CN107180686B - Core separating device, core separating method and cable processing equipment - Google Patents
Core separating device, core separating method and cable processing equipment Download PDFInfo
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- CN107180686B CN107180686B CN201710543462.1A CN201710543462A CN107180686B CN 107180686 B CN107180686 B CN 107180686B CN 201710543462 A CN201710543462 A CN 201710543462A CN 107180686 B CN107180686 B CN 107180686B
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- core
- telescopic cylinder
- cable
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- carding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The utility model provides a core separation device, core separation method and cable processing equipment, belongs to the cable processing field, and core separation device includes board and installs in the fixed establishment of board, carding mechanism and core separation mechanism, and fixed establishment is used for fixed cable, and carding mechanism is used for carding many heart yearns, and core separation mechanism is used for separating many heart yearns. The core separation method comprises the following steps: fixing the cable through a fixing mechanism of the core separating device; carding a plurality of core wires through a carding mechanism of the core separating device; the plurality of core wires are separated by a core separating mechanism of the core separating device. The cable processing equipment comprises the core separating device. The core separating device and the core separating method can effectively improve the core separating efficiency of the cable. Meanwhile, the core separating device has the characteristics of simple structure, small working noise, low manufacturing cost, convenience in fault maintenance and the like. The cable processing equipment has the characteristics of high working efficiency, and the core separating device is provided.
Description
Technical Field
The invention relates to the field of cable processing, in particular to a core separating device, a core separating method and cable processing equipment.
Background
In the processing procedure and process of the cable, a plurality of core wires in one cable are required to be separated to a certain angle, namely, core separation operation. However, the existing core separating operation is mostly finished manually by related personnel, and the working efficiency is low.
Disclosure of Invention
The invention aims to provide a core separating device which has the characteristic of high core separating efficiency.
It is still another object of the present invention to provide a core splitting method capable of achieving efficient splitting of a plurality of core wires in one cable.
Another object of the present invention is to provide a cable processing apparatus, which has the characteristic of high working efficiency.
Embodiments of the present invention are implemented as follows:
a core separating device is used for separating a plurality of core wires in a cable and comprises a machine table, a fixing mechanism, a carding mechanism and a core separating mechanism, wherein the fixing mechanism is used for fixing the cable, the carding mechanism is used for carding the plurality of core wires so that the plurality of core wires are positioned in the same plane, and the core separating mechanism is used for separating the plurality of core wires so that included angles are formed between the plurality of core wires.
Preferably, the fixing mechanism comprises a first telescopic cylinder, a pressing block and a positioning plate, wherein the first telescopic cylinder and the positioning plate are fixedly connected to the machine table, and the pressing block can press the positioning plate under the driving of the first telescopic cylinder.
Preferably, the first telescopic cylinder is vertically arranged, the pressing block is connected to a piston rod of the first telescopic cylinder, and the positioning plate is located below the pressing block.
Preferably, the position of the locating plate corresponding to the pressing block is provided with a limit groove.
Preferably, the core separating device further comprises a workbench which is connected with the machine table in a sliding manner and a second telescopic cylinder which is used for driving the workbench to be far away from or close to the fixing mechanism, and the carding mechanism and the core separating mechanism are both arranged on the workbench.
Preferably, the carding mechanism comprises a third telescopic cylinder fixedly mounted on the workbench and a first clamping jaw cylinder connected with a piston rod of the third telescopic cylinder, and the first clamping jaw cylinder can be driven by the third telescopic cylinder to be close to or far away from the fixing mechanism.
Preferably, the core separating mechanism comprises a driving device arranged on the workbench and two second clamping jaw cylinders which are connected to the workbench in a sliding manner, and the two second clamping jaw cylinders can be mutually close to or far away from each other along the direction perpendicular to the expansion and contraction direction of the second expansion cylinder under the driving of the driving device.
Preferably, the sliding directions of the two second clamping jaw cylinders are both provided with an included angle with the telescopic direction of the second telescopic cylinder, the driving device comprises a fourth telescopic cylinder and two connecting rods, one ends of the two connecting rods are respectively and rotatably connected with the piston rods of the fourth telescopic cylinder, and the other ends of the two connecting rods are respectively and rotatably connected with the two second clamping jaw cylinders.
