CN107214130A - Precision cutting tool cleaning - Google Patents
Precision cutting tool cleaning Download PDFInfo
- Publication number
- CN107214130A CN107214130A CN201710577021.3A CN201710577021A CN107214130A CN 107214130 A CN107214130 A CN 107214130A CN 201710577021 A CN201710577021 A CN 201710577021A CN 107214130 A CN107214130 A CN 107214130A
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- CN
- China
- Prior art keywords
- cleaning
- agent
- hydrocarbon
- vacuum
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
Abstract
The invention discloses a kind of precision cutting tool cleaning, water cleaning, ultrasonic saponification cleaning, vacuum hydrocarbon cleaning, steam bath are cut including cleaning showers, ultrasonic wave aqueous-base cleaning, vacuum to wash and be dried in vacuo, each water-based cleaning agent of cleaning step, hydrocarbon cut aqua and agent for carbon hydrogen detergent two or three.The effect such as emulsification, infiltration, cleaning by surfactant carries out prerinse, again by the hydrocarbon metathesis for cutting aqua, and water is cut in ultrasonic saponification again, by the aqueous cleaning agent of product surface and dirty peeling, then strengthen cleaning by vacuum agent for carbon hydrogen detergent again, reach and thoroughly remove purpose dirty on the product back side；New technology of the present invention has played the advantage of 3 sections of cleaning agents, and collective effect reaches target effect, and various cleaning agents belong to environment protection water-based hydrocarbon with environmental protection, and volatilization is slow, nontoxic to human body, not welding.
Description
Technical field
The invention belongs to cleaning technique, and in particular to a kind of precision cutting tool cleaning.
Background technology
Prior art is to the cleaning process flow of precision cutting tool (micro drill)：Ultrasonic wave aqueous-base cleaning → Low-pressure spray →
Ultrasonic wave aqueous-base cleaning → spray → ultrasonic rinsing → ultrasonic rinsing → wind cuts → hot air circulation drying → hot air circulation baking
Dry, technological process is complicated, operating difficulties, and consumptive material usage amount is more, and fraction defective is high by 5~10% or so, and cost is high, and waste discharge liquid measure is big,
Pollute environment.Cleaning agent main component is aqua type cleaning agent (surfactant, auxiliary agent etc.), belongs to inorganic acid bases, passes through table
The effect such as the properties such as emulsification, infiltration, the cleaning of face activating agent and soda acid chemical reaction, then cleaned by multiple tracks pure water, finally
Cleaning purpose is reached, but is due to that cleaning agent quality is unstable bad, the fraction defectives such as grey black, powder spot residual easily occur
5~10% or so, cleaning agent belongs to inorganic acid bases, and smell weight is harmful for a long time.
The content of the invention
In order to solve the defect of prior art presence, it is an object of the invention to provide a kind of cleaning performance is good, process is smart
Letter, the precision cutting tool cleaning of non-toxic injury.
Realizing the technical scheme that above-mentioned purpose is used is：A kind of precision cutting tool cleaning, including cleaning showers, ultrasonic wave
Aqueous-base cleaning, vacuum cut water cleaning, ultrasonic saponification cleaning, vacuum hydrocarbon cleaning, steam bath and wash and be dried in vacuo, each cleaning
The water-based cleaning agent of step, hydrocarbon cut aqua and agent for carbon hydrogen detergent two or three.
Further, the aqueous cleaning agent includes surfactant and auxiliary agent.
The hydrocarbon aqua of cutting includes hydrocarbon and additive.
The agent for carbon hydrogen detergent includes single C10 linear paraffins.
The cleaning also configures water circulation reclaiming system, by being isolated by filtration respectively containing fluid after cleaning,
Greasy dirt and impurity compression are filtered out, clear water and a small amount of medicine component extract recycling.
The cleaning also configures vacuum cycle Distallation systm, according to agent for carbon hydrogen detergent and the boiling-point difference of dirty liquid, leads to
Cross condenser and agent for carbon hydrogen detergent separated into recycling, be continuously replenished agent for carbon hydrogen detergent, can not only environmental protection, and can drop
Low cost.
