CN203523650U - Fully-automatic dorayaki production line - Google Patents

Fully-automatic dorayaki production line Download PDF

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Publication number
CN203523650U
CN203523650U CN201320637127.5U CN201320637127U CN203523650U CN 203523650 U CN203523650 U CN 203523650U CN 201320637127 U CN201320637127 U CN 201320637127U CN 203523650 U CN203523650 U CN 203523650U
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CN
China
Prior art keywords
cake
automatic
baking sheet
production line
conveyer belt
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Expired - Fee Related
Application number
CN201320637127.5U
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Chinese (zh)
Inventor
吴金华
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QUANZHOU TIANFA FOOD MACHINERY CO Ltd
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QUANZHOU TIANFA FOOD MACHINERY CO Ltd
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Priority to CN201320637127.5U priority Critical patent/CN203523650U/en
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Publication of CN203523650U publication Critical patent/CN203523650U/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking

Abstract

The utility model discloses a fully-automatic dorayaki production line which comprises a rack, a grout injector, a baking plate conveyor belt, a baking box, a stuffing filling device, an automatic pie overturning device and a pie shoveling mechanism. The grout injector, the baking plate conveyor belt, the baking box, the stuffing filling device, the automatic pie overturning device and the pie shoveling mechanism are arranged on the rack. The grout injector is arranged at the front end of the baking plate conveyor belt. The baking plate conveyor belt penetrates through the braking box, the stuffing filling device is arranged at the rear end of the baking plate conveyor belt, and the automatic pie overturning device and the pie shoveling mechanism are arranged at the tail end of the braking plate conveyor belt. The grout injector is composed of a grout injecting hopper, a pie discharging mold and a hydraulic cylinder arranged in the grout injecting hopper. One end of the hydraulic cylinder is connected with the pie discharging mold. Two rows of fire grate pipe combustors are evenly distributed above and below the baking plate conveyor belt in the baking box. The stuffing filling device is composed of a stuffing hopper, a filling nozzle and a stirring device in the stuffing hopper. The fully-automatic dorayaki production line has the advantages of integrating grouting, baking, stuffing filling, overturning and clamping and being diverse in product pattern, safe and reliable in production process, capable of ensuring sanitation, high in automation degree, capable of saving energy, high in production efficiency and the like.