A method of splitting a plurality of cores in a cable, comprising the steps of: fixing the cable through the fixing mechanism of the core separating device; carding the plurality of core wires through a carding mechanism of the core separating device so that the plurality of core wires are positioned in the same plane; the core separating mechanism of the core separating device separates the plurality of core wires to form an included angle among the plurality of core wires.
A cable processing device comprises the core separating device.
The embodiment of the invention has the beneficial effects that:
the core separating device is used for separating a plurality of core wires in a cable and comprises a machine table, a fixing mechanism, a carding mechanism and a core separating mechanism, wherein the fixing mechanism is arranged on the machine table and used for fixing the cable, the carding mechanism is used for carding the plurality of core wires so that the plurality of core wires are positioned in the same plane, and the core separating mechanism is used for separating the plurality of core wires so that included angles are formed between the plurality of core wires. The core separating device can effectively reduce the labor intensity of related personnel and improve the core separating efficiency of the cable. Meanwhile, the core separating device has the characteristics of simple structure, low working noise, low manufacturing cost and convenient fault maintenance, and can effectively improve the reliability and the usability of the core separating device and effectively make up the defects of the prior art.
The core splitting method is used for separating a plurality of core wires in one cable and comprises the following steps: fixing the cable through the fixing mechanism of the core separating device; carding the plurality of core wires through a carding mechanism of the core separating device so that the plurality of core wires are positioned in the same plane; the core separating mechanism of the core separating device separates the plurality of core wires to form an included angle among the plurality of core wires. The core separation method can realize the rapid separation of a plurality of core wires in one cable, effectively improve the efficiency of core separation operation and make up the defects of the existing core separation method.
The cable processing equipment has the characteristics of high working efficiency, and effectively overcomes the defects of the existing cable processing equipment.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the following description will briefly explain the drawings that need to be used in the embodiments. It is appreciated that the following drawings depict only certain embodiments of the invention and are not therefore to be considered limiting of its scope. Other figures can be obtained from these figures without inventive effort for the person skilled in the art.
Fig. 1 is a schematic structural diagram of a core splitting device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of another view angle of the core splitting device according to the embodiment of the present invention;
fig. 3 is a schematic structural diagram of a core splitting mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a cable before separating a plurality of core wires according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a cable according to an embodiment of the present invention after a plurality of core wires are separated.
Icon: 10-a core separation device; 100-machine; 110-a first scaffold; 120-a second scaffold; 130-a third bracket; 200-working table; 300-a second telescopic cylinder; 400-fixing mechanism; 410-a first telescopic cylinder; 420-briquetting; 430-positioning the plate; 500-carding mechanism; 510-a third telescopic cylinder; 520-first jaw cylinder; 600-core separating mechanism; 610-fourth telescopic cylinder; 612-connecting blocks; 620-a connecting rod; 630-a second jaw cylinder; 700-linear guide and slider assembly; 800-cable; 810-core wire.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. It will be apparent that the described embodiments are some, but not all, embodiments of the invention.
Thus, the following detailed description of the embodiments of the invention is not intended to limit the scope of the invention, as claimed, but is merely representative of some embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, under the condition of no conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that the terms "first," "second," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Fig. 1 is a schematic structural diagram of a core separation device 10 according to an embodiment of the present invention. Referring to fig. 1, the present embodiment provides a core splitting apparatus 10 for splitting a plurality of cores 810 in a cable 800. The present core separation device 10 includes a machine 100, a fixing mechanism 400, a table 200, a second telescopic cylinder 300, a carding mechanism 500, and a core separation mechanism 600.
The upper surface of the machine 100 is horizontally disposed, and the first bracket 110, the second bracket 120, and the third bracket 130 are fixedly mounted on the machine 100.
The fixing mechanism 400 is used for fixing the cable 800, and may take various structures and forms, and in this embodiment, the fixing mechanism 400 includes a first telescopic cylinder 410, a pressing block 420, and a positioning plate 430.
The first telescopic cylinder 410 is vertically and reversely arranged and fixedly connected to the machine 100 through the first bracket 110. The pressing block 420 is approximately rectangular and is fixedly connected to one end of the piston rod of the first telescopic cylinder 410, which is located outside the cylinder barrel. The positioning plate 430 is substantially rectangular and is fixedly connected to the machine 100 through the second bracket 120. The positioning plate 430 is located below the pressing block 420. The pressing block 420 can be downwardly moved by the first telescopic cylinder 410 and press the top of the positioning plate 430.
