CN102995167A

CN102995167A - High-speed carding machine

Info

Publication number: CN102995167A
Application number: CN 201210563377
Authority: CN
Inventors: 张耀明; 孙耀东
Original assignee: QINGDAO CHENGLIJIA MACHINERY Co Ltd
Current assignee: QINGDAO CHENGLIJIA MACHINERY Co Ltd
Priority date: 2012-12-23
Filing date: 2012-12-23
Publication date: 2013-03-27

Abstract

A high-speed carding machine comprises a base and a vibration wool feeding machine, a high-speed carding device and an automatic three-position barrel changing device which are connected with one another sequentially. The vibration wool feeding machine in the high-speed carding machine utilizes a translational vibration plate and a baffle to push textile raw materials uniformly, and moreover, the falling and outputting speeds of the textile raw materials are increased. A shaft seat of the high-speed carding machine is arranged on a breast cylinder wallboard and a large cylinder wallboard, so that the phenomenon that the positions of a breast cylinder and a large cylinder are changed relatively to the positions of a working roller and a wool stripping roller due to the high-speed rotation is avoided, the production quality is ensured, a suction pipe is arranged to suck the textile raw materials and reduce air flow which is generated by high-speed rotation, and the operation stability and high speed of the carding machine are ensured. The automatic three-position barrel changing device can control rotating wheels to change collection barrels, so that the high-speed carding machine is simple in structure and the labor intensity of the working personnel is reduced; and a U-shaped guardrail can ensure that the operation tracks of the collection barrels are stable when the collection barrels are changed, so that the whole barrel changing operation is carried out stably, and the collection barrels are prevented from tipping over during the barrel changing process.

Description

The high speed carding machine

Technical field

The present invention relates to a kind of textile machine, specifically, is a kind of high speed carding machine.

Background technology

Carding machine is textile industry equipment commonly used, is mainly used in the spinning material carding assembly single-fiber state through initial processing is formed the reticular fibre thin layer, assembles ribbon again.Feeder in the tradition carding machine mainly utilizes stripper roller and an equal hair roller to carry out the shredding of textile raw material, and relatively simple for structure, the textile raw material after the processing is in uneven thickness, affects product quality.In order to enhance productivity, the roller in the carding apparatus, cylinder etc. rotate at a high speed, and the air-flow of generation is easily kicked up spinning material, and the spinning material of being kicked up is easily fallen in the rotating shaft, affect stationarity and the speed of carding apparatus running, and the quality of production is reduced.The ribbon that final production goes out finally need to fall into collecting vessel, and after the ribbon in the collecting vessel was filled, the collecting vessel that needs manually to fill ribbon was moved, and the sky bucket is changed to, and labour intensity is large, and employment is many, and cost of labor is high, inefficiency.

Summary of the invention

The object of the invention is to propose a kind of feeding even thickness, and running at a high speed and steadily, employment is few, the high speed carding machine of high efficiency.