Description

Full-automatic bronze gong burns production line
Technical field
The utility model relates to food processing machinery technical field, and particularly a kind of full-automatic bronze gong burns production line.
Background technology
Bronze gong burns, and is again gold cake, with two discoid, the cake suitcase of similar honey cake is wrapped up in sweetened bean paste stuffing, because of similar two bronze gongs that are combined of shape, gaining the name, is a kind of baking musculus cutaneus, built-in red bean paste, an ancient wind instrument mud, cream, the dessert of jam sandwich, is also Japanese traditional cake.
Bronze gong in the market burns process equipment, as slip casting machine, fillings feeder, biscuit turn over clamp device, curer, is all split, adds man-hour, production completes after a procedure, manual another operation that is transported to continues processing again, and production efficiency is low, also can easily pollute the situation that bronze gong burns.Owing to being the structure of split, floor space is large, and needs a large amount of personnel's operations, and automaticity is low, and manufacturing cost is higher.
Utility model content
The utility model provides the making beating of a kind of collection, and feed supplement, is cured, noted filling, turns over folder, blanking at slip casting, carry and cooling, and packing, vanning is integrated, the bronze gong burning automatic production line that automaticity is high, energy-conservation, production efficiency is high.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: full-automatic bronze gong burns production line, comprise beater, feeding feed supplement pipeline, frame and be located at slip casting machine, chain baking sheet conveyer belt, curer, note fillings device, automatic turning cake device, the Chan Bing mechanism in frame, carry cooling line, automatic packaging machine, vanning joint sealing mechanism.Slip casting machine is located on chain baking sheet conveyer belt front end, chain baking sheet conveyer belt is through curer, note fillings device is located on chain plate conveyor belt rear end, automatic turning Bing Qihechan cake mechanism is located at chain plate conveyor belt end, described slip casting machine is by slurry bucket, face cake discharging mode and be located at the hydraulic cylinder in hopper is formed, hydraulic cylinder one end is connected with face cake discharging mode, in described curer, chain baking sheet conveyer belt is evenly distributed with two row's fire row pipe burners up and down, and described note fillings device is comprised of the agitating device in fillings bucket, filling mouth and fillings bucket.
Further, described chain baking sheet conveyer belt side is provided with chain board cleaning device, and described chain baking sheet cleaning device drives cleaning block to swing by hydraulic cylinder by connecting rod, in the frame at chain baking sheet two ends, is respectively equipped with buffer spring.
Further, the steel plate that the baking sheet of described chain baking sheet conveyer belt is high-termal conductivity is made, and the size of the baking sheet width of chain plate conveyor belt and face cake discharging mode is suitable.
Further, described slip casting machine and note fillings device are all detachable.
Further, the hydraulic cylinder of described slip casting machine has two groups, and every group of hydraulic cylinder drives respectively eight face cake discharging modes, and the filling mouth of described note fillings device is half of face cake discharging mode, and filling mouth is eight, and filling mouth is corresponding with face cake discharging mode interval.
Further, described automatic turning cake device is by cylinder, support and cake turner knife plate, and cake turner knife plate has eight, and cake turner knife plate is uniformly distributed on support, and cake turner knife plate is flexibly connected with support, and cylinder drives the upset of cake turner knife plate.
Further, be provided with gear cake plate before described automatic turning cake device, gear cake plate can be gone up lower block by cylinder drive and lift.
Further, described Chan Bing mechanism is by cylinder, cross bar and shovel cake knife plate, and shovel cake knife plate is provided with eight, is uniformly distributed on cross bar, and shovel cake knife plate is fixed on cross bar, and cylinder drives cross bar shovel, hook, unloads action.
Further, the shovel cake knife plate of described Chan Bing mechanism is corresponding with the filling mouth position of note fillings device.
From the above-mentioned description to the utility model structure, compared to the prior art, the utlity model has following advantage:
1. the making beating that the utility model is provided with, feed supplement, slip casting machine, curer, note fillings device, automatic turning cake device, Chan Bing mechanism, collection making beating, feed supplement, slip casting, cure, note filling, turn over folder, shovel unloads, defeated refrigeration is but, packing, dress joint sealing is integrated, and health is secure, energy-conservation, production efficiency is high.
2. the utility model adopts variable frequency adjustment and intelligent control technology; production process is safe and reliable; stable operation is convenient; article one, three people of production line just can meet production; automaticity is high; the products taste produced is good wide in variety, color and luster is even, adapts to most people's taste, the large-scale production of applicable enterprise.
Accompanying drawing explanation
The accompanying drawing that forms the application's a part is used to provide further understanding of the present utility model, and schematic description and description of the present utility model is used for explaining the utility model, does not form improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation that the full-automatic bronze gong of the utility model burns production line;
Fig. 2 is the slip casting machine structural representation that the full-automatic bronze gong of the utility model burns production line;
Fig. 3 is the note fillings apparatus structure schematic diagram that the full-automatic bronze gong of the utility model burns production line;
Fig. 4 is the cleaning device structural representation that the full-automatic bronze gong of the utility model burns production line.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
The first embodiment
With reference to figure 1, Fig. 2, Fig. 3, full-automatic bronze gong burns production line, comprise frame 1 and be located at the slip casting machine 2 in frame 1, chain baking sheet conveyer belt 3, curer 4, note fillings device 5, automatic turning cake device 6, Chan Bing mechanism 7, slip casting machine 2 is located on chain baking sheet conveyer belt 3 front ends, chain baking sheet conveyer belt 3 is through curer 4, note fillings device 5 is located on chain baking sheet conveyer belt 3 rear ends, automatic turning cake device 6 He Chan cake mechanisms 7 are located at chain baking sheet conveyer belt 3 ends, described slip casting machine 2 is by slurry bucket 21, face cake discharging mode 22 and being located at forms the hydraulic cylinder in hopper 21 23, hydraulic cylinder 23 one end are connected with face cake discharging mode 22, the interior chain baking sheet of described curer 4 conveyer belt 3 is evenly distributed with two row's fire row pipe burners 41 up and down, described note fillings device 5 is by fillings bucket 51, agitating device 53 in filling mouth 52 and fillings bucket 51 forms.
Slip casting machine 2 and note fillings device 5 are all detachable, and convenient cleaning and maintenance, guarantees the product health of producing.
The steel plate that the baking sheet of chain baking sheet conveyer belt 3 is high-termal conductivity is made, the size of the baking sheet width of chain baking sheet conveyer belt 3 and face cake discharging mode 22 is suitable, slip casting machine 2 is directly noted face cake in baking sheet by face cake discharging mode 22, and baking sheet drives face cake to enter into the interior opposite of curer 4 cake and cures.
The hydraulic cylinder 23 of slip casting machine 2 has two groups, every group of hydraulic cylinder 23 drives respectively eight face cake discharging modes 22, the filling mouth 52 of described note fillings device 5 is half of face cake discharging mode 22, filling mouth 52 is eight, filling mouth 52 is corresponding with face cake discharging mode 5 intervals, can burn by eight bronze gongs of disposable production, production efficiency is high.
Automatic turning cake device 6 is by cylinder, support and turn over cake knife plate, turn over cake knife plate and have eight, turning over cake knife plate is uniformly distributed on support, turning over cake knife plate is flexibly connected with support, cylinder drives and turns over the upset of cake knife plate, before automatic turning cake device 6, be provided with gear cake plate 9, gear cake plate 9 can be gone up lower block by cylinder drive and lift, Chan Bing mechanism 7 is by cylinder, cross bar and shovel hook cake cutter, shovel hook cake cutter is provided with eight, is uniformly distributed on cross bar, and shovel hook cake cutter is fixed on cross bar, cylinder drives cross bar to rotate, and the shovel hook cake cutter of Chan Bing mechanism 7 is corresponding with filling mouth 52 positions of note fillings device 5.
Full-automatic bronze gong burns the process of manufacture of production line, hydraulic cylinder 23 work of slip casting machine 2 start slip casting, seeing through face cake discharging mode 22 is injected in the baking sheet of chain baking sheet conveyer belt 3, generate 16 face cakes, baking sheet conveyer belt 3 drives face cake to enter into the interior opposite of curer 4 cake and cures, the face cake curing is transported to note fillings device 5, 52 pairs, filling mouth wherein eight face cakes is noted fillings, while being transported to automatic turning cake device 6, keeping off cake plate turns over for 9 times and withstands face cake, prevent that automatic turning cake device 6 from pushing away the cake of traveling around taking general charge of an entire area at the grass-roots level while turning over cake, cause turning over cake failure, affect the quality of production, the cake knife plate that turns over of automatic turning cake device 6 turns over the face cake of wherein not noting fillings to scoop up, cylinder drives and turns over the upset of cake knife plate, the overturn cover that scoops up face cake is being noted on the face cake of fillings, bronze gong burns down into, finally by Chan Bing mechanism 7, cylinder drives cross bar to rotate, shovel cake cutter on cross bar is close to baking sheet, chain baking sheet conveyer belt 3 motion bronze gongs burn by shovel sends into the cooling line of next process input conveying from baking sheet, then shunting enters sincere feeling formula packing machine and packs.Be conducive to food preserving fresh-keeping, store, transportation, so repeatedly.
The second embodiment
With reference to figure 1, Fig. 2, Fig. 3, Fig. 4, full-automatic bronze gong burns production line, comprises frame 1 and is located at the slip casting machine 2 in frame 1, chain baking sheet conveyer belt 3, curer 4, note fillings device 5, gear cake plate 9, automatic turning cake device 6, Chan Bing mechanism 7, slip casting machine 2 is located on chain plate conveyor belt 3 front ends, and chain baking sheet conveyer belt 3 is through curer 4, and note fillings device 5 is located on chain baking sheet conveyer belt 3 rear ends, automatic turning cake device 6 He Chan cake mechanisms 7 are located at chain baking sheet conveyer belt 3 ends, and described slip casting machine 2 is by slurry bucket 21, face cake discharging mode 22 and being located at forms the hydraulic cylinder in hopper 21 23, hydraulic cylinder 23 one end are connected with face cake discharging mode 22, described curer 4 inner plate conveyer belts 3 are evenly distributed with two row's fire row pipe burners 41 up and down, described fire row pipe burner 41 is communicated with external natural gas tube, and each fire row pipe burner 41 is equipped with control valve, can regulate flame size by control valve, guarantee baking quality, described note fillings device 5 is by fillings bucket 51, agitating device 53 in filling mouth 52 and fillings bucket 51 forms.
Baking sheet conveyer belt 3 planes are provided with wiping board cleaning device 8, described baking sheet cleaning device 8 drives cleaning block 83 to swing by hydraulic cylinder 81 by connecting rod 82, cleaning block 83 swings baking sheet is cleaned, removal face cake residuals, guarantee that carrier bar clean hygiene is smooth, to continue production and processing, in the frame 1 at baking sheet two ends, be respectively equipped with buffer spring, reduce mechanical damage, avoid bumping against frame in cleaning block 83 swing process.
This practicality can be changed face cake discharging mode 22 and filling mouth 52 quantity according to different Production requirements, different face cake discharging modes 22, the demand in adaptation market.
These are only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (9)

