CN107225853A - A kind of method for being suitable for cleaning holographic mould press roller under the condition of high temperature - Google Patents
A kind of method for being suitable for cleaning holographic mould press roller under the condition of high temperature Download PDFInfo
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- CN107225853A CN107225853A CN201710520232.3A CN201710520232A CN107225853A CN 107225853 A CN107225853 A CN 107225853A CN 201710520232 A CN201710520232 A CN 201710520232A CN 107225853 A CN107225853 A CN 107225853A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F35/00—Cleaning arrangements or devices
- B41F35/02—Cleaning arrangements or devices for forme cylinders
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Abstract
The invention provides a kind of method for being suitable for cleaning holographic mould press roller under the condition of high temperature, this method is that from 180 200 DEG C roller temperature is down into 150 170 DEG C, first hand-cleansing cream is uniformly wiped on the radium-shine space of a whole page of roller, mass concentration is uniformly wiped on the radium-shine space of a whole page covered with hand-cleansing cream for 18 22% dilute NaOH solution again, then the sodium hydroxide residue on the radium-shine space of a whole page is uniformly wiped with hand-cleansing cream, finally useization plain boiled water is by the radium-shine space of a whole page and the hand-cleansing cream and sodium hydroxide solidfied material wiped clean of roller margin residual, roller temperature is risen to 180 200 DEG C from 150 170 DEG C again, carry out normal impressing production.The cleaning method of the present invention, without significantly cooling and heating up, the waste that can reduce work hours, lift operating efficiency, and the residue of the radium-shine space of a whole page need not be walked using raw material film strips, greatly reduce the process loss of mold process, be a kind of method for the cleaning holographic mould press roller being worth of widely use.
Description
Technical field
The present invention relates to a kind of cleaning method of equipment, more particularly to a kind of cleaning method of holographic mould press roller, more
A kind of specific method for being suitable for cleaning holographic mould press roller under the condition of high temperature.
Background technology
Holographic mould press generally comprises roller, pressure roller, press fit device and transmission device.Roller is to lead to deep fat by an energy to add
The roller of heat and the version of the nickel with hologram pattern for being coated on roller and being formed through electroforming are constituted；The preparation side of holographic moulding film
Method is：First heat between roller, then the roller and pressure roller that the plastic sheeting for scribbling Information Level is passed through into moulding press, by moulding press
Press fit device and transmission device are stamped in the hologram pattern in nickel version on the Information Level of plastic sheeting, form holographic moulding film.
Due to the Information Level coated on plastic sheeting, its composition is generally the mixture of resin, chemical assistant and solvent, and the molding of roller
Temperature is between 180-210 DEG C, during impressing, and the resin or chemical assistant on Information Level more or less counter can be adhered to
In the nickel version of roller, cause the hologram pattern in nickel version not clear enough, and with the increase of impressing quantity, hologram pattern can become
Obtain and more obscure, now just roller must be cleaned or directly changed plate.Because the roller temperature for being in working condition compares
Height, a traditional edition mode of washing is：Roller temperature is first reduced to less than 90 DEG C from 200 DEG C, reusing cotton, to dip in sodium hydroxide dilute
Release liquid to clean nickel version, one layer of white can be formed on the space of a whole page after being contacted due to dilute NaOH solution with 90 DEG C of nickel version
Sodium hydroxide layer, now need to use the wet towel wrung out, by nickel version on sodium hydroxide layer wiped clean, above step one
As need to repeat the resin that adheres in nickel version could to be cleaned with chemical assistant for 2-3 time clean, clean roller after finishing again
It is warming up between 180-210 DEG C, then the roller and pressure roller that raw material film is passed through into moulding press, several minutes of start molding allows raw material film
The residue of the space of a whole page is taken away, then carries out normal impressing production.It is this it is traditional wash an edition method, from cooling board-washing to heating just
200-300 meters of time with space of a whole page residue can be produced by often producing, whole process needs lasting 2 hours, and washing version every time
Product, if being fixed by production material based on 18000 meters of input/volume, every 3000 meters of fixed length need to wash version 1 time under normal circumstances, often volume production
Product averagely wash version 5 times, if in traditional board-washing mode, normal loss is 200-300 meters/time, and process is lost up to 9%.
