CN115287788A - Carding machine for glass fiber composite filter material - Google Patents
Carding machine for glass fiber composite filter material Download PDFInfo
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- CN115287788A CN115287788A CN202210734417.5A CN202210734417A CN115287788A CN 115287788 A CN115287788 A CN 115287788A CN 202210734417 A CN202210734417 A CN 202210734417A CN 115287788 A CN115287788 A CN 115287788A
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- carding
- roller
- glass fiber
- fiber composite
- cylinder
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- 238000009960 carding Methods 0.000 title claims abstract description 120
- 239000003365 glass fiber Substances 0.000 title claims abstract description 42
- 239000002131 composite material Substances 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 229920000742 Cotton Polymers 0.000 claims abstract description 47
- 238000012546 transfer Methods 0.000 claims abstract description 11
- 210000002268 wool Anatomy 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 9
- 210000004209 hair Anatomy 0.000 claims description 6
- 239000002994 raw material Substances 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000835 fiber Substances 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/26—Arrangements or disposition of carding elements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/40—Feeding apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a carding machine for a glass fiber composite filter material, which comprises a feeding mechanism, a carding mechanism, a transfer roller, a combing mechanism, a doffer mechanism, a cotton stripping mechanism and an output curtain which are sequentially arranged on a rack, wherein the feeding mechanism is arranged on the rack; the feeding mechanism comprises a feeding roller, a cotton feeding guide plate and a coarse opening roller; the carding mechanism comprises a pre-carding cylinder, and a wool peeling roller and a working roller which are arranged on the pre-carding cylinder; the doffer mechanism comprises an upper doffer and a lower doffer; the cotton stripping mechanism comprises a cotton stripping roller and a stripping roller. The invention can realize the coarse and fine carding of the glass fiber composite raw material to form a weak carding and strong carding method, thereby realizing the high-efficiency carding and low-fiber-loss carding effects of the glass fiber composite filter material.
Description
Technical Field
The invention relates to the technical field of non-woven machinery, in particular to a carding machine for a glass fiber composite filter material.
Background
The glass fiber composite filter material is a composite material taking superfine glass fiber as a main material, and the occupancy ratio of the superfine glass fiber is up to more than 80%. The glass fiber is an inorganic non-metallic material with excellent performance, and has the advantages of strong heat resistance, high corrosion resistance and high strength, but has the defects of brittleness and poor wear resistance. The diameter of the superfine glass fiber monofilament is 5.5 microns, which is equivalent to 1/20 of that of a hair, fiber loss is easily caused in the carding process, short fibers are formed, and the glass fiber is rigid, has no curl and is poor in spinnability.
The existing carding machine for glass fiber composite filter materials is a single cylinder and open type under-screen carding machine, and the carding machine comprises a feeding roller, a wool opening roller, a large cylinder, a working roller, a wool stripping roller, a doffer, a condensing roller, a disordered roller, a stripping roller, a cotton stripping roller, metal card clothing and other parts. The carding machine for the glass fiber composite filter material has a plurality of drawbacks when carding the glass fiber composite raw materials:
1. the production efficiency is low, the carding force is low, and the fiber loss is large;
2. the problems of poor environment, high labor intensity of personnel, inconvenient maintenance of the carding machine and frequent shutdown are caused by serious fiber leakage at the bottom leakage. Therefore, the design of the high-efficiency low-fiber-loss carding machine for the glass fiber composite filter material is of great significance to the field.
Disclosure of Invention
In order to solve the technical problem, the invention provides a carding machine for a glass fiber composite filter material.
The technical scheme adopted by the invention is as follows:
a carding machine for glass fiber composite filter materials comprises a rack, wherein a feeding mechanism, a rough carding mechanism, a transfer roller, a combing mechanism, a doffer mechanism, a cotton stripping mechanism and an output curtain are sequentially arranged on the rack; the feeding mechanism comprises a feeding roller, a cotton feeding guide plate and a coarse opening roller; the carding mechanism comprises a pre-carding cylinder, and a wool stripping roller and a working roller which are arranged on the pre-carding cylinder; the doffer mechanism comprises an upper doffer and a lower doffer; the cotton stripping mechanism comprises a cotton stripping roller and a stripping roller.
