CN107199630A - A kind of BDF thin-wall box bodies automated production equipment - Google Patents
A kind of BDF thin-wall box bodies automated production equipment Download PDFInfo
- Publication number
- CN107199630A CN107199630A CN201710365095.0A CN201710365095A CN107199630A CN 107199630 A CN107199630 A CN 107199630A CN 201710365095 A CN201710365095 A CN 201710365095A CN 107199630 A CN107199630 A CN 107199630A
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- China
- Prior art keywords
- cloth
- case core
- wrap
- plate
- roller
- Prior art date
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 150
- 239000004568 cement Substances 0.000 claims abstract description 26
- 230000000694 effects Effects 0.000 claims abstract description 8
- 238000007790 scraping Methods 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000003892 spreading Methods 0.000 claims description 19
- 230000033001 locomotion Effects 0.000 claims description 17
- 238000004826 seaming Methods 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000994 depressogenic effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 17
- 238000012545 processing Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 9
- 238000001035 drying Methods 0.000 description 9
- 239000002002 slurry Substances 0.000 description 5
- 239000011083 cement mortar Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 2
- 238000009955 starching Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of BDF thin-wall box bodies automated production equipment, including feeding device, first shower device, wrap device and whole shower device, the feeding device is used to case core being transported to just shower device, the just shower device is used to make case core outer surface adhere to after one layer of cement, case core is delivered to wrap device, the wrap device is used for after one layer of cloth of cement outer wrapping of case core outer surface, case core is delivered to whole shower device, the whole shower device is used to make the cloth outer surface of case core outer surface adhere to one layer of cement again, obtains BDF thin-wall box body finished products.The present invention completes first pouring, wrap and the whole pouring process of BDF thin-wall box body full-automatic processings using streamline form, and three processes can be carried out simultaneously, while processing effect is ensured, improve processing efficiency.
Description
Technical field
The present invention relates to BDF thin-wall box bodies for building, and in particular to a kind of BDF thin-wall box bodies automated production equipment.
Background technology
Rib floor structural system, the structure often makes the standard width of a room in an old-style house in house due to the limitation in terms of span and deck-molding
And headroom is restricted, it is impossible to meet modern architecture large span, large bay, big load, the demand using flexible function.BDF is thin
Wall casing building cover board is by one layer of cement of thin-walled box core outer cladding, cement outer wrapping layer of glass fiber fabric, and one layer is wrapped up again outside glass-fiber-fabric
It is made, is embedded in cast in place concrete plate after cement, forms non-Drawing-Core hollow cast-in-place concrete floor slabs.BDF thin-walled boxs
The application of body building cover board internal mold cast-in-place concrete technology, efficiently solves large space, the large-span cast-in-situ coagulation in traditional construction
Tulou plate is from great, difficulty of construction is big and the problems such as high construction cost.Existing BDF thin-wall box bodies manufacture is main to be used manually
Method is completed, and production efficiency is extremely low.
The content of the invention
The technical problem to be solved in the present invention is that there is provided a kind of high BDF thin-wall box bodies of production efficiency for deficiency above
Automated production equipment.
To solve above technical problem, the present invention uses following technical scheme：
A kind of BDF thin-wall box bodies automated production equipment, including feeding device, first shower device, wrap device and whole drench fill
Put, the feeding device is used to case core being transported to just shower device, and the just shower device is used to make case core outer surface adhere to one layer
After cement, case core is delivered to wrap device, the wrap device is used for one layer of cloth of cement outer wrapping in case core outer surface
Afterwards, case core is delivered to whole shower device, the whole shower device is used to make the cloth outer surface of case core outer surface adhere to one layer of water again
Mud, obtains BDF thin-wall box body finished products.
Beneficial effects of the present invention are：The present invention completes the first of BDF thin-wall box body full-automatic processings using streamline form
Drench, wrap and end drench process, and three processes can be carried out simultaneously, while processing effect is ensured, improve processing efficiency.
Further, the feeding device includes charging hopper, feed frame, conveyer, slideway and horizontal supporting plate,
The charging hopper, second conveyer and slideway are each attached on feed frame, and first conveyer belt is arranged on bunker
Discharging opening below, for case core to be delivered into slideway, the conveyer belt upper surface is evenly distributed with baffle plate, and the baffle plate is used for
Case core is limited in the shift position of second conveyer upper surface, described one end of slideway 14 is connected with second conveyer 13, separately
One end is connected with horizontal supporting plate 16, the horizontal supporting plate 16 by can automatically reset hinge be connected with the lower end of slideway 14,
The horizontal supporting plate 16 is arranged on the porch of first shower device 2.
Using having the beneficial effect that for above-mentioned further scheme：The fully automatic feeding of case core can be realized by feeding device, is kept off
Plate can limit shift position of the case core in second conveyer upper surface, realize the uniform sequential movement of case core, and feeding is filled
Put by can automatically reset horizontal supporting plate to first shower device feeding, it is possible to achieve automatically reseting after each feeding, simultaneously
Ensure orderly by the first shower device of case core feeding.
Further, it is described just shower device include cabinet shell, roller, scraper plate, U-shaped dividing plate and hold stock tank, the U-shaped every
Plate is arranged in appearance stock tank, and the roller is arranged on above U-shaped dividing plate, and multiple cavities are provided with the middle of the U-shaped dividing plate, described
Its periphery side is provided with multiple scraper plates, to be detachably connected between the scraper plate and roller, and the cabinet shell is included on U-shaped
Shell and side plate, the U-shaped upper casing are arranged on above roller, and side plate is arranged on roller side, the U-shaped dividing plate and U-shaped upper casing it
Between form two gaps in left and right, one of them is entrance, and another is outlet, and the upper level device case core that comes of conveying is from entrance
Into roller, the roller is used to drive scraper plate to rotate in perpendicular, and the scraper plate is used to promote case core along U-shaped dividing plate
Mobile, the exit is provided with lower chute, and the lower chute is used to case core being delivered to next stage arrangement.
