CN107177907A - A kind of carding machine of high-quality high yield - Google Patents
A kind of carding machine of high-quality high yield Download PDFInfo
- Publication number
- CN107177907A CN107177907A CN201710587970.XA CN201710587970A CN107177907A CN 107177907 A CN107177907 A CN 107177907A CN 201710587970 A CN201710587970 A CN 201710587970A CN 107177907 A CN107177907 A CN 107177907A
- Authority
- CN
- China
- Prior art keywords
- roller
- gear
- rotation
- flat tooth
- belt pulley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/04—Carding machines with worker and stripper or like rollers operating in association with a main cylinder
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/18—Workers; Strippers; Doffers
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/36—Driving or speed control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of carding machine of high-quality high yield, solve existing yield relatively low, ropy problem, it is characterized in that including two groups of rollers and the gear for driving roller to rotate, motor, wool-opening roller and the wool opening roller gear for driving wool-opening roller to rotate, stripper roller and the stripper roller belt pulley for driving stripper roller to rotate, working roll and the work roller gear for driving working roll to rotate, cylinder roller belt pulley, cylinder roller gear, transition gear, transition belt pulley, travelling gear etc., the teeth of cylinder roller gear are 32, the rotation of the rotation stripper roller of cylinder roller belt pulley, the rotation of cylinder roller gear drives wool-opening roller by travelling gear, working roll I, working roll II, working roll III, the rotation of doffer's roller.The present invention improves production efficiency, and yield is increased substantially；The rotating speed of wool-opening roller, working roll is substantially increased, cotton pellet, the goose pimples etc. in product is reduced, improves lint quality；Licker-in and auxiliary device are saved, material is saved, space is saved.
Description
Technical field
The present invention relates to a kind of textile machine, more particularly to a kind of carding machine for textiles such as cottons.
Background technology
Carding machine is used to process cotton fiber and chemical fibre, belongs to textile machine.According to spinning technological process, cotton carding is one
The important process in road.The operation principle of carding machine is cotton (fiber) volume or the oily cotton supplied by hopper for sending preceding working procedure
(chemical fibre) layer carries out shredding and divides comb and removal of impurities, makes all cotton circles block in curling as the single fiber shape stretched substantially, and
During this, remove broken seed, impurity and short flannel that cotton cleaning process is carried over, then integrated certain specification sliver, be stored in cotton
In cylinder, used for mixing in doubling step.
Existing carding machine from feed cotton roller feeding it is slightly many when, play it is insufficient, easily there is cotton pellet, goose pimples, i.e., often say
" flake " phenomenon, and, yield is relatively low, per hour only output 35kg or so gined cottons.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art to provide a kind of carding machine of high-quality high yield, improve and turn
Speed, improves yield, saves material.
The present invention includes frame, feeds cotton roller, it is characterised in that also including two groups of rollers and the gear, the electricity that drive roller to rotate
Machine I, motor II, wool-opening roller and wool opening roller gear, stripper roller and the stripper roller for driving stripper roller to rotate for driving wool-opening roller to rotate
Belt pulley, working roll and drive working roll rotate work roller gear, cylinder roller belt pulley, cylinder roller gear, transition gear I,
Transition gear II, transition belt pulley, travelling gear I, travelling gear II, travelling gear III；
Two groups of described rollers include upper flat tooth roller, lower flat tooth roller, lower ratchet roller, upper ratchet roller, upper flat tooth roller,
Lower flat tooth roller is one group, is located at another group and descends ratchet roller, before upper ratchet roller；Upper flat tooth roller, lower flat tooth sieve
Draw and mill out the flat tooth roller come for round steel, the flat tooth of rectangular shape is spaced on flat tooth roller；Described lower ratchet sieve
Draw, upper ratchet roller is that round steel mills out the ratchet roller come, the ratchet for the prismatic of triangle is spaced on ratchet roller on four sides
