CN107227455B - Laser cladding device - Google Patents
Laser cladding device Download PDFInfo
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- CN107227455B CN107227455B CN201710661537.6A CN201710661537A CN107227455B CN 107227455 B CN107227455 B CN 107227455B CN 201710661537 A CN201710661537 A CN 201710661537A CN 107227455 B CN107227455 B CN 107227455B
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- 238000004372 laser cladding Methods 0.000 title claims abstract description 33
- 239000000758 substrate Substances 0.000 claims description 7
- 230000003287 optical effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 19
- 238000005253 cladding Methods 0.000 abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- 238000001816 cooling Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000002826 coolant Substances 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 241000309551 Arthraxon hispidus Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007712 rapid solidification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Optical Elements Other Than Lenses (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention relates to a laser cladding device which comprises a supporting seat and a nozzle positioned below the supporting seat, wherein a spectroscope, at least two reflecting focusing mirrors and an adjusting bracket for fixing and adjusting the position of each reflecting focusing mirror are arranged on the supporting seat, the spectroscope receives an incident light beam and reflects the incident light beam to form a reflected light beam, and the reflecting focusing mirrors receive the reflected light beam and convert the reflected light beam into a focusing light beam. The device adjusts the upper and lower positions of the reflecting focusing mirror through adjusting the first rotating shaft and the first adjusting piece on the bracket, and adjusts the circumferential position of the reflecting focusing mirror through the second adjusting piece, the arc-shaped groove or the second adjusting piece, the arc-shaped groove and the second rotating shaft, so that the angle precision and the position precision between the indexing plane on the light splitter and the focusing surface on the focusing mirror meet the design requirements, and the cladding focus formed by a plurality of focusing mirrors is converged to one point and fully surrounds the fused material, thereby ensuring the expansion of high-precision laser cladding work.
Description
Technical Field
The invention relates to a laser cladding device, and belongs to the field of laser processing.
Background
The laser cladding refers to a process method that selected coating materials are placed on the surface of a cladding substrate in different material adding modes, and are melted together with a thin layer on the surface of the substrate through laser irradiation, and the surface coating which is extremely low in dilution degree and is metallurgically bonded with the substrate is formed after rapid solidification, so that the wear resistance, corrosion resistance, heat resistance, oxidation resistance, electrical characteristics and the like of the surface of a base layer are obviously improved, and the purpose of surface modification or repair is achieved. Laser cladding can be roughly classified into two main types, namely preset laser cladding and synchronous laser cladding, according to the feeding mode of cladding materials. The preset laser cladding is to pre-place cladding material on the cladding part of the surface of the substrate, then adopt laser beam scanning to melt, and add the cladding material in the form of powder, wire and plate, wherein the cladding material is most commonly used in the form of powder. Synchronous laser cladding is to directly send cladding material into laser beam to complete feeding and cladding simultaneously.
The synchronous feeding method is the most advanced laser cladding technology at present, can greatly improve cladding quality, reduce dilution rate of cladding layers and heat influence of base materials, can reduce the required cladding energy by more than one time compared with a preset cladding method, and is easy to realize automatic control. The lateral feeding is good in controllability of the melted material and the light because the distance between the melted material outlet and the light outlet is long, and the phenomenon that the melted material is melted prematurely to block the light outlet can be avoided. The limitation of the single-side feeding mode is that the feeding is only one direction, so that when the processing surface is a plane, the processing track can only be a straight line, and curves such as circles, squares and the like cannot be taken, and the convenience and the flexibility of the feeder in processing are limited. The coaxial feeding overcomes the defect of single-side feeding, and can uniformly disperse the melted material into a ring shape, then, the ring shape is converged and then, the ring shape is sent into a focused laser beam.
Chinese patent CN106392314a discloses a laser cladding feeding device, the device includes a supporting frame, a spectroscope and a reflecting focusing mirror arranged on the supporting frame, and a nozzle positioned below the reflecting focusing mirror, the spectroscope divides an incident beam into at least two reflected beams, the reflecting focusing mirror focuses the at least two reflected beams into at least two focused beams, the at least two focused beams form a hollow matt area and a focus, and a light path cooling system for circulating cooling medium is formed in the laser cladding feeding device to cool the supporting frame, the spectroscope and the reflecting focusing mirror. An optical path cooling system for cooling the support frame, the spectroscope and the reflection focusing mirror by circulating cooling medium is formed in the laser cladding feeding device.