Using having the beneficial effect that for above-mentioned further scheme：First shower device drives scraper plate to rotate by roller, passes through scraper plate
By in the case core press-in roller on the horizontal supporting plate of feeding device, at the same by with can automatically reset horizontal supporting plate match somebody with somebody
Close, case core is sequentially entered in order between scraper plate, U-shaped dividing plate is immersed in the cement mortar held in stock tank, can be pushed away by scraper plate
Dynamic case core was dripped along U-shaped dividing plate in cement, and entered next stage arrangement from outlet, realized that the automatic of case core outer layer cement is wrapped up in
It is attached.
Further, the just shower device exit is additionally provided with pusher cylinder, under case core is pushed into from scraper plate
Chute.
Using having the beneficial effect that for above-mentioned further scheme：Pusher cylinder can realize automatic blanking, it is ensured that the speed of blanking
Degree and efficiency.
Further, the just shower device porch, which is provided with, can close and open the first door-plate of entrance, described first
Shower device exit, which is provided with, can close and open the second door-plate of outlet.
Using having the beneficial effect that for above-mentioned further scheme：Entrance and exit closing, control rolling are controlled in sizing process
Cylinder toward reversely doing Small-angle Rotation respectively clockwise and anticlockwise, can make every case core can full and uniform starching, it is simultaneously anti-
Only case core skids off roller and slurries are excessive.
Further, the scraper plate is rectangle and outer ring is square frame-shaped mesh framework, and middle part is many be parallel to each other
Steel wire rope, and the scraper plate side is provided with T-shaped mounting bar, the outer surface of cylinder that just drenches is evenly arranged with and can installed with T-shaped
The T-shaped groove that bar coordinates, and an at least side opening for the T-shaped groove, the T-shaped mounting bar can be opened from the T-shaped groove
Extract out mouth side.
Using having the beneficial effect that for above-mentioned further scheme：The design of mesh framework and steel wire rope can reduce the table of scraper plate
Area, and then reduce resistance of the scraper plate in moving process, the distance between scraper plate is can adjust by dismantling scraper plate, to adapt to not
With the size of case core.
Further, the wrap device includes upper cloth apparatus, wrap frame, movable cloth clamp device, cloth cutting equipment, paving cloth
Device, translating device, surface wrap device and sealed port of butt end device, the movable cloth clamp device, cloth cutting equipment, cloth spreading device,
Translating device and surface wrap device are each attached in wrap frame, and the upper cloth apparatus is used to provide to wrap frame feed end
Cloth, the movable cloth clamp device is arranged on wrap frame feed end, and for compressing or loosening cloth, the cloth spreading device is used for
Cloth end is dragged to wrap frame rear end at movable cloth clamp device, the cloth cutting equipment is arranged on the charging of wrap frame
End, for by cloth severing, the translating device to be used to receive just shower device and conveys the case core come and be delivered to case core
Surface wrap device, the surface wrap device is used to the cloth of cloth cutting equipment severing being wrapped in case core outer surface, and by case
Core is delivered to sealed port of butt end device, and the sealed port of butt end device is used to seal the wrap of case core outer surface, and will sealing
Case core be delivered to whole shower device.
Using having the beneficial effect that for above-mentioned further scheme：Wrap device can realize the surface trimming of cloth and wrap up in automatically
Attached, efficiency high wraps up in attached effect good.
Further, the movable cloth clamp device is parallel to wrap frame feed end, and the movable cloth clamp device includes upper
Relative seaming chuck and push-down head down, the seaming chuck can be with relatively close or away from push-down head, the seaming chuck and push-down head
Multiple breach are evenly distributed with close to the side of wrap frame rear end, the cloth spreading device includes pushing meanss, fixed strip and set
Multiple map clamps on fixed strip are put, the fixed strip is parallel with movable cloth clamp device, and the pushing meanss are used to drive
Fixed strip is moved back and forth between movable cloth clamp device and wrap frame rear end, meanwhile, the shift motion of the pushing meanss can
To be adjusted according to the length of case core, the map clamp position on the fixed strip and the gap position on movable cloth clamp device
It is mutually corresponding.
Using having the beneficial effect that for above-mentioned further scheme：On map clamp position and movable cloth clamp device on fixed strip
Gap position mutually correspond to, the cloth termination that map clamp can easily on clamping activity cloth clamp device, and by cloth end
Head is dragged to wrap frame rear end, and the shift motion of the pushing meanss can be adjusted according to the length of case core, therefore can
To adapt to the case core of different dimensions.
Further, the cloth cutting equipment is arranged between movable cloth clamp device and cloth spreading device, the cloth cutting equipment bag
Include tabletting and lower sheeting, the upper tabletting is connected by upper swingle with seaming chuck, the lower sheeting by lower swingle with
Push-down head is connected, and the upper swingle can be rotated around seaming chuck, and the lower swingle can be carried out around push-down head
Rotation, be provided with the corresponding strip hole in position, the upper tabletting on the seaming chuck and push-down head be provided with it is removable
Cutter head, the cutter head can be moved back and forth along strip hole, for cloth to be cut apart with a knife or scissors.
