CN107165167A - Marine guidance piling pile gripper - Google Patents
Marine guidance piling pile gripper Download PDFInfo
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- CN107165167A CN107165167A CN201710463976.6A CN201710463976A CN107165167A CN 107165167 A CN107165167 A CN 107165167A CN 201710463976 A CN201710463976 A CN 201710463976A CN 107165167 A CN107165167 A CN 107165167A
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- 238000010297 mechanical methods and process Methods 0.000 description 1
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- OGFXBIXJCWAUCH-UHFFFAOYSA-N meso-secoisolariciresinol Natural products C1=2C=C(O)C(OC)=CC=2CC(CO)C(CO)C1C1=CC=C(O)C(OC)=C1 OGFXBIXJCWAUCH-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
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- Mining & Mineral Resources (AREA)
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- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
The present invention relates to a kind of marine guidance piling pile gripper, by pile gripper train of mechanism, hydraulic system, electric control system is constituted, sliding seat is connected by slide rail on big base, crossbeam is installed in the chute of sliding seat, side push oil cylinder is arranged in the mounting seat between deck and sliding seat, promote mainly in the mounting seat that oil cylinder is arranged between sliding seat and crossbeam, crossbeam front end is equipped with an armful ring, embrace ring pan frontward end left, right side connects left armful of ring respectively, embrace ring in the right side, it is left, embrace ring and be connected respectively by one armful of ring folding oil cylinder with crossbeam both sides in the right side, embrace and pile holding clamping device is housed on ring, embrace ring front end and two cover locking mechanisms are installed in a left side, embrace ring and be provided with the corresponding pin-and-hole of retaining mechanism taper pin in the right side；Each pile holding oil cylinder connects a proportioning valve, by proportional valve control pile holding cylinder action, PLC is according to mangneto displacement transducer feedback signal closed-loop control proportioning valve openings of sizes and direction, so as to control pile holding oil cylinder to carry out pile jacking guiding to piling bar, keeps piling bar to be directed in required scope.
Description
Technical field
The present invention relates to a kind of ocean wind power mounting platform（Ship）Piling construction equipment, especially a kind of marine guidance piling
Pile gripper, belongs to marine guidance piling pile holding technical field.
Background technology
China's ocean wind-powered electricity generation is also in the starting stage, and many equipment, which are required to relevant manufacturers research and development, manufacture, could break through ocean
The piling construction of the bottleneck of wind-powered electricity generation, wherein piling bar is exactly the difficult point that marine wind electric field needs to face, especially in working water
Deep big, piling bar diameter is big, the steel pile foundation difficulty of construction under the unrestrained high condition of wind disease is bigger.Pile gripper is exactly to solve offshore wind farm
Foundation steel pipe pile（Hereinafter referred to as piling bar）The professional equipment of piling construction difficult point, the equipment is used for the position during stake under blower fan piling bar
Put adjustment, hold guiding tightly to keep the appropriate location of piling bar constant；, can be to the perpendicularity of piling bar when piling bar bottom pile sinking operating mode
It is adjusted；It can be oriented to during piling operating mode, aid in righting and perpendicularity to adjust.Existing pile gripper technology realizes arm and opened
Close, pile holding clamping perpendicularity adjustment function behind bottom with guiding, position adjustment and piling bar, some pile grippers are also achieved to move back automatically
Return inboard function.But existing pile gripper mechanism has a disadvantage that：
1）The mode realized when position adjustment and perpendicularity are adjusted is that the swing of another direction is moved in a direction（Rotate）'s
Polar coordinates positioning method；This polar coordinates positioning method is inconvenient in actual mechanical process, not directly perceived, and finding anchor point needs
Examination is grasped repeatedly.
2）Pile holding clamping performer dynamically reducing mechanism can not load and keep piling bar posture, it is ensured that mechanism and platform
Safety, specifically have the following aspects：
A. jack or other mechanical structures are used, the destructible structure under the effect of high-torque load；Protected using hydraulic jack
Hold position constant different from using oil cylinder holding position invariance control mechanism, hydraulic jack is held in place rear rodless cavity（Load
Chamber）Valve port is closed, rodless cavity during return（Load cavity）Valve port opens pressure release oil return box, is passive type, it is impossible to active oil return.
