CN107212037A - Full-automatic baking pocket cake making line and production and processing method - Google Patents
Full-automatic baking pocket cake making line and production and processing method Download PDFInfo
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- CN107212037A CN107212037A CN201710455396.2A CN201710455396A CN107212037A CN 107212037 A CN107212037 A CN 107212037A CN 201710455396 A CN201710455396 A CN 201710455396A CN 107212037 A CN107212037 A CN 107212037A
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- cake
- stove
- steel band
- conveyer belt
- fire row
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B7/00—Baking plants
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/02—Bakers' ovens characterised by the heating arrangements
- A21B1/24—Ovens heated by media flowing therethrough
- A21B1/28—Ovens heated by media flowing therethrough by gaseous combustion products
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/16—Machines for cleaning or greasing baking surfaces
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/18—Discharging baked goods from tins
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/007—Apparatus for filling baked articles
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/04—Cutting or slicing machines or devices specially adapted for baked articles other than bread
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of full-automatic baking pocket cake making line and production and processing method, including entering stove platform, platform of coming out of the stove, tunnel oven, steel band, network chain conveyer belt, cooling conveyer belt, turnup mechanism, centre-filled shaped mechanism, sterilization mechanism, frame and PLC control cabinet, the cooling conveyer belt and centre-filled shaped mechanism are respectively arranged on the levels of frame, the turnup mechanism connection cooling conveyer belt and centre-filled shaped mechanism;The tunnel oven is provided with preheating zone, baking colouring area and moisture control zone control baking properties;Pneumatic oil-injection machine one, slip casting machine, pneumatic oil-injection machine two, steel band automated cleaning mechanism, arc turnover panel, cutting banding machine, switching mechanism, note sauce machine, laminated structure, continuously shaped separating mechanism and sterilization mechanism are set gradually on production line;The PLC control cabinet is connected with each equipment control of production line, realizes intelligentized control method.
Description
Technical field
The present invention relates to food machinery field, more particularly to a kind of full-automatic baking pocket cake making line and production and processing side
Method.
Background technology
At present, food processing machinery is mainly towards the production automation, raw material high usage, plant equipment energy-saving, food
Product safe, plant equipment generalization direction are developed;As the development of Numeric Control Technology is for realizing the control of automated production simultaneously
It is not difficult, but be just relatively difficult to realize for frangible prepared food processing, particularly realize whole-process automatic to finished product by raw material
The design of the equipment of metaplasia production, in addition it is also necessary in view of food safety and sanitation problem.In the prior art, for single device such as tunnel
Road oven device, cake shaped device, the equipment such as nitrogen filling packing machine has all had quite ripe technology, it is difficult to be bonded to
Get up, generally require to be completed by human assistance in the progress of single step, which adds many human factors, increase
Food uncontrollable factor in process of production and insecurity.
Progress is needed to dismiss stirring, slip casting, tunnel oven baking, oil spout, cooling, skin during roasting pocket cake production
Band conveying, turnup, cutting slitting, upset, painting sauce, stacking, shaping separation, ultraviolet-sterilization, packaging and other steps, will not only consider each
Individual step is smoothly completed, in addition it is also necessary to the smooth linking that forms whole device between one, each mechanism, realizes full automation
Production, and need to ensure that cake is cooled down to a certain extent after coming out of the stove, be conducive to follow-up technique to process, it is ensured that the production of cake
Quality, it is ensured that the efficiency of production and processing, reduces artificial contact, it is to avoid unnecessary pollution as far as possible, improves product safety health.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of production efficiency high, safe and healthy, superior product quality
Full-automatic baking pocket cake making line.
Large batch of production is met it is another object of the present invention to provide one kind, the full-automatic baking of production efficiency is improved
Pocket cake making processing method.
To solve the above problems, the present invention is adopted the following technical scheme that:
Full-automatic baking pocket cake making line, including enter stove platform, platform of coming out of the stove, tunnel oven, steel band, network chain conveying
Band, cooling conveyer belt, turnup mechanism, centre-filled shaped mechanism, sterilization mechanism, frame and PLC control cabinet, the steel band are connected into stove
Platform, tunnel oven and platform of coming out of the stove, the network chain conveyer belt tilt connection and come out of the stove platform and cooling conveyer belt, and the cooling is passed
Band and centre-filled shaped mechanism is sent to be respectively arranged on the levels of frame, the turnup mechanism connection cooling conveyer belt and centre-filled shaped machine
Structure, the sterilization mechanism connects sandwich shaping mechanism;
The tunnel oven is equipped with fire row pipe, sky provided with preheating zone, baking colouring area and moisture control zone, each subregion
Combustion is than controlling organization and temperature sensor, and the fire row pipe is located at the upper and lower sides of steel band in tunnel oven, the air-fuel ratio control
Mechanism is connected with fire row pipe, and the temperature sensor is located at the middle part of the pipe of fire row up and down of each subregion;The air-fuel ratio control machine
Structure and temperature sensor are connected with PLC control cabinet;
It is described enter stove platform be provided with pneumatic oil-injection machine one and slip casting machine, the platform of coming out of the stove is provided with pneumatic oil-injection machine
Two, the tunnel oven lower section is provided with steel band automated cleaning mechanism;The turnup mechanism provided with upper conveyor belt, arc turnover panel and under
Conveyer belt, the upper conveyor belt connects cooling conveyer belt, and the lower conveyor belt connects sandwich shaping mechanism, and the arc turnover panel connects
Connect conveyer belt and lower conveyor belt;The centre-filled shaped mechanism includes the cutting banding machine, switching mechanism, note sauce being sequentially connected
Machine, laminated structure, continuously shaped separating mechanism;The PLC control cabinet is connected with each equipment control of production line, realizes intelligent control
System.