Using having the beneficial effect that for above-mentioned further scheme：The cutter head can carry out upper backspin with upper tabletting
Turn, convenient control, using flexible.
Further, the surface wrap device includes resilient support roller group and top movement briquetting, the elasticity branch
Supportting roller group includes two tangent and horizontal Tile placement round rollers, and two round rollers pass through spring assembly respectively
It is connected with frame side, the spring assembly is used to promote connected round roller to the direction of another round roller, institute
The top that the mobile briquetting in top is arranged on two round roller tangency locations is stated, the top movement briquetting can be moved up and down, used
Pushed in by case core between two round rollers of resilient support roller group, case core is fallen to closing device by discharging opening；
The translating device is arranged on above the wrap device of surface, and the translating device includes second conveyer and demarcation strip, described
Demarcation strip is uniformly arranged on second conveyer upper surface, and the demarcation strip is used to limit case core in second conveyer upper surface
Shift position, the second conveyer is used to receive the just shower device case core that comes of conveying and case core is delivered into elasticity
Between two round rollers of back-up roller wheel group.
Using having the beneficial effect that for above-mentioned further scheme：After cloth cutting equipment cuts apart with a knife or scissors cloth, cloth drops in elasticity
In back-up roller wheel group, case core is pushed into resilient support roller group by translating device again, and the demarcation strip in translating device can be limited
Case core realizes the uniform sequential movement of case core in the shift position of second conveyer upper surface, while can be adjacent by adjusting
The speed at interval and second conveyer between demarcation strip, it is ensured that only promote a case core to drop down onto resilient support roller group every time
On, to ensure the orderly progress of wrap process, case core is pushed away on the cloth for dropping down onto and flexibly supporting in roller group from translating device, then
Briquetting is moved by top and pushes case core, case core is successfully wrapped up between two round rollers by resilient support roller group to be enclosed
Cloth, wrapping up in automatically for achievable case core outer surface cloth is attached, while round roller both sides have been all connected with spring assembly, it is possible to achieve
Round roller automatically resets, and then can realize and carry out continuous wrap processing to different case cores.
Further, all cylindrical roller outer surfaces are provided with multiple bulge loops.
Using having the beneficial effect that for above-mentioned further scheme：Can by being provided with multiple bulge loops in cylindrical roller outer surface
To reduce the contact area of cylindrical roller and case core as far as possible, it can reach that case core outer layer is wiped in reduction extruding during wrap off
The purpose of the total amount of attached cement slurry is wrapped up in first shower device.
Further, the closing device includes trapezoidal chute, stopping means, coaming plate, supporting plate and screeding device, the ladder
Shape chute with respect to the horizontal plane tilts down setting, and the bottom of the trapezoidal chute is arranged under the discharging opening of surface wrap device
Coaming plate, the upper bottom of the trapezoidal chute are provided with side, the case core for finishing receiving wrap, the trapezoidal hypotenuse of chute two
Pressure mouth device is provided with, the upper bottom length of the trapezoidal chute is identical with the length of case core, and the supporting plate is arranged on trapezoidal chute
Bottom outside and horizontal positioned, the stopping means be used for limit shift position of the case core on supporting plate, the two ends of bearing plate is equal
Screeding device is provided with, the position of the screeding device is concordant with coaming plate lower end, the screeding device is included on opposing upper and lower
Screeding device and lower scraping plate device, the upper scraping plate device home position are arranged on case core upper end, and the lower scraping plate device is original
Position is arranged at supporting plate, and the upper scraping plate device and lower scraping plate device can be moved up and down.
Using having the beneficial effect that for above-mentioned further scheme：Closing device can realize that wrapping up in attached cloth to case core outer layer enters
Row two ends automatic sealing, efficiency high, sealing effect is good.
Further, the whole shower device include cabinet shell, roller, scraper plate, U-shaped dividing plate and hold stock tank, the U-shaped every
Plate is arranged in appearance stock tank, and the roller is arranged on above U-shaped dividing plate, and multiple cavities are provided with the middle of the U-shaped dividing plate, described
Its periphery side is provided with multiple scraper plates, to be detachably connected between the scraper plate and roller, and the cabinet shell is included on U-shaped
Shell and side plate, the U-shaped upper casing are arranged on above roller, and side plate is arranged on roller side, the U-shaped dividing plate and U-shaped upper casing it
Between form two gaps in left and right, one of them is entrance, and another is outlet, and the upper level device case core that comes of conveying is from entrance
Into roller, the roller is used for the outlet that case core is delivered to opposite side by U-shaped dividing plate, and the exit is provided with oblique
Road, the lower chute is used to case core being delivered to next stage arrangement.
Using having the beneficial effect that for above-mentioned further scheme：Whole shower device is identical with the structure of first shower device, can pass through
Scraper plate promotes case core to be dripped once again in cement along U-shaped dividing plate, and enters next stage arrangement from outlet, realizes case core outer layer
Wrapping up in automatically for cement is attached.
Further, the whole shower device exit is provided with drying unit.
Using having the beneficial effect that for above-mentioned further scheme：Drying unit can wrap up in attached cement to case core outer layer and dry
It is dry, it is easy to use.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the invention；
Fig. 2 is side structure schematic diagram of the invention；
Fig. 3 is feeding device and first shower device side structure schematic diagram；
Fig. 4 is feeding device dimensional structure diagram；
Fig. 5 is U-shaped dividing plate dimensional structure diagram；
Fig. 6 is scraper plate dimensional structure diagram；
Fig. 7 is wrap device dimensional structure diagram；
Fig. 8 is wrap device positive structure schematic；
Fig. 9 is wrap device side structure schematic diagram；
Figure 10 is wrap device overlooking the structure diagram；
Figure 11 is the structural representation of movable cloth clamp device and cloth cutting equipment；
Figure 12 is closing device structural representation.
