CN107387870B - A kind of automatic pipe-laying equipment - Google Patents
A kind of automatic pipe-laying equipment Download PDFInfo
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- CN107387870B CN107387870B CN201710842599.7A CN201710842599A CN107387870B CN 107387870 B CN107387870 B CN 107387870B CN 201710842599 A CN201710842599 A CN 201710842599A CN 107387870 B CN107387870 B CN 107387870B
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- Prior art keywords
- postposition
- pipe
- side pipe
- preposition
- fixed
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/028—Laying or reclaiming pipes on land, e.g. above the ground in the ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
Abstract
The invention discloses a kind of automatic pipe-laying equipments, it is characterized by comprising positioning pipelayer attachment and lifting pipeline devices, positioning pipelayer attachment includes positioning driving, appliance stand, hydraulic supporting feet, postposition positioning mechanism, the two sides of appliance stand are fixed with hydraulic supporting feet, have on appliance stand for covering on the postposition located space on pipe main body from top to down, the postposition positioning mechanism includes pipe on the left of postposition, pipe on the right side of postposition, in postposition side pipe and, pipe on the left of postposition, pipe on the right side of postposition, side pipe is rotatably installed in postposition located space in postposition, there is the preposition located space for accepting the pipe main body to fall on appliance stand, the two sides of preposition located space are respectively and fixedly provided with the guide plate being obliquely installed, the postposition positioning mechanism includes preposition left side pipe, preposition right side pipe, preposition delivery device, it is preposition for being unfolded The left side pipe driving mechanism of left side pipe, the right side pipe driving mechanism for preposition right side pipe to be unfolded, the present invention may be implemented quickly to position, and fast and easy docking improves operating efficiency, avoids security risk.
Description
Technical field
The present invention relates to road construction equipment fields, and in particular to a kind of automatic pipe-laying equipment.
Background technique
With the rapid development of the national economy, highway, the railway Grade Separation Project in all parts of the country built increases day by day.Road
Draining design is the important link and element of municipal road construction, and Drainage Design is unreasonable, easily causes serious ponding.City
City's rainwater-collecting pipeline construction, the construction quality for considering not only construction are also contemplated that construction speed, how to guarantee construction
In the case where construction quality, construction speed is improved, is always that those skilled in the art need to solve one of direction, existing road
In the storm sewer work progress of road, the operation of down tube and interface is as follows: cooperating artificial down tube using crane.When with crane down tube,
Distance of the crane away from trough rim, tubing storage, traffic route etc. should be determined according to ambient conditions such as groove width depth, soil properties.Pine
Soft ground also needs to be reinforced with lumps of wood place mat, to ensure to park balance.Centering is needed to dial after down tube straight, in crowbar underlay with wood
Plate, can not straight cutting in concrete foundation, to complete under pipes whole between two inspection shafts, checking can interface after the gradient is errorless.It is above-mentioned
Work progress the problem is that: in operating process, need multiple worker's lower grooves to assist crane lowering-in operations, there is only peaces
Full hidden danger, and low efficiency, and tube coupling is easy mutually to collide with the pipeline under slot, causes piping failure.
Summary of the invention
It is an object of the invention to overcome the above deficiencies in the existing technologies, and provide a kind safety preferably,
The higher automatic pipe-laying equipment of construction efficiency.