1. full-automatic bronze gong burns production line, comprise frame (1) and be located at the slip casting machine (2) in frame (1), chain baking sheet conveyer belt (3), curer (4), note fillings device (5), automatic turning cake device (6), Chan Bing mechanism (7), slip casting machine (2) is located on chain baking sheet conveyer belt (3) front end, chain baking sheet conveyer belt (3) is through curer (4), note fillings device (5) is located on chain baking sheet conveyer belt (3) rear end, automatic turning cake device (6) He Chan cake mechanism (7) is located at chain baking sheet conveyer belt (3) end, it is characterized in that: described slip casting machine (2) is by slurry bucket (21), face cake discharging mode (22) and being located at forms the hydraulic cylinder (23) in hopper (21), hydraulic cylinder (23) one end is connected with face cake discharging mode (22), described curer (4) interior chain baking sheet conveyer belt (3) is evenly distributed with two row's fire row pipe burners (41) up and down, described note fillings device (5) is by fillings bucket (51), agitating device (53) in filling mouth (52) and fillings bucket (51) forms.
2. full-automatic bronze gong according to claim 1 burns production line, it is characterized in that: described chain baking sheet conveyer belt (3) side is provided with baking sheet cleaning device (8), described baking sheet cleaning device (8) drives cleaning block to swing by hydraulic cylinder by connecting rod, in the frame at chain baking sheet two ends, is respectively equipped with buffer spring.
3. full-automatic bronze gong according to claim 1 burns production line, it is characterized in that: the steel plate that the baking sheet of described chain baking sheet conveyer belt (3) is high-termal conductivity is made, and the size of the baking sheet width of chain baking sheet conveyer belt (3) and face cake discharging mode (22) is suitable.
4. full-automatic bronze gong according to claim 1 burns production line, it is characterized in that: described slip casting machine (2) and note fillings device (5) all can be dismantled separately.
5. full-automatic bronze gong according to claim 1 burns production line, it is characterized in that: the hydraulic cylinder (23) of described slip casting machine (2) has two groups, every group of hydraulic cylinder (23) drives respectively eight face cake discharging modes (22), the filling mouth (52) of described note fillings device (5) is half of face cake discharging mode, filling mouth is eight, and filling mouth (52) is corresponding with face cake discharging mode (22) interval.
6. full-automatic bronze gong according to claim 1 burns production line, it is characterized in that: described automatic turning cake device is by cylinder, support and cake turner knife plate, cake turner knife plate has eight, cake turner knife plate is uniformly distributed on support, cake turner knife plate is flexibly connected with support, and cylinder drives the upset of cake turner knife plate.
7. full-automatic bronze gong according to claim 6 burns production line, it is characterized in that: the front gear cake plate (9) that is provided with of described automatic turning cake device (6), gear cake plate (9) can be gone up lower block by cylinder drive and lift.
8. full-automatic bronze gong according to claim 1 burns production line, it is characterized in that: described Chan Bing mechanism (7) is by cylinder, cross bar and shovel cake knife plate, and shovel cake knife plate is provided with eight, is uniformly distributed on cross bar, shovel cake knife plate is fixed on cross bar, and cylinder drives cross bar to rotate.
9. full-automatic bronze gong according to claim 8 burns production line, it is characterized in that: the shovel cake knife plate of described Chan Bing mechanism (7) is corresponding with filling mouth (52) position of note fillings device (5).
CN201320637127.5U 2013-10-16 2013-10-16 Fully-automatic dorayaki production line Expired - Fee Related CN203523650U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320637127.5U CN203523650U (en) 2013-10-16 2013-10-16 Fully-automatic dorayaki production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320637127.5U CN203523650U (en) 2013-10-16 2013-10-16 Fully-automatic dorayaki production line