In accompanying drawing, the list of parts representated by each label is as follows：
1st, feeding device；2nd, first shower device；3rd, wrap device；4th, whole shower device；5th, case core；6th, drying unit；11st, feed
Hopper；12nd, feed frame；13rd, second conveyer；14th, slideway；15th, baffle plate；16th, horizontal supporting plate；20th, side plate；21st, U-shaped
Upper casing；22nd, roller；23rd, scraper plate；24th, U-shaped dividing plate；241st, it is empty；25th, stock tank is held；26th, entrance；27th, export；28th, lower chute；
231st, mesh framework；232nd, steel wire rope；233rd, T-shaped mounting bar；31st, upper cloth apparatus；32nd, wrap frame；321st, wrap frame is entered
Expect end；33rd, cloth；34th, seaming chuck；35th, push-down head；36th, breach；37th, mobile device；38th, fixed strip；39th, map clamp；
322nd, wrap frame rear end；40th, upper tabletting；41st, lower sheeting；42nd, upper swingle；43rd, lower swingle；45th, strip hole；
46th, cutter head；47th, top movement briquetting；48th, cylindrical roller；49th, spring assembly；50th, bulge loop；51st, the second transmission dress
Put；52nd, demarcation strip；55th, trapezoidal chute；56th, stopping means；57th, coaming plate；58th, supporting plate；59th, upper scraping plate device；60th, lower scraping plate
Device
Embodiment
The principle and feature of the present invention are described below in conjunction with accompanying drawing, the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
As depicted in figs. 1 and 2, a kind of BDF thin-wall box bodies automated production equipment, including feeding device 1, first shower device 2,
Wrap device 3 and whole shower device 4, the feeding device 1 are used to case core 5 being transported to just shower device 2, and the just shower device 2 is used
In making the outer surface of case core 5 adhere to after one layer of cement, case core 5 is delivered to wrap device, the wrap device is used for outside case core 5
After one layer of cloth of cement outer wrapping on surface, case core 5 is delivered to whole shower device, the whole shower device is used to make the appearance of case core 5
One layer of cement is adhered in the cloth outer surface in face again, obtains BDF thin-wall box body finished products.
As shown in Figure 3 and Figure 4, the feeding device 1 include charging hopper 11, feed frame 12, second conveyer 13,
Slideway 14 and horizontal supporting plate 16, the charging hopper 11, second conveyer 13 and slideway 14 are each attached to feed frame 12
On, the second conveyer 13 is arranged on below the discharging opening of charging hopper 11, for case core 5 to be delivered into slideway 14, institute
State the upper surface of second conveyer 13 and be evenly distributed with baffle plate 15, described one end of slideway 14 is connected with second conveyer 13, separately
One end is connected with horizontal supporting plate 16, the horizontal supporting plate 16 by can automatically reset hinge be connected with the lower end of slideway 14,
The horizontal supporting plate 16 is arranged on the porch of first shower device 2.
As shown in figure 4, the just shower device 2 includes cabinet shell, roller 22, scraper plate 23, U-shaped dividing plate 24 and holds stock tank
25, the U-shaped dividing plate 24 is arranged in appearance stock tank 25, and the roller 22 is arranged on the top of U-shaped dividing plate 24, as shown in figure 5, described
Multiple empty 241 are provided with the middle of U-shaped dividing plate 24, the outer circumferential side of roller 22 is provided with multiple scraper plates 23, the He of scraper plate 23
To be detachably connected between roller 22, the cabinet shell includes U-shaped upper casing 21 and side plate 20, and the U-shaped upper casing 21 is arranged on
The top of roller 22, side plate 20 is arranged on the side of roller 22, is formed between the U-shaped dividing plate 24 and U-shaped upper casing 21 between left and right two
Gap, one of them is entrance 26, and another is outlet 27, and the case core 5 that the conveying of upper level device comes enters roller from entrance 26
22, the roller 22 be used for drive scraper plate 23 to be rotated in perpendicular, the scraper plate 23 for promote case core 5 along U-shaped every
Plate 24 is moved, and lower chute 28 is provided with the outlet 27, and the lower chute 28 is used to case core 5 being delivered to next stage arrangement.
The just shower device exit is additionally provided with pusher cylinder, for case core to be pushed into lower chute from scraper plate.Pusher
Cylinder can realize automatic blanking, it is ensured that the speed and efficiency of blanking.
The just shower device porch, which is provided with, can close and open the first door-plate of entrance, the just shower device outlet
Place, which is provided with, can close and open the second door-plate of outlet.
As shown in fig. 6, the scraper plate 23 is rectangle and outer ring is square frame-shaped mesh framework 231, middle part is to be parallel to each other
Many steel wire ropes 232, and the side of the scraper plate 23 is provided with T-shaped mounting bar 233, and the outer surface of roller 22 is evenly arranged with
The T-shaped groove that can coordinate with T-shaped mounting bar, and at least one side opening of the T-shaped groove, the T-shaped mounting bar 233 can be with
Extracted out from the T-shaped slot opening side.