The laser cladding feeding device has the following effects:
the optical path cooling system for cooling the support frame, the spectroscope and the reflecting focusing mirror is formed in the laser cladding feeding device so as to cool the support frame, the spectroscope and the reflecting focusing mirror at the same time, thereby realizing good cooling effect and further prolonging the service life of the support frame, the spectroscope and the reflecting focusing mirror.
However, the following disadvantages still exist:
because of the manufacturing errors, the position relationship between the focusing mirrors and the spectroscope cannot be accurately ensured in the assembling and using processes, the indexing angle error among the plurality of focusing mirrors is quite large, the angle precision and the position precision among the indexing plane and the focusing plane on the spectroscope cannot meet the design requirements, and finally, the light beam focuses formed by the plurality of focusing mirrors cannot be converged to one point, the fused material cannot be surrounded by uniform light beams, and the unfolding of high-precision laser cladding work cannot be ensured.
Disclosure of Invention
The invention aims to provide a laser cladding device which can finely adjust a reflecting focusing mirror in the device, so that the angle precision and the position precision between an indexing plane on a spectroscope and a focusing plane on the focusing mirror meet the design requirements, and cladding focuses formed by a plurality of focusing mirrors can be converged to one point and fully surround a material to be clad.
In order to achieve the above purpose, the present invention provides the following technical solutions: the laser cladding device is used for receiving an incident light beam and converting the incident light beam into a focused light beam so as to form a focus on a substrate, and comprises a supporting seat and a nozzle positioned below the supporting seat, wherein a spectroscope, at least two reflecting focusing mirrors and an adjusting bracket for fixing and adjusting the position of each reflecting focusing mirror are arranged on the supporting seat, the spectroscope receives the incident light beam and reflects the incident light beam to form a reflected light beam, and the reflecting focusing mirrors receive the reflected light beam and convert the reflected light beam into the focused light beam.
Further: the reflecting focusing mirror comprises a focusing surface for converting the reflected light beam into a focused light beam, and a left side surface and a right side surface which are respectively connected with the focusing surface; the adjusting bracket comprises a bracket body and a first rotating shaft arranged on the bracket body, wherein the first rotating shaft is connected with the left side face and the bracket body and the right side face and the bracket body, and the reflecting focusing mirror rotates relative to the bracket body by taking the first rotating shaft as an axle center.
Further: the frame body is provided with a back plate, the adjusting bracket further comprises at least one first adjusting piece arranged on the frame body, the first adjusting piece is arranged on the back plate, and the end part of the first adjusting piece abuts against the focusing lens; the first adjusting piece supports against the focusing lens and is lower than the first rotating shaft, or at least one first reference piece supports against the focusing lens and is lower than the first rotating shaft, and the rest first adjusting pieces support against the focusing lens and are higher than the first rotating shaft.
Further: the adjusting bracket further comprises a second rotating shaft arranged at the lower part of the bracket body, and the supporting seat is provided with a second shaft hole matched with the second rotating shaft.
Further: the adjusting bracket further comprises a screw rod arranged at the lower part of the bracket body, an arc-shaped groove is formed in the supporting seat, and the screw rod part extends into the arc-shaped groove.
Further: the support seat is provided with a support seat side wall, the adjusting support further comprises at least two second adjusting pieces arranged on the support seat side wall, the end parts of the second adjusting pieces prop against the focusing lens, at least one second adjusting piece is arranged on the left side of the adjusting support, and the rest second adjusting pieces are arranged on the right side of the adjusting support.
Further: the adjusting support further comprises a second rotating shaft arranged at the lower part of the support body and a screw rod arranged on the support body, a second shaft hole matched with the second rotating shaft is formed in the supporting seat, an arc-shaped groove is formed in the supporting seat, and the screw rod part extends into the arc-shaped groove.
Further: the support seat is provided with a support seat side wall, the adjusting support further comprises at least two second adjusting pieces arranged on the support seat side wall, the end parts of the second adjusting pieces prop against the focusing lens, at least one second adjusting piece is arranged on the left side of the second rotating shaft, and the rest second adjusting pieces are arranged on the right side of the second rotating shaft.
Further: the support seat is also provided with a support seat cover, a storage space for storing the spectroscope and the reflection focusing mirror is formed by surrounding the support seat and the support cover, and an opening which is communicated with the outside and is used for the incident light beam to pass through is formed in the top of the support seat cover; the support cover is provided with a support cover side wall, a flashboard and a flashboard corresponding to each position of the adjusting support are arranged on the support cover side wall and used for exposing the flashboard of the adjusting support, and the flashboard seals the flashboard.