Furthermore, an upper guide roller is arranged in an upper triangular area formed by the upper doffer and the main combing cylinder; and a lower guide roller is arranged in an upper triangular area formed by the lower doffer and the main combing cylinder.
Furthermore, the surfaces of the upper guide roller and the lower guide roller are wrapped with card clothing.
Further, a cotton condensing mechanism is arranged between the doffer mechanism and the cotton stripping mechanism and comprises a condensing roller and a disordered roller.
Furthermore, the wool stripping roller and the working roller form a carding unit, two carding units are arranged on the pre-carding cylinder, and five carding units are arranged on the main carding cylinder.
Furthermore, the card clothing density of the pre-carding cylinder is 100 plus or minus 10 teeth/square inch, the rotating speed is 160 plus or minus 20r/min, the diameter is 550 plus or minus 10mm, and the card clothing density of the working roll of the pre-carding cylinder is 100 plus or minus 10 teeth/square inch; the card clothing density of the main carding cylinder is 280 plus or minus 30 teeth per square inch, the rotating speed is 200 plus or minus 20r/min, the diameter is 1500 plus or minus 10mm, and the card clothing density of the working roll of the main carding cylinder is 300 plus or minus 30 teeth per square inch.
Furthermore, a closed type under screen made of an arc plate is continuously arranged from the coarse opening roller to the bottom of the main carding cylinder, a front cotton guide roller is arranged at the front end of the closed type under screen, and a rear cotton guide roller is arranged at the rear end of the closed type under screen.
Furthermore, the surface of the front cotton guide roller is wrapped with card clothing, and the rear cotton guide roller is a smooth roller.
Furthermore, the feeding mechanism, the carding mechanism, the transfer roller, the combing mechanism, the doffer mechanism and the cotton stripping mechanism are arranged in a sealing cover, a first air outlet and a second air outlet are arranged on the sealing cover at the top of the pre-carding cylinder, a third air outlet and a fourth air outlet are arranged on the sealing cover at the top of the main carding cylinder, and the first air outlet, the second air outlet, the third air outlet and the fourth air outlet are connected with an air suction system.
Furthermore, the card clothing density of the coarse opening roller is 60 +/-10 teeth per square inch, the rotating speed is 130 +/-15 r/min, and the diameter is 410 +/-10 mm.
The invention has the beneficial effects that:
(1) The invention adopts the feeding mechanism consisting of the feeding roller, the cotton feeding guide plate and the coarse opening roller to replace the prior quick strong opening feeding mode of the feeding roller and the opening roller, realizes soft coarse opening feeding, effectively reduces fiber damage while promoting the continuous, stable and uniform feeding of raw materials, improves the mixing uniformity of glass fiber composite raw materials, and lays a solid foundation for a later-period high-efficiency and uniform cotton net.
(2) The invention adds the pre-carding cylinder mechanism which is independent of two groups of carding units, can effectively carry out flexible coarse carding on the fed raw materials, and can realize the flexible carding of '2 + 5', 'coarse + fine' by matching with five groups of carding units of the main carding cylinder at the later stage, thereby forming a carding method of weak carding and strong carding, realizing the high-efficiency and low-fiber-loss carding of glass fiber composite raw materials, improving the carding and carding force, and comprehensively improving the uniformity and the evenness of lapping of the glass fiber composite filter materials.
(3) The guide roller is additionally arranged in the upper triangular area where the main cylinder is contacted with the doffer, so that disordered airflow can be in a downstream state, the combed cotton web is effectively guided to be uniformly transferred to the doffer, and the high-efficiency and high-quality transfer output of the combed fine cotton web is realized.
(4) The invention eliminates the original open type under screen, adopts the closed type under screen and is matched with the air suction system, thoroughly solves the problem of fiber leakage of the glass fiber composite filter material in the carding process, and lays a solid foundation for comprehensively improving the production environment, reducing the equipment failure rate, lightening the labor intensity of personnel and improving the opening rate.
Drawings
Fig. 1 is a schematic structural diagram of a carding machine for a glass fiber composite filter material in embodiment 1 of the invention.
Fig. 2 is a schematic structural view of a carding machine for a glass fiber composite filter material in embodiment 2 of the invention.