As shown in Fig. 7-Figure 12, the wrap device 3 includes upper cloth apparatus 31, wrap frame 32, movable cloth clamp device, cut
Cloth apparatus, cloth spreading device, translating device, surface wrap device and sealed port of butt end device, the movable cloth clamp device, cut and arrange
Put, cloth spreading device, translating device and surface wrap device are each attached in wrap frame, the upper cloth apparatus 31 is used for wrap
Frame feed end 321 provides cloth 33, and the movable cloth clamp device is arranged on wrap frame feed end 321, for compressing or putting
Loose cloth 33, the cloth spreading device is used to cloth end being dragged to wrap frame rear end 322 at movable cloth clamp device, described
Cloth cutting equipment is arranged on wrap frame feed end 321, for by cloth severing, the translating device to be used to that just shower device will to be received
Convey the case core 5 come and case core 5 is delivered to surface wrap device, the surface wrap device is used for cloth cutting equipment severing
Cloth be wrapped in the outer surface of case core 5, and case core 5 is delivered to sealed port of butt end device, the sealed port of butt end device is used for case
The wrap of the outer surface of core 5 carries out sealing two ends, and the case core 5 of sealing is delivered into whole shower device.
As shown in fig. 7, the movable cloth clamp device is parallel to wrap frame feed end 321, the movable cloth clamp device bag
Include seaming chuck 34 opposing upper and lower and push-down head 35, the seaming chuck 34 can with relatively close or away from push-down head 35, it is described on
Pressure head 34 and push-down head 35 are evenly distributed with multiple breach 36, the cloth spreading device bag close to the side of wrap frame rear end 322
Include mobile device 37, fixed strip 38 and the multiple map clamps 39 being arranged on fixed strip, the fixed strip 38 and activity folder cloth
Device is parallel, and the mobile device 37 is used to drive fixed strip 38 past between movable cloth clamp device and wrap frame rear end 322
The position of map clamp 39 on multiple motion, the fixed strip 38 and the position of breach 36 on movable cloth clamp device are mutually corresponding.
As shown in figure 11, the cloth cutting equipment is arranged between movable cloth clamp device and cloth spreading device, the cloth cutting equipment
Including upper tabletting 40 and lower sheeting 41, the upper tabletting 40 is connected by upper swingle 42 with seaming chuck 34, the lower sheeting 41
It is connected by lower swingle 43 with push-down head 35, the upper swingle 42 can be rotated around seaming chuck 34, the backspin
Bull stick 43 can be rotated around push-down head 35, the upper tabletting 40 strip corresponding with position is provided with lower sheeting 41
Moveable cutter head 46 is provided with hole 45, the upper tabletting 40, the cutter head 46 can be along elongate holes
Hole 45 is moved back and forth, for cloth to be cut apart with a knife or scissors.
As illustrated in figs. 8-9, the surface wrap device includes resilient support roller group and top movement briquetting 47, described
Flexibly supporting roller group includes two tangent and horizontal Tile placement cylindrical rollers 48, two cylindrical rollers difference
Be connected by spring assembly 49 with the side of wrap frame 32, the spring assembly 49 be used for will be connected cylindrical roller 48 to another
The direction of one cylindrical roller 48 is promoted, and the top movement briquetting 47 is arranged on two tangency locations of cylindrical roller 48
Top, top movement briquetting 47 can be moved up and down, for by case core 5 from two cylindrical rollers of resilient support roller group
Depressed between 48, case core 5 is fallen to closing device by surface wrap device discharging opening；The translating device is arranged on surface and wrapped up in
Above cloth apparatus, the translating device includes second conveyer 51 and demarcation strip 52, and the demarcation strip 52 is uniformly arranged on the
The upper surface of two conveyer 51, the second conveyer 51 is used to receive just shower device 2 and conveys the case core 5 that comes and by case
Core 5 is delivered between two cylindrical rollers 48 of resilient support roller group.
All outer surfaces of the cylindrical roller 48 are provided with multiple bulge loops 50.
As shown in figure 12, the closing device includes trapezoidal chute 55, stopping means 56, coaming plate 57, supporting plate 58 and scraper plate
Device, the trapezoidal chute 55 with respect to the horizontal plane tilts down setting, and the bottom of the trapezoidal chute 55 is arranged on surface and wrapped up in
Coaming plate is provided with the discharging opening lower section of cloth apparatus, the case core 5 for finishing receiving wrap, described trapezoidal 55 liang of hypotenuses of chute
57, the upper bottom of the trapezoidal chute 55 is provided with screeding device, the upper bottom length of the trapezoidal chute 55 and the length of case core 5
Identical, the supporting plate 58 is arranged on outside the bottom of trapezoidal chute 55 and horizontal positioned, and the stopping means 56 is used to limit case core
Shift position on supporting plate, the two ends of supporting plate 58 are provided with screeding device, position and the coaming plate 57 of the screeding device
Lower end is concordant, and the screeding device includes upper scraping plate device 59 opposing upper and lower and lower scraping plate device 60, the upper scraping plate device
59 home positions are arranged on the top of supporting plate 58, and the upper scraping plate device home position is arranged on below supporting plate, the upper scraping plate dress
Putting can move up and down with lower scraping plate device, close to each other or be located remotely from each other.
The whole shower device 4 includes cabinet shell, roller, scraper plate, U-shaped dividing plate and holds stock tank, and the U-shaped dividing plate is arranged on
Hold in stock tank, the roller is arranged on above U-shaped dividing plate, multiple cavities, its periphery are provided with the middle of the U-shaped dividing plate
Side is provided with multiple scraper plates, to be detachably connected between the scraper plate and roller, and the cabinet shell includes U-shaped upper casing and side
Plate, the U-shaped upper casing is arranged on above roller, and side plate is arranged on roller side, is formed between the U-shaped dividing plate and U-shaped upper casing
The gap of left and right two, one of them is entrance, and another is outlet, and the case core that the conveying of upper level device comes enters from entrance to be rolled
Cylinder, the roller is used for the outlet that case core is delivered to opposite side by U-shaped dividing plate, and the exit is provided with lower chute, institute
Stating lower chute is used to case core being delivered to next stage arrangement.