After positioning, because load cavity valve port is closed, outer load excessive easily causes jack superpressure, fixed structure piece and easily overloaded, very heavy
Top and fixture restricted lifetime.Buffer unit is equally not added with come pile holding using common mechanical structure, then structure destructible, designed
Structure of need is strengthened increasing.
B. the hydraulic jack despite the use of having carries out pile holding diameter regulation, plays certain cushioning effect, but control
Hydraulic pressure decompression and overload protection are not considered in system, does not consider that pile jacking action sequence should be controlled under the influence of wave period power.
3）The pile holding clamping performer of pile gripper has the characteristics that in structure type, embraces ring for one and is only laid out one layer
About 4 ~ 6 pile holding oil cylinders；Embrace to encircle after stake and be not combined to form a closed-loop completely in left and right.The layout of this kind of form has
Following defect：
A. steering capability of the design of individual layer armful ring during piling bar enters water is poor, lacks righting moment.Enter after water due to sea
Wave, the effect of ocean current make piling bar produce very high-torque at guiding pile holding, and periodicity wave force makes piling bar beat back and forth, and piling bar
Sea point position hardly possible is determined, reduces efficiency.
B. prior art also has using two layers armful of ring design, is the equal shaping-orientation on two layers armful of ring, can produce uprighting force
Square；The torque of wave flow action power generation can be resisted, is conducive to improving efficiency；But existing two layers is required to position adjusting mechanism.
Two layers armful of ring design, weight weight takes deck space greatly, cost is high.
C. arm does not synthesize the open arm structure of ring before pile jacking, and rigidity is low, and there is potential safety hazard, works as external force
Arm has the possibility for being opened and causing piling bar to be toppled over when accidental destruction arm obvolvent oil cylinder or obvolvent oil cylinder misoperation.
4）Existing technology have ignored ocean wind power mounting platform（Ship）Positioning deck inclination angle produced after rising, by liter
Requirement of system design drops, the platform that this angle has reaches 1.5 °, relative to piling permissible accuracy, this angular deviation is to connect
Receive.If not accounting for the angle of inclination deviation during piling, the actual piling point meeting of piling bar will be caused according to the lower stake of this guiding
Produce larger site error.
The content of the invention
Larger for existing pile gripper physical dimension weight, piling efficiency comparison is low, the inadequate shortcoming of piling security, and
A kind of marine guidance piling pile gripper is provided, while the pile gripper structure is more compact, weight is lighter, operation is more directly perceived, entered
One step improves marine guidance piling efficiency and piling security.
In order to achieve the above object, the technical scheme is that：A kind of marine guidance piling pile gripper, by pile gripper mechanism
System, hydraulic system, electric control system composition, pile gripper train of mechanism include big base, promote mainly oil cylinder, sliding seat, crossbeam,
Side push oil cylinder, folding oil cylinder, embrace ring, retaining mechanism, pile holding clamping device, the big floor installation above deck, on big base
Connected by slide rail and crossbeam is installed in the chute of sliding seat sliding seat, side push oil cylinder is arranged on the installation between deck and sliding seat
On seat, promote mainly in the mounting seat that oil cylinder is arranged between sliding seat and crossbeam, the direction of promoting mainly for promoting mainly oil cylinder is pushed away with side push oil cylinder side
Direction orthogonal vertical；The crossbeam front end, which is equipped with, embraces a ring, and described armful of ring is by embracing a ring base, Zuo Baohuan, right ring group of embracing into armful ring bottom
Seat is fixedly connected with crossbeam by latch, embrace a ring pan frontward end left and right side connect respectively it is left embrace ring, it is right embrace ring, and it is left embrace ring with
The right side is embraced ring and can rotated around the bearing pin of junction, and left armful of ring and right ring of embracing embrace ring folding oil cylinder and crossbeam or so two by one respectively
Side is connected, and embraces and two layers of arrangement four every layer above and below pile holding clamping device, pile holding clamping device is housed on ring, and ring front end footpath is embraced on a left side
Two cover locking mechanisms are installed to direction, two cover locking mechanism top-bottom layouts, the right side embraces ring and is provided with the corresponding pin of retaining mechanism taper pin
Hole;The pile holding clamping device is made up of roller, bearing pin, installation pressing plate, sliding sleeve, pile holding oil cylinder, and the pile holding oil cylinder is placed in cunning
In set, it is arranged in the mounting seat for embracing ring, and is fixed with installation pressing plate by fixing axle in the middle of pile holding oil cylinder, pile holding oil cylinder stretches
Drive in the cylinder sleeve for sliding over mounting seat and move, roller is installed in sliding sleeve front end by bearing pin, roller can withstand piling bar and roll；
Each pile holding oil cylinder connects a proportioning valve, and by proportional valve control pile holding cylinder action, each pile holding oil cylinder carries mangneto displacement
Sensor, mangneto displacement transducer connection PLC, PLC is according to mangneto displacement transducer feedback signal closed loop control
Proportioning valve openings of sizes processed and direction, so as to control pile holding oil cylinder to carry out pile jacking guiding to piling bar, keep piling bar to be directed at required
In the range of.