Further: the support seat is a cylinder and is provided with an upper surface, a bracket groove for fixing each adjusting bracket and a light outlet which penetrates through the support seat are formed in the upper surface in a concave manner, and the light outlet is used for the focused light beam to pass through; the upper surface is also concavely provided with a spectroscope groove for fixing the spectroscope, the center vertical line of the supporting seat is overlapped with the optical axis of the spectroscope, and each bracket groove is uniformly arranged around the upper surface of the supporting seat relative to the spectroscope groove.
The invention has the beneficial effects that: the laser cladding device adjusts the upper and lower positions of the reflecting focusing mirror through the first rotating shaft and the fastening screw on the adjusting bracket, and adjusts the circumferential positions of the reflecting focusing mirror through the second adjusting piece, the arc-shaped groove or the second adjusting piece, the arc-shaped groove and the second rotating shaft, so that the angle precision and the position precision between the indexing plane on the light splitter and the focusing surface on the focusing mirror meet the design requirements, and the cladding focus formed by a plurality of focusing mirrors can be converged to one point and fully surround the material to be clad, thereby ensuring the expansion of high-precision laser cladding work.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the present invention, as it is embodied in the following description, with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a partial view of a laser cladding apparatus according to an embodiment of the present invention;
FIG. 2 is a partially exploded view of a portion of the structure of FIG. 1;
FIG. 3 is a partially exploded view of a portion of the structure of FIG. 2;
FIG. 4 is a partially exploded view of the nozzle of FIG. 1;
FIG. 5 is a partially exploded view of the adjustment bracket of FIG. 1;
FIG. 6 is an exploded view of a portion of the support base and adjustment bracket of FIG. 1;
FIG. 7 is an exploded view of the support cover and adjustment bracket portion of FIG. 1;
FIG. 8 is an exploded view of the connector of FIG. 1;
fig. 9 is an exploded view of the beam splitter, support, and adjustment bracket of fig. 1.
Detailed Description
The following describes in further detail the embodiments of the present invention with reference to the drawings and examples. The following examples are illustrative of the invention and are not intended to limit the scope of the invention.
Referring to fig. 1 and 9, the laser cladding apparatus of the present invention includes a support base 1 and a nozzle 2 located below the support base 1. The supporting seat 1 is a cylinder, the supporting seat 1 is provided with an upper surface 14, the upper surface 14 is provided with an adjusting bracket 5, a spectroscope groove 15 for fixing the spectroscope is formed on the upper surface 14 in a concave manner, a bracket groove for fixing each adjusting bracket 5 is formed in a concave manner, and a light outlet 100 penetrating through the supporting seat is formed in the concave manner. The support seat 1 is provided with a spectroscope 3 and at least two reflection focusing mirrors 4, the reflection focusing mirrors 4 are fixed on the support seat 1 through an adjusting bracket 5, fine adjustment of the positions is carried out through the adjusting bracket 5, and the adjusting bracket 5 is fixed on the support seat 1 through a bracket groove (not numbered); in the present embodiment, the number of the reflecting focusing mirror 4 and the adjusting bracket 5 is described as three, however, in other embodiments, the number of the reflecting focusing mirror 4 and the adjusting bracket 5 may be two, four or more. The center vertical line of the supporting seat 1 overlaps with the optical axis of the spectroscope 3, and each bracket groove 16 is uniformly arranged around the upper surface 14 relative to the spectroscope groove 15. The beam splitter 3 receives an incident light beam and reflects the incident light beam to form a reflected light beam, and the reflection focusing mirror 4 receives the reflected light beam and converts the reflected light beam into a focused light beam, which passes through the light outlet 100 penetrating the support base 1 and then forms a cladding focus on a substrate (not shown). The support seat 1 is also provided with a first cooling system 6 for cooling the reflection focusing mirror 4 by circulating a cooling medium, a second cooling system 7 for cooling the spectroscope 3 by circulating the cooling medium, and a support cover 8 arranged on the support seat 1. The support seat 1 and the support seat cover 8 are provided with a storage space (not numbered) for storing the spectroscope 3 and the reflection focusing mirror 4, and the spectroscope 3 and the reflection focusing mirror 4 are stored through the support seat 1 and the support seat cover 8, so that the whole structure of the device is integrated, and a dust-proof effect is achieved. The top of the support cover 8 is provided with an opening (not numbered) for enabling the storage space to be communicated with the outside, the support cover 8 is provided with a light through pipe 9 which is in butt joint with the opening, the support base 1 is provided with a connector 10 for fixing the light through pipe 9, the connector 10 is movably mounted on the support base 1, and the connector 10 enables the light through pipe 9 to move and/or deflect relative to the support base 1, so that the position and the angle relation between the incident light beam and the spectroscope 3 are changed.
