CN107218972A - Multi-functional appearance delection device - Google Patents
Multi-functional appearance delection device Download PDFInfo
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- CN107218972A CN107218972A CN201710407134.9A CN201710407134A CN107218972A CN 107218972 A CN107218972 A CN 107218972A CN 201710407134 A CN201710407134 A CN 201710407134A CN 107218972 A CN107218972 A CN 107218972A
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- 238000001514 detection method Methods 0.000 claims abstract description 80
- 230000033228 biological regulation Effects 0.000 claims description 37
- 238000003825 pressing Methods 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000003287 optical effect Effects 0.000 claims description 11
- 238000007689 inspection Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 208000033999 Device damage Diseases 0.000 description 1
- 230000005526 G1 to G0 transition Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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Abstract
The invention provides a kind of multi-functional appearance delection device, including rotating disk, detecting system, drive device and mounting bracket, its turntable is freely rotatable, it is provided with rotating disk on the detection station of multiple placement workpiece, each detection station and is provided with the detecting core shaft for being used to be arranged workpiece free to rotate；Detecting system includes the filming apparatus of detection outer surface of workpiece, the periphery that is radially arranged in rotating disk of the filming apparatus along detecting core shaft；Drive device is arranged on the lower section of rotating disk, is rotated with driving rotating disk stepping type intermittent；Rotating disk, detection means and drive device are arranged on mounting bracket, are rotated by driving rotating disk stepping type intermittent, it is ensured that the beat of each workpiece sensing, are improved the efficiency of detection；Meanwhile, the periphery that is radially arranged in rotating disk of the filming apparatus along detecting core shaft is detected with the outer surface to workpiece, coordinates freely rotating for detecting core shaft, enabling comprehensive that Workpiece periphery surface is detected, so as to substantially increase the precision of detection.
Description
Technical field
The present invention relates to quality inspection equipment, and in particular to a kind of multi-functional appearance delection device of detection commutator casing.
Background technology
Commutator, also known as commutator, are one of critical pieces of brush motor, are widely used in electric motor,
It is broadly divided into insert piece type reverser and copper roll type commutator according to manufacture method.Wherein, copper roll type commutator typically using by
Copper shell is formed after copper sheet material punching, bending, by it and insulating base injection molding after cleaning, then turning, groove milling forms list
Individual commutator segment, eventually passes crotch and is made.Commutator is after machining, in order to ensure the yield of product, in addition it is also necessary to it
Carry out outward appearance detection.At present, every quality testing of commutator has manually is carried out by all kinds of frocks and instrument, wherein commutating
The surface of device damage and external diameter circularity etc. it is general when compared and manually sentenced with fine measuring instrument by bad plate
It is disconnected, and then make it that the precision of detection is low, efficiency is low.
In order to improve this phenomenon, Chinese patent literature CN205861569U discloses a kind of multi-functional side open defect
And its vision inspection apparatus, it includes being provided with feed arrangement, detection means and drawing mechanism, detection means in frame, frame
Including connecting the conveyer belt of feed arrangement and drawing mechanism and being arranged on the vision detection system of conveyer belt side, detection means
It is vertically arranged with feed arrangement and is arranged on the vision detection system of conveyer belt side to the top of its workpiece and thereon to facilitate
End face carries out detection work.
But, said apparatus is fixed due to vision system, is moved linearly in the detection means of product along conveyer belt, and then
So that characteristic of the vision system due to light along straightline propagation, and produce shoot blind area, i.e. vision system can only to the top of product,
Upper surface and the side of vision system are detected, and then the precision of measurement can not be effectively guaranteed, therefore such as
What effectively expands to the scope of Product checking becomes nowadays urgent problem to be solved to improve the precision of measurement.
The content of the invention
Therefore, the technical problem to be solved in the present invention be to overcome prior art into circle organisation of working because copper sheet substep is rushed
The technological deficiency that processing efficiency is low, precision is low in follow-up equipment caused by full circle is also needed to after pressure, so as to provide a kind of effect
Rate is high, precision is high into circle processing unit (plant).
Therefore, the present invention provides a kind of multi-functional appearance delection device, including rotating disk, detecting system, drive device and peace
Shelve, wherein, rotating disk is freely rotatable, and is provided with the detection station of multiple placement workpiece, each detection station and is set on rotating disk
It is equipped with the detecting core shaft for being used to be arranged workpiece free to rotate；Detecting system includes the filming apparatus of detection outer surface of workpiece,
The periphery that is radially arranged in rotating disk of the filming apparatus along detecting core shaft；Drive device is arranged on the lower section of rotating disk, with driving rotating disk
Stepping type intermittent is rotated；Rotating disk, detection means and drive device are arranged on mounting bracket.
