CN107177907B - A kind of carding machine - Google Patents
A kind of carding machine Download PDFInfo
- Publication number
- CN107177907B CN107177907B CN201710587970.XA CN201710587970A CN107177907B CN 107177907 B CN107177907 B CN 107177907B CN 201710587970 A CN201710587970 A CN 201710587970A CN 107177907 B CN107177907 B CN 107177907B
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- CN
- China
- Prior art keywords
- roller
- gear
- rotation
- flat tooth
- belt pulley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/04—Carding machines with worker and stripper or like rollers operating in association with a main cylinder
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/18—Workers; Strippers; Doffers
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/36—Driving or speed control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of carding machines, it is lower to solve existing yield, ropy problem, it is characterized by comprising two groups of rollers and the gears for driving roller to rotate, motor, wool-opening roller and the wool opening roller gear for driving wool-opening roller rotation, stripper roller and the stripper roller belt pulley for driving stripper roller rotation, working roll and the work roller gear for driving working roll rotation, cylinder roller belt pulley, cylinder roller gear, transition gear, transition belt pulley, transmission gear etc., the teeth of cylinder roller gear are 32, the rotation of the rotation stripper roller of cylinder roller belt pulley, the rotation of cylinder roller gear drives wool-opening roller by transmission gear, working roll I, working roll II, working roll III, the rotation of doffer's roller.The present invention improves production efficiency, and yield increases substantially；The revolving speed for substantially increasing wool-opening roller, working roll reduces cotton pellet, goose pimples etc. in product, improves lint quality；Licker-in and auxiliary device are saved, material is saved, saves space.
Description
Technical field
The present invention relates to a kind of textile machines, more particularly to a kind of carding machine for textiles such as cottons.
Background technique
Carding machine belongs to textile machine for processing cotton fiber and chemical fibre.According to spinning technological process, cotton carding is one
The important process in road.The working principle of carding machine is cotton (fiber) volume for sending preceding working procedure or the oily cotton by hopper supply
The progress shredding of (chemical fibre) layer divides comb and removal of impurities, makes all to be in the block-like cotton circle of curling as the single fiber shape stretched substantially, and
During this, broken seed, impurity and short flannel that cotton cleaning process carries over are removed, certain specification sliver is then integrated, is stored in cotton
In cylinder, used for mixing in doubling step.
When existing carding machine is slightly more from hello cotton roller feeding, bullet is insufficient, is easy to appear cotton pellet, goose pimples, i.e., often says
" flake " phenomenon, and, yield is lower, per hour only output 35kg or so gined cotton.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art to provide a kind of carding machine, improve revolving speed, improve yield, section
Material saving.
The present invention includes rack, feeds cotton roller, it is characterised in that further includes two groups of rollers and the gear for driving roller to rotate, electricity
Machine I, motor II, wool-opening roller and the wool opening roller gear, stripper roller and the stripper roller for driving stripper roller rotation that drive wool-opening roller rotation
Belt pulley, working roll and drive working roll rotation work roller gear, cylinder roller belt pulley, cylinder roller gear, transition gear I,
Transition gear II, transition belt pulley, transmission gear I, transmission gear II, transmission gear III；
Two groups of rollers include upper flat tooth roller, lower flat tooth roller, lower ratchet roller, upper ratchet roller, upper flat tooth
Roller, lower flat tooth roller are one group, are located at another group and descend ratchet roller, before upper ratchet roller；It is upper flat tooth roller, lower flat
Tooth roller is that round steel mills out the flat tooth roller come, and the flat tooth of rectangular shape is alternatively arranged on flat tooth roller；The lower thorn
Tooth roller, upper ratchet roller are that round steel mills out the ratchet roller come, are on four sides the ratchet of the prismatic of triangle on ratchet roller
It is alternatively arranged；
The motor I connects driving gear, connects driven sprocket by chain I；The driven sprocket and lower flat tooth
On same axis, the rotation of driven sprocket drives lower flat tooth roller, lower flat tooth roller master for roller, lower flat tooth roller driving gear
The rotation of moving gear；Lower flat tooth roller drive gear teeth closes ratchet roller gear, the rotation band of lower flat tooth roller driving gear
Dynamic upper ratchet roller gear rotation, then drives the rotation of upper ratchet roller；The other end of lower flat tooth roller is connected with lower flat tooth sieve
Driven gear is drawn, the lower ratcheting upper flat tooth roller gear of flat tooth roller driven gear, upper flat tooth roller gear is with transition gear I same
On one axis, the ratcheting lower ratchet roller gear of transition gear I and hello cotton roller gear；
The motor II connects driving pulley, and driving pulley connects driven pulley, driven pulley and cylinder by belt
Roller belt pulley is on same axis；Cylinder roller belt pulley and stripper roller belt pulley I, stripper roller belt pulley II, stripper roller belt pulley
III, transition belt pulley is connected by belt, and the rotation of cylinder roller belt pulley drives stripper roller belt pulley I, stripper roller belt
The rotation of wheel II, stripper roller belt pulley III then drives the rotation of stripper roller I, stripper roller II, stripper roller III；
The left end in cylinder roller, right end, cylinder roller belt pulley turn respectively for the cylinder roller belt pulley, cylinder roller gear
The dynamic rotation for driving cylinder roller gear；The teeth of the cylinder roller gear are 32；
For the transmission gear I and transmission gear II on same axis, outside is biggish transmission gear I；Working roll
Gear II and transmission gear III are on same axis, and lesser transmission gear III is outside；Cylinder roller gear, wool opening roller gear,
Transmission gear I, transmission gear III are linked together by chain III, and the rotation of cylinder roller gear drives wool opening roller gear, driving cog
The rotation of wheel I, rotation of the transmission gear I with nutating gear II；Work roller gear I, work roller gear II, work roller gear
III, transition gear II, doffer's roller gear, transmission gear II are linked together by chain II, and the rotation drive of transmission gear II is opened
The rotation of hair roller, working roll I, working roll II, working roll III, doffer's roller.