The retaining mechanism is made up of a locking cylinder, taper pin, a support, and the locking cylinder passes through support
Embraced installed in a left side on ring front end radial direction, locking cylinder connection taper pin, support equipped with two proximity transducers, proximity transducer
Detect that locking cylinder drives taper pin insertion with whether in place to extract.
Rodless cavity, the rod chamber of the pile holding oil cylinder respectively set a hydraulic control one-way valve, for preventing pipeline booster or liquid
Pressure system failure decompression, which is unclamped, brings accident；The pile holding oil cylinder is also connected with overflow valve, when piling bar meets with wave peak value, institute
State overflow valve and carry out decompression protection, the pressure of pile holding oil cylinder is maintained in the range of rated pressure value.
Every layer of the pile holding oil cylinder receives each control week by PLC control linkage fine setting, the PLC
The pile holding oil cylinder displacement signal that mangneto displacement transducer feeds back in phase, and a velocity arithmetic is carried out to the displacement of pile holding oil cylinder, from
And control the pile holding oil cylinder of diverse location to be moved in next cycle according to required speed；When piling bar center is with embracing ring center superposition
When, remain stationary as upper strata pile holding oil cylinder, lower floor's pile holding oil cylinder linkage adjustment piling bar is embracing the position in ring, reaches the effect of correction
Really.
Beneficial effects of the present invention：
The pile gripper of the present invention can solve piling bar and be corrected from lifting positioning, posture, enter that water is oriented to, perpendicularity after sea bed smart again
True adjustment, the righting of piling auxiliary, piling unlock all processes that ring retracts inboard of embracing after finishing.It is different from like product, this hair
It is bright to benefit from the following aspects：
（1）Pile gripper is positioned, vertically to the rectangular cartesian coordinate system mode of orientating as of piling bar in the horizontal plane to pile driving position
Degree adjustment.Operation is directly perceived, clear, it is to avoid adjust repeatedly.
（2）The pile holding clamping device and its control mode of the present invention, can dynamically ensure the position of piling bar in appropriate model
In enclosing.The pile holding oil cylinder of pile holding clamping device has certain shock-absorbing capacity, and pile holding cylinder rod bounces back during carrying, the rodless cavity of oil cylinder
Pressure rises, and piling bar promotes oil cylinder acting, and the impact energy of wave is consumed with this.When wave peak load produces excessive torque
When, overflow valve prevents that overvoltage from being protected, and pile holding oil cylinder keeps relief valve set pressure, and cylinder rod retraction is very big by consuming
Piling bar kinetic energy.New technology can stabilized piling bar can enter row buffering again, it is to avoid mechanical structure load is too big, contributes to mitigation to set
Standby weight, raising device security.Swung in electrical control according to piling bar to the return SECO speed of pile holding oil cylinder, can be with
Avoid hydraulic system to piling bar work done, increase piling bar beat.The pendulum of piling bar can be made by pile holding structure, hydraulic pressure and electrical control
Dynamic effect drops to controlled range.
（3）Two layers of pile holding mechanism, each clamping device action independent control are laid out in the upper and lower sides for embracing ring.New layout
Mode can withstand piling bar by two layers of guide roller up and down on one armful of ring and produce very big righting moment, both avoid list
Layer is oriented to has reached the double-deck function of embracing ring without righting moment again, has saved the detent mechanism in a set of horizontal plane, compact conformation
Occupy little space, lightweight, cost performance is high.Left and right is embraced after ring connection cyclization, is improved an armful ring rigidity, security of system and is avoided that out
The danger closed oil cylinder misoperation and brought.Entirely embracing ring can be greatly increased with quick-replaceable, the stake footpath scope of adaptation.
