem of setting-out, one of which single-point lofting tools, it is adaptable to horizontal plane and essence
In the case that degree is not very high, single point precision 0.2mm to 0.5mm, its operating speed is very fast, simple to operate.
Concretely comprising the following steps in the Step3:
According to live specific requirement, secondary development is carried out to it on the basis of SA softwares, establishment is adapted to the MP of field operation
Process of measurement(Measure Plan), it can control laser tracker to carry out automatic measurement with coupled computer, and to measurement
Data are handled in real time, and scene provides measurement result.
Concretely comprising the following steps in the Step4:
1)Stator installs the work that early stage is carried out, including the in place of stator support, assembling, splicing, group circle, leveling, welding and inspection
Survey work, main task be exactly accurate measurement thereon, the ginseng such as circularity, the flatness of lower ring plate and buttress and middle ring flat-plate
Number;Concrete operation method is similar, directly contacts measured surface using laser tracker conjunction measuring target ball, is surveyed with reference to MP programs
Related data is measured, while the deviation of analyze data, is used for workmen;
2)The core through screw rod hole hole position setting-out of stator support lower ring plate, upper ring plate, is needing the position of setting-out to set up instrument, is setting up
Rise and measurement coordinate system is installed, all layout point coordinate files are imported, with reference to good MP Setting-out procedures prepared in advance, using autonomous
The spot measurement pedestal of development carries out setting-out to the hole position on design drawing, and achievable hole position is automatically positioned, quickly measures, shown in real time
Show and carry out accurate settingout with Measured Coordinates difference;
3)What stator component was carried out in installing pushes being accurately positioned and examination survey for the key components such as finger, core lamination stack, positioning bar
Amount, due to the continuous follow-up of installation, to the serious shielding at control point, now needs to set up new control network, you can from basis
Net is controlled to carry out pilot measurement using laser tracker, as the Two-stage control point of part, now, the inspection of predominantly associated component
Work is surveyed, automatic measurement is carried out using MP detection programs prepared in advance, the difference of part is provided in real time, to adjust;
4)The circularity and perpendicularity for installing whole body after the detection measurement work of the body after core lamination stack, detection lamination refer to
Mark, it is ensured that whole to be arranged in a total system, meets poor demand limit, coordinates software can be to show in measurement using tracker
Show the information such as radius, the height of measurement point.
Embodiment 2:
Such as Fig. 1, the steel construction target ball pedestal uses rectangular susceptor 2, and the rectangular susceptor 2 is arranged on embedded by being welded and fixed
On the reserved steel plate on basis 1, the first centre bore 3 is machined with the center of rectangular susceptor 2.During embedded, by by rectangle base
Seat 2 is weldingly fixed on the reserved steel plate on embedded basis 1, and in specific measurement process, target ball is positioned over into the first of rectangular susceptor 2
On centre bore 3.And then it is evenly arranged 12 control points position around clipping room basis.
Embodiment 3:
Such as Fig. 2, the steel construction target ball pedestal uses cylindrical base 4, and the center of the cylindrical base 4 is machined with arc
Heart hole 5, the cylindrical base 4 is bonded and fixed on embedded basis 1 by viscose 6.
Embodiment 4:
Such as Fig. 3,4, the single-point lofting tools it include tracker target ball 7 and steel punching 14, the Surface of Sphere of the tracker target ball 7
Match with the centre bore 10 of steel base 8 and merge positioning placement tracker target ball 7, the upper surface edge of steel base 8 is machined with
Chamfering 9, is uniformly machined with inside multiple mounting holes 12, mounting hole 12 around central shaft in the lower surface of steel base 8 and is inlaid with
Strong magnetic iron prop, the radial direction through steel base 8 between mounting hole 12 is machined with the observation groove 11 being arranged symmetrically, and observes
The height of groove 11 is 1/2nd of steel base 8, and steel punching 14 passes through the centre bore 10 of steel base 8, and the end of steel punching 14 adds
Work has tapering point 13, and steel punching 14 constitutes gap with centre bore 10 and coordinated.
During specifically used:
1st, before measurement or layout point position, the operative upper surface of workpiece should be at horizontal level.
2nd, during setting-out, first tracker target ball is placed in steel base by steel base in the approximate location of layout point position
The upper end of centre bore, steel base is moved according to measurement result, because measurement accuracy requires higher, in steel base from setting-out position
Put deviation it is smaller when, should slowly squeeze steel base, to overcome magnetic force, be allowed to be accurately positioned, then remove tracker target ball,
Steel punching is inserted, then steel is tapped with hand hammer and is rushed, to demarcate maximal end point position.