As shown from the above technical solution, it is small can be increased to 50-60kg/ by pervious 35kg/ hours for production efficiency of the present invention
When, yield increases substantially；The revolving speed of wool-opening roller, working roll is substantially increased, for example, the revolving speed of wool-opening roller is by pervious
500rpn or so improves 830rpn or so, reduces cotton pellet, goose pimples etc. in product, improves lint quality；Section
Licker-in and auxiliary device have been saved, material is saved, has saved space.
Detailed description of the invention
Fig. 1 is main view of the invention.
Fig. 2 is right view of the invention.
Fig. 3 is left view of the invention.
Fig. 4 is the flat tooth structure schematic diagram of flat tooth roller.
Fig. 5 is the ratchet structural schematic diagram of ratchet roller.
In figure, 1. racks, flat tooth roller on 2., 3. lower flat tooth rollers, 4. motors I, 5. chains I, 6. drive sprockets, 7. from
Movable sprocket, 8. descend flat tooth roller driving gears, and ratchet roller gear on 9., 10. descend flat tooth roller driven gears, put down on 11.
Tooth roller gear, 12. transition gears I, 13. lower ratchet roller gears, 14. feed cotton roller gear, and 15. feed cotton roller, 16. lower ratchet sieve
It draws, ratchet roller on 17., flat tooth roller gear on 18.；
21. motor II, 22. driving pulleys, 23. driven pulleys, 24. cylinder roller belt pulleys, 25. cylinder roller gears, 26.
Wool opening roller gear, 27. stripper rollers I, 28. work roller gears I, 29. stripper rollers II, 30. work roller gears II, 31. stripper rollers
III, 32. work roller gears III, 33. transmission gears I, 34. transmission gears II, 35. transition gears II, 36. doffer's roller gears,
37. chain II, 38. belts, 39. stripper roller belt pulleys I, 40. working rolls I, 41. stripper roller belt pulleys II, 42. working rolls
II, 43. stripper roller belt pulleys III, 44. working rolls III, 45. transition belt pulleys, 46. transmission gears III, 47. chains III, 48.
Wool-opening roller；
51. flat tooth, 52. ratchets.
Specific embodiment
The present invention will be further described below with reference to the drawings.
The present invention includes 1, two group of roller of rack and drives the gear of roller rotation, motor I 4, motor II 21, feeds cotton roller
15, wool-opening roller 48 and the wool opening roller gear 26 for driving wool-opening roller 48 to rotate, stripper roller and the stripper roller skin for driving stripper roller rotation
Belt wheel, working roll and the work roller gear for driving working roll to rotate, cylinder roller belt pulley 24, cylinder roller gear 25, transition gear I
12, transition gear II 35, transition belt pulley 45, transmission gear I 33, transmission gear II 34, transmission gear III 46 etc..
Two groups of rollers include upper flat tooth roller 2, lower flat tooth roller 3, lower ratchet roller 16, upper ratchet roller 17,
Upper flat tooth roller 2, lower flat tooth roller 3 are one group, are located at another group and descend ratchet roller 16, before upper ratchet roller 17, are total to
Cotton is fed with completion.Upper flat tooth roller 2, lower flat tooth roller 3 are that round steel mills out the flat tooth roller come, as shown in figure 4, rectangular shape
Flat tooth 51 be alternatively arranged on flat tooth roller, convenient for into cotton.The lower ratchet roller 16, upper ratchet roller 17 are round steel milling
Ratchet roller out is convenient for as shown in figure 5, the ratchet 52 that four sides is the prismatic of triangle is alternatively arranged on ratchet roller
Cotton carding.Described two groups, 4 rollers be easier to push down cotton around dentation roller than original 2, so that cotton flicked, softened.