（4）Pile holding oil cylinder linkage is controlled, the position at smooth pile jacking regulation piling bar center, so as to change the inclination angle of piling bar, is kept away
Exempt from because the error brought is installed in platform inclination, manufacture.Enter after being rectified a deviation before water, the positional precision that piling bar sea bed is more accurate, has
Beneficial to accurately to piling bar positioning.
Brief description of the drawings
Fig. 1 is pile gripper train of mechanism schematic diagram；
Fig. 2 is pile holding oil cylinder scheme of installation；
Fig. 3 is pile holding oil cylinder hydraulic schematic diagram；
Fig. 4 is pile holding oil cylinder control principle drawing；
Fig. 5 is piling bar stress sketch；
Fig. 6 is wave stream power load schematic；
Fig. 7 is to embrace the linkage position view between ring, pile holding oil cylinder, piling bar；
Fig. 8 is inboard original state pile gripper structural representation；
Fig. 9 is that piling bar transfers state pile gripper structural representation.
Embodiment
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Such as Fig. 1 to Fig. 9, marine guidance piling pile gripper of the invention, by pile gripper train of mechanism, electrically hydraulic system, system
Unite three parts composition.
As shown in figure 1, pile gripper train of mechanism, mainly includes：Big base 1, promote mainly oil cylinder 2, sliding seat 3, crossbeam 4, side
Push oil cylinder 5, folding oil cylinder 6, armful ring base 7, left armful of ring 8, retaining mechanism 9, right armful of ring 10, pile holding clamping device 11.Big base 1
On deck 13, big 1 point of base is front and rear two parts, and forward and backward two parts are used to support beam 4, processed thereon
Slide rail is used to install sliding seat 3；Sliding seat 3 is arranged on the slide rail in big base, and the chute in sliding seat 3 installs crossbeam 4, side
Push oil cylinder 5 is arranged in the mounting seat between deck 13 and sliding seat 3, is promoted mainly oil cylinder 2 and is arranged between sliding seat 3 and crossbeam 4
In mounting seat.Promote mainly direction and push away direction orthogonal vertical with side, Cartesian coordinate side is carried out in the case where promoting mainly oil cylinder, side push oil cylinder push-and-pull
Formula position adjustment.
As shown in Fig. 2 pile holding clamping device 11 is by roller 21, bearing pin 22, installation pressing plate 23, bolt assembly 24, sliding sleeve
25th, pile holding oil cylinder 26, mounting seat 27 etc. are constituted.Pile holding oil cylinder 26 is as pile holding clamping device performer, the method with sliding sleeve 25
Blue bolt connection, the central fixed shaft of pile holding oil cylinder 26 is arranged in the mounting seat 27 for embracing ring, is fixed with pressing plate 23 is installed.Pile holding oil
Cylinder 26 is flexible to drive sliding sleeve 25 to be moved in the cylinder sleeve of mounting seat 27.Roller 21, roller 21 are installed with bearing pin 22 in the front end of sliding sleeve 25
Piling bar can be withstood and rolled.
Pile holding oil cylinder hydraulic control principle is illustrated in fig. 3 shown below.Each pile holding oil cylinder 26 is each to embrace by a proportional valve control
Rodless cavity, the rod chamber of stake oil cylinder 26 respectively set a hydraulic control one-way valve, prevent pipeline booster or hydraulic system fault decompression pine
Open and bring accident.When piling bar meets with wave peak value, overflow valve, which carries out decompression protection, makes pressure in pile holding oil cylinder rated pressure value.
Each pile holding oil cylinder 26 carries mangneto displacement transducer, and PLC is according to the oil cylinder displacement transducer closed-loop control proportioning valve opening
Size and Orientation, keeps piling bar to be oriented within the specific limits.Electric control system command displacement principle is as shown in Figure 4.
Pile holding clamping device has strict timing requirements during pile jacking.The periodicity of wave causes piling bar in pile jacking point
Stress is different.Assuming that wave stream power is approximately the cosine function in some cycle, the stress and wave stream power load schematic of piling bar
As shown in Figure 5, Figure 6.Maximum in 0 moment wave stream power Fv, to the right, piling bar pile jacking point O1, O3 stress is larger, in T/4 for direction level
Moment, wave stream power Fv was 0, and piling bar continues right pendulum under kinetic energy effect.It is negative value more than T/4 moment wave stream power Fv, direction is to the left.