3rd, it is existing when rushing point coordinates on measurement workpiece, by steel punching insertion steel base, tapering point alignment punching is rushed using steel
Point, steel base is positioned, and ensures that steel punching is in vertical state using steel base, and tapering point position is checked by observing groove
Put, flashlight lighting can be used in insufficient light, be allowed to be correctly aligned and rush a little, then remove steel punching, put tracker target ball
Measurement point position coordinate.
The invention of this set instrument, is that the Point Measurement on horizontal plane and setting-out provide a kind of solution, can protected
Demonstrate,prove and effective on the premise of claimed accuracy improve operating efficiency, the scope of application of expanded laser light tracker, it is adaptable to horizontal plane and
In the case that precision is not very high, single point precision 0.2mm to 0.5mm, but operating speed is very fast, it is simple to operate.
Embodiment 5:
Such as Fig. 5, by SA(Spatial Analyzer)Secondary development is carried out on the basis of software to it, establishment is adapted to scene
The MP processs of measurement of operation(Measure Plan), it can control laser tracker to carry out automatic measurement with coupled computer, and
And measurement data is handled in real time, scene provides measurement result, greatly improves operating efficiency, saves manpower and materials
Input.
Known point azimuth, eyeball azimuth, known point radius and eyeball radius are drawn by software analysis, and then
Show that corresponding differential seat angle, semidiameter, coordinate difference and radial direction, transverse direction are poor.
Embodiment 7:
Magnetic target ball pedestal 16, the magnetic target ball are installed on such as Fig. 6, the bottom concave profile 17 of the stator lower ring plate 15
Tracker target ball 7 is placed with pedestal 16.
The present invention changes the working procedure and construction method of traditional stator installation, and survey circle is instead of using laser tracker
Frame carries out in-site measurement, has accomplished that measuring speed is fast, precision is high, efficiency high, the human and material resources input greatly saved, reduction
Time cost, reduce survey round frame install, debugging it is cumbersome.
Claims (9)
1. the large scale hydraulic generator stator based on laser tracking technology installs measuring method, it is characterised in that:It include with
Lower step:
Step1:Cloth surveys SURVEYING CONTROL NETWORK;
Step2:Develop measurement auxiliary mould;
Step3:Work out process of measurement;
Step4:Implement measuring method.
2. the large scale hydraulic generator stator based on laser tracking technology installs measuring method according to claim 1, its
It is characterised by, concretely comprising the following steps in the Step1:
1)Network point is designed, and because stator installment work face is related to level and vertical space, this requires SURVEYING CONTROL NETWORK
The erection of diverse location instrument in installation process need to be met;Calculated according to test of many times data and reconnaissance trip installation position, cloth
If 12 datum marks for being circular layout are as the base control point of SURVEYING CONTROL NETWORK, and meet in actually measurement frame every time
Standing will ensure while observing at least four control point, and have the extensibility in space, it is ensured that in the suitable precision of laser tracker
In ranging;
2)Embedded control point, in the fitting limit of stator, selection sight is preferable, be difficult by the firm ground of breakage in installation and basis
Fang Bushe control points, 12 control points position is evenly arranged around clipping room basis, then by the steel construction target ball pedestal of autonomous Design
Directly it is embedded on the basis of clipping room or is welded with the reserved steel plate in clipping room basis as control point;
3)Control net measurement, using the Technology Precision of laser tracker, once sets station, and measure 12 controls simultaneously
Point, using each survey station as one group of measurement data, obtains no less than 6 groups measurement data by repeatedly measuring, utilizes SA spaces point
Analyse software(Spatial Analyzer)Uniform spaces analysis of uncertainty is carried out to multi-group data to obtain after the adjustment of control point
Unified coordinate system controls net as high-acruracy survey;
4)The foundation of construction survey system, high-acruracy survey control net conversion is specified newly into live stator installation system, that is,
The origin of coordinates and start at direction;The origin of coordinates is stator installation center after it is converted, and starts at orientation on stator support workpiece
The +Y direction provided, now, has built up a set of high-precision construction control network, the need for meeting installation process.
3. the large scale hydraulic generator stator based on laser tracking technology installs measuring method according to claim 1, its
It is characterised by, concretely comprising the following steps in the Step2:
According to live specific measurement request, a variety of measurement aids are have developed, these aids are largely solved
Machine-operated tracker single-point setting-out is difficult, the slow-footed problem of setting-out, one of which single-point lofting tools, it is adaptable to horizontal plane and essence
In the case that degree is not very high, single point precision 0.2mm to 0.5mm, its operating speed is very fast, simple to operate.
