CN107179353A - The metallic plate sonoelastic coefficient on-line measurement system loaded based on electromagnetism - Google Patents

The metallic plate sonoelastic coefficient on-line measurement system loaded based on electromagnetism Download PDF

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Publication number
CN107179353A
CN107179353A CN201710565782.7A CN201710565782A CN107179353A CN 107179353 A CN107179353 A CN 107179353A CN 201710565782 A CN201710565782 A CN 201710565782A CN 107179353 A CN107179353 A CN 107179353A
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China
Prior art keywords
ultrasonic
head
electromagnetism
loading
metallic plate
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CN201710565782.7A
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CN107179353B (en
Inventor
张闯
李乘风
刘素贞
杨庆新
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Hebei University of Technology
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Hebei University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/07Analysing solids by measuring propagation velocity or propagation time of acoustic waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • G01N2291/0234Metals, e.g. steel

Abstract

The present invention relates to the metallic plate sonoelastic coefficient on-line measurement system loaded based on electromagnetism, it is characterized in that the system includes single-chip microcomputer, pulse signal generator, ultrasonic launching head, ultrasonic reception head, oscillograph, adjustable stabilized voltage supply, storage capacitor, controllable silicon and four loading heads, the output end of the pulse signal generator is connected with ultrasonic launching head, ultrasonic launching head sends ultrasonic wave to test specimen to be measured, ultrasonic wave propagates to ultrasonic reception head, ultrasonic reception head connection oscillograph through test specimen to be measured;Control port of the single-chip microcomputer respectively with pulse signal generator and controllable silicon is connected;The output end of the adjustable stabilized voltage supply is connected with storage capacitor, controllable silicon and four loading heads successively;Four loadings header structure is identical, and two loading heads are one group, every group metallic plate to be loaded is arranged in symmetrical structure up and down upper and lower surface;Each loading head includes excitation coil and permanent magnet.