Arrangement；
The described connection driving gear of motor I, driven sprocket is connected by chain I；Described driven sprocket and lower flat tooth roller,
Lower flat tooth roller driving gear is on same axle, and the rotation of driven sprocket drives lower flat tooth roller, lower flat tooth roller driving tooth
The rotation of wheel；Lower flat tooth roller drive gear teeth closes ratchet roller gear, and the rotation of lower flat tooth roller driving gear drives
Ratchet roller pinion rotation, then drives the rotation of upper ratchet roller；The other end of lower flat tooth roller be connected with lower flat tooth roller from
Moving gear, the lower ratcheting upper flat tooth roller gear of flat tooth roller driven gear, upper flat tooth roller gear is with transition gear I in same
On axle, the ratcheting lower ratchet roller gear of transition gear I and hello cotton roller gear；
The described connection driving pulley of motor II, driving pulley connects driven pulley, driven pulley and cylinder roller skin by belt
Belt wheel is on same axle；Cylinder roller belt pulley and stripper roller belt pulley I, stripper roller belt pulley II, stripper roller belt pulley III, mistake
Belt pulley is crossed to be connected by belt, the rotation of cylinder roller belt pulley drive stripper roller belt pulley I, stripper roller belt pulley II,
The rotation of stripper roller belt pulley III, then drives stripper roller I, stripper roller II, the rotation of stripper roller III；
Described cylinder roller belt pulley, left end, the right-hand member of cylinder roller gear respectively in cylinder roller, the rotational band of cylinder roller belt pulley
The rotation of dynamic cylinder roller gear；The teeth of described cylinder roller gear are 32；
Described travelling gear I is with travelling gear II on same axle, and outside is larger travelling gear I；Work roller gear
II with travelling gear III on same axle, less travelling gear III is outside；Cylinder roller gear, wool opening roller gear, transmission
Gear I, travelling gear III are connected as a single entity by chain III, and the rotation of cylinder roller gear drives wool-opening roller gear, travelling gear I
Rotate, rotation of the travelling gear I with nutating gear II；Work roller gear I, work roller gear II, work roller gear III, transition
Gear II, doffer's roller gear, travelling gear II are connected as a single entity by chain II, and the rotation of travelling gear II drives wool-opening roller, work
Make roller I, working roll II, working roll III, the rotation of doffer's roller.
As shown from the above technical solution, can to bring up to 50-60kg/ by former 35kg/ hours small for production efficiency of the present invention
When, yield is increased substantially；The rotating speed of wool-opening roller, working roll is substantially increased, such as, the rotating speed of wool-opening roller was by former
500rpn or so improves 830rpn or so, reduces cotton pellet, the goose pimples etc. in product, improves lint quality；Section
Licker-in and auxiliary device have been saved, material is saved, space is saved.
Brief description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the right view of the present invention.
Fig. 3 is the left view of the present invention.
Fig. 4 is the flat tooth structure schematic diagram of flat tooth roller.
Fig. 5 is the ratchet structural representation of ratchet roller.
In figure, 1. frames, flat tooth roller on 2., 3. times flat tooth rollers, 4. motors I, 5. chains I, 6. drive sprockets, 7. from
Movable sprocket, 8. times flat tooth roller driving gears, ratchet roller gear on 9., 10. times flat tooth roller driven gears are put down on 11.
Tooth roller gear, 12. transition gears I, 13. times ratchet roller gears, 14. feed cotton roller gear, and 15. feed cotton roller, 16. times ratchet sieve
Draw, ratchet roller on 17., flat tooth roller gear on 18.；
21. motor II, 22. driving pulleys, 23. driven pulleys, 24. cylinder roller belt pulleys, 25. cylinder roller gears, 26. wool openings
Roller gear, 27. stripper rollers I, 28. work roller gears I, 29. stripper rollers II, 30. work roller gears II, 31. stripper rollers III, 32.
Work roller gear III, 33. travelling gears I, 34. travelling gears II, 35. transition gears II, 36. doffer's roller gears, 37. chains
II, 38. belts, 39. stripper roller belt pulleys I, 40. working rolls I, 41. stripper roller belt pulleys II, 42. working rolls II, 43. strippings
Hair roller belt pulley III, 44. working rolls III, 45. transition belt pulleys, 46. travelling gears III, 47. chains III, 48. wool-opening rollers；
51. flat tooth, 52. ratchets.
