CN107166092A - A kind of pipeline underwater mating method - Google Patents

A kind of pipeline underwater mating method Download PDF

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Publication number
CN107166092A
CN107166092A CN201710487673.8A CN201710487673A CN107166092A CN 107166092 A CN107166092 A CN 107166092A CN 201710487673 A CN201710487673 A CN 201710487673A CN 107166092 A CN107166092 A CN 107166092A
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CN
China
Prior art keywords
pipe laying
pipeline
butt end
mating method
underwater mating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710487673.8A
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Chinese (zh)
Other versions
CN107166092B (en
Inventor
陈猛
周爱军
马亿光明
梁邦炎
井阳
薛林虎
冯振周
周扬
刘凯
甘世行
张哲瀚
谢学文
黄志敏
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CCCC Fourth Harbor Engineering Co Ltd
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No 2 Engineering Co of CCCC Fourth Harbor Engineering Co Ltd
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Priority to CN201710487673.8A priority Critical patent/CN107166092B/en
Publication of CN107166092A publication Critical patent/CN107166092A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/26Repairing or joining pipes on or under water

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Underground Structures, Protecting, Testing And Restoring Foundations (AREA)

Abstract

The invention provides a kind of pipeline underwater mating method, comprise the following steps:S1:The butt end of pipe laying is subjected to lifting using air bag, and drawing device and stopping means are installed;S2:The blind plate and sandboard for removing the butt end of pipe laying carry out sedimentation of pouring water to pipe laying;S3:Treat pipe laying and carry out sedimentation of pouring water;S4:In the butt end installs fixture of the pipeline to be installed, the fixture is provided with roller;S5:The fixture of the steel wire penetrating pipeline butt end to be installed of hoist engine is simultaneously connected with the drawing device of pipe laying butt end;S6:The steel wire rope of tensioning hoisting machine, makes pipeline to be installed be fitted with pipe laying;S7:Coarse positioning is carried out to the ring flange at two ends by steel screw rod;S8:The supporting fixing bolt of mounting flange is simultaneously tightened;S9:Air bag is sequentially discharged from pipe laying direction, sinking pipeline completes pipeline docking.