Pile jacking point O2, O4 waits piling bar backswing pile jacking in equalization point.When piling bar left swing under wave stream power effect, at pile jacking point O1, O3
Pile holding oil cylinder is moved under control system to equilbrium position.In moving process, action should carry out speed control, and this is embraced at two
Stake oil cylinder, which returns equilbrium position speed, should lag behind piling bar left swing speed, it is to avoid pile holding oil cylinder actively does work to piling bar, increases pivot angle
Greatly.Similarly at the T/2 moment, wave stream power Fv is maximum, and to the left, piling bar pile jacking point O2, O4 stress is larger for direction level.From the T/2 moment
Backward into 3T/4 etching process, wave flows power Fv directions still to the left, but power size is reduced to zero.After the 3T/4 moment,
Wave stream power Fv directions are reversely changed into right from a left side, and piling bar is after kinetic energy is reduced to zero, and piling bar, which is flapped toward, is changed into right pendulum, and O1, O3 point are in balance
Position waits pile jacking, and time balance position of O2, O4 point pile holding oil cylinder will equally follow certain sequential, that is, lag behind the right pendulum of piling bar.
To obtain the effect, the control signal that control system is sent should adjust two sets of pid parameters or other control parameters, be swung to prefabricated
Consumption swings energy and tracking returns to balance position and controlled respectively.
As shown in figure 8, the ring 40 of embracing of pile gripper is constituted by embracing ring base 7, the left ring 8, the right part of ring 10 3 of embracing embraced, ring bottom is embraced
Seat 7 is fixed with crossbeam latch, and different size armful ring can be changed by the latch by entirely embracing ring, adapt to different steel pile footpaths.Embrace
The front end of ring base 7 has connects left armful of ring 8, right armful of ring 10 respectively by bearing pin in left and right armful ring connection ear mount, ear mount；Embrace ring 8 in a left side
Being embraced with the right side respectively has to embrace the mounting seat of ring folding oil cylinder 6 on ring 10, the crossbeam left and right sides also respectively has one to embrace ring folding oil cylinder peace
Seat is filled, ring folding oil cylinder 6 is embraced fitted between them by bearing pin；Embrace and pile holding clamping device 11, pile holding clamping machine are housed on ring
Structure arranges four every layer two layers about 11.Embrace the front end radial direction of ring 8 and install in two cover locking mechanisms 9, two cover locking mechanisms 9 in a left side
Embrace and be machined with the corresponding pin-and-hole of the taper pin of retaining mechanism 9 on ring 10 in lower layout, the right side.Per cover locking mechanism 9 by locking cylinder, one
If the composition such as individual taper pin and support, a bolt stem, taper pin insertion has proximity transducer to be controlled with extracting ear mount in place.
Pile holding oil cylinder 26 can be finely adjusted after preliminary pile jacking is completed.Every layer of pile holding oil cylinder 26 is desirable in fine setting
Linkage, otherwise mutually limitation is difficult effectively mobile piling bar between pile holding oil cylinder 26.Pile holding oil cylinder 26 links by control system control
System is performed.Linkage process is as described below.
As shown in fig. 7, the annulus of outside is that pile gripper embraces ring 40 in figure, middle roundlet is solid line table in piling bar 12, figure
Show pile holding oil cylinder 26, the intersecting position of dotted line is Bao Huan centers O ', that is, up and down two layers of pile holding 26 preliminary pile jacking of oil cylinder when steel
Round dot in the initial positions in place of pile center O, Fig. 7 represents the center center of circle of piling bar piling bar after the fine setting of pile holding oil cylinder, up and down two
Layer can stretch out different distance by pile holding oil cylinder 26 and obtain the center of piling bar 12 and embrace two diverse locations in ring.With layer pile holding oil
Cylinder 26 is in fine setting, it is necessary to keep certain specific relative velocity just to head on the direction of motion progress that piling bar 12 is operated according to handle
Position adjustment.Because relative moving speed of four pile holding oil cylinders 26 in the case of piling bar 12 is clamped is nonlinear, so being
A velocity arithmetic will be carried out in each controlling cycle with the oil cylinder displacement of feedback by uniting, so as to control the pile holding oil of diverse location
Cylinder 26 is moved in next cycle according to specific speed.This process is controlled calculating by PLC or host computer, it is ensured that pile holding oil
Cylinder operates steadily.During practice, to reduce operand, carrying out the strategy of linkage regulation perpendicularity is：Embrace on upper strata
Stake oil cylinder 26 is remained stationary as, and the center O of piling bar 12 is overlapped with Bao Huan centers O '；The linkage of lower floor's pile holding oil cylinder 26 adjustment piling bar 12 is being embraced
Position in ring, reaches the effect of correction.