Technical solution used by the present invention solves the above problems is:
A kind of automatic pipe-laying equipment includes positioning pipelayer attachment and lifting pipeline device, and positioning pipelayer attachment includes home row
Vehicle, appliance stand, hydraulic supporting feet, postposition positioning mechanism, the two sides of appliance stand are fixed with hydraulic supporting feet, described device branch
Frame is connected to positioning driving by positioning lifting rope, and home row vehicle is all around moved up and down for driving device bracket, device branch
Have on frame for covering on the postposition located space on pipe main body from top to down, the postposition positioning mechanism includes on the left of postposition
Pipe, pipe on the right side of postposition, in postposition side pipe and, pipe on the left of postposition, pipe on the right side of postposition, side pipe is rotatably installed in postposition in postposition
It is in 40 °~50 ° of angle, pipe on the right side of postposition between the axis of side pipe in the axis of pipe and postposition in located space, on the left of postposition
Axis and postposition in side pipe axis between be in 40 °~50 ° of angle, pipe on the left of postposition, after pipe is located on the right side of postposition
The left and right sides of middle side pipe is set, the pipeline limit switch for sense pipeline body outer wall position is fixed on appliance stand, is filled
The two sides for setting bracket are respectively and fixedly provided with side supporting mechanism, and side supporting mechanism includes side hydraulic cylinder and lateral support plate, side
The cylinder body of side hydraulic cylinder is fixed on appliance stand, and lateral support plate is fixed on the telescopic rod of side hydraulic cylinder.Positioning driving
A traveling can be fixed on the vehicle in ground or groove, realize the movement of positioning driving.Since pipe main body is round tube
Shape structure, thus the outer wall of side pipe is against on the outer wall of pipe main body in left side pipe, postposition right side pipe, postposition, pipe main body
Axial line distance left side pipe, postposition right side are managed, the distance of side pipe is the radius of pipe main body in postposition, thus pipe main body has been determined
Axis and appliance stand relative position.It manages on the left of postposition, managed on the right side of postposition, side pipe uses rotational installation to be also convenient for reality in postposition
Existing appliance stand is slided along the axis of pipe main body.After appliance stand is put down from top to bottom, pipe, postposition are right on the left of postposition
The outer wall of side pipe is against the tube wall of the pipe main body in postposition located space in side pipe, postposition, realization device bracket and postposition
The positioning of pipe main body has the preposition located space for accepting the pipe main body to fall, preposition positioning sky on appliance stand
Between two sides be respectively and fixedly provided with the guide plate being obliquely installed, the postposition positioning mechanism includes preposition left side pipe, preposition right side pipe, preceding
Delivery device, the left side pipe driving mechanism for preposition left side pipe to be unfolded, the right side pipe for preposition right side pipe to be unfolded is set to drive
Mechanism, the left side pipe driving mechanism, right side pipe driving mechanism include the first hinged seat, the second hinged seat, side pipe support rod
And side pipe hydraulic cylinder, the first hinged seat are hinged on appliance stand, the second hinged seat is hinged on one end of side pipe support rod, institute
The other end for stating side pipe support rod is hinged on the telescopic rod of side pipe hydraulic cylinder, the first hinged seat of left side pipe driving mechanism,
The rotation connection with the both ends of preposition left side pipe respectively of two hinged seats, the first hinged seat of right side pipe driving mechanism, second are hingedly
The seat rotation connection with the both ends of preposition right side pipe respectively.Pipeline support manages in preposition left side, on preposition right side pipe when, due to pipe
The radius that the preposition left side of the axial line distance in road is managed, the distance of preposition right side pipe is pipeline, it is thus achieved that the axis and dress of pipeline
The positioning of bracket is set, that is, realizes the axis of pipeline to be installed and the axis of pipe laying realizes conllinear positioning, preposition left side
Pipe, preposition right side pipe may be implemented rotating around own axis, thus may be implemented to slide around the axis of pipeline convenient for pipeline,
After the pipe main body of whereabouts is fallen into preposition located space, the pipe walls support of the pipe main body in preposition located space is on a preposition left side
Side pipe, preposition right side pipe outer wall on, the positioning of the pipe main body and appliance stand of whereabouts is realized, at this time in postposition located space
Pipe main body and preposition located space in pipe main body be in position coaxial, so that realizing can be with to the pipe main body fallen
Alignment needs the pipeline birdsmouth docked.The lifting pipeline device includes automatically grabbing machine for what is grabbed to pipeline
Structure, for vertical and move horizontally the lifting crane of automatic catching mechanism, the automatic catching mechanism include support rod and
Two grabbing assemblies, grabbing assembly includes sliding bar, claw, connecting plate, crawl hydraulic cylinder and unloads hydraulic cylinder, on support rod
Sliding eye is offered, one end of sliding bar is slidably mounted in sliding eye, one end of the fixed sliding bar of connecting plate, claw, crawl
The cylinder body of the telescopic rod of hydraulic cylinder and the cylinder body for unloading hydraulic cylinder, the crawl hydraulic cylinder is fixed on support rod, described to unload
For the telescopic rod of carrier fluid cylinder pressure between claw and support rod, the automatic catching mechanism is connected to lifting row by grabbing lifting rope
Vehicle, the both ends of the crawl lifting rope are fixed on the both ends of support rod, are fixed on lifting crane in the middle part of the crawl lifting rope, institute
Lifting crane is stated to be fixed on vehicle frame.Automatic catching mechanism quickly and effectively can carry out crawl fixation to pipeline, and can be
After the completion of lifting, rapid automatized unloading is realized, avoid security risk caused by manually being unloaded in channel bottom, pass through
The connection structure for grabbing lifting rope is relatively reasonable, is conducive to keep the balance in hoisting process.Lifting crane is grabbed automatically for driving
Mechanism is taken all around to move up and down.
