CN107214014B - Automatic recognition system for paint spraying color of engine - Google Patents
Automatic recognition system for paint spraying color of engine Download PDFInfo
- Publication number
- CN107214014B CN107214014B CN201710464803.6A CN201710464803A CN107214014B CN 107214014 B CN107214014 B CN 107214014B CN 201710464803 A CN201710464803 A CN 201710464803A CN 107214014 B CN107214014 B CN 107214014B
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- China
- Prior art keywords
- color
- information
- engine
- paint
- personal computer
- Prior art date
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- 239000003973 paint Substances 0.000 title claims abstract description 45
- 238000005507 spraying Methods 0.000 title description 8
- 239000007921 spray Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000003086 colorant Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 244000013123 dwarf bean Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005067 remediation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1472—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet separate supply lines supplying different materials to separate outlets of the spraying apparatus
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Spray Control Apparatus (AREA)
- Spectrometry And Color Measurement (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses an automatic recognition system for the paint color of an engine, it comprises the following steps: the system comprises an MES server 1, a scanning gun 2, a field industrial personal computer 3, a microprocessor 4, a spray booth 5 and a paint color indicator lamp 6; the scanning gun 2 acquires engine number information, the engine number information is transmitted to the MES server 1 through the site industrial personal computer 3, the MES server 1 processes the number information to obtain color information and transmits the color information to the site industrial personal computer 3, the site industrial personal computer 3 processes the color information and transmits the color information to the microprocessor 4, the microprocessor 4 processes the information and transmits the information to the paint spray booth 5, and finally the engine color information is transmitted to the corresponding paint color indicator 6. The automatic engine paint color recognition system is simple and convenient to operate, does not need a paint operator to look up paper materials, can improve production efficiency, and can avoid the phenomenon of wrong selection of paint colors caused by error of information looking up.
Description
Technical Field
The invention relates to the technical field of engine production spraying, in particular to an automatic recognition system for engine spray paint color.
Background
The large and medium engine manufacturers have various engine varieties and engine types, the paint spraying colors of the large and medium engine manufacturers are Kate yellow, dark green bean, fire control red, cast iron, amber, etc., the color varieties are five-flower eight doors, and sometimes the same engine type has different color requirements. At present, the spray paint color identification in the production process of the engine is realized by compiling corresponding engine assembly guidelines in advance by a process staff according to different technical requirements and then issuing the guidelines to an operator for execution, wherein the operator needs to confirm the pre-spray color of the engine by searching a spray paint color summary table of the engine. The mode of obtaining confirmation by consulting a large amount of traditional paper materials not only wastes time and energy of operators, but also can cause color spray errors due to too many files or inconvenient consulting and the like, is unfavorable for setting up brand images of enterprises, and wastes time, manpower and material resources even though post-remediation.
Disclosure of Invention
The invention provides an automatic recognition system for the paint color of an engine, which has the advantages of simple and convenient operation, time saving and capability of reducing human errors, and solves the problems of troublesome data consulting, misjudgment, misspray color and the like in the process of paint spraying of the engine.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the automatic recognition system for the paint color of the engine is characterized by comprising an MES server, a scanning gun, a field industrial personal computer, a microprocessor, a paint spray booth and a paint color indicator lamp; the scanning gun acquires engine number information, the number information is transmitted to an MES server through the field industrial personal computer, the MES server processes the number information to obtain color information and transmits the color information to the field industrial personal computer, the field industrial personal computer processes the color information transmitted by the MES server and transmits the color information to the microprocessor, the microprocessor processes the information and transmits the information to a paint spray booth, and finally the detected engine color information is transmitted to a corresponding paint color indicator.
Preferably, the MES server stores information of correspondence between engine model numbers and colors, and can be added, deleted and modified.
Preferably, the scanning gun obtains the number information by scanning a bar code of the engine or manually inputting the engine number.
Preferably, the MES server matches the correspondence between engine model and color through the numbering information.
Preferably, when the MES server finds that the matching information is not found or the matching result is not unique, an alarm occurs, the MES server transmits an alarm signal to the field industrial personal computer, and the alarm signal is fed back to an operator through the field industrial personal computer.
Preferably, when the matching result output by the MES server is not unique, the field industrial personal computer will not transmit color information to the microprocessor.
Preferably, the microprocessor can add processing of new color information by software.
Preferably, the paint color indicator is a color indicator light.
Preferably, an interface is reserved in the paint spray booth for accessing a newly added color indicator lamp.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, a paint spraying operator does not need to look up a large amount of traditional paper materials, so that the working time is shortened, and the working efficiency is improved.