As optional, be provided with rotation drive mechanism on each detection station, rotation drive mechanism include first gear,
Second gear, indexing stepper motor and dividing gear carry cylinder, first gear are rotatably arranged on below detection station, and with inspection
Mandrel is surveyed to be fixedly linked；The motor shaft of indexing stepper motor is be arranged in parallel with detecting core shaft, and motor the tip of the axis is fixed and connected
Second gear is connected to, second gear coordinates with first gear to be driven；The shell of dividing gear carry cylinder and indexing stepper motor
Housing be fixedly connected, the piston rod of dividing gear carry cylinder is fixedly connected with mounting bracket, and along the radial direction of detecting core shaft
Direction is set.
As optional, filming apparatus includes radially shooting camera, and radially shooting camera includes camera case and be arranged on
Camera lens on camera case, the optical axis of camera lens is located at detecting core shaft in the radial direction；Detecting system also includes the first light source and pacified
Fill seat, be provided with the first light source mounting seat offered on light source, and the first light source mounting seat one along the camera lens optical axis
The connecting hole that direction is run through.
As optional, detecting system also includes the first adjusting means, and the first adjusting means includes being arranged on mounting bracket
The first regulation guide rail and regulation motor, slide on the first regulation guide rail and be provided with first be adapted with the first regulation guide rail and slide
Block, radially shoots camera and is fixedly connected with the first sliding block；First light source mounting seat is fixedly mounted on one end of the first regulation guide rail；
Regulation motor is fixedly mounted on the other end of the first regulation guide rail, and the motor shaft cooperation of the first sliding block and regulation motor is driven.
As optional, filming apparatus includes the laser sensor for detecting the distance between outer surface of workpiece；Detection
System also includes the second adjusting means, and the second adjusting means includes being arranged on detection support and the first cylinder, laser on mounting bracket
Sensor is fixedly mounted on detection support, and the shell of the first cylinder is fixedly connected with detection support, the piston rod of the first cylinder
It is fixedly connected, and is arranged in an axially parallel mode with detecting core shaft with mounting bracket.
It is used as optional, detecting system shooting camera, secondary light source mounting seat also including secondary light source mounting seat and axially
For the U-shaped seat with an opening, detecting core shaft from aperture position axially across secondary light source mounting seat, in secondary light source mounting seat
It is provided with backlight；Axially shoot the surface that camera is vertically arranged in detecting core shaft.
As optional, detecting system also includes the 3rd adjusting means, and the 3rd adjusting means includes being arranged on mounting bracket
Light source carry cylinder and the second regulation guide rail, the shell of light source carry cylinder is fixedly connected with secondary light source mounting seat, light
The plunger stem flange bar of source carry cylinder is fixedly connected with the mounting bracket, and is set along opening direction；Second regulation guide rail
Upper slip is provided with is adapted the second sliding block with the second regulation guide rail, axially shoots camera and is fixedly connected with the second sliding block.
As optional, detecting system also includes overpressure resistance detecting device, and overpressure resistance detecting device includes mounting bracket and second
It is installed with cylinder, mounting bracket on pressure-resistant mold mounting plate, pressure-resistant mold mounting plate and is provided with conductive pole；Pressure-resistant mold mounting plate
With the through hole that is connected is offered in mounting bracket respectively, lead to the hole site is located between pressure-resistant mold mounting plate and mounting bracket and is set
There is resistance to pressing mold, the external diameter of resistance to pressing mold is more than the aperture of through hole, and is electrically connected with conductive pole, inspection corresponding with overpressure resistance detecting device
Mandrel is surveyed axially across resistance to pressing mold；The shell of second cylinder is fixedly connected with mounting bracket, the piston rod of the second cylinder with it is described
Mounting bracket is fixedly connected, and is arranged in an axially parallel mode with detecting core shaft.
As optional, drive device includes dispenser, motor and timing belt, and rotating disk is arranged on dispenser, and
It is fixedly connected with the output shaft of dispenser；The opposite side that rotating disk is located at detection station is fixed with a motor mounting plate, and motor is installed
The side of plate is provided with spaced driving wheel and driven pulley, by toothed belt transmission between driving wheel and driven pulley, motor
The opposite side of installing plate is provided with motor, and driving wheel is fixedly connected with the motor shaft of motor, driven pulley and dispenser
Input shaft be fixedly connected.
The multi-functional appearance delection device that the present invention is provided has the following advantages that：
1. the multi-functional appearance delection device that the present invention is provided, is rotated by drive device driving rotating disk stepping type intermittent,
The detection stations of multiple placement workpiece are provided with rotating disk, being provided with each detection station free to rotate is used to be arranged work
The detecting core shaft of part, and then allow each workpiece to there is the brief stay time to carry out after reaching predetermined detection station successively
Corresponding detection work, it is ensured that the beat of workpiece sensing, improves the efficiency of detection；Meanwhile, and because detecting system includes
The filming apparatus of outer surface of workpiece, the periphery that is radially arranged in rotating disk of the filming apparatus along detecting core shaft are detected, and then shoots dress
Put and the outer surface of workpiece is detected, coordinate freely rotating for detecting core shaft, and then avoid filming apparatus due to light edge
The generation of shooting blind area caused by straightline propagation so that filming apparatus comprehensive can be examined to Workpiece periphery surface
Survey, so as to substantially increase the precision of detection, it is ensured that the effect of detection.