The vacuum cuts water cleaning combined ultrasonic saponification cleaning, and workpiece is placed in carbon under conditions of vacuum≤- 60Kpa
Hydrogen cuts 40~60Hz of throwing above and below inside aqua (G-100W), and the displacement such as dirty, water stain remained to product surface is peeled off, then
Under conditions of ultrasonic frequency 40Hz, be placed in it is hydrocarbon cut 40~60Hz of throwing above and below inside aqua (G-100W), to product surface
The emulsification of wetting by this way such as dirty, water stain not being stripped clean is loosened from product surface, and loosening is attached into product table
The dirty, water stain etc. of face is thoroughly peeled off, and layering sinks to bottom.
The steam bath wash combination vacuum drying, workpiece under conditions of vacuum≤- 100Kpa, be placed in temperature 100~
40~60Hz of throwing baths in left and right are washed 3~5 times inside 120 DEG C of hydrocarbon vapors (G-100), then dry 200~400s, and surplus is hydrocarbon
Steam through being distilled to recover after 3~5 steam bath is washed, saving heat energy, reduction energy loss.
Compared with prior art, prerinse is carried out by the effect such as emulsification, infiltration, cleaning of surfactant, then passed through
Water is cut in the hydrocarbon metathesis for cutting aqua, and ultrasonic saponification again, by the aqueous cleaning agent of product surface and dirty peeling, then
Strengthen cleaning by vacuum agent for carbon hydrogen detergent again, reach and thoroughly remove purpose dirty on the product back side；New technology hair of the present invention
The advantage of 3 sections of cleaning agents is waved, collective effect reaches target effect, and various cleaning agents belong to environment protection water-based hydrocarbon with environmental protection, waved
Hair is slow, nontoxic to human body, not welding.
Embodiment
The step of precision cutting tool cleaning is：
1st, cleaning showers, workpiece is placed in 200~400s of spray in the aqueous cleaning agent (GCL-201C) of concentration 15~20%,
Dispose 70~80% it is dirty.Aqueous cleaning agent (GCL-201C) is mainly made up of surfactant, auxiliary agent, water etc..Configuration
Water circulation reclaiming system, being isolated by filtration respectively containing fluid after cleaning filters out greasy dirt and impurity compression, clear water
And a small amount of medicine component extracts recycling.
2nd, ultrasonic wave aqueous-base cleaning, workpiece is placed in concentration 15~20% under conditions of 20~30Hz of ultrasonic frequency
In aqueous cleaning agent clean, then dispose 15~20% it is dirty.Water circulation reclaiming system is configured, fluid will be contained after cleaning
It is isolated by filtration, greasy dirt and impurity compression is filtered out, clear water and a small amount of medicine component extract recycling respectively.
3rd, vacuum cuts water cleaning combined ultrasonic saponification cleaning, and workpiece is placed in hydrocarbon under conditions of vacuum≤- 60Kpa
40~60Hz of throwing above and below inside aqua (G-100W) is cut, the displacement such as dirty, water stain remained to product surface is peeled off, Ran Houchao
Under conditions of frequency of sound wave 40Hz, be placed in it is hydrocarbon cut 40~60Hz of throwing above and below inside aqua (G-100W), do not have to product surface
There is the emulsification of wetting by this way such as dirty, water stain being stripped clean to be loosened from product surface, loosening is attached to product surface
It is dirty, water stain etc. thoroughly peel off, layering sinks to bottom.Hydrocarbon aqua (G-100W) of cutting mainly is made up of hydrocarbon and additive,
Based on hydrocarbon, supplemented by additive.Water circulation reclaiming system is configured, will by being isolated by filtration respectively containing fluid after cleaning
Greasy dirt and impurity compression are filtered out, and clear water and a small amount of medicine component extract recycling.