2. The invention can automatically display the pre-spraying color of the engine by only scanning the bar code of the engine or manually inputting the number of the engine, has simple and convenient operation and time saving, and can also reduce the condition of human error.
3. The invention can add the corresponding information and processing of new engine model or new color according to the requirement.
4. The invention carries out warning treatment on the condition that the matching information cannot be found or the matching result is not unique so as to prompt an operator.
Drawings
Fig. 1 is a system configuration diagram of the present invention.
Detailed Description
The invention will be further described with reference to the following drawings in conjunction with preferred embodiments, but embodiments of the invention are not limited thereto.
Example 1
An automatic recognition system for the paint color of an engine comprises an MES server 1, a scanning gun 2, a field industrial personal computer 3, a microprocessor 4, a paint spray booth 5 and a paint color indicator lamp 6; the operator scans the bar code of the engine through the scanning gun 2, the serial number information of the engine is transmitted to the MES server 1 through the site industrial personal computer 3, the MES server 1 stores the corresponding relation information of the engine model and the color, unique color information is obtained after the serial number information is analyzed, processed and matched and is transmitted to the site industrial personal computer 3, the site industrial personal computer 3 processes the color information transmitted by the MES server 1 and transmits the processed color information to the microprocessor 4, the microprocessor 4 transmits the processed information to the paint spray booth 5, finally the searched engine color information is transmitted to the corresponding paint color indicator 6, and the indication lamp of the corresponding color is lightened to prompt the operator of the pre-spraying color of the engine.
Example 2
An automatic recognition system for the paint color of an engine comprises an MES server 1, a scanning gun 2, a field industrial personal computer 3, a microprocessor 4, a paint spray booth 5 and a paint color indicator lamp 6; the operator scans the bar code of the engine through the scanning gun 2, the number information of the engine is transmitted to the MES server 1 through the field industrial personal computer 3, as the MES server 1 does not input the engine model and color information corresponding to the number information, the matching information cannot be found through analyzing and processing the number information, the warning is generated, the MES server 1 transmits a warning signal to the field industrial personal computer 3, the warning signal is fed back to the operator through the field industrial personal computer 3, the operator is informed that the background is not inputting the engine model information, the operator is informed to relevant staff again, and the input of the engine model and the color information is increased.
Example 3
An automatic recognition system for the paint color of an engine comprises an MES server 1, a scanning gun 2, a field industrial personal computer 3, a microprocessor 4, a paint spray booth 5 and a paint color indicator lamp 6; the operator scans the bar code of the engine through the scanning gun 2, the number information of the engine is transmitted to the MES server 1 through the field industrial personal computer 3, the background input error causes that the MES server 1 stores more than one color corresponding to the engine model, the matching result is not unique, the MES server 1 transmits a warning signal to the field industrial personal computer 3, the warning signal is fed back to the operator through the field industrial personal computer 3, the operator is informed of abnormal matching, the operator is informed of related staff again, the corresponding relation between the engine model and the color information is modified, meanwhile, the field industrial personal computer 3 does not transmit color information to the microprocessor 4, and the color-free indicator lights are on.
The foregoing is a further detailed description of the invention in connection with the preferred embodiments, and it is not intended that the invention be limited to the specific embodiments described. It will be apparent to those skilled in the art that several equivalent substitutions and obvious modifications can be made without departing from the spirit of the invention, and the same should be considered to be within the scope of the invention.
Claims (5)
1. The automatic recognition system for the paint color of the engine is characterized by comprising an MES server (1), a scanning gun (2), a field industrial personal computer (3), a microprocessor (4), a paint spray booth (5) and a paint color indicator lamp (6); the scanning gun (2) acquires engine number information, the number information is transmitted to the MES server (1) through the field industrial personal computer (3), and the MES server (1) stores corresponding relation information of engine types and colors; the MES server (1) matches the corresponding relation between the engine model and the color through the number information; the corresponding relation information of the engine model and the color of the MES server (1) can be added, deleted and modified; the scanning gun (2) obtains number information by scanning an engine bar code or manually inputting an engine number;
when unique color information is obtained after the number information is analyzed, processed and matched, the MES server (1) processes the number information to obtain the color information and transmits the color information to the field industrial personal computer (3), the field industrial personal computer (3) processes the color information transmitted by the MES server (1) and transmits the color information to the microprocessor (4), the microprocessor (4) transmits the information to the paint spray booth (5) after processing, and finally the detected engine color information is transmitted to the corresponding paint color indicator (6);
when the MES server (1) cannot find the matching information or the matching result is not unique, an alarm appears, the MES server (1) transmits an alarm signal to the field industrial personal computer (3), the alarm signal is fed back to an operator through the field industrial personal computer (3), and the field industrial personal computer (3) does not transmit color information to the microprocessor (4).
