CN103225088B - Welding wire cleaning device and method using device for cleaning welding wire - Google Patents
Welding wire cleaning device and method using device for cleaning welding wire Download PDFInfo
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- CN103225088B CN103225088B CN201310179061.4A CN201310179061A CN103225088B CN 103225088 B CN103225088 B CN 103225088B CN 201310179061 A CN201310179061 A CN 201310179061A CN 103225088 B CN103225088 B CN 103225088B
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Abstract
The invention discloses a welding wire cleaning device. The welding wire cleaning device comprises a cleaning tank, wherein the cleaning tank comprises an acid liquid tank, an acid liquid collecting tank, an alkali liquid tank and a clear water tank which are sequentially arranged on a frame at intervals, and an acid washing and wire passing winch, an acid removal and wire passing winch, an alkali neutralization and wire passing winch and a water washing and wire passing winch are respectively horizontally arranged above the acid liquid tank, the acid liquid collecting tank, the alkali liquid tank and the clear water tank, wherein the lower winch surface of each winch is positioned in the corresponding tank; a pay-off wheel is arranged on the frame which is close to the acid liquid tank, a wire winding drum which is driven by a motor is arranged on the frame which is close to the clear water tank, and a hot air fan is arranged on the frame which is positioned at the front part of the wire winding drum; and an acid liquid removal mold is arranged above the acid liquid collecting tank which is adjacent to the side of the acid liquid tank. The invention further discloses a method using the device for cleaning a welding wire. The welding wire cleaning device disclosed by the invention has a simple and compact structure, reduces the occupied space of cleaning equipment, achieves the effect of uniformly cleaning the welding wire through the relative motion between acid and alkali liquid and the welding wire, improves the working environment and saves the energy and production cost.
Description
Technical field
The present invention relates to the surface cleaning apparatus of welding wire, especially relate to a kind of cleaning device for welding wires of compact construction, the invention still further relates to the method using this device to clean welding wire.
Background technology
Welding wire, when carrying out the cold working of multi-pass, by work hardening function influence, generally after the cold working of 1-3 passage, needs to carry out anneal to recover the plasticity of alloy.In annealing process, the oxygenizement of Yin Gaowen and form oxide skin at welding wire surface, before carrying out subsequent technique process, need to remove these oxide skin by clean method, general cleaning process is made up of pickling, neutralization, washing, dry several step.Produce the producer that welding wire kind is more, usually adopt simple rinse bath group, clean with step method, be about to need the welding wire of cleaning to be contained in special charging basket or crane in batches, hang in pickling tank with crane, take out soak 10-30min in the pickle solution of heating after, carry out subsequently neutralizing, cold and hot washing, clean with water and dry.During cleaning, acid, alkali groove opened upper end, rock welding wire by external force, makes cleaning even, accelerate cleaning speed, shorten working hours.Due to acid, alkali groove opened upper end, can not close, in complex acid, alkaline cleaner and cleaning process, the acid that acid, alkali lye produce because of volatilization of being heated, alkali mist are constantly dispersed in workshop, pollute workshop air, the health of infringement staff, also can corrode production unit and factory building simultaneously.In addition, the Contact of the welding wire of one-tenth dish is tight, welding wire and scavenging solution localized contact, and some position of welding wire is often occurred, and cleaning is not thorough, the effect of even not cleaning completely.Therefore, how in the space of relative closure, to carry out the cleaning of non-batch formula, reduce or eliminate distributing of acid mist, and to improve cleaning efficiency and cleaning quality be the problem that welding wire production needs to solve.
Summary of the invention
The object of the present invention is to provide that a kind of cleaning efficiency is high, quality good and the cleaning device for welding wires of the compact construction of save energy, the present invention also provides the method using this device to clean welding wire.
