CN107253371A - 一种防腐蚀室内装修阻燃板的制备方法 - Google Patents

一种防腐蚀室内装修阻燃板的制备方法 Download PDF

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CN107253371A
CN107253371A CN201610993335.7A CN201610993335A CN107253371A CN 107253371 A CN107253371 A CN 107253371A CN 201610993335 A CN201610993335 A CN 201610993335A CN 107253371 A CN107253371 A CN 107253371A
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何金蓉
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Chengdu Jereh Sun Engineering Co Ltd
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Abstract

本发明公开了一种防腐蚀室内装修阻燃板的制备方法，包括（1）准备原料，（2）制备水柏油‑膨润土‑羟甲基纤维素溶液，（3）制备有色面层的料浆，（4）制备水柏油‑膨润土‑羟甲基纤维素溶液材料，（5）在阻燃板生产线上成型。本发明是一种有效、合理的处理复合材料的阻燃板制备工艺，其操作简单，节约成本，产品填充的玻纤胶带以及膨润土、羟甲基纤维素、水柏油增强了阻燃板的强度，且有色面层表面可呈现出不同的色彩，具有很强的装饰效果；制备的产品吸水率＜6%，软化系数在1左右，抗压强度＞51Mpa，抗折强度高，阻燃性能好。

Description

一种防腐蚀室内装修阻燃板的制备方法
技术领域
本发明涉及室内装饰材料制作工艺领域，具体涉及一种防腐蚀室内装修阻燃板的制备方法。
背景技术
阻燃板又名耐火板，学名为热固性树脂浸渍纸高压层积板，是表面装饰用耐火建材，有丰富的表面色彩，纹路以及特殊的物流性能，广泛用于室内装饰、家具、厨柜、实验室枱面、外墙等领域。目前，市场上的阻燃板，其由两层面板及设置于面板之间的芯层构成，此种结构的阻燃板，其强度较低，且隔热效果差，整体综合性能较差。而且目前制作阻燃板的制作工艺过程繁杂，往往耗费很高的成本。而且目前制作阻燃板的制作工艺过程繁杂，往往耗费很高的成本。
发明内容
本发明的目的在于提供一种为克服现有技术上的不足，进行有效、合理的处理复合材料的阻燃板制备工艺，其操作简单，节约成本。
本发明通过下述技术方案实现：
一种防腐蚀室内装修阻燃板的制备方法，包括以下步骤：
（1）准备原料：原料包括水柏油、膨润土、羟甲基纤维素、乙醇、甲醇、异丙醇、聚丙烯酸胺、改性剂、群青、颜料助剂、玻纤胶带、氯纶无纺布；
（2）制备水柏油-膨润土-羟甲基纤维素溶液：将水柏油、膨润土、羟甲基纤维素熔融，温度控制在110℃～150℃，然后溶于乙醇或甲醇或异丙醇中，经过滤，提炼出纯度高的水柏油-膨润土-羟甲基纤维素溶液；
（3）制备有色面层的料浆：取步骤（1）中1份重量的水柏油-膨润土-羟甲基纤维素溶液，1份重量的聚丙烯酸胺和1份重量的改性剂，1份重量的群青，1份重量的颜料助剂，并将上述混合物搅拌均匀，得到有色面层料浆；
（4）制备水柏油-膨润土-羟甲基纤维素溶液材料：取步骤（1）中一份重量的水柏油-膨润土-羟甲基纤维素溶液，再向其中加入一份重量的改性剂，然后将上述混合物搅拌均匀，得到水柏油-膨润土-羟甲基纤维素溶液材料料浆，并将其按重量分成至少三份；
（5）在阻燃板生产线上成型。
进一步地，所述步骤（5）的具体步骤为：
A、将步骤（2）中制备好的有色面层浆料铺平在PVC或ABS基板上；
B、将不少于两层的玻纤胶带压入步骤A中铺平的有色面层浆料中，将水柏油-膨润土-羟甲基纤维素溶液材料浆料铺平在有色面层浆料上；