The content of the invention
The problem of more than solving to exist, it is suitable for cleaning holographic mould under the condition of high temperature it is an object of the invention to provide one kind
The method of press roller.
To realize object above, the method for being suitable for cleaning holographic mould press roller under the condition of high temperature of the invention, successively
Comprise the following steps：
（1）Roller temperature is down to 150-170 DEG C from 180-200 DEG C；
（2）First hand-cleansing cream is uniformly wiped on the radium-shine space of a whole page of roller；
（3）Mass concentration is uniformly wiped in the radium-shine space of a whole page covered with hand-cleansing cream for 18-22% dilute NaOH solution again
On；
（4）The sodium hydroxide residue on the radium-shine space of a whole page is uniformly wiped with hand-cleansing cream；
（5）With changing plain boiled water by the radium-shine space of a whole page and the hand-cleansing cream and sodium hydroxide solidfied material wiped clean of roller margin residual；
（6）Roller temperature is risen to 180-200 DEG C from 150-170 DEG C, normal impressing production is carried out.
Above-mentioned hand-cleansing cream is that U.S.'s dagger-axe is tall（GOJO）The trade mark of product is 1115-06 original flavor hand-cleansing cream, and it is U.S. to change plain boiled water
The change plain boiled water that state Tao Shi produces.
In order to more preferably protect the radium-shine space of a whole page of roller, above-mentioned steps（2）And step（4）Dipped in and washed one's hands using medical degreased cotton
Cream wipes the space of a whole page, step（3）Dilute NaOH solution is dipped in using medical degreased cotton and wipes the space of a whole page；Step（5）Using submicro scale
Fiber dipping in of non-dust cloth plain boiled water wipes the space of a whole page.
Above-mentioned steps（3）Such as found in wiping process the radium-shine space of a whole page have because mold process produce nigrescence, turn white, cloud point
Or mosquito print, should first it wipe.
Above-mentioned steps（5）Be to the wiping of the space of a whole page first by non-dust cloth doubling into strips, wrung out after dipping in plain boiled water, first will be radium-shine
The version cream foul wiped clean at space of a whole page edge, then using clean non-dust cloth doubling, two pull directly, the radium-shine space of a whole page are adjacent to, from version
A clean lateral other side is promoted on face, the stroke for once just allowing roller to rotate 12-16CM is often promoted, until the radium-shine space of a whole page
On hand-cleansing cream and sodium hydroxide residue is thorough remove untill.
It is added with order to allow dilute NaOH solution more to be lubricated in wiping process, in above-mentioned dilute NaOH solution and washes clean
Essence, the addition of liquid detergent is to add liquid detergent 1.5-2ml per 100g dilute NaOH solutions.
The limpid Natural cleanser essence of the above-mentioned preferred Japanese Kao of liquid detergent.
For cost-effective, above-mentioned steps（5）Used non-dust cloth is positioned in foam washing bucket carries out foam washing with change plain boiled water,
Re-use.