2. rotation drive mechanism is provided with the multi-functional appearance delection device that the present invention is provided, each detection station, from
Turning drive mechanism includes first gear, second gear, indexing stepper motor and dividing gear carry cylinder, and first gear is rotated and set
Put below detection station, and be fixedly linked with detecting core shaft；The motor shaft of indexing stepper motor be arranged in parallel with detecting core shaft,
And motor the tip of the axis is fixedly connected with second gear, second gear coordinates with first gear to be driven；Dividing gear carry gas
The piston rod of cylinder is fixedly connected with indexing the housing of stepper motor, and radial direction of the piston rod along detecting core shaft is set, and is entered
And by controlling the piston rod of dividing gear carry cylinder so that the second gear of the motor shaft end connection of indexing stepper motor
Progressively contacted or remote with first gear, it is ensured that the stability engaged between first gear and second gear；Then pass through
The motor shaft of control indexing stepper motor is rotated, and to control the rotation for coordinating the second gear being driven with first gear, that is, is reached
The purpose of control detecting core shaft rotation.
3. the multi-functional appearance delection device that the present invention is provided, because filming apparatus includes radially shooting camera, camera lens
Optical axis is located at detecting core shaft in the radial direction, and then realizes radially detection of the shooting camera to Workpiece periphery surface；Meanwhile,
Because detecting system also includes being provided with light source in the first light source mounting seat, the first light source mounting seat, and the first light source is installed
A connecting hole run through along the optical axis direction of the camera lens is offered on seat, when light source provides suitable to the outer surface of workpiece
After brightness, radially shooting the camera lens of camera can be detected by connecting hole to workpiece, and then can shoot phase by radial direction
Machine detects to the crotch on workpiece and fluting, to obtain that the askew hook of hook is thin and the parameter such as groove defect.
4. the multi-functional appearance delection device that the present invention is provided, because filming apparatus is included for detection and outer surface of workpiece
Between distance laser sensor；Detecting system also includes the second adjusting means, and the second adjusting means includes being arranged on mounting bracket
Upper detection support and the first cylinder, laser sensor are fixedly mounted on detection support, piston rod and the detection branch of the first cylinder
Frame is fixedly connected, and the piston rod of the first cylinder is arranged in an axially parallel mode with detecting core shaft, and then by the way that laser sensor is examined
The distance between workpiece and laser sensor on a certain sagittal plane are surveyed, and coordinates the rotation of detecting core shaft so that detecting core shaft
On the same axial-rotation around detecting core shaft of workpiece, you can obtain workpiece external diameter situation of change on the sagittal plane；Then
The position of laser sensor in the axial direction is changed by the first cylinder, you can at any sagittal plane position upward to workpiece spindle
Detected, so that comprehensive detecting to Workpiece periphery surface, the parameter such as circularity to obtain workpiece external diameter.
5. the multi-functional appearance delection device that the present invention is provided, detecting system also includes secondary light source mounting seat and axially clapped
Camera, secondary light source mounting seat is the U-shaped seat with an opening, and detecting core shaft is pacified from aperture position axially across secondary light source
Fill and be provided with backlight, the radiation direction of backlight and being arranged in an axially parallel mode along detecting core shaft in seat, secondary light source mounting seat,
And shoot camera direction towards axial direction；The surface that camera is vertically arranged in detecting core shaft is axially shot, and then is clapped by axial
The camera fluting upward to workpiece spindle is detected, to obtain the parameter such as foreign matter and groove width size in groove.
6. the multi-functional appearance delection device that the present invention is provided, pressure-resistant because detecting system also includes overpressure resistance detecting device
Detection means includes being installed with pressure-resistant mold mounting plate, pressure-resistant mold mounting plate in mounting bracket and the second cylinder, mounting bracket
On be provided with conductive pole；Pressure-resistant mold mounting plate with offer the through hole that is connected in mounting bracket respectively, pressure-resistant mold mounting plate and
Lead to the hole site is provided with resistance to pressing mold between mounting bracket, the external diameter of resistance to pressing mold is more than the aperture of through hole, and electric with conductive pole
Property connection, detecting core shaft corresponding with overpressure resistance detecting device is axially across resistance to pressing mold；Second cylinder is fixedly connected with mounting bracket,
The piston rod of second cylinder is arranged in an axially parallel mode with detecting core shaft, and then can be by controlling stretching for the second cylinder moving piston rod
Contracting so that mounting bracket is with up and down motion, so that the workpiece on detecting core shaft is vertically back and forth through resistance to pressing mold, then tie
Close the conductive pole being electrically connected with resistance to pressing mold, you can measure the voltage endurance capability of workpiece.