Description

The metallic plate sonoelastic coefficient on-line measurement system loaded based on electromagnetism
Technical field
The invention belongs to technical field of nondestructive testing, and in particular to a kind of metallic plate sonoelastic coefficient loaded based on electromagnetism On-line measurement system.
Background technology
Metal parts, which is stressed factor influence, can produce defect or even fracture, cause serious consequence.Therefore study and examine The stress surveyed in metal material has very important meaning to production and scientific experimentation.Ultrasonic method is recognized due to its plurality of advantages To be most one of method of prospect in stress mornitoring, but the raw elasticity system of measured material must be obtained in advance using generation method Number.Existing method is that standard specimen is stretched using Material Testing Machine in laboratory to obtain the acoustic elasticity of this kind of material Coefficient, but the difference of the working environment of measured workpiece and laboratory environment, can make the actual sonoelastic coefficient of material and laboratory Data have differences, and cause stress mornitoring result to produce error.
The content of the invention
It is an object of the invention to provide a kind of metallic plate sonoelastic coefficient on-line measurement system loaded based on electromagnetism, this is System can measure workpiece sonoelastic coefficient in real time and carry out stress mornitoring, can eliminate the mistake that environmental factor is caused to sonoelastic coefficient Difference.
The technical scheme that the present invention solves the technical problem use is to provide a kind of metallic plate sound loaded based on electromagnetism Coefficient of elasticity on-line measurement system, it is characterised in that the system includes single-chip microcomputer, pulse signal generator, ultrasonic launching head, super Sound reception head, oscillograph, adjustable stabilized voltage supply, storage capacitor, controllable silicon and four loading heads, the pulse signal generator Output end is connected with ultrasonic launching head, and ultrasonic launching head sends ultrasonic wave to test specimen to be measured, and ultrasonic wave is propagated to through test specimen to be measured Ultrasonic reception head, ultrasonic reception head connection oscillograph;The control of the single-chip microcomputer respectively with pulse signal generator and controllable silicon Port is connected;The output end of the adjustable stabilized voltage supply is connected with storage capacitor, controllable silicon and four loading heads successively;Described four Individual loading header structure is identical, and two loading heads are one group, and every group is arranged in the upper of metallic plate to be loaded in symmetrical structure up and down Lower surface;Each loading head includes excitation coil and permanent magnet, and the output end of the excitation coil and controllable silicon is connected, and is being swashed A permanent magnet is fixed in the left half of region and/or right half of region for encouraging coil top.
Compared with prior art, the beneficial effect of measuring system of the present invention is:
1. the present invention uses electromagnetic induction principle, workpiece is not exerted a force from outside, but make workpiece from internal stress so that The distribution of test specimen internal stress is more uniform;
2. fixing workpiece using chuck in mechanical stretching machine, the pressure of chuck and anti-slip veins thereon can be made to workpiece surface Into damage.Loading head of the present invention is not contacted directly with workpiece, but by magnetic fields in workpiece, it is to avoid to workpiece test specimen table The damage in face;
3. the present invention can realize the in-site measurement to sheet metal sonoelastic coefficient, it is not necessary to material is delivered into experiment again Room is measured, and is both saved the working time, can be avoided laboratory environment is different from working environment to be caused to sonoelastic coefficient measurement again Error.The stretcher small volume of present system, is easy to carry, and can take outdoor operations to, and scene measures acoustic elasticity system Number, reduces error.
Brief description of the drawings
Fig. 1 is the structured flowchart for the metallic plate sonoelastic coefficient on-line measurement system that the present invention is loaded based on electromagnetism;
Fig. 2 is that the loading head for the metallic plate sonoelastic coefficient on-line measurement system that the present invention is loaded based on electromagnetism is arranged on gold Belong to the structural representation on plate;
Fig. 3 is the loading head front view structure for the metallic plate sonoelastic coefficient on-line measurement system that the present invention is loaded based on electromagnetism Schematic diagram;
Fig. 4 is the loading head main view section for the metallic plate sonoelastic coefficient on-line measurement system that the present invention is loaded based on electromagnetism Schematic diagram;
Fig. 5 is that the loading head of embodiment 2 installs structural representation on a metal plate;
Fig. 6 is that the loading head of embodiment 3 installs structural representation on a metal plate;
In figure, 1. single-chip microcomputers, 2. pulse signal generators, 3. ultrasonic launching heads, 4. test specimens to be measured, 5. ultrasonic reception heads, 6. oscillograph, 7. adjustable stabilized voltage supplies, 8. storage capacitors, 9. controllable silicons, 10. loading heads, 10-1. permanent magnets, 10-2 excitation lines Circle.
Embodiment
The present invention is described in detail with reference to the accompanying drawings and examples, but is not wanted in this, as to the application right Ask the restriction of protection domain.