Detailed Description
The invention is further described below with reference to specific examples to facilitate the understanding of the invention, but the invention is not limited thereby.
Example 1
Referring to fig. 1, the embodiment provides a carding machine for a glass fiber composite filter material, which comprises a frame, wherein a feeding mechanism, a pre-carding cylinder mechanism, a transfer roller 7, a main carding cylinder mechanism, a doffer mechanism, a cotton stripping mechanism and an output curtain 16 are sequentially arranged on the frame; the feeding mechanism comprises a feeding roller 1, a cotton feeding guide plate 2 and a coarse opening roller 3; the pre-carding cylinder mechanism comprises a pre-carding cylinder 4 and two groups of carding units which are arranged on the pre-carding cylinder 4 and are composed of a hair peeling roller 5 and a working roller 6, and the main carding cylinder mechanism comprises a main carding cylinder 8 and five groups of carding units which are arranged on the main carding cylinder 8 and are composed of the hair peeling roller 5 and the working roller 6; the doffer mechanism comprises an upper doffer 111 and a lower doffer 11, and an upper guide roller 91 is arranged in an upper triangular area formed by the upper doffer 111 and the main carding cylinder 8; and a lower guide roller 9 is arranged in an upper triangular area formed by the lower doffer 11 and the main combing cylinder 8, and card clothing is wrapped on the surfaces of the upper guide roller 91 and the lower guide roller 9. The cotton stripping mechanism comprises a cotton stripping roller 14 and a stripping roller 15.
According to the carding machine for the glass fiber composite filter material, the pre-carding cylinder 4 is added on the basis of the existing single-cylinder carding machine, the pre-carding cylinder 4 is matched with the two groups of carding units, and the coarsely opened glass fiber composite raw materials can be subjected to preliminary carding treatment; the glass fiber composite raw material of primary carding forms a carded cotton net, and is directly transferred to a combing cylinder mechanism through a transfer roller 7, so that efficient transfer is realized, and fiber damage caused by excessive transfer is avoided. In the specific embodiment, a coarse opening roller 3 with card clothing density of 60 +/-10 teeth per square inch, rotation speed of 130 +/-15 r/min and diameter of 413mm can be selected to match a feeding roller 1 and a cotton feeding guide plate 2, and soft coarse opening feeding is carried out on raw materials; the pre-carding cylinder 4 with the card clothing density of 100 plus or minus 10 teeth/square inch, the rotating speed of 160 plus or minus 20r/min and the diameter of 550mm is adopted to match two groups of carding units, the working rolls in the two groups of carding units adopt the card clothing with the density of 100 plus or minus 10 teeth/square inch, the pre-carding cylinder and the working rolls adopt the scheme of matching the low and low card clothing, and the preliminary soft carding treatment is carried out on the coarse-opened glass fiber composite filter material.
The combing cylinder mechanism increases the diameter of a main cylinder on the basis of the existing equipment, in the specific embodiment, the main cylinder with the card clothing density of 280 +/-30 teeth per square inch, the rotating speed of 200 +/-20 r/min and the diameter of 1500mm can be selected to match five pairs of the hair peeling rollers 5 and the working rollers 6, the matched working rollers adopt the card clothing with the density of 300 +/-30 teeth per square inch, the combing cylinder and the working rollers adopt a high and high card clothing matching scheme to form five groups of combing units, the large-diameter fine cylinder effectively improves the combing supporting area of each group of combing units, the fiber loss is reduced, the high and high card clothing matching scheme realizes the fine combing of a coarse combing net and the beam splitting treatment of glass fibers, and finally forms a combing unit of 2, the coarse and fine combing of a glass fiber composite raw material is realized, and a weak combing method is formed, so that the high-efficiency combing and low fiber loss combing effects of the glass fiber composite filter material are realized.