Referring to fig. 2, the first cooling system 6 of the present invention includes a pipe 61 connecting three reflection focusing mirrors 4 and a cooling channel (not shown) formed in each of the reflection focusing mirrors 4, each of the pipe 61 being in butt joint with the cooling channel. The two ends of each pipeline 61 are provided with water pipe male connectors 611; two sides of each cooling channel are provided with channel ports 62, and each channel port 62 is provided with a female water pipe connector 621 which is in butt joint with the water Guan Gong connector 611. In the present embodiment, one ends of the two pipes 61 are defined as a first water inlet 612 and a first water outlet 613, respectively, and the first water inlet 612 and the first water outlet 613 are provided on the holder cover (not shown). The first cooling system 6 can realize the cooling effect on the reflecting focusing mirror 4, reduce the thermal deformation of the reflecting focusing mirror 4 and prolong the service life of the reflecting focusing mirror; meanwhile, the first water inlet 612 and the first water outlet 613 are arranged on the support cover, so that the support cover is convenient to directly connect with an external water supply system, the influence on the precision of the device due to repeated disassembly is avoided, and the working efficiency is improved.
Referring to fig. 3, the second cooling system 7 of the present invention includes a water inlet channel 71, a water outlet channel 72, and a beam splitter cavity 73 formed in the beam splitter 3, wherein the water inlet channel 71 and the water outlet channel 72 are in butt joint with the beam splitter cavity 73. The water inlet channel 71 and the water outlet channel 72 are arranged in the supporting seat 1, the supporting seat 1 is provided with a supporting seat side wall 11, and the water inlet channel 71 is provided with a second water inlet 711 formed on the supporting seat side wall 11; the outlet 72 channel has a second outlet 721 formed in the side wall 11 of the support block. The second cooling system 7 can realize the cooling effect on the spectroscope 3, reduce the thermal deformation of the spectroscope 3 and prolong the service life of the spectroscope 3; meanwhile, the second water inlet 711 and the second water outlet 721 are arranged on the side wall 11 of the supporting seat, so that the water supply system is convenient to directly connect with an external water supply system, the influence on the precision of the device caused by repeated disassembly is avoided, and the working efficiency is improved.
Referring to fig. 4, the nozzle 2 of the present invention includes a nozzle 21, a gun body 22, and a fine adjustment device 23 for fine adjusting the position of the nozzle 2, wherein the nozzle 21 is disposed at the bottom of the gun body 22, the fine adjustment device 23 is disposed at the top of the gun body 22, and the fine adjustment device 23 is capable of being displaced relative to the support (not shown). In the present embodiment, the fine adjustment device 23 includes at least one spacer 231 and a fixing portion 232 disposed on the top of the gun body 22, in this embodiment, the number of the spacers 231 is 2, and in other embodiments, the number of the spacers 231 may be one or three or more, so as to mainly adjust the distance between the nozzle and the cladding focal point. The gasket 231 is clamped between the fixing part 232 and the supporting seat; the spacer 231 and the fixing portion 232 are provided with second through holes 233, second through hole rods 234 are inserted into the second through holes 233, and the diameter of the second through holes 233 is larger than that of the second through hole rods 234. Since the diameter of the second through hole 233 is larger than that of the second through hole rod 234, the fine adjustment device 23 can be moved slightly, and the second through hole rod 234 can be used for fastening the nozzle 2, so that the purpose of circumferential fine adjustment of the nozzle 2 relative to the support seat can be achieved. In this embodiment, the second via rod 234 is a screw, and the second via rod 234 is connected to the support base through a thread (not shown), so as to facilitate adjustment of the connection relationship between the second via rod 234 and the support base by adopting the threaded connection. Indeed, in other embodiments, the second via post 234 can be other fasteners.