The metallic plate sonoelastic coefficient on-line measurement system (abbreviation system, referring to Fig. 1-3) that the present invention is loaded based on electromagnetism Including single-chip microcomputer 1, pulse signal generator 2, ultrasonic launching head 3, ultrasonic reception first 5, oscillograph 6, adjustable stabilized voltage supply 7, storage Energy electric capacity 8, controllable silicon 9 and four loading heads 10, the output end of the pulse signal generator 2 are connected with ultrasonic launching head 3, are surpassed Sound emission first 3 sends ultrasonic wave to test specimen to be measured, and ultrasonic wave propagates to ultrasonic reception first 5, ultrasonic reception first 5 through test specimen 4 to be measured Oscillograph 6 is connected, oscillograph 6 is used for showing and output ultrasonic wave shape;The single-chip microcomputer 1 respectively with pulse signal generator 2 and The control port connection of controllable silicon 9;The output end of the adjustable stabilized voltage supply 7 successively with storage capacitor 8, controllable silicon 9 and four Loading head is connected;Four loading header structures are identical, and two loading heads are one group, every group be arranged in symmetrical structure up and down it is to be loaded Metallic plate upper and lower surface;Each loading head includes a two permanent magnet 10-1 and excitation coil 10-2, the excitation The output end connection of coil 10-2 and controllable silicon;Permanent magnet 10-1 use neodymium iron boron N52 ferromagnetic materials, be shaped as it is U-shaped, using U Type entirely wraps coil, and stronger magnetic field can be provided for coil;Two permanent magnet 10-1 polarity on same loading head On the contrary, mutual attracted formation E shape structures;Excitation coil 10-2 uses hollow rectangle skeleton, and wire uses a diameter of 0.5-2mm Enamel-cover copper conductor, the winding number of turn be 150-300 circles;Excitation coil 10-2 is embedded in the E shape structures of permanent magnet 10-1 formation In space, loading head is combined into;
Above-mentioned pulse signal generator 2, ultrasonic launching head 3, ultrasonic reception first 5 and oscillograph 6 constitute ultrasound detection mechanism, Adjustable stabilized voltage supply 7, storage capacitor 8, controllable silicon 9 and four loading heads 10 constitute electromagnetism load maintainer;Ultrasound detection mechanism and Electromagnetism load maintainer is coordinated to control by single-chip microcomputer.
Further characteristic of the invention is that the wire of the excitation coil 10-2 uses diameter 1mm copper enameled conducting wires, altogether The circle of coiling 200.Excitation coil 10-2 is in order that the coil side of force electricity vertical with workpiece, produced using rectangle skeleton Magnetic force is more evenly distributed within the workpiece, and the loading effect than being obtained using circular coil is good.Diameter 1mm wires belong to diameter and compared Big wire, in order to be able to which high current when bearing loading is unlikely to blow.Coil ratio is larger, in order that ensureing test specimen In inspire vortex current density it is sufficiently large, to produce sufficiently large electromagnetic force.
Adjustable stabilized voltage supply 7 is connected to its charging with storage capacitor 8.Single-chip microcomputer 1 sends trigger signal to controllable silicon 9 to be made to put Electrical circuit (discharge loop is made up of storage capacitor 8, controllable silicon 9, excitation coil 10-2) is turned on, and discharge current passes through excitation coil 10-2 acts on the sensing of test specimen 4 to be measured and produces vortex, and inductive loop is under permanent magnet 10-1 Action of Static Magnetic Field by Lorentz lorentz Power is acted on, and forms loading effect.
Without will be unloaded in part slave unit to be measured when the present invention is used, loading head is symmetrically disposed at into part both sides to be measured to enter Row Site Detection.Test specimen to be measured needs to be ferromagnetism steel plate, can conduction can produce vortex wherein.
Described ultrasonic launching head 3 and ultrasonic reception first 5 use variable-angle piezoelectric heads, are produced by changing brilliance degree Critical refraction longitudinal wave, compressional wave is the waveform most sensitive to stress.
In electromagnetism loading procedure, the change of electromagnetic force is to increase to maximum from 0 to be then reduced to 0, in carry out sound bullet , it is necessary to carry out ultrasound detection while electromagnetic force is in maximum when property coefficient is detected, ultrasonic inspection is realized by single-chip microcomputer The coordination control of mechanism and electromagnetism load maintainer is surveyed, accurate time control can be carried out, the electromagnetism produced in electromagnetism load maintainer Power reaches that the instantaneous trigger ultrasound detection mechanism of maximum carries out the measurement of ultrasonic velocity.
The course of work of measuring system of the present invention:Electromagnetism load maintainer is golden from storage capacitor to excitation coil pulsed discharge Category plate is inducted vortex under excitation coil effect, and vortex is acted in the presence of permanent magnet magnetostatic field by Lorentz force, realization Electromagnetism loading to metallic plate.Coordination control is carried out to ultrasound detection mechanism and electromagnetism load maintainer using single-chip microcomputer, in electromagnetism Power carries out ultrasonic velocity measurement when reaching maximum.Pass through stress suffered by metallic plate and the variable quantity of ultrasonic velocity, you can calculating is obtained Obtain the sonoelastic coefficient of test specimen to be measured.
Detailed process is:After storage capacitor charging is finished, start single-chip microcomputer, single-chip microcomputer sends first pulse signal, touch Controlled silicon conducting is sent out, storage capacitor is discharged, discharge loop is turned on, is flowed through in excitation coil electric in pulse current, test specimen to be measured Magnetic force changes with induced-current, and increase to maximum by zero is decreased to zero again, and test specimen to be measured is loaded by electromagnetism;In single-chip microcomputer hair Single-chip microcomputer starts countdown while going out first pulse signal, and the length of countdown is to calculate obtained electromagnet pull to reach most The time being worth greatly;At the end of countdown, the electromagnet pull in test specimen to be measured reaches maximum, and single-chip microcomputer sends trigger signal, The work of ultrasound detection mechanism is triggered, ultrasonic wave is sent, ultrasonic velocity is calculated according to received ultrasonic signal;According to being applied The size of electromagnetic force, and the corresponding knots modification of ultrasonic velocity, you can calculate the sonoelastic coefficient of the material in real time.