In this embodiment, the feeding mechanism, the carding mechanism, the transfer roller 7, the combing mechanism, the doffer mechanism, and the cotton stripping mechanism are disposed in a sealing cover 200, a first air outlet 201 and a second air outlet 202 are disposed on the sealing cover on the top of the pre-carding cylinder 4, a third air outlet 203 and a fourth air outlet 204 are disposed on the sealing cover on the top of the main carding cylinder 8, and the first air outlet 201, the second air outlet 202, the third air outlet 203, and the fourth air outlet 204 are connected to an air suction system (not shown in the figure). A closed type under screen 17 made of an arc plate is continuously arranged from the coarse opening roller 3 to the bottom of the main carding cylinder 8, the front end of the closed type under screen 17 is provided with a front cotton guide roller 19, and the rear end of the closed type under screen 17 is provided with a rear cotton guide roller 9.
The surface of the front cotton guide roller 19 is wrapped with card clothing, the front cotton guide roller 19 can clean and feed the raw materials remained on the feeding roller 1, and the raw materials falling from the bearing part can be smoothly fed, so that the problem of fiber leakage is avoided; meanwhile, air can be guided to be pasted on the coarse opening roller 3 in a certain air flow form to enter the carding machine, so that the generation of turbulence is avoided, and the operation of an air suction system is stabilized. The back guide roller 9 is a smooth roller, the back guide roller 9 can effectively recycle the residual cotton web which is not completely transferred to the doffer, and simultaneously, the air flow is guided to be pasted on the large cylinder 8 and then returned into the carding machine, so that the generation of the turbulent flow is avoided, and the operation of the air suction system is stabilized.
Through setting up closed under screen 17 and leading cotton roller around, the cooperation has current air suction system and cotton net recovery unit, can effectively solve fine compound filter material of glass and carding the fine problem of hourglass that the in-process caused, can effectively retrieve the leading-in to the remaining cotton net that does not shift to on the doffer simultaneously, reduce the waste of revealing of fine compound filter material of glass to improve raw materials utilization ratio, improve operational environment, make equipment fault rate reduce, the simple operation nature, the security can promote.
Example 2
The embodiment is basically the same as the embodiment 1, except that a cotton condensing mechanism is arranged between the doffer mechanism and the cotton stripping mechanism, the cotton condensing mechanism comprises a condensing roller 12 and a random roller 13, and the arrangement direction of the fibers is changed by arranging the condensing roller 12 and the random roller 13, so that the carded fiber web has a certain transverse-longitudinal strength ratio, and the lapping quality is improved.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and the improvements and modifications are also within the protection scope of the present invention.
Claims (10)
1. A carding machine for glass fiber composite filter materials comprises a frame and is characterized in that a feeding mechanism, a pre-carding cylinder mechanism, a transfer roller (7), a main carding cylinder mechanism, a doffer mechanism, a cotton stripping mechanism and an output curtain (16) are sequentially arranged on the frame; the feeding mechanism comprises a feeding roller (1), a cotton feeding guide plate (2) and a coarse opening roller (3); the pre-carding cylinder mechanism comprises a pre-carding cylinder (4), and a hair peeling roller (5) and a working roller (6) which are arranged on the pre-carding cylinder (4), and the main carding cylinder mechanism comprises a main carding cylinder (8), and a hair peeling roller (5) and a working roller (6) which are arranged on the main carding cylinder (8); the doffer mechanism comprises an upper doffer (111) and a lower doffer (11); the cotton stripping mechanism comprises a cotton stripping roller (14) and a stripping roller (15).
2. The carding machine for the glass fiber composite filter material according to claim 1, wherein an upper guide roller (91) is arranged in an upper triangular area formed by the upper doffer (111) and the main carding cylinder (8); and a lower guide roller (9) is arranged in an upper triangular area formed by the lower doffer (11) and the main carding cylinder (8).
3. The carding machine for the glass fiber composite filter material according to claim 1, wherein the surfaces of the upper guide roller (91) and the lower guide roller (9) are wrapped with card clothing.
4. A carding machine for glass fiber composite filter materials according to claim 1, wherein a condenser mechanism is further arranged between the doffer mechanism and the doffing mechanism, and the condenser mechanism comprises a condenser roller (12) and a disorder roller (13).
5. A carding machine for glass fiber composite filter materials as in claim 1, wherein the wool stripping roller (5) and the working roller (6) form a carding unit, two carding units are arranged on the pre-carding cylinder (4), and five carding units are arranged on the main carding cylinder (8).