In this embodiment, the nozzle 2 is a guide wire nozzle, and the gun body 22 has a sidewall (not numbered) and a wire feeding chamber (not shown) surrounded by the sidewall. The wire is positioned in the feeding cavity, and the wire feeding cavity extends along the longitudinal direction of the side wall. One side of the side wall is provided with a longitudinal opening 24, which longitudinal opening 24 extends in the longitudinal direction of the side wall.
Referring to fig. 5 and 9, the adjusting bracket 5 of the present invention includes a bracket body 51 and a first rotating shaft 52 provided on the bracket body 51. The reflecting focusing mirror 4 includes a focusing surface 42 for converting a reflected light beam into a focused light beam, left and right side surfaces (not shown) and (not numbered) connected to the focusing surface 42, respectively, and a through hole 41 penetrating the left and right side surfaces. The first shaft 52 passes through the through hole 41. The frame 51 includes two opposite side plates (not numbered), opposite top plates (not numbered) and bottom plates (not shown) and a back plate (not shown) connecting the side plates, the top plates, the bottom plates and the back plate, a focusing mirror groove 511 is formed by surrounding the side plates, the top plates, the bottom plates and the back plate, the reflecting focusing mirror 4 is arranged in the focusing mirror groove 511, the first rotating shaft 52 penetrates and is mounted on the frame 51, and the reflecting focusing mirror 4 rotates relative to the frame 51 with the first rotating shaft 52 as an axle center. The adjusting bracket 5 further includes at least one first adjusting member 53 disposed on the frame 51, and in this embodiment, the number of the first adjusting members 53 is 2 based on consideration of cost and fine adjustment process, and the first adjusting members are disposed above and below the first rotating shaft 52, respectively. The first adjusting piece 53 is disposed on the back plate, and an end of the first adjusting piece 53 abuts against the reflecting focusing mirror 4. After the position of the reflecting focusing mirror 4 is finely adjusted by rotating the reflecting focusing mirror 4, the first adjusting piece 53 is used for fastening the reflecting focusing mirror 4 so as to prevent the reflecting focusing mirror 4 from being displaced due to the action of external force or gravity, thereby realizing the up-and-down rotation of the reflecting focusing mirror 4 relative to the adjusting bracket 5.
Referring to fig. 6, in this embodiment, the adjusting bracket 5 further includes a second rotating shaft 54 disposed on the frame 51, and the supporting seat 1 is provided with a second shaft hole 12 that is matched with the second rotating shaft 54. The adjusting bracket 5 further comprises a screw 55 arranged at the lower part of the bracket body 51 and a second adjusting piece 56 arranged on the side wall of the supporting seat, the second adjusting piece 56 is oppositely arranged at the left side and the right side of the second rotating shaft 54, and the second adjusting piece 56 abuts against the adjusting bracket 5; an arc-shaped groove is formed in the supporting seat 1, the screw 55 partially extends into the arc-shaped groove, and the adjusting bracket 5 is fixed on the supporting seat 1 through the screw 55. In this embodiment, the second rotating shaft 54 is configured to more conveniently adjust the adjusting bracket 5 so as to fine-tune the circumferential position of the reflecting focusing mirror (not shown), and after the reflecting focusing mirror 4 is rotated to fine-tune the circumferential position of the reflecting focusing mirror 4, the second adjusting member 56 is used to fasten the reflecting focusing mirror 4 so as to prevent the reflecting focusing mirror 4 from being displaced due to the external force, thereby realizing the circumferential rotation of the reflecting focusing mirror 4 relative to the adjusting bracket 5. Indeed, in other embodiments, only the arcuate slot and the second adjustment 56 may be provided to adjust the circumferential position of the reflective focusing mirror.
In this embodiment, the second adjusting member 56 for fine tuning the circumferential position of the reflecting focusing mirror 4 is disposed at the outer side of the optical path in the laser cladding apparatus, mainly considering that when adjusting the position of the reflecting focusing mirror 4, the light beam must be turned on, and since the light beam has high energy, if contacting the human body, a great safety accident occurs, the second adjusting member 56 is disposed at the outer side of the apparatus, which has the advantages of convenient adjustment for the user and reduced safety hazards.
Referring to fig. 7, the stand cover 8 of the present invention has a stand cover side wall 81, and a shutter 811 and a shutter (not numbered) corresponding to each position of the adjustment brackets 5 for exposing the adjustment brackets 5 are provided on the stand cover side wall 81, so as to facilitate adjustment of the first adjustment member 53, the shutter 811 sealing the shutter; meanwhile, the first adjusting piece 53 is arranged on the outer side of the light path of the laser cladding device, so that the position of the reflecting focusing mirror 4 can be conveniently and directly adjusted, and potential safety hazards existing in the adjusting process are reduced.