Hydraulic system includes the parts such as pumping plant, control valve station, fluid pressure line, pressure sensor.Hydraulic system major control
Five class cylinder circuits.Controlled except ring folding oil cylinder, locking cylinder is embraced for conventional solenoid valve, promote mainly oil cylinder, the control of side push oil cylinder
Principle is consistent with pile holding cylinder circuit control principle.Electric control system include operation bench, start control cabinet, it is junction box, various
The parts such as sensor, cable.Mainly to signal acquisition, electic protection, input/output signal processing, the various of pile gripper are realized
Action.
Fig. 8 be pile gripper in inboard original state, operation pile gripper handle turns forward to make to promote mainly oil cylinder 2 and moved in front-rear direction
Dynamic crossbeam 3, then operate pile gripper handle to the left/Right deviation makes side push oil cylinder 5 move sliding seat 4 in the lateral direction and drive to embrace ring to ship
The outer appropriate location of the side of a ship 41.Treat that crane hangs piling bar and entered in pile gripper armful ring, the folding oil cylinder 6 of both sides promotes the left ring 8, the right side embraced to embrace ring
10 successively reach obvolvent position, and rear proximity switch sends signal in place, and the cylinder action of hold-fast body 9 insertion taper pin synthesizes one
Ring.
Piling bar diameter value is inputted at operation bench interface, then the oil cylinder of 4, upper strata pile holding mechanism 11 stretches out in place, complete
Into preliminary pile jacking.
Configured information is positioned according to RTK or GPS etc., sill 3 is acted on to moving inside and outside the side of a ship promoting mainly oil cylinder 2, is pushed away in side
The slide rail direction along along big base 3 of the effect lower slider of oil cylinder 5 seat 4 is moved, and operation pile gripper Shi Baohuan centers are accurately weighed with preset
Close.Then the oil cylinder of 4 pile holding mechanisms 11 of lower floor stretches out in place, and operates pile gripper to make lower floor's pile holding oil cylinder linkage regulation piling bar
Posture, makes piling bar be in plumbness, the error that adjustment platform deck inclination angle etc. is brought.This process is adjusted before piling bar enters water,
Adjustment finishes rear each equilbrium position of program record pile holding oil cylinder.
Pile gripper lifts decentralization state as shown in figure 9, installing fixed pile gripper on deck 13 in piling bar.Piling bar 12 is by center
Lifting device 30 is slowly transferred under crane hanging component, and roller of the piling bar 12 along pile gripper pile holding clamping device is directed into water.Enter
External applied load is delivered on the roller 21 of pile holding mechanism after water, is remake on the sliding sleeve 25 for using pile holding oil cylinder, then by pile holding oil cylinder
26 overcome.Pile holding oil cylinder 26, which is hinged on, to be embraced on ring, in load transmission to armful ring.Embrace ring and insertion taper pin 15 is acted by locking cylinder 14
Three parts is formed one, external applied load is buffered again, then load transmission is entered to promoting mainly on oil cylinder 2 and side push oil cylinder 5
Row third time is buffered, finally in load transmission to deck 13.
The bottom of piling bar 12 touch seabed after according to the measurement data such as RTK or GPS operate pile gripper, all around (promote mainly direction
Side pushes away direction) mobile armful of ring progress fine position, continues perpendicularity adjustment again after pile sinking certain depth.Continue to transfer straight after having adjusted
No longer sink to piling bar.Such as occurs perpendicularity in decentralization process more than 6 ‰ situations, then pause decentralization carries out perpendicularity adjustment, adjusted
Continue after whole.Install after pile monkey, piling is continued using pile monkey weight.Then drive piles again, pile gripper aids in righting during piling
Be oriented to, during such as there is perpendicularity more than 6 ‰ situations, then withdraw from progress perpendicularity adjustment after pile monkey.Piling bar pile, stopping is beaten
Stake, embraces ring unblock, and a left side embraces ring 8, right ring 10 of embracing and successively opens, and return back to inboard.