Description

A kind of pipeline underwater mating method
Technical field
Field, more particularly to a kind of pipeline underwater mating method are laid the present invention relates to submarine pipeline.
Background technology
High density polyethylene pipe (hereinafter referred to as HDPE pipes) is widely used in defeated to (drawing) water system, drainage system and combustion gas The multiple fields such as send.When carrying out HDPE pipes installation under water, frequently with segmentation installation, the technique of underwater mating, traditional HDPE pipes Underwater mating technology still is limited to minor diameter (below 630mm) pipeline section, and for major diameter or even super-large diameter HDPE pipelines, this The applicability of a little underwater mating technologies is poor.With expanding economy, the application of major diameter HDPE pipelines certainly will be more extensive, because This needs a kind of underwater mating method suitable for major diameter HDPE pipelines of research and development badly.
The content of the invention
In order to solve the problems of the prior art, the invention provides a kind of simple in construction, convenient pipeline of docking under water Docking calculation.
The invention provides a kind of pipeline underwater mating method, including pipe laying, pipeline to be installed and barge, it is described Barge is provided with crawler crane and hoist engine, and the butt end of the pipe laying and the butt end of pipeline to be installed are equipped with flange Disk, it is further comprising the steps of:
S1:The butt end of pipe laying is subjected to lifting using air bag, installed in the butt end of the pipe laying Drawing device and stopping means;
S2:The blind plate and sandboard for removing the butt end of pipe laying carry out sedimentation of pouring water to pipe laying;
S3:Pipe laying is treated to carry out pouring water sedimentation and make its pipeline to be installed and pipe laying by the crawler crane Height it is corresponding;
S4:In the butt end installs fixture of the pipeline to be installed, the fixture is provided with roller;
S5:The fixture of the steel wire penetrating pipeline butt end to be installed of hoist engine and with the drawing of pipe laying butt end Device is connected;
S6:The steel wire rope of tensioning hoisting machine, drawing pipeline to be installed is close and entered by stopping means to pipe laying Row pipeline is laterally and axially positioned until pipeline to be installed fits with pipe laying;
S7:Coarse positioning is carried out to the ring flange at two ends by steel screw rod;
S8:The supporting fixing bolt of mounting flange is simultaneously tightened;
S9:Air bag is sequentially discharged from pipe laying direction, sinking pipeline completes pipeline docking.
As a further improvement on the present invention, the air bag is 70m models that are multiple and being arranged in pipe laying butt end In enclosing, multiple air bags ensure pipe laying butt end lifting 1.5m after sedimentation of pouring water.
As a further improvement on the present invention, the butt end of the pipe laying both sides be provided with concrete anchor block, it is described Pipe laying butt end is fixed on the concrete anchor block by hawser, and the butt end of pipe laying is provided with multiple ballasts Block, the drawing device be two and be symmetrically set in pipe laying first kentledge both sides.
As a further improvement on the present invention, the method for the ring flange of pipe laying butt end and pipeline butt end to be installed Provided with contraposition adjustment steel wire rope between blue disk.
As a further improvement on the present invention, the stopping means is pairs that are multiple and being evenly arranged in pipe laying Connect on the ring flange at end.
As a further improvement on the present invention, in step S9, fixing bolt is fastened again after sinking twenty four hours, And docking end face gap is tested.
The beneficial effects of the invention are as follows:The present invention just can conveniently complete subaqueous pipe using device simple in construction The docking in road, it goes for the underwater mating of major diameter high-density polytene pipeline, docking efficiency high, applicable depth of water scope Extensively, it is easily operated.
Brief description of the drawings
Fig. 1 is the device layout schematic diagram of inventive pipeline underwater mating method;
Fig. 2 is the device layout schematic diagram of another angle of inventive pipeline underwater mating method;
Fig. 3 is the scheme of installation of the drawing device of inventive pipeline underwater mating method;
Fig. 4 is the structural representation of the drawing device of inventive pipeline underwater mating method;
Fig. 5 is the scheme of installation of the stopping means of inventive pipeline underwater mating method;
Fig. 6 is the layout drawing of the contraposition steel wire rope of inventive pipeline underwater mating method.
Reference:1- pipe layings;2- pipelines to be installed;3- barges;4- crawler cranes;5- hoist engines;6- air bags;7- Concrete anchor block;9- kentledges;10- drawing devices;11- stopping means;12- contraposition adjustment steel wire ropes;101- supporting plates;102- First fixed plate;The fixed plates of 103- second;104- links.
Embodiment
As shown in Figures 1 to 6, the invention discloses a kind of pipeline underwater mating method, including pipe laying 1, wait to pacify Tubulature road 2 and barge 3, the barge 3 are provided with crawler crane 4 and hoist engine 5, and the butt end of the pipe laying 1 is provided with flange Disk, the butt end of pipeline 2 to be installed is equipped with ring flange, further comprising the steps of:S1:Using air bag 6 by pipe laying 1 Butt end carries out lifting, and drawing device 10 and stopping means 11 are installed in the butt end of the pipe laying 1;S2:Remove The blind plate and sandboard of the butt end of pipe laying 1 carry out sedimentation of pouring water to pipe laying 1;S3:Pipe laying 2 is treated to carry out Pour water and settle and make its pipeline 2 to be installed corresponding with the height of pipe laying 1 by the crawler crane 4;S4:Treated described The butt end installs fixture of pipe laying 2, the fixture is provided with roller;S5:The steel wire penetrating pipeline 2 to be installed of hoist engine 5 The fixture of butt end is simultaneously connected with the drawing device 10 of the butt end of pipe laying 1;S6:The steel wire rope of tensioning hoisting machine 5, drawing Pipeline 2 to be installed is close and carry out pipeline by stopping means 11 and laterally and axially position until to be installed to pipe laying 1 Pipeline 2 fits with pipe laying 1;S7:Coarse positioning is carried out to the ring flange at two ends by steel screw rod;S8:Mounting flange Supporting fixing bolt is simultaneously tightened;S9:Air bag 6 is sequentially discharged from the direction of pipe laying 1, sinking pipeline completes pipeline docking.