7. the multi-functional appearance delection device that the present invention is provided, because drive device includes dispenser, motor and same
Band is walked, rotating disk is arranged on dispenser, and is fixedly connected with the output shaft of dispenser, and then turn for the output shaft for passing through dispenser
It is dynamic that rotating disk can be caused to carry out batch (-type) rotation；Installed again because the opposite side that rotating disk is located at detection station is fixed with a motor
Plate, the side of motor mounting plate is provided with spaced driving wheel and driven pulley, passes through synchronization between driving wheel and driven pulley
V belt translation, the opposite side of motor mounting plate is provided with motor, and driving wheel is fixedly connected with the motor shaft of motor, driven
Wheel is fixedly connected with the input shaft of dispenser, and then passes through toothed belt transmission so that the torsion of motor is delivered to segmentation
The input shaft of device, as dispenser provide corresponding power source, so as to the output shaft rotation of dispenser be obtained, to drive rotating disk to enter
Row batch (-type) is rotated.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme of the specific embodiment of the invention, below according to the specific implementation of the present invention
Example and with reference to accompanying drawing, is described in further detail to invention.
Fig. 1 is the stereogram of multi-functional appearance delection device of the invention；
Fig. 2 detects station and the location diagram of radial direction detecting system for multi-functional appearance delection device shown in Fig. 1；
Fig. 3 is the detection station of multi-functional appearance delection device shown in Fig. 1 and the location diagram of Outside Diameter Inspection System；
Fig. 4 is the detection station of multi-functional appearance delection device shown in Fig. 1 and the location diagram of axial detecting system；
Fig. 5 detects station and the location diagram of resistance test system for multi-functional appearance delection device shown in Fig. 1.
Each description of reference numerals is as follows in figure：
1- rotating disks；11- detects station；12- detecting core shafts；13- rotation drive mechanisms；
131- first gears；132- second gears；133- indexes stepper motor；
134- dividing gear carry cylinders；21- radially shoots camera；211- camera lenses
22- the first light source mounting seats；221- light sources；222- connecting holes；
The adjusting meanss of 23- first；231- first adjusts guide rail；The sliding blocks of 2311- first；
232- regulation motors；24- laser sensors；The adjusting meanss of 25- second；
251- detects support；The cylinders of 252- first；26- secondary light source mounting seats；
261- is open；262- backlights；27- axially shoots camera；The adjusting meanss of 28- the 3rd；
281- light source carry cylinders；282- second adjusts guide rail；The sliding blocks of 283- second；
29- overpressure resistance detecting devices；291- mounting brackets；The cylinders of 292- second；
293- is pressure-resistant mold mounting plate；294- conductive poles；The resistance to pressing molds of 295-；31- dispensers；
32- motors；33- timing belts；34- motor mounting plates；35- driving wheels；
36- driven pulleys；200- workpiece.
Embodiment
Technical scheme is clearly and completely described below in conjunction with accompanying drawing, it is clear that described implementation
Example is a part of embodiment of the invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill
The every other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
In the description of the invention, it is necessary to explanation, the orientation of instruction such as term " on ", " under ", " outer ", " vertical " or
Position relationship is, based on orientation shown in the drawings or position relationship, to be for only for ease of the description present invention and simplify description, without
It is that instruction or the signified device of hint or element must have specific orientation, with specific azimuth configuration and operation, therefore not
It is understood that as limitation of the present invention.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；Can
It to be to be joined directly together, can also be indirectly connected to by intermediary, can be the connection of two element internals.For this area
For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
As long as in addition, technical characteristic involved in invention described below different embodiments non-structure each other
It can just be combined with each other into conflict.
Embodiment 1
The embodiment of multi-functional appearance delection device as shown in Figure 1, including rotating disk 1, detecting system (are not marked in figure
Show), drive device (not indicated in figure) and mounting bracket (not shown), wherein, rotating disk 1 is freely rotatable, and is provided with rotating disk 1 many
Being provided with the individual detection station 11 for placing workpiece 200, each detection station 11 free to rotate is used to be arranged workpiece 200
Detecting core shaft 12；Detecting system includes the filming apparatus of detection workpiece 200 outer surface, radial direction of the filming apparatus along detecting core shaft 12
It is arranged on the periphery of rotating disk 1；Drive device is arranged on the lower section of rotating disk 1, is rotated with the stepping type intermittent of driving rotating disk 1；Rotating disk 1,
Detection means and drive device are arranged on mounting bracket.
Above-mentioned multi-functional appearance delection device, is rotated by the stepping type intermittent of drive device driving rotating disk 1, is set on rotating disk 1
Being equipped with the detection stations 11 of multiple placement workpiece 200, each detection station 11 to be provided with free to rotate is used to be arranged work
The detecting core shaft 12 of part 200, and then so that each workpiece 200 is reached when having brief stay after predetermined detection station 11 successively
Between can carry out detecting work accordingly, it is ensured that workpiece 200 detect beat, improve the efficiency of detection；Meanwhile, and due to
Detecting system includes the filming apparatus of detection workpiece 200 outer surface, and filming apparatus is radially arranged in rotating disk 1 along detecting core shaft 12
Periphery, and then filming apparatus detects to the outer surface of workpiece 200, coordinates freely rotating for detecting core shaft 12, and then
Avoid generation of the filming apparatus light along the shooting blind area caused by straightline propagation so that filming apparatus can be comprehensive
The outer surface of workpiece 200 is detected, so as to substantially increase the precision of detection, it is ensured that the effect of detection.