The whole shower device 4 is identical with the structure of first shower device 2, by scraper plate case core can be promoted to exist along U-shaped dividing plate
Dripped once again in cement, and enter next stage arrangement from outlet, and realized that wrapping up in automatically for case core outer layer cement was attached.
The exit of whole shower device 4 is provided with drying unit 6.Drying unit 6 can wrap up in attached cement to case core outer layer
Dried, be easy to use.
The course of work of the present invention is as follows：
1st, feeding process
The second conveyer of the present invention uses the case core in conveyer belt, charging hopper to be sent to level branch via conveyer belt
Fagging, waits the feeding of just shower device on horizontal supporting plate；
2nd, process is just drenched
2.1st, feeding is just drenched
The roller of first shower device is rotated, and is driven scraper plate to push the case core in horizontal supporting plate, horizontal supporting plate and is entered first pouring
Between the scraper plate and U-shaped dividing plate of device, complete feeding, at the same horizontal supporting plate by can automatically reset hinge drive and reset, pass
Send band to transport next case core and reach horizontal supporting plate, carry out feeding next time；Passed by the rotating speed and first that control roller
The speed of device is sent, can sequentially be entered with control cabinet core between scraper plate, be a case core between the adjacent scraper plate of the present embodiment.
2.2nd, slurry is just spooned
First shower device drives scraper plate to promote case core to be moved along U-shaped dividing plate by roller, and U-shaped dividing plate is immersed in appearance stock tank
Cement mortar in, and multiple cavities are provided with the middle of U-shaped dividing plate, therefore cement mortar can submerge U-shaped dividing plate, scraper plate via cavity
Promote case core to be dripped along U-shaped dividing plate in cement, and enter next stage arrangement from outlet, realize the automatic of case core outer layer cement
Wrap up in attached.
First shower device porch, which is additionally provided with, can close and open the first door-plate of entrance, and first shower device exit is set
There is the second door-plate that can close and open outlet.Entrance and exit closing is controlled in sizing process, roller is controlled toward up time
Pin and reversely do Small-angle Rotation respectively counterclockwise, can make every case core can full and uniform starching, while preventing case core cunning
Go out roller and slurries are excessive.
By being provided with pusher cylinder in first shower device exit, can case core reach export when by case core from scraper plate
The lower chute of push-in, realizes automatic blanking, it is ensured that the speed and efficiency of blanking.
And be detachably connected between scraper plate and roller using plug-in type, convenient dismounting, by dismantling, scraper plate is adjustable to be scraped
The distance between plate, to adapt to the size of different case cores.
3rd, wrap process
3.1st, fabric dividing
The upper cloth apparatus of the present invention includes cloth platen roller and idler roller, and cloth platen roller is used to place cloth roll, is tensioned
Roller is used to be tensioned cloth, and the end of cloth roll is clamped by movable cloth clamp device, and control cloth spreading device is moved forward, cloth spreading device
Map clamp moves forward, and in the breach for stretching into movable cloth clamp device, clamps cloth end, movable cloth clamp device loosens cloth end,
Cloth spreading device drives and moved behind cloth end, until the predeterminated position of wrap frame rear end, movable cloth clamp device clamping cloth again
End, the upper tabletting of cloth cutting equipment and lower sheeting close up, and cutter is moved along strip hole cuts apart with a knife or scissors cloth, and cloth drops
The resilient support roller group upper surface of surface wrap device, completes a fabric dividing process, the upper tabletting of cloth cutting equipment afterwards is with
Tabletting is opened, and cloth spreading device is moved forward again, carries out paving cloth and fabric dividing next time.
In practical operation, the width of cloth roll is determined according to the outside length of different size case cores, cloth spreading device
Shift motion be determined according to the length of different size case cores.
3.2nd, wrap
Translating device uses the demarcation strip in conveyer belt, translating device to limit case core in the second transmission in the present embodiment
There is a case core in the shift position of device upper surface, the present embodiment between adjacent separator plates, case core is pushed into by translating device
Flexibly support roller group on, realize the uniform sequential movement of case core, at the same can by adjust the interval between adjacent separator plates and
The speed of second conveyer, it is ensured that only promote a case core to drop down onto in resilient support roller group every time, to ensure wrap process
Orderly progress, case core is pushed away from translating device and dropped down onto on cloth in resilient support roller group, then by top moves briquetting
Case core is pushed, case core falls to sealing after successfully being wrapped up between flexibly supporting two round rollers of roller group and enclosing cloth
Device, wrapping up in automatically for achievable case core outer surface cloth is attached, while round roller both sides have been all connected with spring assembly, it is possible to achieve
Round roller automatically resets, and then can realize and carry out continuous wrap processing to different case cores.
Two cylindrical roller outer surfaces are provided with multiple bulge loops, multiple convex by being provided with cylindrical roller outer surface
Ring can reduce the contact area of cylindrical roller and case core as far as possible, can reach that case core is wiped in reduction extruding during wrap off
Outer layer wraps up in the purpose of the total amount of attached cement slurry in first shower device.