For achieving the above object, the present invention can take following technical proposals:
Use cleaning device for welding wires of the present invention cleans the method for welding wire, the cleaning device for welding wires that the method adopts comprises rinse bath, described rinse bath is made up of the acid storage be disposed on successively in frame, acid solution receiving tank, lye vat and Rinsing Area, is horizontally disposed with lower card respectively and is arranged in the pickling silk rolling capstan winch of groove, deacidification silk rolling capstan winch, alkali and silk rolling capstan winch and water washed skein silk dish above described acid storage, acid solution receiving tank, lye vat and Rinsing Area; Frame near acid storage is provided with actinobacillus wheel, the frame near Rinsing Area is provided with by the curled hair cylinder of driven by motor, the frame being positioned at curled hair cylinder front portion is provided with Hot-air fan; The a pair filtrate roller being provided with clamping welding wire above the acid solution receiving tank of contiguous acid storage side or the filtrate cover be sleeved on welding wire; For the demand of satisfied different operation, the frame of described lye vat front and back position is respectively arranged with operation conversioning wheel, the wheel face of described operation conversioning wheel is higher than in the alkali above lye vat and the wheel face of silk rolling capstan winch;
The cleaning step of the method comprises:
The first step, injects rare H in acid storage
2sO
4solution, injects dilute NaOH solution in lye vat, and inject tap water in Rinsing Area, added liquid level of solution or the water surface will flood the bottom card of each silk rolling capstan winch;
Second step, by welding wire reeling to be cleaned on actinobacillus wheel, external end head pulls out, and removes in mould, deacidification silk rolling capstan winch, alkali and after welding wire walks around by the order of silk rolling capstan winch and water washed skein silk dish successively by pickling silk rolling capstan winch, acid solution, then is wrapped on curled hair cylinder by its end winding support;
3rd step, starter motor, driven by motor curled hair cylinder rotates, be wrapped in that welding wire on actinobacillus wheel carries out pickling by acid storage successively, acid solution remove mould removing welding wire adheres to acid solution, the cleaning of tap water in the neutralization of alkaline solution and Rinsing Area in lye vat, dry up through Hot-air fan again, can be wrapped on curled hair cylinder and be collected, complete cleaning.
In described curled hair cylinder, actinobacillus wheel, pickling silk rolling capstan winch, deacidification silk rolling capstan winch, alkali and the diameter of silk rolling capstan winch and water washed skein silk dish be 200-500mm.
Described acid storage, acid solution receiving tank, lye vat and Rinsing Area are rectangular recess or U-lag.
For the welding wire not needing alkali cleaning, after the deacidification silk rolling capstan winch of welding wire above acid solution receiving tank lays out, regulated the height of welding wire by operation conversioning wheel, welding wire is crossed in the alkali of lye vat side with on the water washed skein silk dish of silk rolling capstan winch directly above Rinsing Area.
The invention has the advantages that structure is simple, compact, the cleaning process that traditional multiple tracks is disperseed is focused in a device and completes, substantially reduce taking up room of cleaning equipment, effectively improve utilization ratio and the welding wire cleaning efficiency of acid & alkali liquid; By the relative movement between acid & alkali liquid and welding wire, reach welding wire and clean uniform effect, and acid & alkali liquid is all in the space of relative closure in welding wire cleaning process, improves Working environment, saved the energy and production cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Embodiment
As shown in Figure 1, 2, cleaning device for welding wires of the present invention, comprise rinse bath, for making its compact construction, rinse bath is made up of the acid storage 2 be disposed on successively in frame 1, acid solution receiving tank 3, lye vat 4 and Rinsing Area 5, is horizontally disposed with lower card respectively and is arranged in pickling silk rolling capstan winch 6a, the deacidification silk rolling capstan winch 6b of groove, alkali and silk rolling capstan winch 6c and water washed skein silk dish 6d above acid storage 2, acid solution receiving tank 3, lye vat 4 and Rinsing Area 5; Frame near acid storage 2 is provided with actinobacillus wheel 7, the frame near Rinsing Area 5 is provided with the curled hair cylinder 9 driven by motor 8, the frame being positioned at curled hair cylinder 9 front portion is provided with Hot-air fan 10; Above the acid solution receiving tank 3 of contiguous acid storage 2 side, be provided with acid solution remove mould, in order to remove the acid solution sticked on welding wire, this acid solution removes a pair filtrate roller 12 that mould can be clamping welding wire or the filtrate cover be sleeved on welding wire, can certainly be other structure; For meeting the clean welding wire demand of not needs caustic wash process, the frame of lye vat 4 front and back position is respectively arranged with operation conversioning wheel 11, the wheel face of this operation conversioning wheel 11 is higher than in the alkali above lye vat 4 and the wheel face of silk rolling capstan winch 6c.Under normal circumstances, in curled hair cylinder 9, actinobacillus wheel 7, pickling silk rolling capstan winch 6a, deacidification silk rolling capstan winch 6b, alkali and the diameter of silk rolling capstan winch 6c and water washed skein silk dish 6d be 200-500mm, material can be generally wooden, tetrafluoroethylene, nylon or polyvinyl chloride etc.When manufacturing and designing, acid storage 2, acid solution receiving tank 3, lye vat 4 and Rinsing Area 5 is rectangular recess or U-lag, for avoiding acid & alkali liquid to pollute workshop air, can also be designed with semi-enclosed cover plate at the opening's edge place of acid storage 2 and lye vat 4.