In order to improve the fixing effect of the cable 800 and ensure the stability of the cable 800 during the core separation, in this embodiment, a positioning groove (not shown in the figure) is provided at the top of the positioning plate 430 corresponding to the position of the pressing block 420. The shape and size of the positioning groove are matched with those of the cable 800 so that the cable 800 can closely fit the inner wall of the positioning groove, thereby being more stably supported on the top of the positioning plate 430.
The table 200 is flat and slidably connected to the upper surface of the machine 100. There are many ways of sliding connection, in this embodiment, the table 200 is slidably connected to the machine 100 through a linear guide and slider assembly 700. Specifically, the linear guide rail is fixedly connected to the upper surface of the machine 100 by bolts, and the length direction thereof is perpendicular to the positioning plate 430. The sliding block is in sliding fit with the linear guide rail and can freely slide along the length direction of the linear guide rail. The table 200 is fixedly mounted on the slider by bolts.
The cylinder barrel of the second telescopic cylinder 300 is fixedly connected to the workbench 200 through bolts, and one end, outside the cylinder barrel, of a piston rod of the second telescopic cylinder 300 is fixedly connected with the workbench 200. The telescopic direction of the second telescopic cylinder 300 is the same as the length direction of the linear guide rail, and the second telescopic cylinder 300 can drive the workbench 200 to be far away from or close to the fixing mechanism 400.
Fig. 2 is a schematic structural diagram of another view angle of the core-splitting apparatus 10 according to the embodiment of the present invention. Referring to fig. 1 and 2, the carding mechanism 500 is used to comb the plurality of cores 810 such that the plurality of cores 810 are located in the same plane. The carding mechanism 500 may take various structures and forms, in this embodiment, the carding mechanism 500 includes a third telescopic cylinder 510 and a first clamping jaw cylinder 520, the third telescopic cylinder 510 is fixedly mounted on the workbench 200 through the third bracket 130, and the telescopic direction of the third telescopic cylinder 510 is the same as the telescopic direction of the second telescopic cylinder 300. The first jaw cylinder 520 is fixedly connected to the piston rod of the third telescopic cylinder 510. The first jaw cylinder 520 can be moved toward or away from the securing mechanism 400 by the third telescopic cylinder 510.
Fig. 3 is a schematic structural diagram of a core splitting mechanism 600 according to an embodiment of the present invention. Referring to fig. 3, the core splitting mechanism 600 is used for splitting the plurality of core wires 810 so that an included angle is formed between the plurality of core wires 810. The core separation mechanism 600 may take various structures and forms, and in this embodiment, the core separation mechanism 600 includes a driving device and two second jaw cylinders 630.
Two second jaw cylinders 630 are slidably coupled to the upper surface of the table 200, respectively. There are many ways to slidingly connect, in this embodiment, two second jaw cylinders 630 are each slidingly connected to the table 200 via a linear guide and slide assembly 700. The sliding directions of the two second clamping jaw cylinders 630 have included angles with the telescopic direction of the second telescopic cylinder 300, and the two included angles are larger than 0 degrees and smaller than 90 degrees, and the specific angle value is determined according to actual requirements.
The driving device may take various structures and forms, and in this embodiment, the driving device includes a fourth telescopic cylinder 610 and two connecting rods 620. The cylinder barrel of the fourth telescopic cylinder 610 is fixedly mounted on the workbench 200, and a connecting block 612 is arranged at one end, located outside the cylinder barrel, of a piston rod of the fourth telescopic cylinder 610. The telescopic direction of the fourth telescopic cylinder 610 is the same as the telescopic direction of the second telescopic cylinder 300.
One end of each of the two connecting rods 620 is respectively and rotatably connected with the connecting block 612 of the fourth telescopic cylinder 610, and the other end is respectively and rotatably connected with the two second clamping jaw cylinders 630. The fourth telescopic cylinder 610 can drive the two connecting rods 620 to move, so as to drive the two second clamping jaw cylinders 630 to approach or separate from each other along the direction perpendicular to the telescopic direction of the second telescopic cylinder 300.