C、再次将玻纤胶带铺平在步骤B中的水柏油-膨润土-羟甲基纤维素溶液材料浆料上；
D、将步骤（3）中制备好的水柏油-膨润土-羟甲基纤维素溶液材料浆料取一份铺平在步骤C中的玻纤胶带上方；然后将玻纤胶带压入铺平的水柏油-膨润土-羟甲基纤维素溶液材料浆料中；
E、将步骤（3）中制备好的水柏油-膨润土-羟甲基纤维素溶液材料浆料取一份铺平在步骤D中的玻纤胶带层上方，然后在水柏油-膨润土-羟甲基纤维素溶液材料浆料上方铺平氯纶无纺布层；
F、然后将上述铺设好的材料层经切割、整平、养护、固化、拆模、四边定尺切割，形成本发明产品阻燃板。
进一步地，所述步骤B中玻纤胶带放置2层。
进一步地，所述步骤C中玻纤胶带放置2层。
进一步地，所述步骤E中氯纶无纺布放置2层。
经检测，本产品的产品吸水率＜6%，软化系数在1左右，抗压强度＞51Mpa，抗折强度高，阻燃性能好。
本发明与现有技术相比，具有以下优点及有益效果：
（1）本发明是一种有效、合理的处理复合材料的阻燃板制备工艺，其操作简单，节约成本，产品填充的玻纤胶带以及膨润土、羟甲基纤维素、水柏油增强了阻燃板的强度，且有色面层表面可呈现出不同的色彩，具有很强的装饰效果；
（2）本发明制备的产品吸水率＜6%，软化系数在1左右，抗压强度＞51Mpa，抗折强度高，阻燃性能好。
具体实施方式
下面结合实施例对本发明作进一步地详细说明，但本发明的实施方式不限于此，在不脱离本发明上述技术思想情况下，根据本领域普通技术知识和惯用手段，做出各种替换和变更，均应包括在本发明的范围内。
实施例1：
一种防腐蚀室内装修阻燃板的制备方法，包括以下步骤：
（1）准备原料：原料包括水柏油、膨润土、羟甲基纤维素、乙醇、甲醇、异丙醇、聚丙烯酸胺、改性剂、群青、颜料助剂、玻纤胶带、氯纶无纺布；
（2）制备水柏油-膨润土-羟甲基纤维素溶液：将水柏油、膨润土、羟甲基纤维素熔融，温度控制在110℃～150℃，然后溶于乙醇或甲醇或异丙醇中，经过滤，提炼出纯度高的水柏油-膨润土-羟甲基纤维素溶液；
（3）制备有色面层的料浆：取步骤（1）中1份重量的水柏油-膨润土-羟甲基纤维素溶液，1份重量的聚丙烯酸胺和1份重量的改性剂，1份重量的群青，1份重量的颜料助剂，并将上述混合物搅拌均匀，得到有色面层料浆；
（4）制备水柏油-膨润土-羟甲基纤维素溶液材料：取步骤（1）中一份重量的水柏油-膨润土-羟甲基纤维素溶液，再向其中加入一份重量的改性剂，然后将上述混合物搅拌均匀，得到水柏油-膨润土-羟甲基纤维素溶液材料料浆，并将其按重量分成至少三份；
（5）在阻燃板生产线上成型。
所述步骤（5）的具体步骤为：
A、将步骤（2）中制备好的有色面层浆料铺平在PVC或ABS基板上；
B、将不少于两层的玻纤胶带压入步骤A中铺平的有色面层浆料中，将水柏油-膨润土-羟甲基纤维素溶液材料浆料铺平在有色面层浆料上；
C、再次将玻纤胶带铺平在步骤B中的水柏油-膨润土-羟甲基纤维素溶液材料浆料上；
D、将步骤（3）中制备好的水柏油-膨润土-羟甲基纤维素溶液材料浆料取一份铺平在步骤C中的玻纤胶带上方；然后将玻纤胶带压入铺平的水柏油-膨润土-羟甲基纤维素溶液材料浆料中；
E、将步骤（3）中制备好的水柏油-膨润土-羟甲基纤维素溶液材料浆料取一份铺平在步骤D中的玻纤胶带层上方，然后在水柏油-膨润土-羟甲基纤维素溶液材料浆料上方铺平氯纶无纺布层；
F、然后将上述铺设好的材料层经切割、整平、养护、固化、拆模、四边定尺切割，形成本发明产品阻燃板。
所述步骤B中玻纤胶带放置2层，步骤C中玻纤胶带放置2层，所述步骤E中氯纶无纺布放置2层。
经检测，本产品的产品吸水率＜6%，软化系数在1左右，抗压强度＞51Mpa，抗折强度高，阻燃性能好。
本实施例产品克服了现有阻燃板的不足，其结构简单、制备工艺简单、具有较强的阻燃性能，强度高，且有色面层有很强的装饰效果，可作为室内装饰阻燃板。
尽管已经示出和描述了本发明的实施例，本领域的普通技术人员可以理解：在不脱离本发明的原理和宗旨下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由权利要求及其等同物限定。