2. The automatic engine paint color recognition system according to claim 1, wherein the on-site industrial personal computer (3) will not transmit color information to the microprocessor (4) when the color information output by the MES server (1) is not unique.
3. The automatic engine paint color recognition system according to claim 1, wherein the microprocessor (4) can add processing of new color information by software.
4. The automatic engine paint color identification system according to claim 1, wherein the paint color indicator (6) is a color indicator light.
5. The automatic engine paint color recognition system according to claim 1, wherein the paint spray booth (5) is reserved with an interface for accessing a new color indicator light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710464803.6A CN107214014B (en) | 2017-06-19 | 2017-06-19 | Automatic recognition system for paint spraying color of engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710464803.6A CN107214014B (en) | 2017-06-19 | 2017-06-19 | Automatic recognition system for paint spraying color of engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107214014A CN107214014A (en) | 2017-09-29 |
| CN107214014B true CN107214014B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710464803.6A Active CN107214014B (en) | 2017-06-19 | 2017-06-19 | Automatic recognition system for paint spraying color of engine |
Country Status (1)
| Country | Link |
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| CN (1) | CN107214014B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108764809A (en) * | 2018-04-02 | 2018-11-06 | 广西玉柴机器股份有限公司 | A kind of file management system based on MES |
| CN109976246B (en) * | 2019-04-02 | 2022-11-11 | 青岛鹏海软件有限公司 | Error-preventing system for specifications of household appliance production line |
| CN110237960A (en) * | 2019-06-14 | 2019-09-17 | 河南理工大学 | A kind of electromechanical integration fast spraying device |
| CN111889258A (en) * | 2020-07-08 | 2020-11-06 | 谢超奇 | Automatic customization system and method for paint spraying material color |
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| US4770122A (en) * | 1986-02-13 | 1988-09-13 | Mazda Motor Corporation | Arrangements for sorting vehicle bodies by the colors of coating expected thereon in a vehicle body coating line |
| KR980000608A (en) * | 1996-06-29 | 1998-03-30 | 양재신 | Automatic selection device for gun paint |
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| DE102006002389A1 (en) * | 2006-01-17 | 2007-07-19 | SCHÜTZE, Thomas | Control of the flow of paint used in painting booths used particularly for painting automobile bodies |
| JP2010024359A (en) * | 2008-07-18 | 2010-02-04 | Kansai Paint Co Ltd | Paint compounding information retrieval system, retrieval method therefor, and server device therefor |
| CN203338117U (en) * | 2013-07-15 | 2013-12-11 | 珠海格力电器股份有限公司 | Air conditioner production control system |
| CN106204318A (en) * | 2016-07-13 | 2016-12-07 | 北京航空航天大学 | A kind of spraying digitized workshop |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100486987B1 (en) * | 1999-12-17 | 2005-05-03 | 피피지 인더스트리즈 오하이오 인코포레이티드 | Computer-implemented method and apparatus for matching paint |
| US20160129466A1 (en) * | 2014-11-06 | 2016-05-12 | Honda Motor Co., Ltd. | Paint robot system and method for spray painting a workpiece |
| WO2016191192A1 (en) * | 2015-05-22 | 2016-12-01 | Ppg Industries Ohio, Inc. | Identifying home décor items and paint colors based on colors in an image |
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2017
- 2017-06-19 CN CN201710464803.6A patent/CN107214014B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5695373A (en) * | 1979-12-28 | 1981-08-01 | Mitsubishi Motors Corp | Coating method for car body |
| EP0199681A2 (en) * | 1985-04-16 | 1986-10-29 | GAIOTTO IMPIANTI S.p.A. | Process and apparatus for the automatic spray enamelling of ceramic articles in different colours |
| US4770122A (en) * | 1986-02-13 | 1988-09-13 | Mazda Motor Corporation | Arrangements for sorting vehicle bodies by the colors of coating expected thereon in a vehicle body coating line |
| KR980000608A (en) * | 1996-06-29 | 1998-03-30 | 양재신 | Automatic selection device for gun paint |
| JP2002288507A (en) * | 2001-03-22 | 2002-10-04 | Dainippon Ink & Chem Inc | Paint information server, paint information retrieving terminal, paint information retrieving method and its program |
| JP2006268803A (en) * | 2005-02-25 | 2006-10-05 | Kansai Paint Co Ltd | Toning compounding retrieval system and method of toning paint creation using the same |
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| Publication number | Publication date |
|---|---|
| CN107214014A (en) | 2017-09-29 |
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