The two second jaw cylinders 630 move in the telescopic direction of the second telescopic cylinder 300 while approaching or moving away from each other, thereby approaching or moving away from the positioning plate 430. When the two second jaw cylinders 630 are close to the positioning plate 430, the two second jaw cylinders 630 are far away from each other, and when the two second jaw cylinders 630 are far away from the positioning plate 430, the two second jaw cylinders 630 are close to each other.
The core splitting apparatus 10 is used for separating the plurality of core wires 810 in one cable 800 so that the plurality of core wires 810 have a certain included angle therebetween, and the corresponding core splitting method specifically includes the following steps (for convenience of description, a cable 800 with three core wires 810 is taken as an example):
in the first step, the cable 800 is fixed by the fixing mechanism 400 of the above-mentioned core splitting device 10, specifically, the cable 800 is supported in the positioning slot at the top of the positioning plate 430, then the first telescopic cylinder 410 extends out, and the driving pressing block 420 presses down and presses the cable 800, so that the cable 800 is fixed on the positioning plate 430, and at this time, three core wires 810 in the cable 800 are arranged in disorder (please refer to fig. 4, fig. 4 is a schematic diagram of the structure before the plurality of core wires 810 of the cable 800 are separated).
In the second step, the second telescopic cylinder 300 drives the entire table 200 to approach the fixing mechanism 400 and the fixed cable 800.
In the third step, the plurality of core wires 810 are combed by the combing mechanism 500 of the core splitting device 10, so that the plurality of core wires 810 are located in the same plane, specifically, the third telescopic cylinder 510 drives the first clamping jaw cylinder 520 to be close to the positioning plate 430, then the clamping jaws of the first clamping jaw cylinder 520 clamp the three core wires 810, then the third telescopic cylinder 510 drives the first clamping jaw cylinder 520 to be far away from the positioning plate 430, and the first clamping jaw cylinder 520 combs the three core wires 810 in the process of being far away from the positioning plate 430, so that the three core wires 810 are neatly and flatly arranged in the same horizontal plane.
In the fourth step, the plurality of core wires 810 are separated by the core separating mechanism 600 of the core separating device 10, so that an included angle is formed between the plurality of core wires 810, specifically, first, the clamping jaws of the two second clamping jaw cylinders 630 clamp the two outer core wires 810 respectively, then the fourth telescopic cylinder 610 stretches out, and the two second clamping jaw cylinders 630 are driven to be far away from each other along the direction perpendicular to the telescopic direction of the second telescopic cylinder 300 while approaching the fixing mechanism 400, so that the two outer core wires 810 are far away from each other and have a certain included angle (namely a core separating angle) with the middle core wire 810 respectively, the size of the included angle is determined by the degree of the two second clamping jaw cylinders 630 being far away from each other, then the clamping jaws of the two second clamping jaw cylinders 630 loosen the two outer core wires 810 respectively, and the fourth telescopic cylinder 610 retracts, so that the two second clamping jaw cylinders 630 are driven to return to the original position. At this time, the three core wires 810 of the cable 800 are located in the same horizontal plane and have a certain included angle (refer to fig. 5, fig. 5 is a schematic structural diagram of the cable 800 after the plurality of core wires 810 are separated).
Fifth, the second telescopic cylinder 300 is retracted, thereby driving the table 200 away from the fixing mechanism 400 and the fixed cable 800. At the same time, the first telescopic cylinder 410 is retracted, thereby driving the pressing block 420 to rise and releasing the cable 800.
In summary, the core splitting apparatus 10 is used for separating a plurality of core wires 810 in a cable 800, and includes a machine 100, a fixing mechanism 400 mounted on the machine 100, a carding mechanism 500 and a core splitting mechanism 600, wherein the fixing mechanism 400 is used for fixing the cable 800, the carding mechanism 500 is used for carding the plurality of core wires 810 so as to enable the plurality of core wires 810 to be located in the same plane, and the core splitting mechanism 600 is used for separating the plurality of core wires 810 so as to enable an included angle to be formed between the plurality of core wires 810. The core separating operation by the core separating device 10 can effectively reduce the labor intensity of related personnel and improve the core separating efficiency of the cable 800.