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings.
The present invention includes frame 1, two groups of rollers and the gear, motor I 4, motor II 21, hello the cotton roller that drive roller to rotate
15th, wool-opening roller 48 and the wool opening roller gear 26, stripper roller and the stripper roller skin for driving stripper roller to rotate that drive wool-opening roller 48 to rotate
Belt wheel, working roll and work roller gear, cylinder roller belt pulley 24, cylinder roller gear 25, the transition gear I for driving working roll to rotate
12nd, transition gear II 35, transition belt pulley 45, travelling gear I 33, travelling gear II 34, travelling gear III 46 etc..
Two groups of described rollers include upper flat tooth roller 2, lower flat tooth roller 3, lower ratchet roller 16, upper ratchet roller 17,
Upper flat tooth roller 2, lower flat tooth roller 3 are one group, are located at another group and descend ratchet roller 16, before upper ratchet roller 17, altogether
Cotton is fed with completion.Upper flat tooth roller 2, lower flat tooth roller 3 are that round steel mills out the flat tooth roller come, as shown in figure 4, rectangular shape
Flat tooth 51 be spaced on flat tooth roller, be easy into cotton.Described lower ratchet roller 16, upper ratchet roller 17 are round steel milling
Ratchet roller out, as shown in figure 5, four sides is spaced for the ratchet 52 of the prismatic of triangle on ratchet roller, is easy to
Cotton carding.Described two groups, 4 rollers be easier to push down cotton around dentation roller than original 2, cotton flicked, softened.
The described connection driving gear 6 of motor I 4, driven sprocket 7 is connected by chain I 5.Described driven sprocket 7 is with
Flat tooth roller 3, lower flat tooth roller driving gear 8 are on same axle, and the rotation of driven sprocket 7 drives lower flat tooth roller 3, lower flat
The rotation of tooth roller driving gear 8.With reference to shown in Fig. 2, the lower ratcheting upper ratchet roller gear 9 of flat tooth roller driving gear 8 is lower flat
The rotation of tooth roller driving gear 8 drives upper ratchet roller gear 9 to rotate, and then drives the rotation of upper ratchet roller 17.It is lower flat
The other end of tooth roller 3 is connected with lower flat tooth roller driven gear 10, the lower ratcheting upper flat tooth roller tooth of flat tooth roller driven gear 10
Wheel 11, upper flat tooth roller gear 11 and transition gear I 12 are on same axle, the ratcheting lower ratchet roller gear of transition gear I 12
13 and feed cotton roller gear 14.So, the rotation of lower flat tooth roller 3 drives the rotation of lower flat tooth roller driven gear 10, lower flat tooth
The rotation of roller driven gear 10 drives the rotation of upper flat tooth roller gear 11, then drives the rotation of upper flat tooth roller 2, simultaneously
Transition gear I 12 is rotated, and the rotation of transition gear I 12 drives lower ratchet roller gear 13 and feeds the rotation of cotton roller gear 14, after
And drive lower ratchet roller 16 and feed the rotation of cotton roller 15.
Again as shown in figure 1, the described connection driving pulley 22 of motor II 21, driving pulley 22 connects driven by belt 38
Belt wheel 23, driven pulley 23 is with cylinder roller belt pulley 24 on same axle.With reference to shown in Fig. 3, cylinder roller belt pulley 24 and stripping
Hair roller belt pulley I 39, stripper roller belt pulley II 41, stripper roller belt pulley III 43, transition belt pulley 45 are linked to be one by belt 38
Body, the rotation of cylinder roller belt pulley 24 drives stripper roller belt pulley I 39, stripper roller belt pulley II 41, stripper roller belt pulley III 43
Rotation, then drive stripper roller I 27, stripper roller II 29, the rotation of stripper roller III 31.