The motor I 4 connects driving gear 6, connects driven sprocket 7 by chain I 5.The driven sprocket 7 is under
On same axis, the rotation of driven sprocket 7 drives lower flat tooth roller 3, lower flat for flat tooth roller 3, lower flat tooth roller driving gear 8
The rotation of tooth roller driving gear 8.As shown in connection with fig. 2, the ratcheting upper ratchet roller gear 9 of lower flat tooth roller driving gear 8, it is lower flat
The rotation of tooth roller driving gear 8 drives upper ratchet roller gear 9 to rotate, and then drives the rotation of upper ratchet roller 17.It is lower flat
The other end of tooth roller 3 is connected with lower flat tooth roller driven gear 10, the lower ratcheting upper flat tooth roller tooth of flat tooth roller driven gear 10
Wheel 11, upper flat tooth roller gear 11 and transition gear I 12 are on same axis, the ratcheting lower ratchet roller gear of transition gear I 12
13 and feed cotton roller gear 14.In this way, the rotation of lower flat tooth roller 3 drives the rotation of lower flat tooth roller driven gear 10, lower flat tooth
The rotation of roller driven gear 10 drives the rotation of upper flat tooth roller gear 11, then drives the rotation of upper flat tooth roller 2, simultaneously
Transition gear I 12 rotates, and the rotation of transition gear I 12 drives lower ratchet roller gear 13 and feeds the rotation of cotton roller gear 14, after
And it drives lower ratchet roller 16 and feeds the rotation of cotton roller 15.
Again as shown in Figure 1, the motor II 21 connects driving pulley 22, driving pulley 22 is connected driven by belt 38
Belt wheel 23, driven pulley 23 and cylinder roller belt pulley 24 are on same axis.As shown in connection with fig. 3, cylinder roller belt pulley 24 and stripping
Hair roller belt pulley I 39, stripper roller belt pulley II 41, stripper roller belt pulley III 43, transition belt pulley 45 are linked to be one by belt 38
The rotation of body, cylinder roller belt pulley 24 drives stripper roller belt pulley I 39, stripper roller belt pulley II 41, stripper roller belt pulley III 43
Rotation, then drive stripper roller I 27, stripper roller II 29, stripper roller III 31 rotation.
The cylinder roller belt pulley 24, cylinder roller gear 25 left end in cylinder roller, right end respectively, cylinder roller belt pulley
24 rotation drives the rotation of cylinder roller gear 25.The teeth of the cylinder roller gear 25 are 32, than 22 original teeth
Odontodes 10, the revolving speed of wool-opening roller, working roll is substantially increased, so that the revolving speed of wool-opening roller is increased to the left side 830rpn by 500rpn
Right, working roll revolving speed is increased to 300rpn or so by 70rpn.
As shown in connection with fig. 2, on same axis, outside is biggish driving cog for transmission gear I 33 and transmission gear II 34
Take turns I 33.Work roller gear II 30 and transmission gear III 46 are on same axis, and lesser transmission gear III 46 is outside.Cylinder
Roller gear 25, wool opening roller gear 26, transmission gear I 33, transmission gear III 46 are linked together by chain III 47, drive wool-opening roller
The rotation of gear 26, transmission gear I 33.Rotation of the transmission gear I 33 with nutating gear II 34.Work roller gear I 28, work
Roller gear II 30, work roller gear III 32, transition gear II 35, doffer's roller gear 36, transmission gear II 34 pass through chain II 37
It is linked together, the rotation of transmission gear II 34 drives wool-opening roller 48, working roll I 40, working roll II 42, working roll III 44, doffer
The rotation of roller.