The method for being suitable for cleaning holographic mould press roller under the condition of high temperature of the present invention, using being suitable under the condition of high temperature
The hand-cleansing cream used first removes grease, dust and the stain on the radium-shine space of a whole page of roller, at the same can on the radium-shine space of a whole page of high temperature shape
Into one layer of separation layer and protective layer, it is to avoid follow-up dilute NaOH solution is directly contacted with the radium-shine space of a whole page under the condition of high temperature,
Water mark is formed, then resin, auxiliary agent on the radium-shine space of a whole page etc. is removed with dilute NaOH solution, finally using the stronger change of dissolving power
Plain boiled water replaces light water to remove the solidfied material of the hand-cleansing cream being had been cured on laser plate face and sodium hydroxide, it is ensured that the condition of high temperature
Under the radium-shine space of a whole page do not leave water mark, and once can thoroughly cleaning it is clean.The cleaning method of the present invention, without significantly cooling and
Heating, the waste that can reduce work hours lifts operating efficiency, and the residue of the radium-shine space of a whole page need not be walked using raw material film strips, greatly
The big process loss for reducing mold process, is a kind of method for the cleaning holographic mould press roller being worth of widely use.
Embodiment
Here is the specific embodiment of the present invention, and these embodiments are simply suitable for the present invention cleaning complete under the condition of high temperature
The method for ceasing moulding press roller is illustrated, and is not used to limit the scope of the invention.
The preparation of cleaning raw material：U.S.'s dagger-axe is tall（GOJO）Original flavor hand-cleansing cream 1115-06, dilute NaOH solution（Formula：
Water:Limpid Natural cleanser essence:Sodium hydroxide=100g:2ml:20g）, the change plain boiled water that LG-DOW is produced, medical degreased cotton, Asia
Superfine fibre dust-free cloth.
Embodiment 1
1st, shut down and the temperature of holographic molding machine roller is reduced to 160 DEG C；、
2nd, it is first with medical degreased cotton that U.S.'s dagger-axe is tall（GOJO）Original flavor hand-cleansing cream 1115-06 uniformly wipes the laser plate in roller
On face, cotton can not have particle, wipe version process dynamics light, it is to avoid abrade the radium-shine space of a whole page；
3rd, dilute NaOH solution is uniformly wiped on the radium-shine space of a whole page covered with original flavor hand-cleansing cream with medical degreased cotton, will
The sticky point or flaw of the radium-shine space of a whole page（As mold process produce nigrescence, turn white, cloud point, mosquito print）Etc. wiping, version process power is wiped
Degree is light, it is to avoid abrade laser plate；
4th, dip in hand-cleansing cream with medical degreased cotton uniformly to wipe the sodium hydroxide residue on laser plate, dynamics will during wiping
Gently, what is produced on cotton dirty will tear at any time, it is to avoid scratch laser plate；
5th, by non-dust cloth doubling into strips, wring out, first by the version cream foul wiped clean at radium-shine space of a whole page edge, make after dipping in plain boiled water
The foam washing of used having to pass through of non-dust cloth plain boiled water could be reused, it is to avoid the soil secondary pollution on cloth is radium-shine
Version；
6th, by non-dust cloth doubling into strips, two pull directly, laser plate is adjacent to, in addition since one side clean on the radium-shine space of a whole page
While promoting, the version cream remained on the radium-shine space of a whole page is wiped,（Way can not pause, can not loosen during propulsion, it is to avoid cloth
On the radium-shine space of a whole page of soil secondary pollution）, often wipe and roller is just rotated at one 1 time, about 15CM, until the version cream residual in version
Untill thing is wiped clean.