Specifically, as shown in figure 1, in order to realize that the batch (-type) of rotating disk 11 is rotated, drive device includes dispenser 31, driving
Motor 32 and timing belt 33, rotating disk 1 are arranged on dispenser 31, and are fixedly connected with the output shaft of dispenser 31；Rotating disk 1 is located at
The opposite side of detection station 11 is fixed with a motor mounting plate 34, and the side of motor mounting plate 34 is provided with spaced active
Wheel 35 and driven pulley 36, are driven between driving wheel 35 and driven pulley 36 by timing belt 33, the opposite side peace of motor mounting plate 34
Equipped with motor 32, driving wheel 35 is fixedly connected with the motor shaft (not shown) of motor 32, driven pulley 36 and dispenser
31 input shaft is fixedly connected, and then is driven by timing belt 33 so that the torsion of motor 32 is delivered to dispenser 31
Input shaft, as dispenser 31 provide corresponding power source so that dispenser 31 output shaft rotation, to drive rotating disk
1 carries out batch (-type) rotation.
Meanwhile, as depicted in figs. 1 and 2, set to realize on freely rotating for detecting core shaft 12, each detection station 11
There is rotation drive mechanism 13, rotation drive mechanism 13 includes first gear 131, first gear 132, indexing stepper motor 133 and
Dividing gear carry cylinder 134, first gear 131 is rotatably arranged on detection station 11 lower section, and with the stationary phase of detecting core shaft 12
Even；The motor shaft of indexing stepper motor 133 be arranged in parallel with detecting core shaft 12, and motor the tip of the axis is fixedly connected with first
Gear 132, first gear 132 coordinates with first gear 131 to be driven；The shell of dividing gear carry cylinder 134 and indexing stepping
The housing of motor 133 is fixedly connected, and the piston rod (not indicated in figure) of dividing gear carry cylinder 134 is fixed with mounting bracket to be connected
Connect, and set along the radial direction of detecting core shaft 12, and then by controlling stretching for the piston rod of dividing gear carry cylinder 134
Contracting so that indexing stepper motor 133 motor shaft end connection first gear 132 progressively contacted with first gear 131 or
It is remote, it is ensured that the stability engaged between first gear 131 and first gear 132；Then by controlling indexing stepper motor
133 motor shaft is rotated, and to control the rotation for coordinating the first gear 132 being driven with first gear 131, that is, has reached control inspection
Survey the purpose of the rotation of mandrel 12.
In addition, in the present embodiment, detecting system is electrically connected with controller, and detecting system includes at least one
Vision system and a resistance test system, vision system include radial direction detecting system, Outside Diameter Inspection System and axially detect system
System, the different detection station 11 of each vision system correspondence, to be detected to the workpiece 200 on correspondence detection station 11.
As optional embodiment, as depicted in figs. 1 and 2, filming apparatus includes radially shooting camera 21, detecting system
Including the first light source mounting seat 22 and the first adjusting means 23, radial direction detecting system is by shooting camera, the first light source mounting seat 22
And first adjusting means 23 constitute, wherein, radially shooting camera 21 includes camera case and the mirror that is arranged on camera case
First 211, the optical axis of camera lens 211 is located at detecting core shaft 12 in the radial direction；Light source is installed in first light source mounting seat 22
A connecting hole 222 run through along the optical axis direction of camera lens 211 is offered on 221, and the first light source mounting seat 22；First regulation
Device 23 includes the first regulation guide rail 231 being arranged on mounting bracket and regulation motor 232, the extension of the first regulation guide rail 231
Direction is parallel with the optical axis direction of camera lens 211, slides to be provided with the first regulation guide rail 231 and is mutually fitted with the first regulation guide rail 231
The first sliding block 2311 matched somebody with somebody, radially shoots camera 21 and is fixedly connected with the first sliding block 2311；First light source mounting seat 22 fixes peace
Mounted in one end of the first regulation guide rail 231；Regulation motor 232 is fixedly mounted on the other end of the first regulation guide rail 231, and first slides
Block 2311 and the motor shaft of regulation motor 232, which coordinate, to be driven.
Because filming apparatus includes radially shooting camera 21, the optical axis of camera lens 211 is located at the radial direction of detecting core shaft 12
On, and then realize radially detection of the shooting camera 21 to the outer surface of workpiece 200；Simultaneously as the first light source mounting seat 22
On light source 221 is installed, the radiation direction of light source 221 is by light source mounting seat towards detecting core shaft 12 and away from radially shooting camera
21, a connecting hole 222 run through along the optical axis direction of camera lens 211 is offered in the first light source mounting seat 22, and then when light source 221
The outer surface of workpiece 200 is provided after suitable brightness, connecting hole 222 can be passed through by radially shooting the camera lens 211 of camera 21
Workpiece 200 is detected；Regulation motor 232 is coordinated to work again so that the first sliding block 2311 is slided along the first regulation guide rail 231
It is dynamic, slided with driving radial direction to shoot camera 21 along the first regulation guide rail 231 so that radially shoot camera 21 along detecting core shaft 12
A certain close or remote with detecting core shaft 12 in the radial direction, i.e., detecting core shaft 12 is between test position and non-detection position
Move back and forth, the crotch on workpiece 200 and fluting are detected so as to shoot camera 21 by radial direction, it is askew to obtain hook
Hook is thin and the parameter such as groove defect.