Postposition delivery device and preposition delivery device include lateral push rod and two push hydraulic cylinders, two push liquid
The cylinder body of compressing cylinder is fixed on appliance stand, the both ends of the telescopic rod difference fixed lateral push rod of two push hydraulic cylinders.
The laser lamp for projecting laser harness downwards is fixed on appliance stand.Laser lamp can emit downwards laser rays
Beam, laser harness are beaten on pipeline, and the relative position to operator's reference unit bracket and pipeline can be conducive to.
The bottom of the hydraulic supporting feet offers support leg groove, is fixed in support leg groove for contacting ground
Bottom out limit switch.
Compared with prior art, the present invention having the following advantages that and effect: before the automatic pipe-laying equipment of the present invention can be based on
One pipeline provides positioning datum to the pipeline of rear installation, to realize quickly positioning, fast and easy docking improves operation
Efficiency, and during down tube avoids by manually in crowbar underlay with plank, and carries out centering and dial straight movement, avoids
Security risk, since preposition located space provides the channel of guiding, while the pipeline avoided under tube coupling slot mutually collides,
The case where causing piping failure；The positioning of preposition located space not only may be implemented in postposition located space, but also falls in pipeline
To preposition located space, effectively the pipeline in postposition located space can be limited, prevented in docking operation
In, the pipeline in postposition located space shifts.
Detailed description of the invention
Fig. 1 is the using state structure diagram of the automatic portable pipe mill of the embodiment of the present invention.
Fig. 2 is the using state structure diagram of positioning pipelayer attachment of the embodiment of the present invention.
Fig. 3 is the using state structure diagram of postposition positioning mechanism of the embodiment of the present invention.
Fig. 4 is the using state structure diagram of pre-posed positioning mechanism of the embodiment of the present invention.
Fig. 5 is the using state structure diagram of the automatic mortar closing device of the embodiment of the present invention.
Fig. 6 is the mounting structure schematic diagram of sealer of the embodiment of the present invention.
Fig. 7 is the using state structure diagram of automatic catching mechanism of the embodiment of the present invention.
Number in figure as follows: mobile devices 1, vehicle frame 2, lifting pipeline device 3 position pipelayer attachment 4, chassis 11, crawler belt
12, driving wheel 13, tensioning wheel 14, support wheel 15, traveling space 16, automatic catching mechanism 31, lifting crane 32, support rod 311,
Grabbing assembly 312, sliding bar 3121, claw 3122, connecting plate 3123 grab hydraulic cylinder 3124, unload hydraulic cylinder 3125, positioning
Driving 41, appliance stand 42, hydraulic supporting feet 43, support leg groove 431 bottom out limit switch 432, postposition located space 441,
Pipe 442 on the left of postposition, pipe 443 on the right side of postposition, side pipe 444 in postposition, pipeline limit switch 445, laser lamp 446, preposition positioning
Space 451, guide plate 452, preposition left side pipe 453, preposition right side pipe 454, left side pipe driving mechanism 455, right side pipe driving machine
Structure 456, the first hinged seat 4571, the second hinged seat 4572, side pipe support rod 4573, side pipe hydraulic cylinder 4574, preposition pusher
Structure 461, postposition delivery device 462, lateral push rod 471 push hydraulic cylinder 472, and automatic mortar closing device 48 positions conduit
481, mobile conduit 482, mortar conveying mechanism 483, arc-shaped rack 484, gear 485, conduit supporting plate drive motor 486, sand
Slurry closing component 487, conduit connecting rod 4871, conduit supporting plate 4872, conduit extension rod 4873, compressor arm 4874, pressure spring 4875,
Conduit fluting 4811, metal case 48761, rubber retracting cylinder 48762, mortar storage bucket 4831, transport tube 4832, screw drive
Motor 4833, flexible delivery pipe 4834, sealer drive motor 488, pipeline 5
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is to this hair
Bright explanation and the invention is not limited to following embodiments.
Referring to Fig. 1-Fig. 7, the automatic portable pipe mill of the present embodiment, including mobile devices, vehicle frame, lifting pipeline device and positioning paving
Pipe device, the mobile devices 1 include 12 driving mechanism of crawler belt and chassis 11, and 12 driving mechanism of crawler belt includes crawler belt 12, drives
Driving wheel 13, tensioning wheel 14, support wheel 15 and hydraulic drive motor have between two 12 driving mechanisms of crawler belt and accommodate pipeline
Travel space 16, traveling space 16 has width when and height so that in automatic portable pipe mill driving process, will not and pipeline
It causes to interfere, the driving wheel 13, tensioning wheel 14, support wheel 15 are rotatably installed on chassis 11, the driving wheel 13, tensioning wheel
14, support wheel 15 is against the inside of crawler belt 12, and the hydraulic drive motor connects driving wheel 13.