4th, vacuum hydrocarbon cleaning, workpiece is placed in hydrocarbon under conditions of 60~70Hz of vacuum≤- 60Kpa and ultrasonic wave
40~60Hz of throwing above and below inside cleaning agent (G-100), aqua is cut with displace product surface.Agent for carbon hydrogen detergent is main by list
One C10 linear paraffins, molecular formula is C10H22.Vacuum cycle Distallation systm is configured, according to agent for carbon hydrogen detergent and dirty liquid
Boiling-point difference, separates recycling by agent for carbon hydrogen detergent by condenser, is continuously replenished agent for carbon hydrogen detergent, can not only protection ring
Border, can reduce cost again.
5th, combination vacuum drying is washed in steam bath, and workpiece is placed in temperature 100~120 under conditions of vacuum≤- 100Kpa
40~60Hz of throwing baths in left and right are washed 3~5 times inside DEG C hydrocarbon vapor (G-100), then dry 200~400s.Surplus is hydrocarbon to steam
Through being distilled to recover after 3~5 steam bath is washed, saving heat energy, reduction energy loss.
Claims (8)
1. a kind of precision cutting tool cleaning, including cleaning showers, ultrasonic wave aqueous-base cleaning, vacuum cut water cleaning, ultrasonic saponification
Cleaning, vacuum hydrocarbon cleaning, steam bath are washed and are dried in vacuo, it is characterised in that：The water-based cleaning agent of each cleaning step,
Hydrocarbon cut aqua and agent for carbon hydrogen detergent two or three.
2. precision cutting tool cleaning according to claim 1, it is characterised in that the aqueous cleaning agent is lived comprising surface
Property agent and auxiliary agent.
3. precision cutting tool cleaning according to claim 1, it is characterised in that it is described it is hydrocarbon cut aqua comprising hydrocarbon and
Additive.
4. precision cutting tool cleaning according to claim 1, it is characterised in that the agent for carbon hydrogen detergent includes single
C10 linear paraffins.
5. precision cutting tool cleaning according to claim 1, it is characterised in that also configure water circulation reclaiming system, will
Being isolated by filtration respectively containing fluid after cleaning, greasy dirt and impurity compression is filtered out, clear water and a small amount of medicine component are carried
Take recycling.
6. precision cutting tool cleaning according to claim 1, it is characterised in that also configure vacuum cycle Distallation systm,
According to agent for carbon hydrogen detergent and the boiling-point difference of dirty liquid, agent for carbon hydrogen detergent is separated by recycling by condenser, constantly mended
Fill agent for carbon hydrogen detergent, can not only environmental protection, cost can be reduced again.
7. precision cutting tool cleaning according to claim 1, it is characterised in that the vacuum cuts water cleaning combined ultrasonic
Saponification is cleaned, workpiece under conditions of vacuum≤- 60Kpa, be placed in it is hydrocarbon cut throwing 40 above and below inside aqua (G-100W)~
60Hz, the displacement such as dirty, water stain remained to product surface is peeled off, and then under conditions of ultrasonic frequency 40Hz, is placed in hydrocarbon
40~60Hz of throwing above and below inside aqua (G-100W) is cut, what product surface was not stripped clean is dirty, water stain etc. by this
Mode soaks emulsification and loosened from product surface, will loosen and is attached to the dirty, water stain etc. of product surface and thoroughly peels off, layering sinks to
Bottom.