As optional embodiment, as shown in figures 1 and 3, filming apparatus includes being used to detect and the outer surface of workpiece 200
Between distance laser sensor 24；Detecting system also includes the second adjusting means 25, and Outside Diameter Inspection System is by laser sensor
24 and second adjusting means 25 constitute, wherein, the second adjusting means 25 include be arranged on mounting bracket on detect support 251 and first
Cylinder 252, laser sensor 24 is fixedly mounted on detection support 251, and shell and the detection support 251 of the first cylinder 252 are consolidated
Fixed connection, the piston rod (not indicated in figure) of the first cylinder 252 is fixedly connected with mounting bracket, and axially flat with detecting core shaft 12
Row is set, so by by laser sensor 24 detect on a certain sagittal plane between workpiece 200 and laser sensor 24 away from
From, and coordinate the rotation of detecting core shaft 12 so that the same axial direction rotation around detecting core shaft 12 of workpiece 200 on detecting core shaft 12
Turn, you can obtain the external diameter situation of change of workpiece 200 on the sagittal plane；Then laser sensor is changed by the first cylinder 252
24 position in the axial direction, you can to being detected at any sagittal plane position on the axial direction of workpiece 200, so that comprehensive
To detecting for the outer surface of workpiece 200, the parameter such as the circularity to obtain the external diameter of workpiece 200.
As optional embodiment, as shown in Figure 1 and Figure 4, detecting system also includes secondary light source mounting seat 26, axial direction
Shoot the adjusting means 28 of camera 27 and the 3rd, axial detecting system by secondary light source mounting seat 26, axially shoot camera 27 and the
Three adjusting meanss 28 are constituted, wherein, secondary light source mounting seat 26 is the U-shaped seat with an opening 261, and detecting core shaft 12 is from opening
261 positions are provided with backlight 262 axially across secondary light source mounting seat 26 in secondary light source mounting seat 26；Axially shoot phase
Machine 27 is vertically arranged in the surface of detecting core shaft 12；3rd adjusting means 28 includes the light source carry gas being arranged on mounting bracket
Cylinder 281 and second adjusts guide rail 282, and the shell of light source carry cylinder 281 is fixedly connected with secondary light source mounting seat 26, light source
The piston rod (not indicated in figure) of carry cylinder 281 is fixedly connected with mounting bracket, and is set along the direction of opening 261；Second adjusts
Slide to be provided with section guide rail 282 and be adapted the second sliding block 283 with the second regulation guide rail 282, axially shoot camera 27 and second
Sliding block 283 is fixedly connected.
It should be noted that the radiation direction of backlight 262 and being arranged in an axially parallel mode along detecting core shaft 12, and towards axle
To the direction of camera 27 is shot, the light source carry cylinder 281 of the 3rd adjusting means 28 adjusts secondary light source by controlling piston rod
Relative position between mounting seat 26 and detecting core shaft 12, it is bright to provide suitable backlight for the workpiece 200 on detecting core shaft 12
Degree, then by controlling the second sliding block 283 to be slided on the second slide rail, detection is vertically arranged in drive axial direction to shoot camera 27
Behind the surface of mandrel 12, the fluting on the axial direction of workpiece 200 can be detected, to obtain foreign matter and groove width size in groove
Etc. parameter.
As optional embodiment, as shown in Figure 1 and Figure 5, resistance test system has overpressure resistance detecting device 29, pressure-resistant
Detection means 29 includes being installed with the resistance to installing plate of pressing mold 295 in the cylinder 292 of mounting bracket 291 and second, mounting bracket 291
293, conductive pole 294 is provided with the resistance to installing plate 293 of pressing mold 295；On the resistance to installing plate 293 of pressing mold 295 and mounting bracket 291 respectively
The through hole being connected is offered, is provided between the resistance to installing plate 293 of pressing mold 295 and mounting bracket 291 positioned at lead to the hole site pressure-resistant
Mould 295, the external diameter of resistance to pressing mold 295 is more than the aperture of through hole, and is electrically connected with conductive pole 294, with 29 pairs of overpressure resistance detecting device
The detecting core shaft 12 answered is axially across resistance to pressing mold 295；The shell of second cylinder 292 is fixedly connected with mounting bracket 291, the second gas
The piston rod (not indicated in figure) of cylinder 292 is fixedly connected with mounting bracket, and is arranged in an axially parallel mode with detecting core shaft 12, and then can be with
By controlling the flexible of the moving piston bar of the second cylinder 292 so that mounting bracket 291 is with up and down motion, so that detection
Workpiece 200 on mandrel 12 is vertically back and forth through resistance to pressing mold 295, in conjunction with the conductive pole being electrically connected with resistance to pressing mold 295
294, you can measure the voltage endurance capability of workpiece 200
As optional embodiment, the multi-functional change detection means also includes controller, drive device, rotation driving
Mechanism 13 and detection means are electrically connected with controller, to control drive device, rotation drive mechanism 13 and detection means to work.