4. the large scale hydraulic generator stator based on laser tracking technology installs measuring method according to claim 1, its
It is characterised by, concretely comprising the following steps in the Step3:
According to live specific requirement, secondary development is carried out to it on the basis of SA softwares, establishment is adapted to the MP of field operation
Process of measurement(Measure Plan), it can control laser tracker to carry out automatic measurement with coupled computer, and to measurement
Data are handled in real time, and scene provides measurement result.
5. the large scale hydraulic generator stator based on laser tracking technology installs measuring method according to claim 1, its
It is characterised by, concretely comprising the following steps in the Step4:
1)Stator installs the work that early stage is carried out, including the in place of stator support, assembling, splicing, group circle, leveling, welding and inspection
Survey work, main task be exactly accurate measurement thereon, the ginseng such as circularity, the flatness of lower ring plate and buttress and middle ring flat-plate
Number;Concrete operation method is similar, directly contacts measured surface using laser tracker conjunction measuring target ball, is surveyed with reference to MP programs
Related data is measured, while the deviation of analyze data, is used for workmen;
2)The core through screw rod hole hole position setting-out of stator support lower ring plate, upper ring plate, is needing the position of setting-out to set up instrument, is setting up
Rise and measurement coordinate system is installed, all layout point coordinate files are imported, with reference to good MP Setting-out procedures prepared in advance, using autonomous
The spot measurement pedestal of development carries out setting-out to the hole position on design drawing, and achievable hole position is automatically positioned, quickly measures, shown in real time
Show and carry out accurate settingout with Measured Coordinates difference;
3)What stator component was carried out in installing pushes being accurately positioned and examination survey for the key components such as finger, core lamination stack, positioning bar
Amount, due to the continuous follow-up of installation, to the serious shielding at control point, now needs to set up new control network, you can from basis
Net is controlled to carry out pilot measurement using laser tracker, as the Two-stage control point of part, now, the inspection of predominantly associated component
Work is surveyed, automatic measurement is carried out using MP detection programs prepared in advance, the difference of part is provided in real time, to adjust;
4)The circularity and perpendicularity for installing whole body after the detection measurement work of the body after core lamination stack, detection lamination refer to
Mark, it is ensured that whole to be arranged in a total system, meets poor demand limit, coordinates software can be to show in measurement using tracker
Show the information such as radius, the height of measurement point.
6. the large scale hydraulic generator stator based on laser tracking technology installs measuring method according to claim 2, its
It is characterised by, the steel construction target ball pedestal uses rectangular susceptor(2), the rectangular susceptor(2)It is arranged on by being welded and fixed
Embedded basis(1)Reserved steel plate on, in rectangular susceptor(2)Center be machined with the first centre bore(3).
7. the large scale hydraulic generator stator based on laser tracking technology installs measuring method according to claim 2, its
It is characterised by, the steel construction target ball pedestal uses cylindrical base(4), the cylindrical base(4)Center be machined with arc
Shape centre bore(5), the cylindrical base(4)Pass through viscose(6)It is bonded and fixed at embedded basis(1)On.
8. the large scale hydraulic generator stator based on laser tracking technology installs measuring method according to claim 3, its
Be characterised by, the single-point lofting tools it include tracker target ball(7)With steel punching(14), the tracker target ball(7)Circle
Sphere and steel base(8)Centre bore(10)Match and merge positioning placement tracker target ball(7), steel base(8)Upper end
Face edge is machined with chamfering(9), in steel base(8)Lower surface multiple mounting holes are uniformly machined with around central shaft(12),
Mounting hole(12)Inside is inlaid with strong magnetic iron prop, in mounting hole(12)Between run through steel base(8)Radial direction processing
There is the observation groove being arranged symmetrically(11), observe groove(11)Height be steel base(8)1/2nd, steel punching(14)Through steel
Base processed(8)Centre bore(10), steel punching(14)End be machined with tapering point(13), steel punching(14)With centre bore(10)Constitute
Gap coordinates.
9. the large scale hydraulic generator stator based on laser tracking technology installs measuring method according to claim 5, its
It is characterised by, the stator lower ring plate(15)Bottom concave profile(17)On magnetic target ball pedestal is installed(16), the magnetic
Property target ball pedestal(16)On be placed with tracker target ball(7).
Priority Applications (1)
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