The air-fuel ratio controlling organization includes fuel gas pipeline, air pipe line and air-fuel ratio valve, the fuel gas pipeline and sky
Air pipe connects air-fuel ratio valve, and high pressure detection table, relief valve, gas filter, manually are sequentially provided with the fuel gas pipeline
Valve one, pressure-reducing valve, automatic decompression valve, low pressure detection table, high-low pressure automatic test controller, hand-operated valve two, the inspection of manual threshold switch
Survey be sequentially provided with device, total magnetic valve, combustion gas branch road, hand-operated valve three and double electromagnetism gas control valves, the air pipe line blower fan,
In air-pressure controlling table, air passage and hand-operated valve four, described pair of electromagnetism gas control valve and the connection fire row pipe of hand-operated valve four
Air-fuel ratio valve.
The tunnel oven is provided with exhaust outlet, venting, spheroidal graphite cast-iron and roller, and the exhaust outlet and venting are located at tunnel
At the top of road oven inside connection tunnel oven, discharge waste gas and explosion-proof are played;The spheroidal graphite cast-iron is located at stove inner support steel
Band, the roller supports bottom steel band.
It is described enter stove platform provided with usher to seat regulation bearing one, passive roller, tensioning cylinder and enter stove correction adjusting rod, it is described
Usher to seat regulation bearing one be connected with tensioning cylinder, the passive roller located at ushers to seat regulation bearing one on, it is described enter stove rectify a deviation tune
Pole is located at passive drum front end, adjusts steel band entry angle;The platform of coming out of the stove is provided with regulation bearing two, the actively rolling of usheing to seat
Cylinder, adjusting screw rod, reducing motor, motor and correction adjusting rod of coming out of the stove, the regulation bearing two of usheing to seat are connected with adjusting screw rod, institute
State drive roll to be connected with regulation bearing two of usheing to seat, the reducing motor is connected with drive roll, and the motor connection is slowed down electric
Machine, the correction adjusting rod of coming out of the stove is located at drive roll front end, adjusts steel band entry angle.
The sterilization mechanism is ultraviolet sterilization conveyer belt.
Full-automatic baking pocket cake making processing method, including it is as follows:
1) according to the quality requirements for preparing cake, the steel band of tunnel oven, network chain is set out by PLC control cabinet and conveyed
It is band, cooling conveyer belt, the upper conveyor belt of turnup mechanism and lower conveyor belt, cutting banding machine, switching mechanism, laminated structure, continuous
The speed of service of shaping separating mechanism and ultraviolet sterilization mechanism is consistent, and keeps 1~2.2m/s of unified linear velocity, and set
Pneumatic oil-injection machine, slip casting machine, steel band automated cleaning mechanism, the startup time for noting sauce machine and the speed of service, meet production needs
Distributive value, grouting amount and note sauce amount;Baking temperature is set, preheating zone temperature is upper 150 DEG C -170 DEG C of fire row/lower fire row 160
℃—180℃;Baking colouring area's temperature is upper 180 DEG C -190 DEG C of fire row/190 DEG C -200 DEG C of lower fire row;Moisture control zone temperature
Spend for upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row, parameter setting completion;
2) stability of each mechanism operation is checked;Then add to add in starch adhesive, note sauce machine into slip casting machine and need addition
Sauce;Equipment work is opened, tunnel oven is begun to warm up, and preheating zone is reached after design temperature, and PLC control cabinet controlled motor is opened
It is dynamic, steel band operation is driven, a pair of the steel strip surfaces of pneumatic oil-injection machine entered on stove platform are put the oil, and slip casting machine notes starch adhesive in steel
Belt surface, and as steel band is slowly fed the paste into tunnel oven;
3) in tunnel oven, starch adhesive passes sequentially through cake preheating zone, baking colouring area and moisture control zone;It is each in baking
Subregion is evenly equipped with multiple high temperature resistant temperature sensors of high precision and monitors feedback in real time to each area's temperature, and preheating zone temperature control is
Upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row;(colouring is by egg by the control of naked light in cake baking colouring area
Bake to golden yellow in the face of cake upward) temperature control be upper 180 DEG C -190 DEG C of fire row/190 DEG C -200 DEG C of lower fire row;Moisture is controlled
Area's temperature control is upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row;When in-furnace temperature reaches setting value, resistance to height
Signal is fed back to PLC control cabinet by warm temperature sensors of high precision, and PLC control cabinet control air-fuel ratio controlling organization, reduction is corresponding
The fire row pipe intensity of a fire in region, keeps it in certain temperature range;When in-furnace temperature falls below setting value-1-- 3 DEG C
Signal is fed back to PLC control cabinet, PLC control cabinet control air-fuel ratio controlling organization, increase by high temperature resistant temperature sensors of high precision
The gas quantity or air capacity of respective regions, increase the intensity of a fire, realize heating, until reaching predetermined temperature.
4) it is right when cake reaches the pneumatic oil-injection machine two come out of the stove on platform from platform discharging of coming out of the stove after the completion of cake baking
Cake upper surface carries out oil spout, prevents that cake from being fitted by upper surface after turnup mechanism turnup with conveyer belt and is adhered to, and damages egg
Cake;Complete the steel band automated cleaning mechanism completion cleaning that the steel band of production passes through below steel band, it is ensured that the health of cake;
5) cake after coming out of the stove is climbed by network chain conveyer belt, is cooled down by cooling conveyor, is easy to follow-up
Working process;Upper conveyor belt, arc turnover panel and lower conveyor belt subsequently into end, realize that cake halfturn, turnup are moved
Make, turn-over processing is carried out to cake, and realizes the levels of production line setting, so that the length of production line is greatly shortened,
Optimize structure, save space;
6) the communicated band of cake after turnup is sent to cutting banding machine, and monoblock cake is divided into some, Ran Houyou
Switching mechanism is overturn one in adjacent two, is sent to note sauce machine, to unturned bar shaped cake daub sauce, is passed
Dynamic band continues to transmit backward, and the bar shaped cake of non-daub sauce is carried out into lifting by laminated structure, is stacked in and scribbles sauce
On cake, then pocket cake one by one is pressed into by continuously shaped separating mechanism, enters finally into ultraviolet sterilization conveyer belt
Sterilizing processing is carried out, packing processes are finally carried out, the preparation of pocket cake is completed.