Obviously, above-described embodiment is only intended to clearly illustrate example, and the not restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (9)
1. a kind of multi-functional appearance delection device, it is characterised in that including：
Rotating disk (1), is freely rotatable, and the detection station (11) of multiple placement workpiece (200) is provided with the rotating disk (1), often
Detected described in one and the detecting core shaft (12) for being used to be arranged the workpiece (200) free to rotate is provided with station (11)；
Detecting system, includes the filming apparatus of detection workpiece (200) outer surface, and the filming apparatus is along the detecting core shaft
(12) the periphery for being radially arranged in the rotating disk (1)；
Drive device, is arranged on the lower section of the rotating disk (1), to drive the rotating disk (1) stepping type intermittent to rotate；
Mounting bracket, the rotating disk (1), the detection means and the drive device are arranged on the mounting bracket.
2. multi-functional appearance delection device according to claim 1, it is characterised in that on each detection station (11)
Rotation drive mechanism (13) is provided with, the rotation drive mechanism (13) includes first gear (131), second gear (132), divided
Stepper motor (133) and dividing gear carry cylinder (134) are spent, the first gear (131) is rotatably arranged on the detection work
Below position (11), and it is fixedly linked with the detecting core shaft (12)；The motor shaft of the indexing stepper motor (133) and the inspection
Mandrel (12) is surveyed to be arranged in parallel, and the motor the tip of the axis is fixedly connected with the second gear (132), second tooth
Take turns (132) and coordinate transmission with the first gear (131)；The shell of the dividing gear carry cylinder (134) and the indexing
The housing of stepper motor (133) is fixedly connected, and the piston rod of the dividing gear carry cylinder (134) is fixed with mounting bracket to be connected
Connect, and set along the radial direction of the detecting core shaft (12).
3. multi-functional appearance delection device according to claim 1 or 2, it is characterised in that the filming apparatus includes footpath
To camera (21) is shot, the radial direction, which shoots camera (21), includes camera case and the camera lens being arranged on the camera case
(211), the optical axis of the camera lens (211) is located at the detecting core shaft (12) in the radial direction；The detecting system also includes
Light source (221) is installed on the first light source mounting seat (22), the first light source mounting seat (22), and first light source is pacified
A connecting hole (222) run through along the optical axis direction of the camera lens (211) is offered on dress seat (22).
4. multi-functional appearance delection device according to claim 3, it is characterised in that the detecting system also includes first
Adjusting means (23), first adjusting means (23) include be arranged on the mounting bracket on first regulation guide rail (231) and
Slide to be provided with regulation motor (232), the first regulation guide rail (231) and be adapted with the described first regulation guide rail (231)
The first sliding block (2311), the radial direction shoots camera (21) and is fixedly connected with first sliding block (2311)；First light
Source mounting seat (22) is fixedly mounted on one end of the first regulation guide rail (231)；The regulation motor (232) is fixedly mounted on
The other end of the first regulation guide rail (231), first sliding block (2311) and the motor shaft of the regulation motor (232) are matched somebody with somebody
Close transmission.
5. the multi-functional appearance delection device according to any one of claim 1-4, it is characterised in that the filming apparatus
Including the laser sensor (24) for detecting the distance between the workpiece (200) outer surface；The detecting system also includes
Second adjusting means (25), second adjusting means (25) includes being arranged on detection support (251) and the on the mounting bracket
One cylinder (252), the laser sensor (24) is fixedly mounted on (231), first cylinder (252) on the detection support
Shell be fixedly connected with the detection support (251), the piston rod of first cylinder (252) is fixed with the mounting bracket to be connected
Connect, and be arranged in an axially parallel mode with the detecting core shaft (12).
6. the multi-functional appearance delection device according to any one of claim 1-5, it is characterised in that the detecting system
Also include secondary light source mounting seat (26) and axially shoot camera (27), the secondary light source mounting seat (26) is with an opening
(261) U-shaped seat, the detecting core shaft (12) is from opening (261) position axially across the secondary light source mounting seat
(26), it is provided with backlight (262) on the secondary light source mounting seat (26)；The camera (27) that axially shoots is vertically arranged in
The surface of the detecting core shaft (12).
7. multi-functional appearance delection device according to claim 6, it is characterised in that the detecting system also includes the 3rd
Adjusting means (28), the 3rd adjusting means (28) include be arranged on the mounting bracket on light source carry cylinder (281) with
And the second regulation guide rail (282), the shell of the light source carry cylinder (281) and the secondary light source mounting seat (26) are fixed to be connected
Connect, the piston rod of the light source carry cylinder (281) is fixedly connected with the mounting bracket, and along it is described opening (261) direction
Set；Slide to be provided with the second regulation guide rail (282) and be adapted the second sliding block with the described second regulation guide rail (282)
(283), the camera (27) that axially shoots is fixedly connected with second sliding block (283).