Claims (4)
1. a kind of marine guidance piling pile gripper, is made up of pile gripper train of mechanism, hydraulic system, electric control system, its feature
It is：The pile gripper train of mechanism includes big base（1）, promote mainly oil cylinder（2）, sliding seat（3）, crossbeam（4）, side push oil cylinder
（5）, folding oil cylinder（6）, embrace ring（40）, retaining mechanism（9）, pile holding clamping device（11）, the big base（1）Installed in deck
（13）On, big base（1）It is upper that sliding seat is connected by slide rail（3）, the chute of sliding seat is interior to install crossbeam（4）, side push oil cylinder（5）
Installed in deck（13）With sliding seat（3）Between mounting seat on, promote mainly oil cylinder（2）Installed in sliding seat（3）With crossbeam（4）Between
Mounting seat on, promote mainly oil cylinder（2）Promote mainly direction and side push oil cylinder（5）Side pushes away direction orthogonal vertical；The crossbeam（4）Front end
Equipped with an armful ring（40）, described armful of ring（40）By embracing ring base（7）, Zuo Baohuan（8）, right embrace ring（10）Composition, embraces ring base（7）With
Crossbeam（4）It is fixedly connected by latch, embraces ring base（7）Front end left and right side connects left armful of ring respectively（8）, right embrace ring（10）, and
Embrace ring in a left side（8）Ring is embraced with the right side（10）It can be rotated around the bearing pin of junction, Zuo Baohuan（8）Ring is embraced with the right side（10）Embraced respectively by one
Ring folding oil cylinder（6）It is connected with the crossbeam left and right sides, embraces and pile holding clamping device is housed on ring (40)（11）, pile holding clamping device
（11）Up and down two layers arrange four every layer, Zuo Baohuan（8）Front end radial direction installs two cover locking mechanisms（9）, two cover locking machines
Structure（9）Embrace ring in top-bottom layout, the right side（10）It is provided with retaining mechanism（9）The corresponding pin-and-hole of taper pin；The pile holding clamping device is by rolling
Wheel（21）, bearing pin（22）, install pressing plate（23）, sliding sleeve（25）, pile holding oil cylinder（26）Composition, the pile holding oil cylinder（26）It is placed in
Sliding sleeve（25）It is interior, pile holding oil cylinder（26）It is middle that the mounting seat for embracing ring is arranged on by fixing axle（27）On, and with install pressing plate
（23）It is fixed, pile holding oil cylinder（26）It is flexible to drive sliding sleeve（25）In mounting seat（27）Cylinder sleeve in move, sliding sleeve（25）Front end leads to
Cross bearing pin（22）Roller is installed（21）, roller（21）Piling bar can be withstood and rolled；Each pile holding oil cylinder（26）One ratio of connection
Example valve, by proportional valve control pile holding oil cylinder（26）Action, each pile holding oil cylinder（26）Carry mangneto displacement transducer, mangneto displacement
Sensor connects PLC, and PLC is according to mangneto displacement transducer feedback signal closed-loop control proportioning valve openings of sizes
And direction, so as to control pile holding oil cylinder（26）Pile jacking guiding is carried out to piling bar, keeps piling bar to be directed in required scope.
2. marine guidance piling pile gripper according to claim 1, it is characterised in that：The retaining mechanism（9）By a lock
Locking oil cylinder（14）, a taper pin（15）, a support composition, the locking cylinder（14）Left armful of ring is arranged on by support（8）
Front end radial direction, locking cylinder（14）Connect taper pin（15）, there is two proximity transducers, proximity transducer detection lock on support
Locking oil cylinder（14）Taper pin（15）In place whether plug.
3. marine guidance piling pile gripper according to claim 1, it is characterised in that：The pile holding oil cylinder（26）Without bar
Chamber, rod chamber respectively set a hydraulic control one-way valve, and accident is brought for preventing pipeline booster or hydraulic system fault decompression from unclamping；
The pile holding oil cylinder（26）Overflow valve is also connected with, when piling bar meets with wave peak value, the overflow valve carries out decompression protection, makes
Pile holding oil cylinder（26）Pressure be maintained in the range of rated pressure value.