Cleaning device for welding wires of the present invention is used to clean the method for welding wire as follows:
The first step, according to cleaned welding wire model, injects rare H of 15-20% in acid storage 2
2sO
4solution (during as clean BAg45CuZnSn welding wire, can select rare H of 20%
2sO
4solution; During clean BCu36Zn welding wire, rare H of 15% can be selected
2sO
4solution), the dilute NaOH solution injecting 4-5% in lye vat 4 (during as clean BAg45CuZnSn welding wire, can select the dilute NaOH solution of 5%; During clean BCu36Zn welding wire, the dilute NaOH solution of 4% can be selected), inject tap water in Rinsing Area 5, added liquid level of solution or the water surface will flood the bottom card of each silk rolling capstan winch;
Second step, welding wire 13 to be cleaned is wound on actinobacillus wheel 7, external end head pulls out, remove in mould, deacidification silk rolling capstan winch 6b, alkali by pickling silk rolling capstan winch 6a, acid solution and after welding wire 13 walks around by the order of silk rolling capstan winch 6c and water washed skein silk dish 6d successively, then its end winding support is wrapped on curled hair cylinder 9;
3rd step, starter motor 8, motor 8 drives curled hair cylinder 9 to rotate, be wrapped in that welding wire 13 on actinobacillus wheel 7 carries out pickling by acid storage 2 successively with the speed of 1M/min, acid solution remove mould removing welding wire adheres to acid solution, the cleaning of tap water in the neutralization of alkaline solution and Rinsing Area 5 in lye vat 4, dry up through Hot-air fan 10 again, can be wrapped on curled hair cylinder 9 and be collected, complete cleaning; In whole cleaning course, welding wire is stored on each silk rolling capstan winch dynamically, by the cleaning of acid, alkaline solution and and each silk rolling capstan winch between winding, slippage, friction compound motion, the oxide skin of welding wire surface is removed clean, achieves and clean continuously, efficiently.
For the welding wire not needing alkali cleaning, as BCu93P welding wire, after the deacidification silk rolling capstan winch 6b of welding wire 13 above acid solution receiving tank 3 can being laid out, the height of welding wire is regulated by operation conversioning wheel 11, in the alkali making welding wire 13 cross above lye vat 4 and silk rolling capstan winch 6c directly on the water washed skein silk dish 6d of operation conversioning wheel 11 above Rinsing Area 5, welding wire 13 does not contact with silk rolling capstan winch 6c with the alkali above lye vat 4, to realize the object of not alkali cleaning.
Claims (4)
1. the method using cleaning device for welding wires to clean welding wire, it is characterized in that: the cleaning device for welding wires that the method adopts comprises rinse bath, described rinse bath is by the acid storage (2) be disposed on successively in frame (1), acid solution receiving tank (3), lye vat (4) and Rinsing Area (5) composition, in described acid storage (2), acid solution receiving tank (3), the top of lye vat (4) and Rinsing Area (5) is horizontally disposed with the pickling silk rolling capstan winch (6a) that lower card is positioned at groove respectively, deacidification silk rolling capstan winch (6b), with silk rolling capstan winch (6c) and water washed skein silk dish (6d) in alkali, frame near acid storage (2) is provided with actinobacillus wheel (7), the frame near Rinsing Area (5) is provided with the curled hair cylinder (9) driven by motor (8), be positioned in the anterior frame of curled hair cylinder (9) and be provided with Hot-air fan (10), the a pair filtrate roller (12) being provided with clamping welding wire in acid solution receiving tank (3) top of contiguous acid storage (2) side or the filtrate cover be sleeved on welding wire, the frame of described lye vat (4) front and back position is respectively arranged with operation conversioning wheel (11), the wheel face of described operation conversioning wheel (11) is higher than in the alkali of lye vat (4) top and the wheel face of silk rolling capstan winch (6c),
The cleaning step of the method comprises:
The first step, injects rare H in acid storage (2)
2sO
4solution, injects dilute NaOH solution in lye vat (4), and inject tap water in Rinsing Area (5), added liquid level of solution or the water surface will flood the bottom card of each silk rolling capstan winch;
Second step, welding wire (13) to be cleaned is wound on actinobacillus wheel (7), external end head pulls out, remove mould, deacidification silk rolling capstan winch (6b) by pickling silk rolling capstan winch (6a), acid solution, in alkali and after welding wire (13) walks around by the order of silk rolling capstan winch (6c) and water washed skein silk dish (6d) successively, then its end winding support to be wrapped on curled hair cylinder (9);
3rd step, starter motor (8), motor (8) drives curled hair cylinder (9) to rotate, be wrapped in that welding wire (13) on actinobacillus wheel (7) carries out pickling by acid storage (2) successively, acid solution remove mould removing welding wire adheres to acid solution, the cleaning of tap water in the neutralization of alkaline solution and Rinsing Area (5) in lye vat (4), dry up through Hot-air fan (10) again, can be wrapped on curled hair cylinder (9) and be collected, complete cleaning.