The lifting pipeline device 3 include automatic catching mechanism 31 for being grabbed to pipeline 5, for vertical and
The lifting crane 32 of automatic catching mechanism 31 is moved horizontally, the automatic catching mechanism 31 includes that support rod 311 and two grab
Component 312 is taken, grabbing assembly 312 includes sliding bar 3121, claw 3122, connecting plate 3123, crawl hydraulic cylinder 3124 and unloads
Carrier fluid cylinder pressure 3125 offers sliding eye on support rod 311, and one end of sliding bar 3121 is slidably mounted in sliding eye, connection
One end, claw 3122, the telescopic rod for grabbing hydraulic cylinder 3124 and the unloading hydraulic cylinder 3125 of the fixed sliding bar 3121 of plate 3123
Cylinder body, it is described crawl hydraulic cylinder 3124 cylinder body be fixed on support rod 311, it is described unloading hydraulic cylinder 3125 telescopic rod position
Between claw 3122 and support rod 311, the automatic catching mechanism 31 is connected to lifting crane 32 by grabbing lifting rope, described
The both ends of crawl lifting rope are fixed on the both ends of support rod 311, are fixed on lifting crane 32 in the middle part of the crawl lifting rope, described
Lifting crane 32 is fixed on vehicle frame 2.Automatic catching mechanism 31 quickly and effectively can carry out crawl fixation to pipeline, and can be with
After the completion of lifting, rapid automatized unloading is realized, avoid security risk caused by manually being unloaded in channel bottom, lead to
The connection structure for crossing crawl lifting rope is relatively reasonable, is conducive to keep the balance in hoisting process.Lifting crane 32 is for driving certainly
Dynamic grasping mechanism 31 all around moves up and down.
The positioning pipelayer attachment 4 includes 41, appliance stand 42, hydraulic supporting feet 43, postposition positioning mechanism of positioning driving
And pre-posed positioning mechanism, the two sides of appliance stand 42 are fixed with hydraulic supporting feet 43, described device bracket 42 passes through positioning lifting rope
It is connected to positioning driving 41, positioning driving 41 is all around moved up and down for driving device bracket 42, solid on appliance stand 42
Surely there is the laser lamp 446 for projecting laser harness downwards.Laser lamp 446 can emit downwards laser harness, and laser harness is beaten
On pipeline, the relative position to operator's reference unit bracket 42 and pipeline can be conducive to.
The bottom of the hydraulic supporting feet 43 offers support leg groove 431, is fixed in support leg groove 431 for connecing
Tread surface bottoms out limit switch 432.
Have on appliance stand 42 for covering on the postposition located space 441 on pipe main body, the postposition from top to down
Positioning mechanism includes pipe 442 on the left of postposition, pipe 443 on the right side of postposition, side pipe 444 and postposition delivery device 462 in postposition, postposition
Left side pipe 442, pipe 443 on the right side of postposition, side pipe 444 is rotatably installed in postposition located space 441 in postposition, pipe on the left of postposition
It is in 40 °~50 ° of angle between the axis of side pipe 444 in 442 axis and postposition, the axis and postposition of pipe 443 on the right side of postposition
It is in 40 °~50 ° of angle between the axis of middle side pipe 444, pipe 442, postposition right side pipe 443 are located in postposition on the left of postposition
The left and right sides of side pipe 444 is fixed with the pipeline limit switch for sense pipeline body outer wall position on appliance stand 42
445.Since pipe main body is tube-shaped structure, thus the outer wall of side pipe 444 is against in left side pipe, postposition right side pipe 443, postposition
It on the outer wall of pipe main body, is managed on the left of the axial line distance of pipe main body, the distance of side pipe 444 is in postposition right side pipe 443, postposition
The radius of pipe main body, thus 42 relative position of axis and appliance stand of pipe main body has been determined.Pipe 442 on the left of postposition, after
Set that right side pipe 443, side pipe 444 is also convenient for realization device bracket 42 using rotational installation and carries out along the axis of pipe main body in postposition
Sliding.
After appliance stand 42 is put down from top to bottom, managed on the left of postposition, side pipe 444 is outer in postposition right side pipe 443, postposition
Wall is against the tube wall of the pipe main body in postposition located space 441, the positioning of the pipe main body of realization device bracket 42 and postposition.