The beneficial effects of the invention are as follows:
1) present invention realizes the production of full-automatic baking pocket cake, and the invention production efficiency is high, safe and healthy, saves big
Cost of labor is measured, large batch of production requirement is met;The pocket cake completed by the equipment prepares processing, and cake condition is good,
Mouthfeel is good, and fragrance is dense.
2) tunnel oven is divided into preheating, baking colouring, three areas of moisture control, improves the baking quality of cake, it is to avoid
Cake deformation, rupture, it is ensured that the golden yellow condition of cake, it is ensured that cake moisture is suitable, and mouthfeel is good, long shelf-life.
3) design of two-level architecture is realized by turnup mechanism, the entire length of production line is substantially reduced, is conducive to life
The layout of producing line, saves workshop, reduces cost.
4) cake-sandwiched of the invention shaping is by cutting banding machine, switching mechanism, note sauce machine, laminated structure, continuously shaped
Separating mechanism serialization is completed, and is improved operating efficiency, is reduced the breakage rate of cake, it is ensured that the sanitary condition of cake.
Brief description of the drawings
Fig. 1 is the overall structure diagram of full-automatic baking pocket cake making line of the present invention.
Fig. 2 is the tunnel oven structural representation of full-automatic baking pocket cake making line of the present invention.
Fig. 3 is the control framework figure of the air-fuel ratio controlling organization of full-automatic baking pocket cake making line of the present invention.
Fig. 4 is the single-unit tunnel oven structural representation of full-automatic baking pocket cake making line of the present invention.
Fig. 5 enters stove platform structure schematic diagram for full-automatic baking pocket cake making line of the present invention.
Fig. 6 is the platform structure schematic diagram of coming out of the stove of full-automatic baking pocket cake making line of the present invention.
Fig. 7 is the platform side view of coming out of the stove of full-automatic baking pocket cake making line of the present invention.
Embodiment
Refering to shown in Fig. 1-7, full-automatic baking pocket cake making line, including enter stove platform 11, come out of the stove platform 12, tunnel and bake
Stove 2, steel band 3, network chain conveyer belt 4, cooling conveyer belt 5, turnup mechanism 6, centre-filled shaped mechanism 7, sterilization mechanism 8, the and of frame 1
PLC control cabinet 9;It is described enter stove platform 11 provided with regulation bearing 1 of usheing to seat, passive roller 114, tensioning cylinder 115 and enter stove
Correction adjusting rod 116, the regulation bearing 1 of usheing to seat is connected with tensioning cylinder 115, and the passive roller 114 is located at and usherd to seat
Adjust bearing 1 on, it is described enter stove correction adjusting rod 116 be located at the passive front end of roller 114, adjust the entry angle of steel band 3;Institute
Platform 12 of coming out of the stove is stated provided with regulation bearing 2 122, drive roll 123, adjusting screw rod 124, reducing motor 125, the motor 126 of usheing to seat
With come out of the stove correction adjusting rod 127, it is described usher to seat regulation bearing 2 122 be connected with adjusting screw rod 124, the drive roll 123 and
Regulation bearing 2 122 of usheing to seat is connected, and the reducing motor 125 is connected with drive roll 123, and the connection of motor 126 is slowed down electric
Machine 125, the correction adjusting rod 127 of coming out of the stove is located at the front end of drive roll 123, adjusts the entry angle of steel band 3;Pass through tensioning cylinder
115 and adjusting screw rod 124 adjust steel band 3 elasticity, it is ensured that the normal operation of steel band 3;Enter stove correction adjusting rod 116 and come out of the stove
Adjusting rod 127 rectify a deviation by coupled cylinder, the steel band 3 for entering passive roller 114 and drive roll 123 is rectified
Just, prevent steel band 3 from entering fashionable and cylinder offset and whole piece steel band 3 is rotated skew, influence production, or even damage steel band 3.
The steel band 3 is connected into stove platform 11, tunnel oven 2 and platform 12 of coming out of the stove, and the tunnel oven 2 is by single-unit structure
It is spliced, exhaust outlet 201, venting 202, spheroidal graphite cast-iron 203 and roller 204, the exhaust outlet is provided with tunnel oven 2
201 connect inside tunnel oven 2 with venting 202 located at the top of tunnel oven 2, play discharge waste gas and explosion-proof;It is described
Spheroidal graphite cast-iron 203 is located at stove inner support steel band 3, can bear high temperature, and normal table is operated under the high temperature conditions, the roller
204 support bottom steel bands 3, prevent that steel band 3 is sagging, are excessively stretched.
The tunnel oven 2 is provided with preheating zone 21, baking colouring area 22 and moisture control zone 23, and preheating zone 21 is mono- by 2-3
Section tunnel oven 2 is constituted, and baking colouring area 22 is made up of 3-4 single-units tunnel oven 2, and moisture control zone 23 is by 1-2 single-units tunnel
Oven 2 is constituted, and the single-unit tunnel oven 2 of each subregion is equipped with fire row pipe 24, air-fuel ratio controlling organization 25 and temperature sensor
26, the upper and lower sides of steel band 3 of the fire row pipe 24 in tunnel oven 2 are toasted to the cake on steel band 3;The sky
Combustion is connected than controlling organization 25 with fire row pipe 24, the gas flow of control gas pipeline and air duct, the temperature sensor 26
Located at the middle part of the pipe of fire row up and down 24 of each subregion;The air-fuel ratio controlling organization 25 and temperature sensor 26 and PLC control cabinet 9
Connection, temperature sensor 26 senses the temperature of each subregion, and temperature information is passed into PLC control cabinet 9, realizes to baking temperature
Intelligentized control method.