Embodiment 2
1st, shut down and the temperature of holographic molding machine roller is reduced to 170 DEG C；、
2nd, it is first with medical degreased cotton that U.S.'s dagger-axe is tall（GOJO）Original flavor hand-cleansing cream 1115-06 uniformly wipes the laser plate in roller
On face, cotton can not have particle, wipe version process dynamics light, it is to avoid abrade the radium-shine space of a whole page；
3rd, dilute NaOH solution is uniformly wiped on the radium-shine space of a whole page covered with original flavor hand-cleansing cream with medical degreased cotton, will
The sticky point or flaw of the radium-shine space of a whole page（As mold process produce nigrescence, turn white, cloud point, mosquito print）Etc. wiping, version process power is wiped
Degree is light, it is to avoid abrade laser plate；
4th, dip in hand-cleansing cream with medical degreased cotton uniformly to wipe the sodium hydroxide residue on laser plate, dynamics will during wiping
Gently, what is produced on cotton dirty will tear at any time, it is to avoid scratch laser plate；
5th, by non-dust cloth doubling into strips, wring out, first by the version cream foul wiped clean at radium-shine space of a whole page edge, make after dipping in plain boiled water
The foam washing of used having to pass through of non-dust cloth plain boiled water could be reused, it is to avoid the soil secondary pollution on cloth is radium-shine
Version；
6th, by non-dust cloth doubling into strips, two pull directly, laser plate is adjacent to, in addition since one side clean on the radium-shine space of a whole page
While promoting, the version cream remained on the radium-shine space of a whole page is wiped,（Way can not pause, can not loosen during propulsion, it is to avoid cloth
On the radium-shine space of a whole page of soil secondary pollution）, often wipe and roller is just rotated at one 1 time, about 15CM, until the version cream residual in version
Untill thing is wiped clean.
Through the radium-shine space of a whole page after above-described embodiment 1, the cleaning of the method for embodiment 2, the radium-shine space of a whole page is detected using glare light electric torch,
The space of a whole page is very clean, and roller, which is warming up to after 180-200 DEG C, can enter normal molding production.
The cleaning method of the forging printing plate roller of the present invention, when shutdown is washed edition, roller temperature is down to 150-170 from 180-200 DEG C
DEG C, cleaning is finished, and roller temperature rises to 180-200 DEG C from 150-170 DEG C, and cooling and the amplitude heated up are little, can save significantly
The about waste in man-hour, and after cleaning is finished, it is not necessary to residue is walked using raw material film strips, process loss can be more reduced.
Foam washing is carried out with change plain boiled water in above-mentioned used non-dust cloth placement foam washing bucket, is re-used, it is to avoid waste nothing
Dirt cloth.
Claims (7)
1. a kind of method for being suitable for cleaning holographic mould press roller under the condition of high temperature, in turn includes the following steps：
（1）Roller temperature is down to 150-170 DEG C from 180-200 DEG C；
（2）First hand-cleansing cream is uniformly wiped on the radium-shine space of a whole page of roller；
（3）Mass concentration is uniformly wiped in the radium-shine space of a whole page covered with hand-cleansing cream for 18-22% dilute NaOH solution again
On, the sticky point or flaw of the space of a whole page are wiped；
（4）The sodium hydroxide residue on the radium-shine space of a whole page is uniformly wiped with hand-cleansing cream；
（5）With changing plain boiled water by the radium-shine space of a whole page and the hand-cleansing cream and sodium hydroxide solidfied material wiped clean of roller margin residual；
（6）Roller temperature is risen to 180-200 DEG C from 150-170 DEG C, normal impressing production is carried out；
Above-mentioned hand-cleansing cream is that U.S.'s dagger-axe is tall（GOJO）The trade mark of product is 1115-06 original flavor hand-cleansing cream, changes plain boiled water and is made pottery for the U.S.
The change plain boiled water that family name produces.
2. the method according to claim 1 for being suitable for cleaning holographic mould press roller under the condition of high temperature, it is characterised in that：
It is characterized in that：The step（2）And step（4）Hand-cleansing cream is dipped in using medical degreased cotton and wipes the space of a whole page, step（3）Using doctor
Dilute NaOH solution is dipped in degreasing cotton and wipes the space of a whole page；Step（5）Version is wiped using submicro scale fiber dipping in of non-dust cloth plain boiled water
Face.
3. the method according to claim 1 or 2 for being suitable for cleaning holographic mould press roller under the condition of high temperature, its feature exists
In：The step（3）In wiping process as find have the radium-shine space of a whole page have because mold process produce nigrescence, turn white, cloud point or
Mosquito prints, and should first wipe.