Publications (1)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105028541A (en) * 2015-07-25 2015-11-11 青岛环速科技有限公司 Multilayer food automatic production equipment
CN105432701A (en) * 2014-08-14 2016-03-30 福建来宜机械有限公司 Automatic production line for dorayaki
CN106332928A (en) * 2015-07-11 2017-01-18 回头客食品集团股份有限公司 Automatic production line device of pancakes
CN107509755A (en) * 2017-09-25 2017-12-26 芜湖雪影实业有限公司 Flour cake production equipment
CN107950677A (en) * 2017-12-27 2018-04-24 武汉达顺创新科技有限公司 Semi-mechanization produces skin of beancurd device
CN108323540A (en) * 2018-02-27 2018-07-27 广东知识城运营服务有限公司 A kind of puff making apparatus
CN108464320A (en) * 2018-05-28 2018-08-31 张超 A kind of automatic spreading cake equipment for producing cake food
CN108739904A (en) * 2018-06-14 2018-11-06 常州信息职业技术学院 It is a kind of can automatic loading/unloading sesame seed cake baking machine
CN109430324A (en) * 2018-10-29 2019-03-08 西藏农牧学院 Highland barley processing prepares biscuit molding drying unit
CN111387234A (en) * 2020-04-02 2020-07-10 安徽盼盼食品有限公司 Bronze gong burns processing with compression moulding equipment