Referring to fig. 8, the connector 10 of the present invention includes a fixing ring 102 having a top surface (not numbered) and a bottom surface (not numbered) disposed opposite to each other, an upper ring 101 disposed on the top surface, and a lower ring 103 disposed under the bottom surface; mounting holes 104 are formed in the fixing ring 102, the upper ring 101 and the lower ring 103, and the light through pipe 9 is sequentially inserted into the mounting holes 104 of the upper ring 101 and the fixing ring 102 and is fixed through the fixing ring 102; at least two threaded holes (not numbered) are further formed in the fixed ring 102 and the upper ring 101, an adjusting screw 105 is inserted into each threaded hole, the bottom end of the adjusting screw 105 abuts against the lower ring 103, and the adjusting screw 105 can move up and down relative to the fixed ring 102 through rotation, so that deflection adjustment of the fixed ring 102 relative to the connector 10 is realized, and the aim of angle adjustment of an incident light beam is realized; the main purpose of the lower ring 103 is to avoid scraping the bottom end of the adjusting screw 105 against the surface of the support cover (not shown), which results in a reduced accuracy. In this embodiment, the number of the threaded holes and the adjusting screws 105 is three based on the manufacturing process and the fine adjustment, so that the angle of the incident beam can be sufficiently adjusted, and in other embodiments, the number of the threaded holes and the adjusting screws 105 can be two or four or more. The upper ring 101, the fixed ring 102 and the lower ring 103 are provided with first through holes 106, the supporting seat (not shown) is provided with first through hole rods 107, the first through hole rods 107 are inserted into the first through holes 106, and the diameter of the first through holes 106 is larger than that of the first through hole rods 107. Because the diameter of the first via hole 106 is larger than the diameter of the first via hole rod 107, the connector 10 can be fastened by the first via hole rod 107 after the connector 10 is slightly moved, so that the purpose of circumferential fine adjustment of the incident beam relative to the support seat is achieved. In this embodiment, the first via rod 107 is a first via screw, and the first via screw is connected to the supporting seat through a thread (not shown), which may be, in other embodiments, other fastening devices.
In the present embodiment, the fixing ring 102 includes a protruding portion 1021 and a sandwiching portion 1022, and the protruding portion 1021 is disposed in the height direction of the joint head 10 through the mounting hole 104 of the upper ring 101. And, the hardness of the material used for the lower ring 103 is high and the material used for the supporting seat is high, so as to prevent the adjusting screw 105 from scratching the supporting seat, thereby resulting in poor positioning accuracy.
In this embodiment, the beam splitter 3 includes at least two beam splitting mirrors 31 disposed corresponding to the number of the reflecting focusing mirrors 4, and each beam splitting mirror 31 is a plane; indeed, in other embodiments, the beam splitting mirror 31 may be an arc-shaped surface. Each of the reflecting focusing mirrors 4 has a focusing surface 42 facing the spectroscopic mirror surface 31; the focusing surface 42 is an arc-shaped mirror, and indeed, in other embodiments, the focusing surface 42 may be formed by connecting multiple arc-shaped mirrors.