High speed carding machine of the present invention comprises pedestal and is connected the vibrating wool feeder that connects, high speed carding apparatus, three stations from moving barrel; Described vibrating wool feeder comprises shell, shell is installed on the pedestal, the anterior end face of shell is provided with opening, outer casing back also is provided with opening, be connected with material storing box on the opening of shell front portion, be provided with feeding roller and opening roller in the upper material storing box, be disposed with the flat curtain in the end in the shell, the skew nailing curtain, rear, skew nailing curtain top is provided with stripper roller, the place ahead, skew nailing curtain top is provided with equal hair roller, the stripper roller below vertically is provided with horizontal sliding oscillating plate and the baffle plate parallel with the horizontal sliding oscillating plate, and horizontal sliding oscillating plate and baffle plate below are provided with the horizontal output curtain, and the horizontal output curtain stretches out from the opening of outer casing back; Described high speed carding apparatus comprises the protected enclosure that is installed on the pedestal, be symmetrically installed with substrate on the pedestal in the protected enclosure, feeding roller is installed in the protected enclosure successively, opening roller, breast cylinder, transferring roller, large cylinder, the doffer, three rollers stripping hair device, the wool top drafting system also is installed on the pedestal at protected enclosure rear, be symmetrically arranged with two breast cylinder wallboards and two large cylinder wallboards in the protected enclosure of breast cylinder and large cylinder both sides, breast cylinder wallboard and large cylinder wallboard all are installed on the substrate, breast cylinder wallboard and large cylinder wallboard all are provided with axle bed, breast cylinder and large cylinder two ends are installed in respectively on the axle bed of breast cylinder wallboard and large cylinder wallboard, all be mounted alternately with a plurality of working rolls and stripper roller between the breast cylinder wallboard and between the large cylinder wallboard, with breast cylinder, on protected enclosure corresponding to large cylinder and doffer and the wool top drafting system all be provided with aspiration channel, be positioned at breast cylinder, all be provided with the wind hole on the aspiration channel sidewall of large cylinder and doffer top, aspiration channel all can be connected with air exhauster by pipeline; Described three stations comprise base plate from moving barrel, barrel is changed in the rotation that is installed on the base plate, the base plate front portion is vertically installed with support column, the support column top is equipped with can coiler, can coiler upper surface front portion is equipped with the supplemental support post, supplemental support capital end is horizontally installed with cross bar, length metering sensor and guide reel are installed on the cross bar, base plate rear portion bilateral symmetry is equipped with two supports, opening U-shaped guardrail backward is installed between two supports, the front end of U-shaped guardrail is connected with support column, rotation is changed barrel and is installed in U-shaped guardrail inside, and the length metering sensor changes barrel with rotation and is connected.

Preferably, the rear surface of described horizontal sliding oscillating plate top and bottom all is symmetrically arranged with two horizontal sliding bearing blocks, the inwall of each horizontal sliding bearing block front and rear is symmetrically installed with two slide rails, be slidingly fitted with bearing between two slide rails of each horizontal sliding bearing block, all be horizontally installed with rotating shaft by fixing axle bed on the shell corresponding with horizontal sliding oscillating plate top and bottom, the rotating shaft two ends all with corresponding horizontal sliding bearing block in bearing connect, the axis of rotating shaft and the axis of bearing be not at same straight line.

Preferably, described rotation is changed barrel and is comprised casing, rotating shaft, motor, base, the bottom of floor installation in casing, the casing top is provided with axis hole, axle bed is installed on the axis hole, rotating shaft vertically is installed in the casing, the rotating shaft bottom is installed on the base by bearing, the rotating shaft top is passed axle bed and is stretched out casing, rotating shaft top trunnion axis is connected to one with the moving runner of three pivoted arms, and adjacent pivoted arm is 120 degree, and motor is installed on the base, on the main shaft of motor gear is installed, gear also is installed in the rotating shaft, and the main shaft of motor is connected with rotating shaft by meshing between the gear, is coaxially installed with positioning disk in the rotating shaft, the positioning disk surface is provided with three locating holes, three locating holes are distributed on the same circumference take the positioning disk axle center as the center of circle, are installed with alignment sensor in the casing, and alignment sensor is aimed at the residing circumference of locating hole on the positioning disk surface, control device, alignment sensor also are installed in the casing, the length metering sensor is connected with motor and is connected with control device.

Preferably, the upper bend of pivoted arm, with the bottom in obtuse angle.

Preferably, the top of pivoted arm one side vertically is equipped with auxiliary poke rod, and the middle part of pivoted arm opposite side is equipped with stirs roller, and auxiliary fluctuation bar bottom and top also all are equipped with stirs roller.