The air-fuel ratio controlling organization 25 includes fuel gas pipeline 251, air pipe line 252 and air-fuel ratio valve 253, the combustion
High pressure detection table is sequentially provided with air pipe 251 and the connection air-fuel ratio of air pipe line 252 valve 253, the fuel gas pipeline 251
251-1, relief valve 251-2, gas filter 251-3, the 251-4 of hand-operated valve one, pressure-reducing valve 251-5, automatic decompression valve 251-6,
Low pressure detection table 251-7, high-low pressure automatic test controller 251-8, the 251-9 of hand-operated valve two, hand-operated valve switch detector 251-
10th, total magnetic valve 251-11, combustion gas branch road 251-12, the 251-13 of hand-operated valve three and double electromagnetism gas control valve 251-14, described
Blower fan 252-1, air-pressure controlling table 252-2, air passage 252-3 and hand-operated valve four are sequentially provided with air pipe line 252
Air-fuel ratio valve 253 in 252-4, described couple of electromagnetism gas control valve 251-14 and the 252-4 connection fire rows pipe 24 of hand-operated valve four.
The air-fuel ratio controlling organization 25 installed at gas inlet pipe, corresponding to middle pressure natural gas (30KPA -80KPA) or high
Hydraulic fluid liquefied oil gas (0.6MPA -0.8MPA), is made if high-pressure liquefaction oil gas is used by pressure-reducing valve 251-5 progress decompressions
Its pressure reaches that (30KPA -80KPA) is used.The combustion gas of middle pressure detects table 251-1-gas filter 251-3-by high pressure
One 251-4 of hand-operated valve-pressure-reducing valve 251-5-low pressure detection table 251-7-high-low pressure automatic test controller 251-8-are manually
The 251-9 of the valve two-a series of control process of total magnetic valve 251-11, the setting of two hand-operated valves is in order at combustion gas using more
The consideration of security control, makes the use of combustion gas obtain duplicate protection.When high pressure detection table 251-1 range of readings is shown in
During 0.6MPA -0.8MPA, opening the 251-4 pressure releases of hand-operated valve one makes combustion gas enter lower one of control flow, when combustion gas passes through decompression
When low pressure detection table 251-7 readings are 30KPA -80KPA after valve 251-5, opening the 251-9 pressure releases of hand-operated valve two enters combustion gas
Examined automatically equipped with high-low pressure after lower one of flow, now gas filter indication range 0KPA -100KPA, the 251-9 of hand-operated valve two
Controller 251-8 is surveyed, control range is 3.5KPA -6KPA, only detect that table 251-1 and low pressure detection table 251-7 are read in high pressure
When number is in setting range, high-low pressure automatic test controller 251-8 carries out detection to pressure signal and feeds back to PLC control cabinet
9, just control last magnetic valve 251-11 total together to open, now combustion gas enters the branch of each fuel gas pipeline 251 of tunnel oven 2
Road.Air-pressure controlling table 252-2 is installed, if numerical value passes through not in setting range 0KPA -10KPA at air intake duct
The control blower fan of PLC control cabinet 9 252-1 rotating speed realizes air pressure and flow, adjustment in real time, and now air enters with combustion gas
Each air pipe line 252 of tunnel oven 2, the branch road of fuel gas pipeline 251;Air enters the entrance of fire row pipe 24 by air pipe line 252
Locate the air-fuel ratio valve 253 being connected with igniter, combustion gas then reaches double electromagnetism gas control valve 251-14 of fuel gas pipeline 251,
Only when tunnel oven 2 starts and heated up in the control stove of PLC control cabinet 9, ignition controller receives signal, double electromagnetism combustion gas controls
Valve is just opened, and causes the ratio of combustion gas and air to reach 1 by the regulation of air-fuel ratio valve 253:When 1, PLC control cabinet 9 is just controlled
Ignition controller igniting in fire row pipe 24 processed.
It is described enter stove platform 11 be provided with pneumatic oil-injection machine 1 and slip casting machine 112, to steel band 3 carry out oil spout processing, prevent
Only sticked to after starch adhesive heating on steel band 3, damage cake surface, influence quality;The platform 12 of coming out of the stove is provided with pneumatic oil spout
Machine 2 121, carries out oiling to the dough formed after heating so that dough will not be caused to be bonded with conveyer belt during follow-up turnup, damages
Bad cake surface;The pneumatic oil-injection machine (111,121) includes frame, screw mandrel lifting seat, Rodless cylinder, mounting seat, atomizer
And hairbrush, the screw mandrel lifting seat is connected located at the both sides of steel band 3 of tunnel oven 2 with frame 1, and the Rodless cylinder is across steel band
It is installed on screw mandrel lifting seat, the atomizer and hairbrush are located at without bar gas by mounting seat on Rodless cylinder, and respectively
The front-end and back-end of cylinder.After tunnel oven 2 is started shooting, the motion of the continuously and smoothly of steel band 3, the now pneumatic oil-injection machine (111 or 121)
Obtain electric, Rodless cylinder receives signal, mobile sliding block starts action therewith with atomizer and food grade hairbrush, when mobile sliding block is transported
Triggering is installed on the sensor on switch guide rail when moving one end of Rodless cylinder, and the mobile sliding block of control is moved in the opposite direction
Dynamic, when arriving again at the sensor of the other end, the mobile sliding block of control is moved in the opposite direction, and so circulation is carried out;It is same with this
When atomizer carry out continuous oil spout, the oil of ejection is moved to the position of hairbrush by the motion of steel band 3, food grade hairbrush is again by oil
Applied, atomizer and food grade hairbrush are arranged on the mobile sliding block of Rodless cylinder, and the moving repeatedly to drive of mobile sliding block is sprayed
Moving repeatedly for oil nozzle and food grade hairbrush, makes the oil droplet that atomizer sprays continuously be distributed on steel band, and passes through food
Rolled repeatedly with level hairbrush, oil is uniformly covered with steel band.