In summary, the laser cladding device adjusts the upper and lower positions of the reflecting focusing mirror by adjusting the first rotating shaft and the first adjusting piece on the bracket, and adjusts the circumferential positions of the reflecting focusing mirror by adjusting the second adjusting piece, the arc-shaped groove or the second adjusting piece, the arc-shaped groove and the second rotating shaft, so that the angle precision and the position precision between the indexing plane on the beam splitter and the focusing surface on the focusing mirror meet the design requirements, and the cladding focus formed by a plurality of focusing mirrors can be converged to a point and fully surround the fused material, thereby ensuring the expansion of high-precision laser cladding work.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (5)
1. The laser cladding device is used for receiving an incident light beam and converting the incident light beam into a focused light beam to form a focus on a substrate, and is characterized by comprising a supporting seat and a nozzle positioned below the supporting seat, wherein the supporting seat is provided with a spectroscope, at least two reflection focusing mirrors and an adjusting bracket for fixing and adjusting the position of each reflection focusing mirror, the spectroscope receives the incident light beam and reflects the incident light beam to form a reflected light beam, and the reflection focusing mirrors receive the reflected light beam and convert the reflected light beam into the focused light beam;
the adjusting bracket comprises a bracket body and a first rotating shaft arranged on the bracket body, the bracket body is provided with a back plate, the adjusting bracket further comprises at least one first adjusting piece arranged on the bracket body, the first adjusting piece is arranged on the back plate, and the end part of the first adjusting piece abuts against the focusing lens; the first adjusting piece is propped against the focusing lens at a position lower than the first rotating shaft, or at least one of the first adjusting pieces is propped against the focusing lens at a position lower than the first rotating shaft, and the rest of the first adjusting pieces are propped against the focusing lens at a position higher than the first rotating shaft; the adjusting bracket further comprises a screw rod arranged at the lower part of the bracket body, an arc-shaped groove is formed in the supporting seat, and the screw rod part extends into the arc-shaped groove; the support seat is provided with a support seat side wall, the adjusting support further comprises at least two second adjusting pieces arranged on the support seat side wall, the end parts of the second adjusting pieces prop against the focusing lens, at least one second adjusting piece is arranged on the left side of the adjusting support, and the rest second adjusting pieces are arranged on the right side of the adjusting support.
2. The laser cladding apparatus of claim 1 wherein said reflective focusing mirror comprises a focusing surface for converting a reflected beam into a focused beam and left and right sides respectively connected to said focusing surface; the first rotating shaft is connected with the left side face and the frame body and the right side face and the frame body, and the reflecting focusing mirror rotates relative to the frame body by taking the first rotating shaft as an axis.
3. The laser cladding apparatus of claim 1, wherein the adjusting bracket further comprises a second rotating shaft arranged at the lower part of the frame body, and the supporting seat is provided with a second shaft hole matched with the second rotating shaft.
4. The laser cladding apparatus of claim 1, wherein the support base is further provided with a support base cover, the support base and the support cover enclose a receiving space formed to receive the beam splitter and the reflection focusing mirror, and an opening is formed in the top of the support base cover to allow the receiving space to communicate with the outside and allow the incident light beam to pass through; the support cover is provided with a support cover side wall, a flashboard and a flashboard corresponding to each position of the adjusting support are arranged on the support cover side wall and used for exposing the flashboard of the adjusting support, and the flashboard seals the flashboard.
5. The laser cladding apparatus of claim 1 wherein said support is cylindrical, said support having an upper surface with a recessed bracket recess for securing each of said adjustment brackets and a light outlet through said support for passage of said focused light beam; the upper surface is also concavely provided with a spectroscope groove for fixing the spectroscope, the center vertical line of the supporting seat is overlapped with the optical axis of the spectroscope, and each bracket groove is uniformly arranged around the upper surface of the supporting seat relative to the spectroscope groove.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710661537.6A CN107227455B (en) | 2017-08-04 | 2017-08-04 | Laser cladding device |
| PCT/CN2018/078733 WO2019024502A1 (en) | 2017-08-04 | 2018-03-12 | Laser cladding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710661537.6A CN107227455B (en) | 2017-08-04 | 2017-08-04 | Laser cladding device |
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| Publication Number | Publication Date |
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| CN107227455A CN107227455A (en) | 2017-10-03 |
| CN107227455B true CN107227455B (en) | 2023-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710661537.6A Active CN107227455B (en) | 2017-08-04 | 2017-08-04 | Laser cladding device |
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| Country | Link |
|---|---|
| CN (1) | CN107227455B (en) |
| WO (1) | WO2019024502A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107227455B (en) * | 2017-08-04 | 2023-10-27 | 苏州大学 | Laser cladding device |
| DE102018202797B4 (en) * | 2018-02-23 | 2022-07-14 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Laser processing head designed for laser wire build-up welding |
| CN110144581B (en) * | 2019-04-29 | 2023-07-04 | 苏州大学 | Optical internal wire feeding laser cladding device |
| CN117270224B (en) * | 2023-11-17 | 2024-02-06 | 山东中科中美激光科技有限公司 | Light splitting device for laser cladding optical fiber laser |
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| CN107227455B (en) * | 2017-08-04 | 2023-10-27 | 苏州大学 | Laser cladding device |
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| Publication number | Publication date |
|---|---|
| CN107227455A (en) | 2017-10-03 |
| WO2019024502A1 (en) | 2019-02-07 |
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