Described cylinder roller belt pulley 24, left end, the right-hand member of cylinder roller gear 25 respectively in cylinder roller, cylinder roller belt pulley
24 rotation drives the rotation of cylinder roller gear 25.The teeth of described cylinder roller gear 25 are 32, than 22 original teeth
Odontodes 10, substantially increases the rotating speed of wool-opening roller, working roll so that it is left that the rotating speed of wool-opening roller brings up to 830rpn by 500rpn
The right, rotating speed of working roll brings up to 300rpn or so by 70rpn.
With reference to shown in Fig. 2, travelling gear I 33 is with travelling gear II 34 on same axle, and outside is larger driving cog
Take turns I 33.Work roller gear II 30 is with travelling gear III 46 on same axle, and less travelling gear III 46 is outside.Cylinder
Roller gear 25, wool opening roller gear 26, travelling gear I 33, travelling gear III 46 are connected as a single entity by chain III 47, drive wool-opening roller
The rotation of gear 26, travelling gear I 33.Rotation of the travelling gear I 33 with nutating gear II 34.Work roller gear I 28, work
Roller gear II 30, work roller gear III 32, transition gear II 35, doffer's roller gear 36, travelling gear II 34 pass through chain II 37
It is connected as a single entity, the rotation of travelling gear II 34 drives wool-opening roller 48, working roll I 40, working roll II 42, working roll III 44, doffer
The rotation of roller.
Claims (1)
1. a kind of carding machine of high-quality high yield, including frame, hello cotton roller, it is characterised in that also including two groups of rollers and drive
Gear, motor I (4), motor II (21), wool-opening roller (48) and the wool opening roller gear for driving wool-opening roller (48) to rotate that roller is rotated
(26), stripper roller and drive stripper roller rotate stripper roller belt pulley, working roll and drive working roll rotate work roller gear,
Cylinder roller belt pulley (24), cylinder roller gear (25), transition gear I (12), transition gear II (35), transition belt pulley (45),
Travelling gear I (33), travelling gear II (34), travelling gear III (46)；
Two groups of described rollers include upper flat tooth roller (2), lower flat tooth roller (3), lower ratchet roller (17), upper ratchet roller
(16), upper flat tooth roller (2), lower flat tooth roller (3) are one group, are located at another group and descend ratchet roller (17), upper ratchet roller
(16) before；Upper flat tooth roller (2), lower flat tooth roller (3) are that round steel mills out the flat tooth roller come, the flat tooth of rectangular shape
(51) it is spaced on flat tooth roller；Described lower ratchet roller (17), upper ratchet roller (16) are that round steel mills out the thorn come
Tooth roller, on four sides the ratchet (52) for the prismatic of triangle be spaced on ratchet roller；
Described motor I (4) connection driving gear (6), driven sprocket (7) is connected by chain I (5)；Described driven sprocket
(7) with lower flat tooth roller (3), lower flat tooth roller driving gear (8) on same axle, under the rotation of driven sprocket (7) drives
Flat tooth roller (3), the rotation of lower flat tooth roller driving gear (8)；The lower ratcheting upper ratchet roller tooth of flat tooth roller driving gear (8)
Take turns (9), the rotation of lower flat tooth roller driving gear (8) drives upper ratchet roller gear (9) to rotate, and then drives upper ratchet roller
(17) rotation；The other end of lower flat tooth roller (3) is connected with lower flat tooth roller driven gear (10), lower flat tooth roller driven gear
(10) ratcheting upper flat tooth roller gear (11), upper flat tooth roller gear (11) and transition gear I (12) are on same axle, transition
The ratcheting lower ratchet roller gear (13) of gear I (12) and hello cotton roller gear (14)；
Described motor II (21) connection driving pulley (22), driving pulley (22) connects driven pulley by belt (38)
(23), driven pulley (23) and cylinder roller belt pulley (24) are on same axle；Cylinder roller belt pulley (24) and stripper roller belt