The invention has the beneficial effects as follows: the vibrating wool feeder in the high speed carding machine will be through the textile raw material of stripper roller and the arrangement of equal hair roller, utilize horizontal sliding oscillating plate and baffle plate that it is pushed evenly, and the space that the increase and decrease textile raw material of rule falls, improve the speed that textile raw material falls and exports, improved operating efficiency.The axle bed of high speed carding apparatus is arranged on breast cylinder wallboard and large cylinder wallboard, working roll and stripper roller be installed between the breast cylinder wallboard and large cylinder wallboard between, avoided because high speed rotating, relative position between the breast cylinder that causes and large cylinder and working roll and the stripper roller changes, guaranteed the quality of production, the aspiration channel that arranges can be with the spinning material sucking-off of kicking up in the protected enclosure, and weakens the air-flow that High Rotation Speed produces, and has guaranteed the stationarity of running of carding machine and high-speed.Three stations change barrel and can determine whether ribbon is filled in the collecting vessel according to the length metering sensor from moving barrel rotation, and the control moving runner is changed collecting vessel, simple in structure, reduced staff's labour intensity, improved operating efficiency, the running orbit of collecting vessel was stable when the auxiliary poke rod that arranges on the pivoted arm and stir roller and can abut on the collecting vessel, U-shaped guardrail can guarantee that collecting vessel is changed, make that to change barrel operation overall operation steady, prevent from changing collecting vessel overturning in barrel process.

Description of drawings

Accompanying drawing 1 is the overall structure perspective view of high speed carding machine;

Accompanying drawing 2 is the side view cutaway drawing of high speed carding machine horizontal sliding oscillating plate;

Accompanying drawing 3 is the backsight cutaway view of high speed carding machine horizontal sliding oscillating plate;

Accompanying drawing 4 changes the side view cutaway drawing of barrel for the rotation of high speed carding machine;

Accompanying drawing 5 changes the birds-eye perspective of barrel for the rotation of high speed carding machine.

The specific embodiment

High speed carding machine of the present invention as shown in Figure 1, comprises pedestal 1 and is connected the vibrating wool feeder 2 that connects, high speed carding apparatus 3, three stations from moving barrel 4; Described vibrating wool feeder 2 comprises shell 5, shell 5 is installed on the pedestal 1, shell 5 anterior end faces are provided with opening, shell 5 rear ends also are provided with opening, be connected with material storing box 6 on the opening of shell 5 front portions, be provided with feeding roller 7 and opening roller 8 in the upper material storing box 6, be disposed with the flat curtain 9 in the end in the shell 5, skew nailing curtain 10, rear, skew nailing curtain 10 top is provided with stripper roller 11, the place ahead, skew nailing curtain 10 top is provided with equal hair roller 12, stripper roller 11 belows vertically are provided with horizontal sliding oscillating plate 13 and the baffle plate 14 parallel with horizontal sliding oscillating plate 13, and horizontal sliding oscillating plate 13 and baffle plate 14 belows are provided with horizontal output curtain 15, and horizontal output curtain 15 stretches out from the opening of shell 5 rear ends; Described high speed carding apparatus 2 comprises the protected enclosure 16 that is installed on the pedestal 1, be symmetrically installed with substrate 17 on the pedestal 1 in the protected enclosure 16, feeding roller 7 is installed in the protected enclosure 16 successively, opening roller 8, breast cylinder 18, transferring roller 19, large cylinder 20, the doffer 21, three rollers stripping hair device 22, on the pedestal 1 at protected enclosure 16 rears wool top drafting system 23 is installed also, be symmetrically arranged with two breast cylinder wallboards 24 and two large cylinder wallboards 25 in the protected enclosure 16 of breast cylinder 18 and large cylinder 20 both sides, breast cylinder wallboard 24 and large cylinder wallboard 25 all are installed on the substrate 17, breast cylinder wallboard 24 and large cylinder wallboard 25 all are provided with axle bed 26, breast cylinder 18 and large cylinder 20 two ends are installed in respectively on the axle bed 26 of breast cylinder wallboard 24 and large cylinder wallboard 25, all be mounted alternately with a plurality of working rolls 27 and stripper roller 11 between the breast cylinder wallboard 24 and between the large cylinder wallboard 25, with breast cylinder 18, on the protected enclosure 16 of large cylinder 20 and doffer's 21 correspondences and wool top drafting system 23 all be provided with aspiration channel 28, be positioned at breast cylinder 18, all be provided with the wind hole on aspiration channel 28 sidewalls of large cylinder 20 and doffer 21 tops, aspiration channel 28 all can be connected with air exhauster by pipeline; Described three stations comprise base plate 29 from moving barrel, barrel 30 is changed in the rotation that is installed on the base plate 29, base plate 29 front portions are vertically installed with support column 31, support column 31 tops are equipped with can coiler 32, can coiler 32 upper surface front portions are equipped with supplemental support post 33, supplemental support post 33 tops are horizontally installed with cross bar 34, length metering sensor 35 and guide reel 36 are installed on the cross bar 34, base plate 29 rear portion bilateral symmetry are equipped with two supports 37, opening U-shaped guardrail 38 backward is installed between two supports 37, the front end of U-shaped guardrail 38 is connected with support column 33, rotation is changed barrel 30 and is installed in U-shaped guardrail 38 inside, and length metering sensor 35 changes barrel 30 with rotation and is connected.