Colligation air bag 6 in the range of the about 70m of the butt end of pipe laying 1, pipe laying 1 is sling using the multiple spot of air bag 6 Butt end, making the segment pipe, lifting is away from bottom about 1.5m after sedimentation of pouring water, and barge 3 is docked in the top of pipe laying 1, distance The colligation of air bag 6 under butt end about 15m, barge 3 is in the both sides of pipe laying 1.
Concrete anchor block 7, the butt end of pipe laying 1 are provided with the butt end both sides about 5m of pipe laying 1 It is fixed on by hawser on the concrete anchor block 7, docking pipeline is maintained a relatively stable state, pipe laying 1 Butt end is provided with multiple kentledges 9, and the drawing device 10 is two and is symmetrically set in first ballast of pipe laying 1 The both sides of block 9.
Provided with contraposition adjustment between the ring flange of the butt end of pipe laying 1 and the ring flange of the butt end of pipeline to be installed 2 Steel wire rope 12, the contraposition adjustment steel wire rope 12 is being installed when pipeline 2 to be installed is close to 1 certain distance of pipe laying, Hole position check and correction can be carried out to the flange hole at two ends.
The drawing device 10 includes supporting plate 101, the first fixed plate 102 and the second fixed plate 103, and described first fixes Plate 102 is located at described one end of supporting plate 101, and the other end of supporting plate 101 is provided with the link for being used for connecting the steel wire rope of hoist engine 5 104, second fixed plate 103 is provided with chute, and second fixed plate 103 is bolted on the supporting plate 101 On, the bolt passes through chute, fixes the second fixed plate 103 and supporting plate 101, can so adjust the second fixed plate 103 Position, the easy disassembly drawing device 10.
The stopping means 11 is multiple and is evenly arranged on the ring flange of the butt end of pipe laying 1.
In step s 9, fixing bolt is fastened again after sinking twenty four hours, and to docking end face gap Test, until assay meets standard.
The present invention first passes through air bag 6 and the pipe laying of sinking is carried out into lifting certain distance, and its needs will have been installed Pipeline in the range of pipeline 170m carries out lifting, can so make the lifting angle of pipe laying 1 gentler, its rising height In 1.5m or so, facilitate the docking in later stage to operate, and position restriction is carried out by the concrete anchor block 7 at two ends, then Drawing device 10 and stopping means 11 are installed in the butt end of pipe laying 1, drawing device 10 is used for the steel of wire rope hoist 5 Cord, stopping means 11 is used to play axial positioning in docking, then again by air bag 6 by the docking of pipeline 2 to be installed End carries out lifting, and its rising height and the rising height of the butt end of pipe laying 1 are essentially identical, and by crawler crane 4 to it Carry out the micro-adjustment of axial location, it is ensured that smoothly docking, the steel wire rope of hoist engine 5 initially passes through the folder of the butt end of pipeline 2 to be installed It is fixed on again on drawing device 10 after tool, pipe laying 2 so can be just treated by hoist engine 5 and carries out drawing, is carried out simultaneously Band hangs 4 hanging supports and lived directly over pipeline to be installed 2, so that convenient docking, when the butt end of pipeline 2 to be installed is close to stopping means 11 Before coverage, colligation contraposition adjustment steel wire rope 12, for adjusting flange screw dislocation;Then hoist engine 5 and crawler crane 4 are mutual It is engaged, adjusts pipeline butt end to be pacified into the coverage of stopping means 11, realize position-limiting action, when docking pipeline is pasted completely Close and flange the ring disk device to hole it is consistent after, along circumferential uniformly 8~10 steel screw rods of insertion of ring flange and fasten, steel screw rod connection procedure In, constantly adjustment docking pipeline section and continuous observation end face of flange gap, until ring flange connect error in allowed band, Steel screw rod slightly after connection, symmetrically penetrates the supporting fixing bolt of ring flange, wherein hole position shared by steel screw rod is replaced one by one Into fixing bolt.Often penetrate after a fixing bolt, flange bolt is screwed to design torque;Fixing bolt installation it Afterwards, since having pacified pipeline section and having bent up end, order release air bag 6 completes pipeline seat bottom sinking;After flange connection is completed 24 hours, Flange fixing bolt need to be fastened again, while docking the gap of end face, if passed examination, pipeline pair using the inspection of 2mm clearance gauges Construction is connect to be fully completed;If inspection is unqualified, bolt should be fastened and fixed again and checked, until passed examination.
The present invention just can conveniently complete the docking of submarine pipeline using device simple in construction, and it can be applicable In the underwater mating of major diameter high-density polytene pipeline, docking efficiency high, applicable depth of water scope are wide, easily operated.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to assert The specific implementation of the present invention is confined to these explanations.For general technical staff of the technical field of the invention, On the premise of not departing from present inventive concept, some simple deduction or replace can also be made, should all be considered as belonging to the present invention's Protection domain.