8. precision cutting tool cleaning according to claim 1, it is characterised in that combination vacuum drying is washed in the steam bath,
Workpiece is placed in left and right throwing 40 inside 100~120 DEG C of hydrocarbon vapors (G-100) of temperature under conditions of vacuum≤- 100Kpa
~60Hz baths are washed 3~5 times, then dry 200~400s, and surplus is hydrocarbon to steam through being distilled to recover after 3~5 steam bath is washed, section
About heat energy, reduction energy loss.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710577021.3A CN107214130A (en) | 2017-07-14 | 2017-07-14 | Precision cutting tool cleaning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710577021.3A CN107214130A (en) | 2017-07-14 | 2017-07-14 | Precision cutting tool cleaning |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107214130A true CN107214130A (en) | 2017-09-29 |
Family
ID=59952168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710577021.3A Pending CN107214130A (en) | 2017-07-14 | 2017-07-14 | Precision cutting tool cleaning |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891034A (en) * | 2017-11-10 | 2018-04-10 | 中国第汽车集团公司新能源汽车分公司 | A kind of electric motor of automobile cleaning parts method |
| CN109013470A (en) * | 2018-07-03 | 2018-12-18 | 峨眉山市驰骋机械制造有限公司 | Steel ball water removal spray medium apparatus |
| CN109127576A (en) * | 2018-07-27 | 2019-01-04 | 苏州瑞沁精密机械有限公司 | A kind of sheet metal cleaning method |
| CN109647777A (en) * | 2018-12-31 | 2019-04-19 | 无锡新弘田环保技术有限公司 | A kind of combined precision cleaning process |
| CN110184614A (en) * | 2019-06-11 | 2019-08-30 | 深圳市鑫承诺环保产业股份有限公司 | The high-precision cleaning equipment of embryo cake and cleaning method |
| CN113373453A (en) * | 2021-06-09 | 2021-09-10 | 江西江钨硬质合金有限公司 | Cleaning method used before coating of hard alloy numerical control blade |
| CN114277382A (en) * | 2021-12-29 | 2022-04-05 | 泰伦特生物工程股份有限公司 | Water-cutting cleaning agent replacing rinsing and drying process and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505133A (en) * | 2011-09-29 | 2012-06-20 | 东莞市新球清洗科技有限公司 | Process for carrying out vacuum cleaning, oil removal and wax removal by modified hydrocarbon cleaner |
| CN105543860A (en) * | 2015-12-29 | 2016-05-04 | 深圳市鑫承诺环保产业股份有限公司 | High-gloss fine-cleaning combined cleaning technology |
| CN106623216A (en) * | 2016-11-22 | 2017-05-10 | 广东新球清洗科技股份有限公司 | Energy-saving recovery method of hydrocarbon cleaning agent and hydrocarbon cleaning equipment |
-
2017
- 2017-07-14 CN CN201710577021.3A patent/CN107214130A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505133A (en) * | 2011-09-29 | 2012-06-20 | 东莞市新球清洗科技有限公司 | Process for carrying out vacuum cleaning, oil removal and wax removal by modified hydrocarbon cleaner |
| CN105543860A (en) * | 2015-12-29 | 2016-05-04 | 深圳市鑫承诺环保产业股份有限公司 | High-gloss fine-cleaning combined cleaning technology |
| CN106623216A (en) * | 2016-11-22 | 2017-05-10 | 广东新球清洗科技股份有限公司 | Energy-saving recovery method of hydrocarbon cleaning agent and hydrocarbon cleaning equipment |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891034A (en) * | 2017-11-10 | 2018-04-10 | 中国第汽车集团公司新能源汽车分公司 | A kind of electric motor of automobile cleaning parts method |
| CN109013470A (en) * | 2018-07-03 | 2018-12-18 | 峨眉山市驰骋机械制造有限公司 | Steel ball water removal spray medium apparatus |
| CN109127576A (en) * | 2018-07-27 | 2019-01-04 | 苏州瑞沁精密机械有限公司 | A kind of sheet metal cleaning method |
| CN109647777A (en) * | 2018-12-31 | 2019-04-19 | 无锡新弘田环保技术有限公司 | A kind of combined precision cleaning process |
| CN109647777B (en) * | 2018-12-31 | 2021-08-10 | 无锡新弘田环保技术有限公司 | Composite precise cleaning process |
| CN110184614A (en) * | 2019-06-11 | 2019-08-30 | 深圳市鑫承诺环保产业股份有限公司 | The high-precision cleaning equipment of embryo cake and cleaning method |
| CN113373453A (en) * | 2021-06-09 | 2021-09-10 | 江西江钨硬质合金有限公司 | Cleaning method used before coating of hard alloy numerical control blade |
| CN114277382A (en) * | 2021-12-29 | 2022-04-05 | 泰伦特生物工程股份有限公司 | Water-cutting cleaning agent replacing rinsing and drying process and preparation method thereof |
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Application publication date: 20170929 |