Shown in Fig. 2 to 3, the rear surface of horizontal sliding oscillating plate 13 tops and bottom all is symmetrically arranged with two horizontal sliding bearing blocks 39, the inwall of each horizontal sliding bearing block 39 front and rear is symmetrically installed with two slide rails 40, be slidingly fitted with bearing 41 between two slide rails 40 of each horizontal sliding bearing block 39, all be horizontally installed with rotating shaft 43 by fixing axle bed 42 on the shell 5 corresponding with horizontal sliding oscillating plate 13 tops and bottom, rotating shaft 43 two ends all with corresponding horizontal sliding bearing block 39 in bearing 41 connect, the axis of the axis of rotating shaft 43 and bearing 41 is not at same straight line.

As described in Fig. 4 to 5, rotation is changed barrel 30 and is comprised casing 44, rotating shaft 43, motor 45, base 46, base 46 is installed in the bottom in the casing 44, casing 44 tops are provided with axis hole, axle bed 26 is installed on the axis hole, rotating shaft 43 vertically is installed in the casing 44, rotating shaft 43 bottoms are installed on the base 46 by bearing, rotating shaft 43 tops are passed axle bed 26 and are stretched out casing 44, rotating shaft 43 top trunnion axis are connected to one with the moving runner 48 of three pivoted arms 47, adjacent pivoted arm 47 be 120 the degree, the upper bend of pivoted arm 47, with the bottom in obtuse angle.Motor 45 is installed on the base 46, gear 49 is installed on the main shaft of motor 45, gear 49 also is installed in the rotating shaft 43, the main shaft of motor 45 is connected with rotating shaft 43 by meshing between the gear 49, be coaxially installed with positioning disk 50 in the rotating shaft 43, positioning disk 50 surfaces are provided with three locating holes 51, three locating holes 51 are distributed on the same circumference take positioning disk 50 axle center as the center of circle, be installed with alignment sensor 52 in the casing 44, alignment sensor 52 is aimed at the upper locating hole 51 residing circumference in positioning disk 50 surfaces, control device 53 also is installed, alignment sensor 52 in the casing 44, length metering sensor 35 is connected with motor and all is connected with control device 53.

The top of pivoted arm 47 1 sides vertically is equipped with auxiliary poke rod 54, and the middle part of pivoted arm 47 opposite sides is equipped with stirs roller 55, and auxiliary fluctuation bar 54 bottoms and top also all are equipped with stirs roller 55.