The lower section of tunnel oven 2 is provided with steel band automated cleaning mechanism 20, carries out automated cleaning to the surface of steel band 3, improves
The sanitary condition of cake making;Steel band automated cleaning mechanism 20 includes lifting support, track, pulley and rinse bath, the lifting
Support is provided with four adjusting bases, and the track is located at lifting support both sides, and the pulley is located at four angles of rinse bath;It is described clear
Washing trough is provided with hairbrush, copper brush, motor, water inlet and delivery port, and the hairbrush is parallel with copper brush in rinse bath, and and motor
Connection, the water inlet is located at bottom located at rinse bath side, delivery port;Described track one end is connected with extension by active section
Guide rail, extensible track end is located at adjusting base.In use, opening extensible track by active section, lifting support is vertically put
Enter the lower section of steel band 3 to tunnel oven 2 so that track is in immediately below steel band 3, and then rinse bath is put on extensible track,
Note placement direction, copper brush needs first to clean steel band 3, connects power supply, enters water water pipe and water outlet water pipe, pass through pulley
Rinse bath is pushed on track, until at the screens of track end, rinse bath is in immediately below steel band;Then by adjusting bottom
The height of seat regulation rinse bath, makes polyethylene hairbrush and copper brush have preferable contact with steel band, extensible track now is passed through into work
Dynamic section turns to side, plays position-limiting action to pulley together with the screens of track end, prevents rinse bath in cleaning process
It is mobile, while occupation of land is reduced, convenient operation.Steel band 3 is conveyed in one direction under motor driving, motor driving copper brush direction
Opposite direction is rotated, and polyethylene hairbrush is rotated together under the drive of sprocket wheel, and copper brush is harder, strong to sticking to the face embryo on steel band 3
Row scrub is come off, and further cross of polyethylene hairbrush is brushed, and thoroughly can be cleaned up steel band 3, while water inlet is constantly noted
Enter clean water in rinse bath, the delivery port moment discharges sewage, plays the effect continuously cleaned.When rinse bath needs cleaning
When, extensible track is gone into straight line by active section, then rinse bath is integrally pulled out into carry out cleaning operation, it is easy to operate,
Cleaning performance is good, and does not pollute production line;Other cleaning device can be placed during self-cleaning in steel band other positions, is not influenceed
The normal work of production line.
The turnup mechanism 6 is provided with upper conveyor belt 61, arc turnover panel 62 and lower conveyor belt 63, and the upper conveyor belt 61 is connected
Cooling conveyer belt 5, the lower conveyor belt 63 connects sandwich shaping mechanism 7, and the connection upper conveyor belt 61 of arc turnover panel 62 is with
Conveyer belt 63, the dough produced enters the turnup preparatory stage through upper conveyor belt 61, imported into the area of arc turnover panel 62, face embryo is in arc
The turning of 180 degree is realized under the guiding of shape turnover panel 62, final reverse side falls on lower conveyor belt 63, realizes whole turnup action,
Then proceed to follow-up centre-filled shaped mechanism 7.
The centre-filled shaped mechanism 7 includes cutting banding machine 71, switching mechanism 72, note sauce machine 73, the lamination being sequentially connected
Mechanism 74, continuously shaped separating mechanism 75;It is described to cut banding machine 71, switching mechanism 72, apply sauce machine 73, laminated structure 74 and connect
Continuous shaping separating mechanism 75 is sequentially arranged on conveyer belt, drive mechanism and conveyer belt, cutting banding machine 71, painting sauce machine 72 and lamination
Mechanism 73 is connected;The cutting banding machine 71 is provided with rotating shaft and saw blade, and the circular saw blade is in rotating shaft;The switching mechanism
72 provided with switching mechanism support, height adjustment mechanism, upset disk roller, upset cross bar and upset directive wheel;The switching mechanism branch
It is set up in both sides;The height adjustment mechanism is located on switching mechanism support and is connected with upset cross bar, and the upset disk roller is set
Between switching mechanism support, the upset directive wheel is located on upset cross bar;The laminated structure 74 is provided with climbing disk roller, folded
Layer appliance stand, lamination conveyer belt and lamination cross bar, the climbing disk roller are to be obliquely installed and be connected with stack trays;It is described
Lamination conveyer belt is located on laminated device support, and the lamination cross bar is provided with reason material directive wheel;The continuously shaped separating mechanism
75 include the upper mould of rolling, rolling lower mould, bar shaped conveyer belt and scrap web, mould, bar shaped conveyer belt and frame 1 under the rolling
It is sequentially connected in same level, mould is same between mould and the lower mould of rolling in rolling above the lower mould of rolling in the rolling
Step linkage, the scrap web is below bar shaped conveyer belt.
The PLC control cabinet 9 is connected with each equipment control of production line, realizes intelligentized control method.
The network chain conveyer belt 4 tilts connection and come out of the stove platform 12 and cooling conveyer belt 5, the cooling conveyer belt 5 and sandwich
Shaping mechanism 7 is respectively arranged on the levels of frame 1, the connection cooling conveyer belt 5 of turnup mechanism 6 and centre-filled shaped mechanism 7, institute
State sterilization mechanism 8 and connect sandwich shaping mechanism 7.
The sterilization mechanism is ultraviolet sterilization conveyer belt.