There is the preposition located space 451 for accepting the pipe main body to fall, preposition located space on appliance stand 42
451 two sides are respectively and fixedly provided with the guide plate 452 being obliquely installed, and the postposition positioning mechanism includes preposition left side pipe 453, the preposition right side
It is side pipe 454, preposition delivery device 461, the left side pipe driving mechanism 455 for preposition left side pipe 453 to be unfolded, preposition for being unfolded
The right side pipe driving mechanism 456 of right side pipe 454, the left side pipe driving mechanism 455, right side pipe driving mechanism 456 include the
One hinged seat 4571, the second hinged seat 4572, side pipe support rod 4573 and side pipe hydraulic cylinder 4574, the first hinged seat 4571 hinge
It connects on appliance stand 42, the second hinged seat 4572 is hinged on one end of side pipe support rod 4573, the side pipe support rod 4573
The other end be hinged on the telescopic rod of side pipe hydraulic cylinder 4574, the first hinged seat 4571, second of left side pipe driving mechanism 455
The rotation connection with the both ends of preposition left side pipe 453 respectively of hinged seat 4572, the first hinged seat of right side pipe driving mechanism 456
4571, the second hinged seat 4572 rotation connection with the both ends of preposition right side pipe 454 respectively.Pipeline support is managed in preposition left side
453, when on preposition right side pipe 454, since the distance of the preposition left side pipe 453 of the axial line distance of pipeline, preposition right side pipe 454 is pipe
The radius in road realizes the axis and of pipeline to be installed it is thus achieved that the positioning of the axis of pipeline and appliance stand 42
The axis of pipe laying realizes conllinear positioning, and preposition left side pipe 453, preposition right side pipe 454 may be implemented rotating around own axes
Rotation, thus may be implemented to slide around the axis of pipeline convenient for pipeline,
After the pipe main body of whereabouts is fallen into preposition located space 451, the pipe of the pipe main body in preposition located space 451
Wall is supported on the outer wall of preposition left side pipe 453, preposition right side pipe 454, realizes the pipe main body and appliance stand 42 of whereabouts
Positioning, the pipe main body in the pipe main body and preposition located space 451 in postposition located space 441 is in coaxial position at this time
It sets, so that the pipeline birdsmouth for needing to dock can be directed to the pipe main body fallen by realizing.
Preposition delivery device 461 and postposition delivery device 462 include lateral push rod 471 and two push hydraulic cylinders
472, the cylinder body of two push hydraulic cylinders 472 is fixed on appliance stand 42, the telescopic rod point of two push hydraulic cylinders 472
The both ends of other fixed lateral push rod 471.
Automatic mortar closing device 48 is fixed on appliance stand 42, automatic mortar closing device 48 includes positioning conduit
481, mobile conduit 482, mortar conveying mechanism 483, arc-shaped rack 484, gear 485, conduit supporting plate drive motor 486 and
Two mortar closing components 487, mortar closing component 487 include conduit connecting rod 4871, conduit supporting plate 4872, conduit extension rod
4873, compressor arm 4874, pressure spring 4875 and sealer, the positioning conduit 481 and mobile conduit 482 and conduit supporting plate
4872 section is in semicircular arc, and the positioning conduit 481 is fixed on appliance stand 42, and the mobile sliding of conduit 482 is set
It sets in positioning conduit 481, the inside of positioning conduit 481 offers conduit fluting 4811, and one end of conduit connecting rod 4871 is worn
Cross the end of conduit fluting 4811 and fixed mobile conduit 482, the other end fixed catheter supporting plate of the conduit connecting rod 4871
4872, one end of conduit extension rod 4873 is fixed on the output shaft of sealer drive motor 488, sealer drive motor 488
Pedestal be fixed on conduit supporting plate 4872, arc-shaped rack 484 is fixed on conduit supporting plate 4872, conduit supporting plate drive motor
486 pedestal is fixed on appliance stand 42, the fixed gear 485 of the drive shaft of the conduit supporting plate drive motor 486, gear
485 engagement arc-shaped racks 484, compressor arm 4874 are slidably mounted on the other end of conduit extension rod 4873, compressor arm 4874
Sealer is fixed in end, and the pressure spring 4875 for withstanding compressor arm 4874 to rear ramp, sealer are arranged on compressor arm 4874
Including metal case 48761 and rubber retracting cylinder 48762, one end of rubber retracting cylinder 48762 is fixed on metal case 48761
One end, rubber retracting cylinder 48762 have undulatory barrel, and metal case 48761 and rubber retracting cylinder 48762 all have use
In the slurry channel by mortar, the mortar conveying mechanism 483 includes mortar storage bucket 4831, transport tube 4832, conveying spiral shell
Bar, screw drive motor 4833, the import of the outlet connection transport tube 4832 of the mortar storage bucket 4831, conveying screw rod rotation
It is mounted in transport tube 4832, the output shaft of conveying screw rod connecting screw driving motor 4833, the outlet of the transport tube 4832
The slurry channel of metal case 48761 is connected to by flexible delivery pipe 4834.