By upper material storing box 6 textile raw material is dropped into vibrating wool feeder 2, textile raw material falls, drop on the flat curtain 9 in the end through feeding roller 7 and opening roller 8, flat curtain 9 is transported to skew nailing curtain 10 with textile raw material at the end, skew nailing curtain 10 is with upwards transportation of textile raw material, and the textile raw material that

equal hair roller

12 and 11 pairs of stripper rollers are transported to skew nailing curtain 10 tops carries out shredding.The textile raw material at skew nailing curtain 10 tops is through after the shredding, fall between horizontal sliding oscillating plate 13 and the baffle plate 14, because rotating

shaft

43 and 41 eccentric connections of bearing, when bearing 41 slides up and down in horizontal sliding bearing block 39, horizontal hunting, make in the horizontal direction regular movement of horizontal sliding oscillating plate 13, make horizontal sliding oscillating plate 13 push regularly textile raw material, it is evenly distributed.Textile raw material drops to horizontal output curtain 15 after pushing through horizontal sliding oscillating plate 13, and horizontal output curtain 15 is sent textile raw material into high speed carding apparatus 3.

To send into the textile raw material of high speed carding apparatus 3 successively by feeding roller 7, opening roller 8, breast cylinder 18, transferring roller 19, large cylinder 20, doffer 21, three rollers stripping hair device 22, be made into ribbon, ribbon continues to send into three stations and carry out the barrelling operation from moving barrel 4 through after 23 drawing-offs of wool top drafting system.

In the ribbon barrelling process, ribbon is successively by length metering sensor 35, guide reel 36, can coiler 32 enters collecting vessel 56, alignment sensor 52 is aimed at locating holes 51 at this moment, control device 53 detects and calculates the weight that falls into the ribbon in the collecting vessel 56 by length metering sensor 35, control device 53 is according to the weight that falls into the ribbon in the collecting vessel 56, determine whether collecting vessel 56 is filled, when collecting vessel 56 is filled, 45 operations of control device 53 control motor, until alignment sensor 52 is registered to next locating hole 51, motor 45 rotates moving runner 48 by drive shaft 43, the pivoted arm 47 of moving runner 48 pushes away position, ribbon whereabouts with the collecting vessel 56 of filling, and the collecting vessel 56 with sky is pushed to position, ribbon whereabouts simultaneously.

Claims

1. a high speed carding machine is characterized in that, comprises pedestal (1) and is connected the vibrating wool feeder (2) that connects, high speed carding apparatus (3), three stations from moving barrel (4); Described vibrating wool feeder (2) comprises shell (5), shell (5) is installed on the pedestal (1), the anterior end face of shell (5) is provided with opening, shell (5) rear end also is provided with opening, be connected with material storing box (6) on the opening of shell (5) front portion, be provided with feeding roller (7) and opening roller (8) in the upper material storing box (6), be disposed with the flat curtain in the end (9) in the shell (5), skew nailing curtain (10), skew nailing curtain (10) rear, top is provided with stripper roller (11), skew nailing curtain (10) the place ahead, top is provided with equal hair roller (12), stripper roller (11) below vertically is provided with horizontal sliding oscillating plate (13) and the baffle plate (14) parallel with horizontal sliding oscillating plate (13), horizontal sliding oscillating plate (13) and baffle plate (14) below are provided with horizontal output curtain (15), and horizontal output curtain (15) stretches out from the opening of shell (5) rear end; Described high speed carding apparatus (2) comprises the protected enclosure (16) that is installed on the pedestal (1), be symmetrically installed with substrate (17) on the pedestal (1) in the protected enclosure (16), feeding roller (7) is installed in the protected enclosure (16) successively, opening roller (8), breast cylinder (18), transferring roller (19), large cylinder (20), doffer (21), three rollers stripping hair device (22), on the pedestal (1) at protected enclosure (16) rear wool top drafting system (23) is installed also, be symmetrically arranged with two breast cylinder wallboards (24) and two large cylinder wallboards (25) in the protected enclosure (16) of breast cylinder (18) and large cylinder (20) both sides, breast cylinder wallboard (24) and large cylinder wallboard (25) all are installed on the substrate (17), breast cylinder wallboard (24) and large cylinder wallboard (25) all are provided with axle bed (26), breast cylinder (18) and large cylinder (20) two ends are installed in respectively on the axle bed (26) of breast cylinder wallboard (24) and large cylinder wallboard (25), all be mounted alternately with a plurality of working rolls (27) and stripper roller (11) between the breast cylinder wallboard (24) and between the large cylinder wallboard (25), with breast cylinder (18), protected enclosure (16) corresponding to large cylinder (20) and doffer (21) goes up and wool top drafting system (23) all is provided with aspiration channel (28), be positioned at breast cylinder (18), all be provided with the wind hole on aspiration channel (28) sidewall of large cylinder (20) and doffer (21) top, aspiration channel (28) all can be connected with air exhauster by pipeline; Described three stations comprise base plate (29) from moving barrel, barrel (30) is changed in the rotation that is installed on the base plate (29), base plate (29) front portion is vertically installed with support column (31), support column (31) top is equipped with can coiler (32), can coiler (32) upper surface front portion is equipped with supplemental support post (33), supplemental support post (33) top is horizontally installed with cross bar (34), length metering sensor (35) and guide reel (36) are installed on the cross bar (34), base plate (29) rear portion bilateral symmetry is equipped with two supports (37), opening U-shaped guardrail (38) backward is installed between two supports (37), the front end of U-shaped guardrail (38) is connected with support column (33), rotation is changed barrel (30) and is installed in U-shaped guardrail (38) inside, and length metering sensor (35) changes barrel (30) with rotation and is connected.