2. use cleaning device for welding wires according to claim 1 cleans the method for welding wire, it is characterized in that: described curled hair cylinder (9), actinobacillus wheel (7), pickling silk rolling capstan winch (6a), deacidification silk rolling capstan winch (6b), in alkali and the diameter of silk rolling capstan winch (6c) and water washed skein silk dish (6d) be 200-500mm.
3. use cleaning device for welding wires according to claim 1 cleans the method for welding wire, it is characterized in that: described acid storage (2), acid solution receiving tank (3), lye vat (4) and Rinsing Area (5) are rectangular recess or U-lag.
4. use cleaning device for welding wires according to claim 1 cleans the method for welding wire, it is characterized in that: for the welding wire not needing alkali cleaning, after the deacidification silk rolling capstan winch (6b) of welding wire above acid solution receiving tank (3) lays out, regulated the height of welding wire by operation conversioning wheel (11), welding wire (13) is crossed in the alkali of lye vat (4) top upper with the water washed skein silk dish (6d) of silk rolling capstan winch (6c) directly around Rinsing Area (5) top.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310179061.4A CN103225088B (en) | 2013-05-15 | 2013-05-15 | Welding wire cleaning device and method using device for cleaning welding wire |
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|---|---|---|---|
| CN201310179061.4A CN103225088B (en) | 2013-05-15 | 2013-05-15 | Welding wire cleaning device and method using device for cleaning welding wire |
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| CN103225088A CN103225088A (en) | 2013-07-31 |
| CN103225088B true CN103225088B (en) | 2015-07-15 |
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| CN104480485B (en) * | 2014-11-18 | 2017-02-01 | 安徽华东光电技术研究所 | Tungsten-rhenium wire cleaning method for multi-beam cathode filament assembly |
| CN107059032B (en) * | 2017-04-01 | 2020-05-08 | 内蒙古工业大学 | Automatic metal wire processing device |
| CN109898067B (en) * | 2019-03-27 | 2021-04-20 | 江门市德康镀膜有限公司 | Automatic production line for double-sided winding coating of flexible base material |
| CN113649728B (en) * | 2021-08-18 | 2023-04-14 | 柳州凯通新材料科技有限公司 | Processing device for wear-resistant alloy welding wire |
| CN116748329B (en) * | 2023-08-15 | 2024-05-07 | 山东世商焊材有限公司 | High-pressure cleaning device for aluminum alloy welding wire |
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| CN101961736A (en) * | 2010-09-03 | 2011-02-02 | 宁波金田铜业(集团)股份有限公司 | Continuous pickling and wiredrawing process of brass wire |
| CN102618854A (en) * | 2012-04-06 | 2012-08-01 | 柳州市红日焊丝制造有限公司 | Welding wire washing and copper-plating device |
| CN202482439U (en) * | 2012-03-27 | 2012-10-10 | 郑州机械研究所 | Solder surface cleaning device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3956270B2 (en) * | 2000-06-28 | 2007-08-08 | 矢崎総業株式会社 | Wire rod cleaning equipment |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101961736A (en) * | 2010-09-03 | 2011-02-02 | 宁波金田铜业(集团)股份有限公司 | Continuous pickling and wiredrawing process of brass wire |
| CN202482439U (en) * | 2012-03-27 | 2012-10-10 | 郑州机械研究所 | Solder surface cleaning device |
| CN102618854A (en) * | 2012-04-06 | 2012-08-01 | 柳州市红日焊丝制造有限公司 | Welding wire washing and copper-plating device |
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Address after: 450001 science avenue of Zhengzhou high tech Industrial Development Zone, Zhengzhou, Henan Province, No. Patentee after: Zhengzhou Machinery Research Institute Co., Ltd. Address before: High tech Zone Fengyang street 450001 Henan city of Zhengzhou province No. 10 Patentee before: Zhengzhou Research Institute of Mechanical Engineering |