This implementation correspondingly provides a kind of construction method of road rain water pipeline, including following implementation steps:
Measurement of the step 1. according to construction conduit slope and the landform of locality, before carrying out channel excavation；
Step 2. carries out channel excavation according to the distribution of present situation pipeline and practical geological condition, and channel excavation is opened using machinery
When digging to more than design substrate absolute altitude 0.2 meter, hand excavation is used instead to designed elevation, the bottom width of groove should be than pipeline structures cross
Section the widest part side widens 0.5 meter, with guarantee foundation construction and Pipe installing it is necessary to operating space；
Step 3. channel bottom making concrete foundation bed course, before making, to channel bottom should in advance by designed elevation and
Axis correction, and mud and sundries should be removed, concrete foundation bed course must not be higher than design altitude, must not surpass lower than design altitude
Cross l0mm；
Step 4. carries out down tube and docking operation using automatic portable pipe mill, and is sealed to interface tube using cement mortar, under
By one end between two inspection shafts, pipeline should slowly be fallen on down on concrete foundation bed course pipe, prevent down tube rope from fractureing
Or Guan Ji is smashed in impact suddenly, the preparation before down tube checks the quality of tubing, interface material, and tubing used must have production
The product quality certification and survey report, pipe inner and outer surfaces answer it is bright and clean smooth, no honeycomb, slump, dew muscle, hollowing, tubing have rupture,
The defects of interface misrun, scarce side, does not allow using armored concrete tube outer surface is not allow for crack；Inside pipe wall fracture width is not
It obtains more than 0.05mm；
Step 5. carries out closed-water test；
Step 6. carries out backfilling operation, more than tube top is backfilled in fact with 30cm sand, groove rest part is sieved with soil and is often filled out
20cm compacting, terminates, soil moisture content to be measured of banketing after rain after groove is filled and led up, and is such as more than that regulation can not backfill, has in slot
After water must then exclude, meeting regulation can be backfilled.
Automatic portable pipe mill operating procedure 4 includes following operating process:
1) automatic portable pipe mill is hung in groove by large-scale lifting machine, and makes the first segment pipe of access rear side inspection shaft
Road is located between two 12 driving mechanisms of crawler belt of automatic portable pipe mill.
2) automatic portable pipe mill is travelled to position is adapted to, and 41 control positioning pipelayer attachment 4 of positioning driving all around moves, makes
The light that laser lamp 446 on pipelayer attachment 4 issues must be positioned and be incident upon the birdsmouth of the first length of tubing appropriate position rearward downwards
Set (10cm-40cm or so).
3) 41 control positioning pipelayer attachment 4 of positioning driving declines, so that postposition located space 441 covers on the first length of tubing
On, after pipeline limit switch 445 touches the outer wall of first segment pipe main body, position pipelayer attachment stops decline, releases at this time
Traction in the front-back direction to positioning pipelayer attachment 4, so that positioning pipelayer attachment 4 has the freedom degree being moved forward and backward.
4) the lateral push rod 471 of postposition delivery device 462 is located at the front of the first length of tubing birdsmouth, pushes in postposition
Under the driving of the push hydraulic cylinder 472 of mechanism 462, after lateral push rod 471 moves a distance, it is against the undertaking of the first length of tubing
On the end face of mouth, under the promotion of lateral push rod 471, positioning pipelayer attachment 4 is moved forward, until lateral push rod 471 moves to
Push the stroke end of hydraulic cylinder 472.
5) hydraulic supporting feet 43 of 42 two sides of appliance stand, which is stretched out, touches trench bottom surfaces up to bottoming out limit switch 432,
Positioning pipelayer attachment 4 is securely supported in trench bottom surfaces.
6) lifting crane 32 of lifting pipeline device 3 controls automatic catching mechanism 31 and all around moves, so that grabbing automatically
It takes mechanism 31 to be moved on ground the pipeline location set in advance, manually support rod 311 is moved to above pipeline, this latter two
Grabbing assembly 312 moves toward one another under the action of grabbing hydraulic cylinder 3124, so that claw 3122 is caught in pipeline, realizes to pipe
The crawl in road, the telescopic rod of two unloading hydraulic cylinders 3125 is against respectively in the both ends of the surface of pipeline at this time.