Claims (6)

1. a kind of pipeline underwater mating method, including pipe laying, pipeline to be installed and barge, the barge are provided with crawler crane And hoist engine, the butt end of the pipe laying and the butt end of pipeline to be installed are equipped with ring flange, it is characterised in that bag Include following steps:
S1:The butt end of pipe laying is subjected to lifting using air bag, drawing is installed in the butt end of the pipe laying Device and stopping means;
S2:The blind plate and sandboard for removing the butt end of pipe laying carry out sedimentation of pouring water to pipe laying;
S3:Pipe laying is treated to carry out pouring water sedimentation and make its pipeline to be installed and the height of pipe laying by the crawler crane Degree is corresponding;
S4:In the butt end installs fixture of the pipeline to be installed, the fixture is provided with roller;
S5:The fixture of the steel wire penetrating pipeline butt end to be installed of hoist engine and with the drawing device of pipe laying butt end Connection;
S6:The steel wire rope of tensioning hoisting machine, drawing pipeline to be installed is close and managed by stopping means to pipe laying Road is laterally and axially positioned until pipeline to be installed fits with pipe laying;
S7:Coarse positioning is carried out to the ring flange at two ends by steel screw rod;
S8:The supporting fixing bolt of mounting flange is simultaneously tightened;
S9:Air bag is sequentially discharged from pipe laying direction, sinking pipeline completes pipeline docking.
2. pipeline underwater mating method according to claim 1, it is characterised in that:The air bag is multiple and is arranged in In the range of the 70m of pipe laying butt end, multiple air bags ensure that this is lifted pipe laying butt end after sedimentation of pouring water Rise 1.5m.
3. pipeline underwater mating method according to claim 1, it is characterised in that:The butt end of the pipe laying both sides Provided with concrete anchor block, the butt end of pipe laying is fixed on the concrete anchor block by hawser, described to have installed Pipeline butt end is provided with multiple kentledges, and the drawing device is two and is symmetrically set in first ballast of pipe laying The both sides of block.
4. pipeline underwater mating method according to claim 1, it is characterised in that:The ring flange of pipe laying butt end Provided with contraposition adjustment steel wire rope between the ring flange of pipeline butt end to be installed.
5. pipeline underwater mating method according to claim 4, it is characterised in that:The stopping means is multiple and equal It is even to be arranged on the ring flange of the butt end of pipe laying.
6. pipeline underwater mating method according to claim 1, it is characterised in that:It is small in sinking 24 in step S9 When after fixing bolt is fastened again, and docking end face gap is tested.
CN201710487673.8A 2017-06-23 2017-06-23 A kind of pipeline underwater mating method Active CN107166092B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN107166092B CN107166092B (en) 2019-07-05

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107387870A (en) * 2017-09-18 2017-11-24 金丹 A kind of automatic pipe-laying equipment
CN107606306A (en) * 2017-09-18 2018-01-19 金丹 Road rain water pipeline construction method
CN108050301A (en) * 2017-11-01 2018-05-18 中交四航局第二工程有限公司 A kind of great diameter and long HDPE pipelines immersing method
CN111692427A (en) * 2020-05-19 2020-09-22 中交第四航务工程局有限公司 Underwater positioning method for large-diameter overlong HDPE (high-density polyethylene) pipeline
CN111692429A (en) * 2020-05-19 2020-09-22 中交第四航务工程局有限公司 Underwater closure method for large-diameter HDPE (high-density polyethylene) pipeline
CN112212074A (en) * 2020-09-23 2021-01-12 中交第四航务工程局有限公司 Large-diameter overlong HDPE pipeline closure method
CN114960901A (en) * 2022-05-19 2022-08-30 佛山市市政建设工程有限公司 Rainwater pipeline automatic alignment installation device
CN115929990A (en) * 2022-12-29 2023-04-07 中交第四航务工程局有限公司 Deep sea section submarine pipeline installation method
CN116576301A (en) * 2023-05-31 2023-08-11 中国建筑第二工程局有限公司 Municipal pipeline installation equipment and method based on BIM model technology