Claims (5)

1.一种防腐蚀室内装修阻燃板的制备方法，包括以下步骤：
（1）准备原料：原料包括水柏油、膨润土、羟甲基纤维素、乙醇、甲醇、异丙醇、聚丙烯酸胺、改性剂、群青、颜料助剂、玻纤胶带、氯纶无纺布；
（2）制备水柏油-膨润土-羟甲基纤维素溶液：将水柏油、膨润土、羟甲基纤维素熔融，温度控制在110℃～150℃，然后溶于乙醇或甲醇或异丙醇中，经过滤，提炼出纯度高的水柏油-膨润土-羟甲基纤维素溶液；
（3）制备有色面层的料浆：取步骤（1）中1份重量的水柏油-膨润土-羟甲基纤维素溶液，1份重量的聚丙烯酸胺和1份重量的改性剂，1份重量的群青，1份重量的颜料助剂，并将上述混合物搅拌均匀，得到有色面层料浆；
（4）制备水柏油-膨润土-羟甲基纤维素溶液材料：取步骤（1）中一份重量的水柏油-膨润土-羟甲基纤维素溶液，再向其中加入一份重量的改性剂，然后将上述混合物搅拌均匀，得到水柏油-膨润土-羟甲基纤维素溶液材料料浆，并将其按重量分成至少三份；
（5）在阻燃板生产线上成型。
2.根据权利要求1所述的一种防腐蚀室内装修阻燃板的制备方法，其特征在于：所述步骤（5）的具体步骤为：
A、将步骤（2）中制备好的有色面层浆料铺平在PVC基板上；
B、将不少于两层的玻纤胶带压入步骤A中铺平的有色面层浆料中，将水柏油-膨润土-羟甲基纤维素溶液材料浆料铺平在有色面层浆料上；
C、再次将玻纤胶带铺平在步骤B中的水柏油-膨润土-羟甲基纤维素溶液材料浆料上；
D、将步骤（3）中制备好的水柏油-膨润土-羟甲基纤维素溶液材料浆料取一份铺平在步骤C中的玻纤胶带上方；然后将玻纤胶带压入铺平的水柏油-膨润土-羟甲基纤维素溶液材料浆料中；
E、将步骤（3）中制备好的水柏油-膨润土-羟甲基纤维素溶液材料浆料取一份铺平在步骤D中的玻纤胶带层上方，然后在水柏油-膨润土-羟甲基纤维素溶液材料浆料上方铺平氯纶无纺布层；
F、然后将上述铺设好的材料层经切割、整平、养护、固化、拆模、四边定尺切割，形成本发明产品阻燃板。
3.根据权利要求2所述的一种防腐蚀室内装修阻燃板的制备方法，其特征在于：所述步骤B中玻纤胶带放置2层。
4.根据权利要求2所述的一种防腐蚀室内装修阻燃板的制备方法，其特征在于：所述步骤C中玻纤胶带放置2层。
5.根据权利要求2所述的一种防腐蚀室内装修阻燃板的制备方法，其特征在于：所述步骤E中氯纶无纺布放置2层。
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2182213Y (zh) * 1994-01-12 1994-11-09 崔振浩 新型防水隔热板
CN105421723A (zh) * 2015-12-15 2016-03-23 张家港市盛港绿色防火建材有限公司 一种防火地板及其制备方法

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2182213Y (zh) * 1994-01-12 1994-11-09 崔振浩 新型防水隔热板
CN105421723A (zh) * 2015-12-15 2016-03-23 张家港市盛港绿色防火建材有限公司 一种防火地板及其制备方法

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