7) pipeline on automatic catching mechanism 31 is controlled in lifting crane 32 to be moved to above groove, and make pipe main body
Fall in preposition located space 451, the outer wall support of pipe main body on preposition left side pipe 453, preposition right side pipe 454, this
When make the oil outlet for grabbing hydraulic cylinder 3124 and oil inlet be in channel status, while the telescopic rod for unloading hydraulic cylinder 3125 is stretched
Out, so that claw 3122 is pushed out in pipeline, so that completing automatic catching mechanism 31 is detached from pipeline, at this time preposition delivery device
461 lateral push rod 471 is located at the front of the pipeline birdsmouth just fallen.
8) under the driving of the push hydraulic cylinder 472 of preposition delivery device 461, lateral push rod 471 moves a distance
Afterwards, be against on the end face of the pipe main body just fallen, under the promotion of lateral push rod 471, the pipeline just fallen be pushed rearward into,
Until lateral push rod 471 moves to the stroke end of push hydraulic cylinder 472, the pipe main body just fallen at this time and first segment
Pipeline birdsmouth completes docking.
9) under the action of sealer drive motor 488, conduit extension rod 4873 is rotated, and sealer is against two pipelines
Interface, under the action of screw drive motor 4833, conveying screw rod rotation, thus by mortar via flexible delivery pipe 4834
It is pushed into slurry channel, under the action of conduit supporting plate drive motor 486,50 ° of 484 positive and negative rotation of arc-shaped rack (is rotated clockwise
50 °, then rotate counterclockwise 50 °) so that 50 ° of sealer positive and negative rotation (rotate clockwise 50 °, then rotate counterclockwise 50 °), from
And by two sealers squeeze out mortar can fill entire interface, hereafter sealer not squeeze mortar in the case where, then
50 ° of positive and negative rotation (rotates clockwise 50 °, then rotates counterclockwise 50 °), so that the mortar covering of interface is more uniform.
10) preposition left side pipe 453, preposition right side pipe 454 fold outward under the action of side pipe hydraulic cylinder 4574, avoid
Interference is generated in preposition left side pipe 453, preposition 454 motion process of right side pipe with the outer wall of pipeline, positioning is sling in positioning driving 41
Pipelayer attachment 4 to initial, set position, the hydraulic supporting feet 43 of 42 two sides of appliance stand rises,
11) circulation executes step 1 to 10 steps, until the distance between the front end of pipeline and inspection shaft of front side are being less than
In the range of duct length, the connection of the pipeline of front end and the inspection shaft of front side is realized using artificial brick pipeline at this time.
Above content is only illustrations made for the present invention described in this specification.Technology belonging to the present invention
The technical staff in field can make various modifications or additions to the described embodiments or by a similar method
Substitution, content without departing from description of the invention or beyond the scope defined by this claim should belong to this
The protection scope of invention.
Claims (4)
1. a kind of automatic pipe-laying equipment, it is characterised in that: including positioning pipelayer attachment and lifting pipeline device, position pipelayer attachment
Including positioning driving, appliance stand, hydraulic supporting feet, postposition positioning mechanism, the two sides of appliance stand are fixed with hydraulic supporting feet,
Described device bracket is connected to positioning driving by positioning lifting rope, and home row vehicle moves down on all around for driving device bracket
It is dynamic, have on appliance stand for covering on the postposition located space on pipe main body, the postposition positioning mechanism packet from top to down
Include pipe on the left of postposition, pipe on the right side of postposition, in postposition side pipe and, pipe on the left of postposition, pipe on the right side of postposition, side pipe rotates in postposition
It is mounted in postposition located space, the angle in the axis and postposition of postposition left side pipe between the axis of side pipe in 40 °~50 °,
It is in 40 °~50 ° of angle between the axis of side pipe in the axis and postposition of postposition right side pipe, pipe, postposition right side are managed on the left of postposition
It is located at the left and right sides of side pipe in postposition, the pipeline limit for sense pipeline body outer wall position is fixed on appliance stand
Bit switch, the two sides of appliance stand are respectively and fixedly provided with side supporting mechanism, and side supporting mechanism includes side hydraulic cylinder and side
The cylinder body of support plate, side hydraulic cylinder is fixed on appliance stand, and lateral support plate is fixed on the telescopic rod of side hydraulic cylinder,
There is the preposition located space for accepting the pipe main body to fall, the two sides of preposition located space are respectively and fixedly provided on appliance stand