Full-automatic baking pocket cake making processing method, after switching on power, by air, combustion in the presence of blower fan 252-1
Gas is delivered to tunnel oven 2 each fire row pipe 24 by fuel gas pipeline 251 and air pipe line 252.PLC control cabinet 9 controls each fire
Igniter fire in comb 24, regional is monitored in real time by the feedback temperature of temperature sensor 26, PLC control cabinet 9
Regulation, and by display display monitoring.Specific process of manufacture:
1) according to the difference of product, same tunnel oven 2 effectively bakes the time that length is constant, is baked according to product, system
The quality requirements of standby cake, change linear velocity by the regulation motor rotating speed of PLC control cabinet 9, are allowed to match.Pass through PLC control cabinet 9
Set out steel band 3, network chain conveyer belt 4, cooling conveyer belt 5, the upper conveyor belt 61 of turnup mechanism 6 and the lower transmission of tunnel oven 2
Band 63, cutting banding machine 71, switching mechanism 72, laminated structure 74, continuously shaped separating mechanism 75 and ultraviolet sterilization conveyer belt 8
The speed of service be consistent, keep unified 1~2.2m/s of linear velocity, and set pneumatic oil-injection machine (111,121), slip casting machine
112nd, steel band automated cleaning mechanism 20, the startup time of note sauce machine 73 and the speed of service, meet distributive value, the slip casting of production needs
Amount and note sauce amount;Baking temperature is set, the temperature of preheating zone 21 is upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row;
The baking colouring temperature of area 22 is upper 180 DEG C -190 DEG C of fire row/190 DEG C -200 DEG C of lower fire row;The temperature of moisture control zone 23 is upper
150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row, parameter setting is completed;
2) stability of each mechanism operation is checked;Then adding to add in starch adhesive, note sauce machine 112 into slip casting machine 112 needs
The sauce to be added;Equipment work is opened, tunnel oven 2 is begun to warm up, and preheating zone is reached after design temperature, and PLC control cabinet 9 is controlled
Each electric motor starting is made, the linear velocity for driving steel band 3 to be changed into the baking time of setting is run, the pneumatic spray entered on stove platform 11
One 111 pairs of surfaces of steel band 3 of oil machine are put the oil, and of short duration delay grouting behind shaft or drift lining machine 112 starts, and slip casting machine 112 notes starch adhesive in steel band 3
Surface, and as steel band 3 is slowly fed the paste into tunnel oven 2;
3) in tunnel oven 2, starch adhesive passes sequentially through cake preheating zone 21, baking colouring area 22 and moisture control zone 23;
Each subregion is evenly equipped with multiple high temperature resistant temperature sensors of high precision 26 and monitors feedback, preheating zone in real time to each area's temperature in baking
21 temperature controls are upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row;(colouring is to pass through in cake baking colouring area 22
The controlling of naked light bakes in the face of cake upward to golden yellow) temperature control be upper 180 DEG C -190 DEG C of fire row/lower 190 DEG C of fire row -
200℃;The temperature control of moisture control zone 23 is upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row;Work as in-furnace temperature
When reaching setting value, signal is fed back to PLC control cabinet 9 by high temperature resistant temperature sensors of high precision 26, and PLC control cabinet 9 controls sky
Combustion reduces the intensity of a fire of fire row pipe 24 of respective regions, kept it in certain temperature range than controlling organization 25;Work as in-furnace temperature
Fall below setting value-1-- 3 DEG C high temperature resistant temperature sensors of high precision 26 and signal is fed back into PLC control cabinet 9, PLC controls
The control air-fuel ratio of case 9 controlling organization 25 processed, increases the gas quantity or air capacity of respective regions, increases the intensity of a fire, realize heating, until
Reach predetermined temperature.
4) after the completion of cake baking, from coming out of the stove, platform 12 discharges, and cake reaches the pneumatic oil-injection machine two come out of the stove on platform 12
When 121, oil spout is carried out to cake upper surface, prevents that cake from being fitted by upper surface after the turnup of turnup mechanism 6 with conveyer belt and is glued
It is attached, damage cake;The steel band 3 for completing production completes cleaning by the steel band automated cleaning mechanism 20 located at the lower section of steel band 3, it is ensured that
The health of cake;
5) cake after coming out of the stove is climbed by network chain conveyer belt 4, and one is increased under the drive of the big frictional force of network chain
Fixed height, is cooled down by cooling conveyor 5, is easy to follow-up working process;Subsequently into upper conveyor belt 61, the arc of end
Shape turnover panel 62 and lower conveyor belt 63, realize cake halfturn, turnup action, carry out turn-over processing to cake, and realize life
The levels of producing line are set, so as to greatly shorten the length of production line, are optimized structure, are saved space;
6) the communicated band of cake after turnup is sent to cutting banding machine 71, and monoblock cake is cut under the rolling cut of round cutting-off tool
Wide strip is cut into, then one in adjacent two overturn to (whether one turned over a shape or not by switching mechanism 72
Formula), switching mechanism 72 and stacking mechanism 74 have above and below two layers of conveyer belt, upper strata conveyer belt, which enters out position, has directive wheel to work as bar
The directive wheel of both sides plays position-limiting action guarantee position and not changed when shape cake is dug, and the cake not turned over walks what is turned over from down
Walk, completed when returning to lower floor's turn-over after the conveying that cake passes through upper strata from above;Note sauce machine 73 is sent to, to unturned bar shaped egg
Cake daub sauce, transmission belt continues to transmit backward, and the bar shaped cake of non-daub sauce is carried out into lifting by laminated structure 74, folded
It is put on the cake for scribbling sauce, then pocket cake one by one is pressed into by continuously shaped separating mechanism 75, enters finally into
Ultraviolet sterilization conveyer belt 8 carries out sterilizing processing, finally carries out packing processes, completes the preparation of pocket cake.
The beneficial effects of the invention are as follows:
1) present invention realizes the production of full-automatic baking pocket cake, and the invention production efficiency is high, safe and healthy, saves big
Cost of labor is measured, large batch of production requirement is met;The pocket cake completed by the equipment prepares processing, and cake condition is good,
Mouthfeel is good, and fragrance is dense.
2) tunnel oven is divided into preheating, baking colouring, three areas of moisture control, improves the baking quality of cake, it is to avoid
Cake deformation, rupture, it is ensured that the golden yellow condition of cake, it is ensured that cake moisture is suitable, and mouthfeel is good, long shelf-life.
3) design of two-level architecture is realized by turnup mechanism, the entire length of production line is shortened, is conducive to production line
Layout, save workshop, reduce cost.