2. high speed carding machine according to claim 1, it is characterized in that, the rear surface of described horizontal sliding oscillating plate (13) top and bottom all is symmetrically arranged with two horizontal sliding bearing blocks (39), the inwall of each horizontal sliding bearing block (39) front and rear is symmetrically installed with two slide rails (40), be slidingly fitted with bearing (41) between two slide rails (40) of each horizontal sliding bearing block (39), all passing through fixedly on the shell (5) corresponding with horizontal sliding oscillating plate (13) top and bottom, axle bed (42) is horizontally installed with rotating shaft (43), rotating shaft (43) two ends all with corresponding horizontal sliding bearing block (39) in bearing (41) connect, the axis of the axis of rotating shaft (43) and bearing (41) is not at same straight line.

3. high speed carding machine according to claim 1, it is characterized in that, described rotation is changed barrel (30) and is comprised casing (44), rotating shaft (43), motor (45), base (46), base (46) is installed in the bottom in the casing (44), casing (44) top is provided with axis hole, axle bed (26) is installed on the axis hole, rotating shaft (43) vertically is installed in the casing (44), rotating shaft (43) bottom is installed on the base (46) by bearing, rotating shaft (43) top is passed axle bed (26) and is stretched out casing (44), rotating shaft (43) top trunnion axis is connected to one with the moving runner (48) of three pivoted arms (47), adjacent pivoted arm (47) is 120 degree, motor (45) is installed on the base (46), gear (49) is installed on the main shaft of motor (45), gear (49) also is installed in the rotating shaft (43), the main shaft of motor (45) is connected with rotating shaft (43) by meshing between the gear (49), be coaxially installed with positioning disk (50) in the rotating shaft (43), positioning disk (50) surface is provided with three locating holes (51), three locating holes (51) are distributed on take positioning disk (50) axle center on the same circumference in the center of circle, be installed with alignment sensor (52) in the casing (44), alignment sensor (52) is aimed at the residing circumference of locating hole (51) on positioning disk (50) surface, control device (53) also is installed, alignment sensor (52) in the casing (44), length metering sensor (35) is connected 45 with motor) all be connected with control device (53).

4. high speed carding machine according to claim 3 is characterized in that, the upper bend of pivoted arm (47), with the bottom in obtuse angle.

5. according to claim 3 or 4 described high speed carding machines, it is characterized in that, the top of pivoted arm (47) one sides vertically is equipped with auxiliary poke rod (54), the middle part of pivoted arm (47) opposite side is equipped with stirs roller (55), and auxiliary fluctuation bar (54) bottom and top also all are equipped with stirs roller (55).