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105432701A (en) * 2014-08-14 2016-03-30 福建来宜机械有限公司 Automatic production line for dorayaki
CN106332928A (en) * 2015-07-11 2017-01-18 回头客食品集团股份有限公司 Automatic production line device of pancakes
CN105028541A (en) * 2015-07-25 2015-11-11 青岛环速科技有限公司 Multilayer food automatic production equipment
CN107509755A (en) * 2017-09-25 2017-12-26 芜湖雪影实业有限公司 Flour cake production equipment
CN107950677A (en) * 2017-12-27 2018-04-24 武汉达顺创新科技有限公司 Semi-mechanization produces skin of beancurd device
CN108323540A (en) * 2018-02-27 2018-07-27 广东知识城运营服务有限公司 A kind of puff making apparatus
CN108464320A (en) * 2018-05-28 2018-08-31 张超 A kind of automatic spreading cake equipment for producing cake food
CN108739904A (en) * 2018-06-14 2018-11-06 常州信息职业技术学院 It is a kind of can automatic loading/unloading sesame seed cake baking machine
CN109430324A (en) * 2018-10-29 2019-03-08 西藏农牧学院 Highland barley processing prepares biscuit molding drying unit
CN109430324B (en) * 2018-10-29 2021-04-27 西藏农牧学院 Highland barley processing preparation biscuit shaping drying device
CN111387234A (en) * 2020-04-02 2020-07-10 安徽盼盼食品有限公司 Bronze gong burns processing with compression moulding equipment
CN111387234B (en) * 2020-04-02 2021-06-25 安徽盼盼食品有限公司 Bronze gong burns processing with compression moulding equipment

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140409

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