Meanwhile, because all power sources in the core splitting device 10 adopt air cylinders, the core splitting device 10 has the characteristics of simple structure, small working noise, low manufacturing cost and convenient fault maintenance. In addition, the core splitting angle of the core splitting device 10 can be adjusted, so that the reliability and the usability of core splitting can be effectively improved, and the defects of the prior art are overcome.
The present embodiment also discloses a cable processing apparatus, which includes the above-described core splitting device 10.
The cable processing equipment adopts the core separating device 10, has the characteristic of high working efficiency, and effectively overcomes the defects of the existing cable processing equipment.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (7)
1. The core separating device is used for separating a plurality of core wires in one cable and is characterized by comprising a machine table, a fixing mechanism, a carding mechanism and a core separating mechanism, wherein the fixing mechanism is arranged on the machine table and is used for fixing the cable;
the core separating device further comprises a workbench which is connected to the machine table in a sliding manner and a second telescopic cylinder which is used for driving the workbench to be far away from or close to the fixing mechanism, and the carding mechanism and the core separating mechanism are both arranged on the workbench;
the carding mechanism comprises a third telescopic cylinder fixedly arranged on the workbench and a first clamping jaw cylinder connected with a piston rod of the third telescopic cylinder, and the first clamping jaw cylinder can be driven by the third telescopic cylinder to approach or depart from the fixing mechanism;
the core separating mechanism comprises a driving device arranged on the workbench and two second clamping jaw cylinders which are connected with the workbench in a sliding mode, and the two second clamping jaw cylinders can be mutually close to or far away from each other along the direction perpendicular to the expansion direction of the second expansion cylinder under the driving of the driving device.
2. The core separation device according to claim 1, wherein the fixing mechanism comprises a first telescopic cylinder, a pressing block and a positioning plate, the first telescopic cylinder and the positioning plate are fixedly connected to the machine table, and the pressing block can press the positioning plate under the driving of the first telescopic cylinder.
3. The core separation device according to claim 2, wherein the first telescopic cylinder is vertically arranged, the pressing block is connected to a piston rod of the first telescopic cylinder, and the positioning plate is located below the pressing block.
4. The core separation device according to claim 2, wherein the positioning plate is provided with a limit groove at a position corresponding to the pressing block.
5. The core separating device according to claim 1, wherein the sliding directions of the two second clamping jaw cylinders are both provided with an included angle with the telescopic direction of the second telescopic cylinder, the driving device comprises a fourth telescopic cylinder and two connecting rods, one ends of the two connecting rods are respectively connected with a piston rod of the fourth telescopic cylinder in a rotating manner, and the other ends of the two connecting rods are respectively connected with the two second clamping jaw cylinders in a rotating manner.
6. A method of splitting a plurality of cores in a cable, comprising the steps of: fixing the cable by the fixing mechanism of the core separation device according to any one of claims 1 to 5; carding a plurality of core wires through a carding mechanism of the core separating device so that the plurality of core wires are positioned in the same plane; and separating the plurality of core wires through a core separating mechanism of the core separating device so that an included angle is formed among the plurality of core wires.
7. A cable processing apparatus comprising a core splitting device according to any one of claims 1 to 6.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710543462.1A CN107180686B (en) | 2017-07-05 | 2017-07-05 | Core separating device, core separating method and cable processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710543462.1A CN107180686B (en) | 2017-07-05 | 2017-07-05 | Core separating device, core separating method and cable processing equipment |
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| CN107180686A CN107180686A (en) | 2017-09-19 |
| CN107180686B true CN107180686B (en) | 2023-05-26 |
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| CN201710543462.1A Active CN107180686B (en) | 2017-07-05 | 2017-07-05 | Core separating device, core separating method and cable processing equipment |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107742554A (en) * | 2017-10-23 | 2018-02-27 | 嘉兴凯达电子有限公司 | A kind of carding mechanism for cable production |
| CN108655298A (en) * | 2018-06-15 | 2018-10-16 | 东莞市龙顺智能科技有限公司 | Core wire Shua Zhi mechanisms |
| CN109801762B (en) * | 2018-12-19 | 2020-06-30 | 福清市创佳智能科技有限公司 | Rubber-insulated-wire separating centrifuge is retrieved to municipal administration cable |
| CN112350136B (en) * | 2020-10-09 | 2022-03-29 | 东莞立讯技术有限公司 | Wire core separation part, wire core separation bending device and method |
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