8. the multi-functional appearance delection device according to any one of claim 1-7, it is characterised in that the detecting system
Also include overpressure resistance detecting device (29), the overpressure resistance detecting device (29) includes mounting bracket (291) and the second cylinder (292),
It is installed with pressure-resistant mold mounting plate (293), the pressure-resistant mold mounting plate (293) and is provided with the mounting bracket (291)
Conductive pole (294)；The pressure-resistant mold mounting plate (293) with the through hole that is connected is offered in the mounting bracket (291) respectively,
The lead to the hole site is provided with resistance to pressing mold between the pressure-resistant mold mounting plate (293) and the mounting bracket (291)
(295), the external diameter of the resistance to pressing mold (295) is more than the aperture of the through hole, and is electrically connected with the conductive pole (294), with
The corresponding detecting core shaft (12) of the overpressure resistance detecting device (29) is axially across the resistance to pressing mold (295)；Second cylinder
(292) shell is fixedly connected with the mounting bracket (291), piston rod and the mounting bracket of second cylinder (292)
It is fixedly connected, and is arranged in an axially parallel mode with the detecting core shaft (12).
9. the multi-functional appearance delection device according to any one of claim 1-8, it is characterised in that the drive device
Including dispenser (31), motor (32) and timing belt (33), the rotating disk (1) is arranged on the dispenser (31), and
It is fixedly connected with the output shaft of the dispenser (31)；The opposite side that the rotating disk (1) is located at the detection station (11) is fixed
There is a motor mounting plate (34), the side of the motor mounting plate (34) is provided with spaced driving wheel (35) and driven pulley
(36), it is driven between the driving wheel (35) and the driven pulley (36) by the timing belt (33), the motor mounting plate
(34) opposite side is provided with the motor (32), and the driving wheel (35) and the motor shaft of the motor (32) are consolidated
Fixed connection, the driven pulley (36) is fixedly connected with the input shaft of the dispenser (31).
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|---|---|---|---|
| CN201710407134.9A CN107218972B (en) | 2017-06-01 | 2017-06-01 | Multifunctional appearance detection device |
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| CN107218972B CN107218972B (en) | 2023-12-26 |
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| CN108107056A (en) * | 2018-02-01 | 2018-06-01 | 昆山湖大机器人技术有限公司 | The vision detection system of electric screw driver bit |
| CN108254313A (en) * | 2017-12-06 | 2018-07-06 | 广州华研制药设备有限公司 | A kind of rotation photographic unit |
| CN109297406A (en) * | 2018-10-05 | 2019-02-01 | 苏州佳裕达自动化科技有限公司 | A kind of small-sized electronic product any inclined hole position degree aperture thread detection device |
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| CN110346375B (en) * | 2019-08-19 | 2024-03-08 | 珠海格力智能装备有限公司 | Capacitance detection device |
| CN110879490A (en) * | 2019-12-02 | 2020-03-13 | 苏州精濑光电有限公司 | Detection device and production line |
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| CN111929259A (en) * | 2020-09-25 | 2020-11-13 | 南京锦华机械制造有限公司 | Precision hardware appearance detection equipment |
| CN112344985A (en) * | 2020-09-27 | 2021-02-09 | 东风汽车有限公司 | Multi-station full-automatic disc gear detection device |
| CN112595242A (en) * | 2020-11-05 | 2021-04-02 | 天泽视觉科技(南京)有限公司 | Workpiece thickness detection system |
| CN112461285A (en) * | 2020-12-10 | 2021-03-09 | 马列奎 | Quenching visual detection system for automobile transmission shaft spline |
| CN112775019A (en) * | 2020-12-28 | 2021-05-11 | 广东拓斯达科技股份有限公司 | Size detection mechanism and detection equipment |
| CN112858288A (en) * | 2020-12-30 | 2021-05-28 | 深圳市东旭电器有限公司 | Automatic detection method and device for motor commutator |
| CN113447505A (en) * | 2021-05-13 | 2021-09-28 | 深圳市大成精密设备有限公司 | Pneumatic surface density detection device |
| CN113447505B (en) * | 2021-05-13 | 2022-04-08 | 深圳市大成精密设备股份有限公司 | Pneumatic surface density detection device |
| CN113484330B (en) * | 2021-07-05 | 2023-08-04 | 刘刚 | High-efficiency multi-azimuth product detection equipment |
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| CN114509007A (en) * | 2022-04-19 | 2022-05-17 | 安普森智能科技(江苏)有限公司 | Laser measuring equipment for measuring cylindrical products |
| CN114812693A (en) * | 2022-05-27 | 2022-07-29 | 武汉东方骏驰精密制造有限公司 | OSS high-speed multi-size detector |
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| CN116380914B (en) * | 2023-04-07 | 2023-11-10 | 广东畅达智造技术有限公司 | Wheel disc type double-rail adaptation detection installation mechanism |
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