Measuring system of the present invention can measuring metallic materials in real time sonoelastic coefficient, eliminate environmental factor to sonoelastic coefficient The error caused.Using the portability of electromagnetism load maintainer, the in-site measurement of sonoelastic coefficient is realized, conventional method is overcome The shortcoming that the measurement of middle sonoelastic coefficient can only be carried out in laboratory.
Embodiment 1
The present embodiment includes single-chip microcomputer 1, pulse based on the metallic plate sonoelastic coefficient on-line measurement system that electromagnetism is loaded to be believed Number generator 2, ultrasonic launching head 3, ultrasonic reception first 5, oscillograph 6, adjustable stabilized voltage supply 7, storage capacitor 8, controllable silicon 9 and four Individual loading head 10, the output end of the pulse signal generator 2 is connected with ultrasonic launching head 3, and ultrasonic launching head 3 is to test specimen to be measured Ultrasonic wave is sent, ultrasonic wave propagates to ultrasonic reception first 5, the first 5 connection oscillograph 6 of ultrasonic reception through test specimen 4 to be measured;The monolithic Control port of the machine 1 respectively with pulse signal generator 2 and controllable silicon 9 is connected;The output end of the adjustable stabilized voltage supply 7 is successively It is connected with storage capacitor 8, controllable silicon 9 and four loading heads;Four loading header structures are identical, and two loading heads are one group, every group The upper and lower surface of metallic plate to be loaded is arranged in symmetrical structure up and down;Each loading head include two permanent magnet 10-1 and One excitation coil 10-2, the excitation coil 10-2 and controllable silicon output end connection;Permanent magnet 10-1 is shaped as U-shaped, adopts Excitation coil is entirely wrapped with U-shaped, two on same loading head permanent magnet 10-1 opposite polarities, mutual attracted formation E Shape structure;Excitation coil 10-2 uses hollow rectangle skeleton, and excitation coil 10-2 is embedded in the E shape knots of permanent magnet 10-1 formation In the space of structure, loading head is combined into;
Above-mentioned pulse signal generator 2, ultrasonic launching head 3, ultrasonic reception first 5 and oscillograph 6 constitute ultrasound detection mechanism, Adjustable stabilized voltage supply 7, storage capacitor 8, controllable silicon 9 and four loading heads 10 constitute electromagnetism load maintainer;Ultrasound detection mechanism and Electromagnetism load maintainer is coordinated to control by single-chip microcomputer.
Wire described in the present embodiment on excitation coil uses a diameter of 1.0mm enamel-covers copper conductor, and the winding number of turn is 200 Circle, the permanent magnet uses neodymium iron boron N52 ferromagnetic materials.The voltage output range of adjustable stabilized voltage supply is that 0~800V is adjustable;Storage The highest pressure voltage of energy electric capacity is 1200V, and capacity is 3500uf;Controllable silicon highest withstanding voltage is 1400V, and operating current is 800A。
The present embodiment test specimen 4 to be measured is fine aluminium test specimen, and electricity is being loaded and carried out without electromagnetism respectively to the fine aluminium test specimen Magnetic carries out ultrasonic velocity measurement when loading, and the relation according to the change of the velocity of sound with applying electromagnetic force, calculating obtains fine aluminium test specimen in reality Sonoelastic coefficient under the service condition of border is 1.0880 × 10-5.The gross data of the sonoelastic coefficient of known pure aluminum plate is 1.0840×10-5
The measurement result of the present embodiment matches with gross data, demonstrate measuring system of the present invention data accuracy and Practicality.
Embodiment 2
The metallic plate sonoelastic coefficient on-line measurement system that the present embodiment is loaded based on electromagnetism, it is characterised in that the system bag Include single-chip microcomputer, pulse signal generator, ultrasonic launching head, ultrasonic reception head, oscillograph, adjustable stabilized voltage supply, storage capacitor, can Silicon and four loading heads are controlled, the output end of the pulse signal generator is connected with ultrasonic launching head, ultrasonic launching head is to be measured Test specimen sends ultrasonic wave, and ultrasonic wave propagates to ultrasonic reception head, ultrasonic reception head connection oscillograph through test specimen to be measured;The monolithic Control port of the machine respectively with pulse signal generator and controllable silicon is connected;The output end of the adjustable stabilized voltage supply successively with storage Can electric capacity, controllable silicon and four loading head connections;Four loadings header structure is identical, and two loading heads are one group, and every group is in Structure symmetrical above and below is arranged in the upper and lower surface of metallic plate to be loaded;Each loading head includes excitation coil and permanent magnet, The output end connection of the excitation coil and controllable silicon, a permanent magnet is fixed in the right half of region on excitation coil top.This Permanent magnet is shaped as rectangle in embodiment (referring to Fig. 5).The wire of the excitation coil uses a diameter of 0.8mm enamel-cover Copper conductor, the winding number of turn is 250 circles.
Embodiment 3
The present embodiment measuring system Each part be the same as Example 2, difference is the shape of permanent magnet in the present embodiment Shape is U-shaped (referring to Fig. 6).The wire of the excitation coil uses a diameter of 1.2mm enamel-cover copper conductor, and the winding number of turn is 180 Circle.
The present invention does not address part and is applied to prior art.