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WO2007064223A1 (en) * 2005-12-02 2007-06-07 Norsk Hydro Produksjon A.S. Method and device for preventing water ingress to critical lines in umbilical
CN101649928A (en) * 2009-06-17 2010-02-17 钟爱民 Method for installing pipelines assisted by air bags
CN104344078A (en) * 2014-08-12 2015-02-11 山东科技大学 Device for intelligently installing deepwater snap-type mechanical pipeline connector and using method thereof
CN105909865A (en) * 2016-06-15 2016-08-31 青岛理工大学 Underwater air-bag balanced submarine pipeline repair device and method thereof
CN105952967A (en) * 2016-06-01 2016-09-21 天津市城安热电有限公司 Pipe immersing operation method for immersing pipe by using floating balls
CN106704705A (en) * 2017-01-12 2017-05-24 中交天航南方交通建设有限公司 Water pipeline assembly operation method and system

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Publication number Priority date Publication date Assignee Title
WO2007064223A1 (en) * 2005-12-02 2007-06-07 Norsk Hydro Produksjon A.S. Method and device for preventing water ingress to critical lines in umbilical
CN101649928A (en) * 2009-06-17 2010-02-17 钟爱民 Method for installing pipelines assisted by air bags
CN104344078A (en) * 2014-08-12 2015-02-11 山东科技大学 Device for intelligently installing deepwater snap-type mechanical pipeline connector and using method thereof
CN105952967A (en) * 2016-06-01 2016-09-21 天津市城安热电有限公司 Pipe immersing operation method for immersing pipe by using floating balls
CN105909865A (en) * 2016-06-15 2016-08-31 青岛理工大学 Underwater air-bag balanced submarine pipeline repair device and method thereof
CN106704705A (en) * 2017-01-12 2017-05-24 中交天航南方交通建设有限公司 Water pipeline assembly operation method and system

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107387870A (en) * 2017-09-18 2017-11-24 金丹 A kind of automatic pipe-laying equipment
CN107606306A (en) * 2017-09-18 2018-01-19 金丹 Road rain water pipeline construction method
CN107606306B (en) * 2017-09-18 2019-07-12 金丹 Road rain water pipeline construction method
CN107387870B (en) * 2017-09-18 2019-07-26 金丹 A kind of automatic pipe-laying equipment
CN108050301A (en) * 2017-11-01 2018-05-18 中交四航局第二工程有限公司 A kind of great diameter and long HDPE pipelines immersing method
CN108050301B (en) * 2017-11-01 2019-08-16 中交第四航务工程局有限公司 A kind of great diameter and long HDPE pipeline immersing method
CN111692427A (en) * 2020-05-19 2020-09-22 中交第四航务工程局有限公司 Underwater positioning method for large-diameter overlong HDPE (high-density polyethylene) pipeline
CN111692429A (en) * 2020-05-19 2020-09-22 中交第四航务工程局有限公司 Underwater closure method for large-diameter HDPE (high-density polyethylene) pipeline
CN111692427B (en) * 2020-05-19 2021-08-13 中交第四航务工程局有限公司 Underwater positioning method for large-diameter overlong HDPE (high-density polyethylene) pipeline
WO2021232478A1 (en) * 2020-05-19 2021-11-25 中交第四航务工程局有限公司 Underwater closure method for large-diameter hdpe pipeline
CN112212074A (en) * 2020-09-23 2021-01-12 中交第四航务工程局有限公司 Large-diameter overlong HDPE pipeline closure method
WO2022062068A1 (en) * 2020-09-23 2022-03-31 中交第四航务工程局有限公司 Large-diameter ultra-long hdpe pipe closure method
CN114960901A (en) * 2022-05-19 2022-08-30 佛山市市政建设工程有限公司 Rainwater pipeline automatic alignment installation device
CN115929990A (en) * 2022-12-29 2023-04-07 中交第四航务工程局有限公司 Deep sea section submarine pipeline installation method
CN116576301A (en) * 2023-05-31 2023-08-11 中国建筑第二工程局有限公司 Municipal pipeline installation equipment and method based on BIM model technology

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