3.3rd, seal
Case core complete wrap after fall to trapezoidal chute, during trapezoidal chute is tumbled two ends cloth by coaming plate bending,
Stopping means is using the limiting plate being arranged on above supporting plate in the present embodiment, and case core falls to supporting plate, and stopping means pushes fixation
Case core, the upper scraping plate at case core two ends declines, and lower scraping plate rises, and is retracted after being met at Xiang Xin centers, stopping means is moved up, completion pair
The sealing treatment of case core two ends cloth, case core is pushed away by case core to be sealed below and drops down onto drying unit, and stopping means moves down fixation
Next case core, continues to carry out sealing treatment to next case core.
4th, process is drenched eventually
Process is drenched eventually identical with just drenching process, wrapped up in again outside the cloth outside case core after attached one layer of cement mortar, into drying dress
Put.
5th, drying course
The drying unit of the present embodiment uses air-dry frame, is pushed into air-dry frame after the sealing of case core, carries out natural air drying, wind
BDF thin-wall box body finished products are obtained after dry.
Citing described above for best mode for carrying out the invention, wherein the part do not addressed in detail is that this area is common
The common knowledge of technical staff.Protection scope of the present invention is defined by the content of claim, any technology based on the present invention
The equivalent transformation for enlightening and carrying out, also within protection scope of the present invention.
Claims (10)
1. a kind of BDF thin-wall box bodies automated production equipment, it is characterised in that including feeding device (1), first shower device (2), wrap up in
Cloth apparatus (3) and whole shower device (4), the feeding device (1) are used to case core (5) being transported to just shower device (2),
The just shower device (2) is used to make case core (5) outer surface adhere to after one layer of cement, and case core (5) is delivered into wrap device,
The wrap device is used for after one layer of cloth of cement outer wrapping of case core (5) outer surface, and case core (5) is delivered to and drenches dress eventually
Put, the whole shower device is used to make the cloth outer surface of case core (5) outer surface adhere to one layer of cement again, obtains BDF thin-wall box bodies
Finished product.
2. BDF thin-wall box bodies automated production equipment according to claim 1, it is characterised in that the feeding device (1)
It is described including charging hopper (11), feed frame (12), second conveyer (13), slideway (14) and horizontal supporting plate (16)
Charging hopper (11), second conveyer (13) and slideway (14) are each attached on feed frame (12), the first transmission dress
Put (13) to be arranged on below the discharging opening of charging hopper (11), for case core (5) to be delivered into slideway (14), first transmission
Device (13) upper surface is evenly distributed with baffle plate (15), and the baffle plate (15) is used to limit case core (5) in second conveyer
(13) shift position of upper surface, described slideway (14) one end is connected with second conveyer (13), the other end and horizontal support
Plate (16) connect, the horizontal supporting plate (16) by can automatically reset hinge be connected with slideway (14) lower end, the level
Supporting plate (16) is arranged on the porch of just shower device (2).
3. BDF thin-wall box bodies automated production equipment according to claim 1, it is characterised in that the just shower device (2)
And/or whole shower device (4) includes cabinet shell, roller (22), scraper plate (23), U-shaped dividing plate (24) and holds stock tank (25), the U
Shape dividing plate (24) is arranged in appearance stock tank (25), and the roller (22) is arranged on above U-shaped dividing plate (24), the U-shaped dividing plate
(24) multiple empty (241) are provided with the middle of, roller (22) outer circumferential side is provided with multiple scraper plates (23), the scraper plate (23)
To be detachably connected between roller (22), the cabinet shell includes U-shaped upper casing (21) and side plate (20), the U-shaped upper casing
(21) it is arranged on above roller (22), side plate (20) is arranged on roller (22) side, the U-shaped dividing plate (24) and U-shaped upper casing
(21) two gaps in left and right are formed between, one of them is entrance (26), another is outlet (27), and upper level device was conveyed
The case core (5) come enters roller (22) from entrance (26), and the roller (22) is used to drive scraper plate (23) in perpendicular to turn
Dynamic, the scraper plate (23) is used to promote case core (5) mobile along U-shaped dividing plate (24), and described outlet (27) place is provided with lower chute
(28), the lower chute (28) is used to case core (5) being delivered to next stage arrangement.
4. BDF thin-wall box bodies automated production equipment according to claim 3, it is characterised in that the scraper plate (23) is
Rectangle and outer ring are square frame-shaped mesh framework (231), and middle part is many steel wire ropes (232) being parallel to each other, and the scraper plate
(23) side is provided with T-shaped mounting bar (233), and roller (22) outer surface is evenly arranged with the T that can coordinate with T-shaped mounting bar
Connected in star, and at least one side opening of the T-shaped groove, the T-shaped mounting bar (233) can be from the T-shaped slot openings
Extract out side.
5. BDF thin-wall box bodies automated production equipment according to claim 1, it is characterised in that the wrap device (3)
Wrapped up in including upper cloth apparatus (31), wrap frame (32), movable cloth clamp device, cloth cutting equipment, cloth spreading device, translating device, surface
Cloth apparatus and sealed port of butt end device, the movable cloth clamp device, cloth cutting equipment, cloth spreading device, translating device and surface wrap dress
Put and be each attached in wrap frame, the upper cloth apparatus (31) is used to place cloth (33), and cloth (33) end is placed on
At the movable cloth clamp device, the movable cloth clamp device is arranged on wrap frame feed end (321), for compressing or loosening cloth
Expect (33), the cloth spreading device is used to cloth end being dragged to wrap frame rear end (322) at movable cloth clamp device, described
Cloth cutting equipment is arranged on wrap frame feed end (321), for by cloth severing, the translating device to be used to that just pouring dress will to be received
Put the case core (5) for conveying and case core (5) is delivered to surface wrap device, the surface wrap device is used to cut to arrange
The cloth for putting severing is wrapped in case core (5) outer surface, and case core (5) is delivered into sealed port of butt end device, the sealed port of butt end dress
Put and carry out sealing two ends for the wrap to case core (5) outer surface, and the case core (5) of sealing is delivered to whole shower device.