6. A carding machine for glass fiber composite filter materials as claimed in claim 5, wherein the card clothing density of the pre-carding cylinder (4) is 100 ± 10 teeth/square inch, the rotating speed is 160 ± 20r/min, the diameter is 550 ± 10mm, and the card clothing density of the working roll of the pre-carding cylinder (4) is 100 ± 10 teeth/square inch; the card clothing density of the main carding cylinder (8) is 280 plus or minus 30 teeth per square inch, the rotating speed is 200 plus or minus 20r/min, the diameter is 1500 plus or minus 10mm, and the card clothing density of the working roll of the main carding cylinder (8) is 300 plus or minus 30 teeth per square inch.
7. A carding machine for glass fiber composite filter material according to claim 1, characterized in that a closed type under screen (17) made of arc plate is continuously arranged from the coarse opening roller (3) to the bottom of the main carding cylinder (8), the front end of the closed type under screen (17) is provided with a front cotton guide roller (19), and the rear end is provided with a rear cotton guide roller (9).
8. A carding machine for glass fiber composite filter material as in claim 5, wherein the surface of the front cotton guide roller (19) is wrapped with card clothing, and the rear cotton guide roller (9) is a smooth roller.
9. The carding machine for the glass fiber composite filter material according to claim 1, wherein the feeding mechanism, the carding mechanism, the transfer roller (7), the combing mechanism, the doffer mechanism and the cotton stripping mechanism are arranged in a sealing cover (200), a first air outlet (201) and a second air outlet (202) are arranged on the sealing cover at the top of the pre-carding cylinder (4), a third air outlet (203) and a fourth air outlet (204) are arranged on the sealing cover at the top of the main carding cylinder (8), and the first air outlet (201), the second air outlet (202), the third air outlet (203) and the fourth air outlet (204) are connected with an air suction system.
10. A carding machine for glass fiber composite filter material as claimed in claim 1, wherein the card clothing density of the coarse opening roller (3) is 60 ± 10 teeth/square inch, the rotation speed is 130 ± 15r/min, and the diameter is 410 ± 10mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210734417.5A CN115287788A (en) | 2022-06-27 | 2022-06-27 | Carding machine for glass fiber composite filter material |
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CN202210734417.5A CN115287788A (en) | 2022-06-27 | 2022-06-27 | Carding machine for glass fiber composite filter material |
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CN115287788A true CN115287788A (en) | 2022-11-04 |
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CN202210734417.5A Pending CN115287788A (en) | 2022-06-27 | 2022-06-27 | Carding machine for glass fiber composite filter material |
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Citations (8)
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---|---|---|---|---|
DE202004011574U1 (en) * | 2004-07-23 | 2004-09-23 | Trützschler GmbH & Co KG | Fiber-reinforced plastic-clad roller for machine e.g. carding, cleaning, feeding fiber flocs or fleecing, comprises metal drum with fiber-reinforced bandage composite covering |
CN202643968U (en) * | 2012-05-29 | 2013-01-02 | 高忠林 | Large-diameter cotton feeding roller feed-in high-speed random output non-weaving carding machine |
CN102995167A (en) * | 2012-12-23 | 2013-03-27 | 青岛诚利佳机械有限公司 | High-speed carding machine |
CN204491077U (en) * | 2015-02-02 | 2015-07-22 | 福建南纺有限责任公司 | A kind of carding machine producing needle fabric |
CN105951305A (en) * | 2016-07-08 | 2016-09-21 | 辽东学院 | Textile fiber carding machine |
CN206188951U (en) * | 2016-10-19 | 2017-05-24 | 郑州纺机工程技术有限公司 | High -speed carding machine of bypath husband in individual layer |
CN206927981U (en) * | 2017-06-12 | 2018-01-26 | 安徽鸿润装饰材料有限公司 | A kind of Novel roller formula carding machine |
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-
2022
- 2022-06-27 CN CN202210734417.5A patent/CN115287788A/en active Pending
Patent Citations (8)
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---|---|---|---|---|
DE202004011574U1 (en) * | 2004-07-23 | 2004-09-23 | Trützschler GmbH & Co KG | Fiber-reinforced plastic-clad roller for machine e.g. carding, cleaning, feeding fiber flocs or fleecing, comprises metal drum with fiber-reinforced bandage composite covering |
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Application publication date: 20221104 |