Claims (8)

1. a kind of metallic plate sonoelastic coefficient on-line measurement system loaded based on electromagnetism, it is characterised in that the system includes monolithic Machine, pulse signal generator, ultrasonic launching head, ultrasonic reception head, oscillograph, adjustable stabilized voltage supply, storage capacitor, controllable silicon and Four loading heads, the output end of the pulse signal generator is connected with ultrasonic launching head, and ultrasonic launching head is sent out to test specimen to be measured Go out ultrasonic wave, ultrasonic wave propagates to ultrasonic reception head, ultrasonic reception head connection oscillograph through test specimen to be measured;The single-chip microcomputer difference It is connected with the control port of pulse signal generator and controllable silicon;The output end of the adjustable stabilized voltage supply is electric with energy storage successively Hold, controllable silicon and four loading heads are connected;Four loadings header structure is identical, and two loading heads are one group, every group be in above and below Symmetrical structure is arranged in the upper and lower surface of metallic plate to be loaded;Each loading head includes excitation coil and permanent magnet, described The output end connection of excitation coil and controllable silicon, one is fixed in the left half of region and/or right half of region on excitation coil top Individual permanent magnet.
2. the metallic plate sonoelastic coefficient on-line measurement system according to claim 1 loaded based on electromagnetism, its feature is existed Include two permanent magnet polarities on two permanent magnets, same loading head on the contrary, mutual attracted formation E shapes in each loading head In structure, the space of the E shape structures of excitation coil insertion permanent magnet formation.
3. the metallic plate sonoelastic coefficient on-line measurement system according to claim 1 loaded based on electromagnetism, its feature is existed It is shaped as U-shaped, is entirely wrapped excitation coil in the permanent magnet using U-shaped.
4. the metal electromagnetism loading system according to claim 1 based on Lorentz force, it is characterised in that the permanent magnet Using neodymium iron boron N52 ferromagnetic materials.
5. the metal electromagnetism loading system according to claim 1 based on Lorentz force, it is characterised in that excitation coil is adopted With hollow rectangle skeleton.
6. the metallic plate sonoelastic coefficient on-line measurement system according to claim 1 loaded based on electromagnetism, its feature is existed A diameter of 0.5-2mm enamel-cover copper conductor is used in the wire of the excitation coil, the winding number of turn is 150-300 circles.
7. the metallic plate sonoelastic coefficient on-line measurement system according to claim 1 loaded based on electromagnetism, its feature is existed Variable-angle piezoelectric heads are used in the ultrasonic launching head and ultrasonic reception head.
8. the metallic plate sonoelastic coefficient on-line measurement system according to claim 1 loaded based on electromagnetism, its feature is existed It is adjustable for 0~800V in the voltage output range of the adjustable stabilized voltage supply;The highest pressure voltage of storage capacitor is 1200V, is held Measure as 3500uf;Controllable silicon highest withstanding voltage is 1400V, and operating current is 800A.
CN201710565782.7A 2017-07-12 2017-07-12 Metal plate acoustic elasticity coefficient on-line measuring system based on electromagnetic loading Active CN107179353B (en)

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Cited By (2)

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CN109946379A (en) * 2019-04-01 2019-06-28 大连理工大学 A kind of electromagnetic acoustic detection method of pure stress
CN114113344A (en) * 2021-11-11 2022-03-01 大连理工大学 Electromagnetic ultrasonic stress measurement system and use method

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CN205538843U (en) * 2016-01-27 2016-08-31 中南大学 High temperature resistant pulsed electromagnetic iron formula electromagnetic acoustic nondestructive test probe
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CN102033107A (en) * 2010-12-01 2011-04-27 西安交通大学 Laser-electromagnetic ultrasound method and probe device for non-destructive testing of thermal barrier coating
CN203310549U (en) * 2013-05-15 2013-11-27 宁波市特种设备检验研究院 A welded joint residual stress measurement apparatus
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Publication number Priority date Publication date Assignee Title
CN109946379A (en) * 2019-04-01 2019-06-28 大连理工大学 A kind of electromagnetic acoustic detection method of pure stress
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CN114113344B (en) * 2021-11-11 2023-11-07 大连理工大学 Electromagnetic ultrasonic stress measurement system and use method thereof

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