The guide plate being obliquely installed, the postposition positioning mechanism include preposition left side pipe, preposition right side pipe, preposition delivery device, are used for
Left side pipe driving mechanism, the right side pipe driving mechanism for preposition right side pipe to be unfolded that preposition left side pipe is unfolded, the left side pipe
Driving mechanism, right side pipe driving mechanism include the first hinged seat, the second hinged seat, side pipe support rod and side pipe hydraulic cylinder,
First hinged seat is hinged on appliance stand, and the second hinged seat is hinged on one end of side pipe support rod, the side pipe support rod
The other end is hinged on the telescopic rod of side pipe hydraulic cylinder, the first hinged seat of left side pipe driving mechanism, the second hinged seat respectively and
The rotation connection at the both ends of preposition left side pipe, the first hinged seat of right side pipe driving mechanism, the second hinged seat respectively with the preposition right side
The rotation connection at the both ends of side pipe, the lifting pipeline device include automatic catching mechanism for being grabbed to pipeline, use
In vertical and move horizontally the lifting crane of automatic catching mechanism, the automatic catching mechanism includes that support rod and two grab
Component is taken, grabbing assembly includes sliding bar, claw, connecting plate, crawl hydraulic cylinder and unloading hydraulic cylinder, is offered on support rod
One end of sliding eye, sliding bar is slidably mounted in sliding eye, one end of the fixed sliding bar of connecting plate, claw, crawl hydraulic cylinder
Telescopic rod and unload hydraulic cylinder cylinder body, it is described crawl hydraulic cylinder cylinder body be fixed on support rod, it is described to unload load hydraulic
The telescopic rod of cylinder is between claw and support rod, and the automatic catching mechanism is connected to lifting crane by grabbing lifting rope, institute
The both ends for stating crawl lifting rope are fixed on the both ends of support rod, are fixed on lifting crane in the middle part of the crawl lifting rope, described to hang
Dress driving is fixed on vehicle frame.
2. automatic pipe-laying equipment according to claim 1, it is characterised in that: postposition delivery device and preposition delivery device packet
Lateral push rod and two push hydraulic cylinders are included, the cylinder body of two push hydraulic cylinders is fixed on appliance stand, and two push away
The both ends of the telescopic rod difference fixed lateral push rod of liquor charging compressing cylinder.
3. automatic pipe-laying equipment according to claim 1, it is characterised in that: be fixed on appliance stand for projecting downwards
The laser lamp of laser harness.
4. automatic pipe-laying equipment according to claim 1, it is characterised in that: the bottom of the hydraulic supporting feet offers branch
Support foot groove is fixed in support leg groove and bottoms out limit switch for contact ground.
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| CN201710842599.7A CN107387870B (en) | 2017-09-18 | 2017-09-18 | A kind of automatic pipe-laying equipment |
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| CN201710842599.7A CN107387870B (en) | 2017-09-18 | 2017-09-18 | A kind of automatic pipe-laying equipment |
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| CN107387870A CN107387870A (en) | 2017-11-24 |
| CN107387870B true CN107387870B (en) | 2019-07-26 |
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| CN201710842599.7A Active CN107387870B (en) | 2017-09-18 | 2017-09-18 | A kind of automatic pipe-laying equipment |
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| CN108591611B (en) * | 2018-04-23 | 2020-02-28 | 广东长海建设工程有限公司 | Cement culvert pipe laying method for constructional engineering |
| CN108547365B (en) * | 2018-04-23 | 2020-06-19 | 安徽腾徽建设工程项目管理有限公司 | Arc-shaped clamping plate for cement culvert pipe laying device |
| CN109019005A (en) * | 2018-09-18 | 2018-12-18 | 深圳市鲸仓科技有限公司 | Hopper grasping mechanism |
| CN109301762B (en) * | 2018-10-18 | 2023-12-05 | 安徽科技学院 | Grooving device for cable pre-laying and use method thereof |
| CN113003416B (en) * | 2019-12-19 | 2022-07-15 | 江苏金风科技有限公司 | Rotating device of lifting hook |
| CN112344093B (en) * | 2020-11-19 | 2021-07-09 | 安徽完美建设工程有限公司 | Pressure-control pipe laying device for smart city building construction and operation method thereof |
| CN112607651B (en) * | 2021-01-15 | 2022-05-10 | 浙江常山顺飞工贸有限公司 | Automatic plastics tubular product lifting erection bracing frame of adjusting well |
| CN112938741B (en) * | 2021-01-29 | 2023-05-30 | 军事科学院系统工程研究院军事新能源技术研究所 | Pipe lifting appliance, pipe lifting equipment, pipeline operation vehicle and use method |
| CN113697667B (en) * | 2021-10-26 | 2022-02-08 | 东营辰鑫应用技术开发有限公司 | Petroleum pipeline pulls transfer device with prevent extrusion function |
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| CN107387870A (en) | 2017-11-24 |
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