4. the method according to claim 3 for being suitable for cleaning holographic mould press roller under the condition of high temperature, it is characterised in that：
The step（5）Be to the wiping of the space of a whole page first by non-dust cloth doubling into strips, wrung out after dipping in plain boiled water, first by radium-shine space of a whole page edge
Version cream foul wiped clean, then using clean non-dust cloth doubling, two pull straight, are adjacent to the radium-shine space of a whole page, clean from the space of a whole page
A lateral other side promote, the stroke for once just allowing roller to rotate 12-16CM is often promoted, until washing one's hands on the radium-shine space of a whole page
Cream and sodium hydroxide residue is thorough remove untill.
5. the method for being suitable for cleaning holographic mould press roller under the condition of high temperature according to claim 3 or 4, its feature exists
In：Liquid detergent is added with the dilute NaOH solution, the addition of liquid detergent is to be added per 100g dilute NaOH solutions
Liquid detergent 1.5-2ml.
6. the method according to claim 5 for being suitable for cleaning holographic mould press roller under the condition of high temperature, it is characterised in that：
The limpid Natural cleanser essence of the preferred Japanese Kao of liquid detergent.
7. according to any described methods for being suitable for cleaning holographic mould press roller under the condition of high temperature of claim 1-6, it is special
Levy and be：The step（5）Used non-dust cloth is positioned in foam washing bucket carries out foam washing with change plain boiled water, re-uses.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710520232.3A CN107225853B (en) | 2017-06-30 | 2017-06-30 | A method of it is suitable for cleaning holographic mould press roller under the condition of high temperature |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710520232.3A CN107225853B (en) | 2017-06-30 | 2017-06-30 | A method of it is suitable for cleaning holographic mould press roller under the condition of high temperature |
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| CN107225853A true CN107225853A (en) | 2017-10-03 |
| CN107225853B CN107225853B (en) | 2019-06-04 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5695687A (en) * | 1979-12-28 | 1981-08-03 | Ricoh Co Ltd | Sheet feeder for recorder |
| CN101369100A (en) * | 2008-09-04 | 2009-02-18 | 上海涌伦印刷器材有限公司 | Production method of PS plate |
| CN101914802A (en) * | 2010-07-27 | 2010-12-15 | 东莞运城制版有限公司 | High-efficiency electroplating chemical cleaning solution |
| CN104647880A (en) * | 2015-02-11 | 2015-05-27 | 上海运安制版有限公司 | Laser plate degreasing method |
| CN205364829U (en) * | 2016-01-25 | 2016-07-06 | 陕西龙山海天艺术印务有限公司 | Version roller washs structure |
-
2017
- 2017-06-30 CN CN201710520232.3A patent/CN107225853B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5695687A (en) * | 1979-12-28 | 1981-08-03 | Ricoh Co Ltd | Sheet feeder for recorder |
| CN101369100A (en) * | 2008-09-04 | 2009-02-18 | 上海涌伦印刷器材有限公司 | Production method of PS plate |
| CN101914802A (en) * | 2010-07-27 | 2010-12-15 | 东莞运城制版有限公司 | High-efficiency electroplating chemical cleaning solution |
| CN104647880A (en) * | 2015-02-11 | 2015-05-27 | 上海运安制版有限公司 | Laser plate degreasing method |
| CN205364829U (en) * | 2016-01-25 | 2016-07-06 | 陕西龙山海天艺术印务有限公司 | Version roller washs structure |
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| CN107225853B (en) | 2019-06-04 |
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Effective date of registration: 20200904 Address after: 515071, B04 block, South Block and B05 unit of Nanshan Industry Park, Guangdong, Shantou Patentee after: GUANGDONG XINRUI NEW MATERIAL TECHNOLOGY Co.,Ltd. Address before: 515071 Guangdong city of Shantou province Guang'ao Nanhu Taiwanese investment zone N4 block Patentee before: GUANGDONG KEYI SMART FILM TECHNOLOGY Co.,Ltd. |