4) cake-sandwiched of the invention shaping is by cutting banding machine, switching mechanism, note sauce machine, laminated structure, continuously shaped
Separating mechanism serialization is completed, and is reduced the breakage rate of cake, is improved production efficiency.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
The change or replacement expected without creative work, should all cover and be defined in the scope of the present invention.
Claims (6)
1. full-automatic baking pocket cake making line, it is characterised in that:Including enter stove platform, platform of coming out of the stove, tunnel oven, steel band,
Network chain conveyer belt, cooling conveyer belt, turnup mechanism, centre-filled shaped mechanism, sterilization mechanism, frame and PLC control cabinet, the steel band
Connect into stove platform, tunnel oven and platform of coming out of the stove, the network chain conveyer belt tilts connection and come out of the stove platform and cooling conveyer belt, institute
State cooling conveyer belt and centre-filled shaped mechanism is respectively arranged on the levels of frame, the turnup mechanism connection cooling conveyer belt and folder
Heart shaping mechanism, the sterilization mechanism connects sandwich shaping mechanism;
The tunnel oven is equipped with fire row pipe, air-fuel ratio provided with preheating zone, baking colouring area and moisture control zone, each subregion
Controlling organization and temperature sensor, the fire row pipe is located at the upper and lower sides of steel band in tunnel oven, the air-fuel ratio controlling organization
It is connected with fire row pipe, the temperature sensor is between the pipe of fire row up and down of each subregion;The air-fuel ratio controlling organization and
Temperature sensor is connected with PLC control cabinet;
It is described enter stove platform be provided with pneumatic oil-injection machine one and slip casting machine, the platform of coming out of the stove is provided with pneumatic oil-injection machine two, institute
State and steel band automated cleaning mechanism is provided with below tunnel oven;The turnup mechanism is provided with upper conveyor belt, arc turnover panel and lower transmission
Band, the upper conveyor belt connects cooling conveyer belt, and the lower conveyor belt is connected in sandwich shaping mechanism, the arc turnover panel connection
Conveyer belt and lower conveyor belt;It is cutting banding machine that the centre-filled shaped mechanism includes being sequentially connected, switching mechanism, note sauce machine, folded
Layer mechanism, continuously shaped separating mechanism;The PLC control cabinet is connected with each equipment control of production line.
2. full-automatic baking pocket cake making line according to claim 1, it is characterised in that:The air-fuel ratio controlling organization
Including fuel gas pipeline, air pipe line and air-fuel ratio valve, the fuel gas pipeline and air pipe line connect air-fuel ratio valve, the combustion
High pressure detection table, relief valve, gas filter, hand-operated valve one, pressure-reducing valve, automatic decompression valve, low pressure are sequentially provided with air pipe
Detect table, high-low pressure automatic test controller, hand-operated valve two, hand-operated valve switch detector, total magnetic valve, combustion gas branch road, manually
Blower fan, air-pressure controlling table, air passage and hand are sequentially provided with valve three and double electromagnetism gas control valves, the air pipe line
Air-fuel ratio valve in dynamic valve four, described pair of electromagnetism gas control valve and the connection fire row pipe of hand-operated valve four.
3. full-automatic baking pocket cake making line according to claim 1, it is characterised in that:The tunnel oven is provided with useless
Gas port, venting, spheroidal graphite cast-iron and roller, the exhaust outlet and venting are connected in tunnel oven at the top of tunnel oven
Portion, plays discharge waste gas and explosion-proof;The spheroidal graphite cast-iron is located at stove inner support steel band, and the roller supports bottom steel band.
4. full-automatic baking pocket cake making line according to claim 1, it is characterised in that:It is described enter stove platform be provided with band
Seat regulation bearing one, passive roller, tensioning cylinder and enter stove correction adjusting rod, the regulation bearing one of usheing to seat connects with tensioning cylinder
Connect, the passive roller located at ushers to seat regulation bearing one on, it is described enter stove correction adjusting rod be located at passive drum front end, adjust steel
Band entry angle;The platform of coming out of the stove adjusts bearing two, drive roll, adjusting screw rod, reducing motor, motor provided with usheing to seat and gone out
Stove correction adjusting rod, the regulation bearing two of usheing to seat is connected with adjusting screw rod, the drive roll and regulation bearing two company that ushers to seat
Connect, the reducing motor is connected with drive roll, the motor connection reducing motor, the correction adjusting rod of coming out of the stove is located at actively
Drum front end, adjusts steel band entry angle.
5. full-automatic baking pocket cake making line according to claim 1, it is characterised in that:The sterilization mechanism is ultraviolet
Line sterilizes conveyer belt.