I (39) of wheel, stripper roller belt pulley II (41), stripper roller belt pulley III (43), transition wheel belt pulley (45) are connected by belt (34)
Integrally, the rotation of cylinder roller belt pulley (24) drives stripper roller belt pulley I (39), stripper roller belt pulley II (41), stripper roller
The rotation of belt pulley III (43), then drives stripper roller I (27), stripper roller II (29), the rotation of stripper roller III (31)；
Described cylinder roller belt pulley (24), left end, the right-hand member of cylinder roller gear (25) respectively in cylinder roller, cylinder roller belt pulley
(24) rotation drives the rotation of cylinder roller gear (25)；The teeth of described cylinder roller gear (25) are 32；
Described travelling gear I (33) is with travelling gear II (34) on same axle, and outside is larger travelling gear I
(34)；Work roller gear II (30) is with travelling gear III (46) on same axle, and less travelling gear III (46) is outside；
Cylinder roller gear (25), wool opening roller gear (26), travelling gear I (33), travelling gear III (46) are linked as by chain III (47)
One, the rotation of cylinder roller gear (25) drives wool-opening roller gear (26), the rotation of travelling gear I (33), travelling gear I (33)
Rotation with nutating gear II (34)；Work roller gear I (28), work roller gear II (30), work roller gear III (32), mistake
Cross gear II (35), doffer's roller gear (36), travelling gear II (34) to be connected as a single entity by chain II (37), travelling gear II
(34) rotation drives wool-opening roller (48), working roll I (40), working roll II (42), working roll III (44), the rotation of doffer's roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710587970.XA CN107177907B (en) | 2017-07-19 | 2017-07-19 | A kind of carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710587970.XA CN107177907B (en) | 2017-07-19 | 2017-07-19 | A kind of carding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107177907A true CN107177907A (en) | 2017-09-19 |
| CN107177907B CN107177907B (en) | 2019-04-30 |
Family
ID=59838355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710587970.XA Active CN107177907B (en) | 2017-07-19 | 2017-07-19 | A kind of carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107177907B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108796667A (en) * | 2018-08-10 | 2018-11-13 | 纵瑞东 | A kind of three groups of roller flower feeding devices of fine cotton fluffer |
| CN109943927A (en) * | 2019-04-11 | 2019-06-28 | 安徽省萧县徽星机械制造有限公司 | A kind of cut-off knife formula shredding combing all-in-one machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2343202A (en) * | 1998-09-30 | 2000-05-03 | Truetzschler Gmbh & Co Kg | Drive arrangement for a card top assembly in a carding machine |
| CN101086090A (en) * | 2007-07-18 | 2007-12-12 | 绍兴市偏门毛纺织有限公司 | Comber |
| CN102995167A (en) * | 2012-12-23 | 2013-03-27 | 青岛诚利佳机械有限公司 | High-speed carding machine |
| CN103966702A (en) * | 2014-05-26 | 2014-08-06 | 淮北市淮棉棉机厂 | Multifunctional double-impurity-discharging high-yield carding machine |
-
2017
- 2017-07-19 CN CN201710587970.XA patent/CN107177907B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2343202A (en) * | 1998-09-30 | 2000-05-03 | Truetzschler Gmbh & Co Kg | Drive arrangement for a card top assembly in a carding machine |
| CN101086090A (en) * | 2007-07-18 | 2007-12-12 | 绍兴市偏门毛纺织有限公司 | Comber |
| CN102995167A (en) * | 2012-12-23 | 2013-03-27 | 青岛诚利佳机械有限公司 | High-speed carding machine |
| CN103966702A (en) * | 2014-05-26 | 2014-08-06 | 淮北市淮棉棉机厂 | Multifunctional double-impurity-discharging high-yield carding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108796667A (en) * | 2018-08-10 | 2018-11-13 | 纵瑞东 | A kind of three groups of roller flower feeding devices of fine cotton fluffer |
| CN109943927A (en) * | 2019-04-11 | 2019-06-28 | 安徽省萧县徽星机械制造有限公司 | A kind of cut-off knife formula shredding combing all-in-one machine |
| CN109943927B (en) * | 2019-04-11 | 2020-08-21 | 安徽省萧县徽星机械制造有限公司 | Cut-off knife type opening and carding all-in-one machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107177907B (en) | 2019-04-30 |
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