6. BDF thin-wall box bodies automated production equipment according to claim 5, it is characterised in that the activity folder is arranged
Put parallel to wrap frame feed end (321), the movable cloth clamp device includes seaming chuck opposing upper and lower (34) and push-down head
(35), the seaming chuck (34) can be with relatively close or remote push-down head (35), and the seaming chuck (34) and push-down head (35) are leaned on
The side of nearly wrap frame rear end (322) is evenly distributed with multiple breach (36), the cloth spreading device include mobile device (37),
Fixed strip (38) and the multiple map clamps (39) being arranged on fixed strip, the fixed strip (38) are put down with movable cloth clamp device
OK, the mobile device (37) is used to drive fixed strip (38) past between movable cloth clamp device and wrap frame rear end (322)
Map clamp (39) position on multiple motion, the fixed strip (38) and breach (36) position on activity cloth clamp device are mutually right
Should.
7. BDF thin-wall box bodies automated production equipment according to claim 5, it is characterised in that the cloth cutting equipment is set
Put between movable cloth clamp device and cloth spreading device, the cloth cutting equipment include upper tabletting (40) and lower sheeting (41), it is described on
Tabletting (40) is connected by upper swingle (42) with seaming chuck (34), and the lower sheeting (41) is by lower swingle (43) with pushing
Head (35) connection, the upper swingle (42) can be rotated around seaming chuck (34), and the lower swingle (43) can enclose
Rotated around push-down head (35), the corresponding strip hole in position is provided with the upper tabletting (40) and lower sheeting (41)
(45) moveable cutter head (46), is provided with the upper tabletting (40), the cutter head (46) can be along strip
Shape hole (45) is moved back and forth, for cloth to be cut apart with a knife or scissors.
8. BDF thin-wall box bodies automated production equipment according to claim 5, it is characterised in that the surface wrap dress
Put including resilient support roller group and top movement briquetting (47), the resilient support roller group include that two tangent and level simultaneously
The cylindrical roller (48) put is discharged, two cylindrical rollers pass through spring assembly (49) and wrap frame (32) one respectively
Side is connected, the spring assembly (49) be used for will be connected cylindrical roller (48) to the direction of another cylindrical roller (48)
Promote, the top movement briquetting (47) is arranged on the top of two cylindrical roller (48) tangency locations, the top movement
Briquetting (47) can be moved up and down, for case core (5) to be depressed between two cylindrical rollers (48) of resilient support roller group,
Case core (5) is set to fall to closing device by surface wrap device discharging opening；The translating device is arranged on the wrap device of surface
Side, the translating device includes second conveyer (51) and demarcation strip (52), and the demarcation strip (52) is uniformly arranged on second
Conveyer (51) upper surface, the demarcation strip (52) is used to limit shifting of the case core (5) in second conveyer (51) upper surface
Dynamic position, the second conveyer (51) is used to receiving the case core (5) that just shower device (2) conveying comes and by case core (5)
Between two cylindrical rollers (48) for being delivered to resilient support roller group.
9. BDF thin-wall box bodies automated production equipment according to claim 8, it is characterised in that all cylinders
Roller (48) outer surface is provided with multiple bulge loops (50).
10. BDF thin-wall box bodies automated production equipment according to claim 5, it is characterised in that the closing device bag
Trapezoidal chute (55), stopping means (56), coaming plate (57), supporting plate (58) and screeding device are included, the trapezoidal chute (55) is relative
Setting is tilted down in horizontal plane, the bottom of the trapezoidal chute (55) is arranged on below the discharging opening of surface wrap device, used
In the case core (5) for finishing receiving wrap, coaming plate (57), the trapezoidal chute are provided with the trapezoidal hypotenuse of chute (55) two
(55) upper bottom is provided with screeding device, and the upper bottom length of the trapezoidal chute (55) is identical with the length of case core (5), described
Supporting plate (58) is arranged on outside the bottom of trapezoidal chute (55) and horizontal positioned, and the stopping means (56) is used to limit case core in support
Shift position on plate, supporting plate (58) two ends are provided with screeding device, position and the coaming plate (57) of the screeding device
Lower end is concordant, and the screeding device includes upper scraping plate device (59) opposing upper and lower and lower scraping plate device (60), the upper scraping plate
Device (59) home position is arranged on above supporting plate (58), and the lower scraping plate device home position is arranged on below supporting plate, described
Upper scraping plate device and lower scraping plate device can be moved up and down, close to each other or be located remotely from each other.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710365095.0A CN107199630B (en) | 2017-05-22 | 2017-05-22 | A kind of BDF thin-wall box body automated production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710365095.0A CN107199630B (en) | 2017-05-22 | 2017-05-22 | A kind of BDF thin-wall box body automated production equipment |
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| CN107199630B CN107199630B (en) | 2019-05-10 |
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| CN101173728A (en) * | 2003-10-30 | 2008-05-07 | 邱则有 | Thin walled pipe for concrete filling |
| CN201058460Y (en) * | 2007-06-29 | 2008-05-14 | 韩忠民 | Mold for producing building thin wall tank |
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| WO2009006048A2 (en) * | 2007-06-29 | 2009-01-08 | United States Gypsum Company | Method for smoothing cementitious slurry in the production of structural cementitious panels |
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| CN107199630B (en) | 2019-05-10 |
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