6. full-automatic baking pocket cake making processing method, as follows:
1) according to the quality requirements for preparing cake, the steel band of tunnel oven is set out by PLC control cabinet, network chain conveyer belt, cold
But conveyer belt, the upper conveyor belt of turnup mechanism and lower conveyor belt, cutting banding machine, switching mechanism, laminated structure, continuously shaped point
The speed of service of structure and ultraviolet sterilization conveyer belt of disembarking is consistent, and speed is 1~2.2m/s, and set pneumatic oil-injection machine,
Slip casting machine, steel band automated cleaning mechanism, the startup time for noting sauce machine and the speed of service, meet distributive value, the slip casting of production needs
Amount and note sauce amount;Baking temperature is set, preheating zone temperature is upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row;Dry
Roasting colouring area's temperature is upper 180 DEG C -190 DEG C of fire row/190 DEG C -200 DEG C of lower fire row;Moisture control zone temperature is upper fire row 150
DEG C -170 DEG C/lower 160 DEG C -180 DEG C of fire row;
2) stability of each mechanism operation is checked;Then added into slip casting machine in starch adhesive, note sauce machine and add the sauce for needing to add
Material;Equipment work is opened, tunnel oven is begun to warm up, and preheating zone is reached after design temperature, and PLC control cabinet controlled motor starts,
Steel band operation is driven, a pair of the steel strip surfaces of pneumatic oil-injection machine entered on stove platform are put the oil, and slip casting machine notes starch adhesive in steel band
Surface, and as steel band is slowly fed the paste into tunnel oven;
3) in tunnel oven, starch adhesive passes sequentially through cake preheating zone, baking colouring area and moisture control zone;Each subregion in baking
It is evenly equipped with multiple high temperature resistant temperature sensors of high precision and monitors feedback in real time to each area's temperature, preheating zone temperature control is excessive internal heat
150 DEG C -170 DEG C of row/lower 160 DEG C -180 DEG C of fire row;Cake baking colouring area's temperature control be upper 180 DEG C -190 DEG C of fire row/
Lower 190 DEG C -200 DEG C of fire row;Moisture control zone temperature control is upper 150 DEG C -170 DEG C of fire row/160 DEG C -180 DEG C of lower fire row;
When in-furnace temperature reaches setting value, signal is fed back to PLC control cabinet, PLC control cabinet by high temperature resistant temperature sensors of high precision
Air-fuel ratio controlling organization is controlled, the fire row pipe intensity of a fire of respective regions is reduced, keeps it in certain temperature range;When warm in stove
Degree falls below setting value-1-- 3 DEG C high temperature resistant temperature sensors of high precision and signal is fed back into PLC control cabinet, PLC controls
Case controls air-fuel ratio controlling organization, increases the gas quantity or air capacity of respective regions, increases the intensity of a fire, heating is until reach pre- constant temperature
Degree.
4) after the completion of cake baking, from platform discharging of coming out of the stove, when cake reaches the pneumatic oil-injection machine two come out of the stove on platform, to cake
Upper surface carries out oil spout;The steel band for completing production is cleaned by the steel band automated cleaning mechanism below steel band;
5) cake after coming out of the stove is climbed by network chain conveyer belt, is cooled down by cooling conveyor;Subsequently into end
Upper conveyor belt, arc turnover panel and lower conveyor belt, realize cake halfturn, turnup action, to cake carry out turn-over processing;
6) the communicated band of cake after turnup is sent to cutting banding machine, monoblock cake is divided into some, then by overturning
Mechanism is overturn one in adjacent two, note sauce machine is sent to, to unturned bar shaped cake daub sauce, transmission belt
Continuation is transmitted backward, and the bar shaped cake of non-daub sauce is carried out into lifting by laminated structure, the cake for scribbling sauce is stacked in
On, then pocket cake one by one is pressed into by continuously shaped separating mechanism, enter finally into the progress of ultraviolet sterilization conveyer belt
Sterilizing, packing processes complete the preparation of pocket cake.
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CN107996636A (en) * | 2018-01-12 | 2018-05-08 | 嘉兴美丹食品有限公司 | A kind of iron plate is conveyed into furnace apparatus |
CN108651569A (en) * | 2018-07-16 | 2018-10-16 | 杨立撒 | A kind of cake buttered organisation of working automatically |
CN109105937A (en) * | 2018-08-24 | 2019-01-01 | 安徽麦德发食品有限公司 | A kind of material-spraying device on instant noodles screening installation |
CN110024946A (en) * | 2019-04-25 | 2019-07-19 | 浙江善蒸坊食品股份有限公司 | A kind of steamed sponge cake automatic slurring system and its grouting method |
CN110024946B (en) * | 2019-04-25 | 2022-08-09 | 浙江善蒸坊食品股份有限公司 | Steamed sponge cake automatic grouting system and grouting method thereof |
CN110754505A (en) * | 2019-11-04 | 2020-02-07 | 云峰机械(福建)有限公司 | Thick cut and layer type cake production line |
CN110919736A (en) * | 2019-12-14 | 2020-03-27 | 湖南海佳食品科技股份有限公司 | Cutting and frying device for fish tofu |
CN110959644A (en) * | 2019-12-19 | 2020-04-07 | 宿州麦香缘食品有限公司 | Ultrasonic cutting equipment |
CN111053091B (en) * | 2019-12-31 | 2021-09-03 | 广东智源机器人科技有限公司 | Food material processing equipment |
CN111053091A (en) * | 2019-12-31 | 2020-04-24 | 广东智源机器人科技有限公司 | Food material processing equipment |
CN111846481A (en) * | 2020-06-18 | 2020-10-30 | 陕西北元化工集团股份有限公司 | Automatic solid caustic soda packaging method |
CN111789134A (en) * | 2020-07-15 | 2020-10-20 | 杭州森宝食品有限公司 | Tunnel type baking machine |
CN112088919A (en) * | 2020-09-30 | 2020-12-18 | 漳州市悦美斯食品机械有限公司 | Full-automatic cake production line of steel band class |
CN112088919B (en) * | 2020-09-30 | 2024-07-26 | 漳州市悦美斯食品机械有限公司 | Full-automatic cake production line of steel band class |
CN113057293A (en) * | 2021-04-22 | 2021-07-02 | 珠海元朗食品有限公司 | Full-automatic egg roll production equipment capable of guaranteeing production quality |
CN113598206A (en) * | 2021-09-09 | 2021-11-05 | 广州亿通食品机械设备有限公司 | YT-XMT800 type small steamed bun production line |
CN113854526A (en) * | 2021-09-27 | 2021-12-31 | 安徽詹氏食品股份有限公司 | Production process of coated nut kernels |
CN113854526B (en) * | 2021-09-27 | 2023-08-29 | 安徽詹氏食品股份有限公司 | Production process of coated nut kernel |
CN113741594A (en) * | 2021-11-08 | 2021-12-03 | 伟龙食品有限公司 | Food processing data processing method and system and electronic equipment |
CN116268026A (en) * | 2022-12-23 | 2023-06-23 | 云峰机械(福建)有限公司 | Efficient cake automation line |
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Application publication date: 20170929 |