Claims (1)
1. a kind of carding machine, including rack, hello cotton roller, it is characterised in that further include two groups of rollers and the tooth for driving roller rotation
Wheel, motor I (4), motor II (21), wool-opening roller (48) and the wool opening roller gear (26) for driving wool-opening roller (48) to rotate, stripper roller
And drive the stripper roller belt pulley, working roll and the work roller gear for driving working roll to rotate, cylinder roller belt of stripper roller rotation
Take turns (24), cylinder roller gear (25), transition gear I (12), transition gear II (35), transition belt pulley (45), transmission gear I
(33), transmission gear II (34), transmission gear III (46)；
Two groups of rollers include upper flat tooth roller (2), lower flat tooth roller (3), lower ratchet roller (16), upper ratchet roller
(17), upper flat tooth roller (2), lower flat tooth roller (3) are one group, are located at another group and descend ratchet roller (16), upper ratchet roller
(17) before；Upper flat tooth roller (2), lower flat tooth roller (3) are that round steel mills out the flat tooth roller come, the flat tooth of rectangular shape
(51) it is alternatively arranged on flat tooth roller；The lower ratchet roller (16), upper ratchet roller (17) are that round steel mills out the thorn come
Tooth roller is alternatively arranged on ratchet roller for the ratchet (52) of the prismatic of triangle on four sides；
The motor I (4) connects driving gear (6), connects driven sprocket (7) by chain I (5)；The driven sprocket
(7) with lower flat tooth roller (3), lower flat tooth roller driving gear (8) on same axis, under the rotation of driven sprocket (7) drives
The rotation of flat tooth roller (3), lower flat tooth roller driving gear (8)；The lower ratcheting upper ratchet roller tooth of flat tooth roller driving gear (8)
It takes turns (9), the rotation of lower flat tooth roller driving gear (8) drives upper ratchet roller gear (9) rotation, then drives upper ratchet roller
(17) rotation；The other end of lower flat tooth roller (3) is connected with lower flat tooth roller driven gear (10), lower flat tooth roller driven gear
(10) ratcheting upper flat tooth roller gear (11), upper flat tooth roller gear (11) and transition gear I (12) are on same axis, transition
The ratcheting lower ratchet roller gear (13) of gear I (12) and hello cotton roller gear (14)；
The motor II (21) connects driving pulley (22), and driving pulley (22) connects driven pulley by belt (38)
(23), driven pulley (23) and cylinder roller belt pulley (24) are on same axis；Cylinder roller belt pulley (24) and stripper roller belt
I (39) of wheel, stripper roller belt pulley II (41), stripper roller belt pulley III (43), transition wheel belt pulley (45) are connected by belt (34)
Integrally, the rotation of cylinder roller belt pulley (24) drives stripper roller belt pulley I (39), stripper roller belt pulley II (41), stripper roller
The rotation of belt pulley III (43) then drives the rotation of stripper roller I (27), stripper roller II (29), stripper roller III (31)；
The cylinder roller belt pulley (24), cylinder roller gear (25) left end in cylinder roller, right end respectively, cylinder roller belt pulley
(24) rotation drives the rotation of cylinder roller gear (25)；The teeth of the cylinder roller gear (25) are 32；
For the transmission gear I (33) and transmission gear II (34) on same axis, outside is biggish transmission gear I (33)；
It works roller gear II (30) and transmission gear III (46) is on same axis, lesser transmission gear III (46) is outside；Cylinder
Roller gear (25), wool opening roller gear (26), transmission gear I (33), transmission gear III (46) are linked together by chain III (47),
The rotation of cylinder roller gear (25) drives the rotation of wool opening roller gear (26), transmission gear I (33), and transmission gear I (33) drives
The rotation of transmission gear II (34)；It works roller gear I (28), work roller gear II (30), work roller gear III (32), transition tooth
II (35) of wheel, doffer's roller gear (36), transmission gear II (34) are linked together by chain II (37), transmission gear II (34)
Rotation drives the rotation of wool-opening roller (48), working roll I (40), working roll II (42), working roll III (44), doffer's roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710587970.XA CN107177907B (en) | 2017-07-19 | 2017-07-19 | A kind of carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710587970.XA CN107177907B (en) | 2017-07-19 | 2017-07-19 | A kind of carding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107177907A CN107177907A (en) | 2017-09-19 |
| CN107177907B true CN107177907B (en) | 2019-04-30 |
Family
ID=59838355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710587970.XA Active CN107177907B (en) | 2017-07-19 | 2017-07-19 | A kind of carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107177907B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108796667A (en) * | 2018-08-10 | 2018-11-13 | 纵瑞东 | A kind of three groups of roller flower feeding devices of fine cotton fluffer |
| CN109943927B (en) * | 2019-04-11 | 2020-08-21 | 安徽省萧县徽星机械制造有限公司 | Cut-off knife type opening and carding all-in-one machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19844790B4 (en) * | 1998-09-30 | 2016-08-18 | Trützschler GmbH & Co Kommanditgesellschaft | Drive device in a card with a revolving lid and a lid |
| CN100543203C (en) * | 2007-07-18 | 2009-09-23 | 绍兴市偏门毛纺织有限公司 | Combing machine for fur |
| CN102995167A (en) * | 2012-12-23 | 2013-03-27 | 青岛诚利佳机械有限公司 | High-speed carding machine |
| CN103966702B (en) * | 2014-05-26 | 2016-02-03 | 淮北市淮棉棉机厂 | Multi-functional double assorted high yield carding machine |
-
2017
- 2017-07-19 CN CN201710587970.XA patent/CN107177907B/en active Active
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| Publication number | Publication date |
|---|---|
| CN107177907A (en) | 2017-09-19 |
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