4. marine guidance piling pile gripper according to claim 1, it is characterised in that：Every layer of the pile holding oil cylinder（26）By
PLC control linkage fine setting, the PLC receives the pile holding of mangneto displacement transducer feedback in each controlling cycle
Oil cylinder（26）Displacement signal, and to pile holding oil cylinder（26）Displacement carries out a velocity arithmetic, so as to control the pile holding of diverse location
Oil cylinder（26）Moved in next cycle according to required speed；Work as piling bar（12）Center is with embracing during ring center superposition；Embrace upper strata
Stake oil cylinder（26）Remain stationary as, lower floor's pile holding oil cylinder（26）Linkage adjustment piling bar（12）The position in ring is being embraced, correction is reached
Effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710463976.6A CN107165167A (en) | 2017-06-19 | 2017-06-19 | Marine guidance piling pile gripper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710463976.6A CN107165167A (en) | 2017-06-19 | 2017-06-19 | Marine guidance piling pile gripper |
Publications (1)
| Publication Number | Publication Date |
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| CN107165167A true CN107165167A (en) | 2017-09-15 |
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ID=59818838
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710463976.6A Pending CN107165167A (en) | 2017-06-19 | 2017-06-19 | Marine guidance piling pile gripper |
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| CN (1) | CN107165167A (en) |
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| CN108016575A (en) * | 2018-01-03 | 2018-05-11 | 中交第三航务工程局有限公司 | A kind of floating wind turbine and TLP platforms transport installation integrated ship and its transportation installation method |
| CN108560554A (en) * | 2018-05-31 | 2018-09-21 | 武汉船用机械有限责任公司 | A kind of autocontrol method and control system of pile holding system |
| CN108677993A (en) * | 2018-05-31 | 2018-10-19 | 武汉船用机械有限责任公司 | A kind of pile gripper |
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| CN109537594A (en) * | 2018-12-19 | 2019-03-29 | 南通振华重型装备制造有限公司 | A kind of wind-powered electricity generation mounting platform pile gripper building technology |
| CN109537594B (en) * | 2018-12-19 | 2020-08-28 | 南通振华重型装备制造有限公司 | Construction process of pile gripper of wind power installation platform |
| CN109469061B (en) * | 2018-12-19 | 2024-03-29 | 南通振华重型装备制造有限公司 | Pile gripper for wind power installation platform |
| CN111691422A (en) * | 2019-03-13 | 2020-09-22 | 包尔机械有限公司 | Fixing device for fixing civil engineering elements and civil engineering method |
| CN111691422B (en) * | 2019-03-13 | 2022-04-08 | 包尔机械有限公司 | Fixing device for fixing civil engineering elements and civil engineering method |
| CN110185057B (en) * | 2019-05-14 | 2024-01-19 | 中交第一航务工程局有限公司 | Tool and construction method for lifting and erecting steel pipe piles of offshore wind power single pile foundation |
| CN110185057A (en) * | 2019-05-14 | 2019-08-30 | 中交第一航务工程局有限公司 | A kind of tooling and construction method for the lifting staking out of offshore wind farm single-pile foundation steel-pipe pile |
| CN110777780A (en) * | 2019-10-25 | 2020-02-11 | 天津大学 | Concrete pipe pile offshore pile sinking construction method |
| CN111395343A (en) * | 2020-04-02 | 2020-07-10 | 郑多多 | Adjustable pile embracing structure |
| CN112323801A (en) * | 2020-09-30 | 2021-02-05 | 中船华南船舶机械有限公司 | Control method of pile embracing machine |
| CN112360830A (en) * | 2020-11-16 | 2021-02-12 | 中船华南船舶机械有限公司 | Hydraulic system of pile embracing machine |
| CN112747011A (en) * | 2020-12-29 | 2021-05-04 | 广东精铟海洋工程股份有限公司 | Pile gripper hydraulic system and fault prediction method based on same |
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| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170922 Address after: 200031 Xuhui District, Hengshan Road, No. 10, Applicant after: SHANGHAI HUNTER MARINE EQUIPMENT Co.,Ltd. Applicant after: SHANGHAI HENGTUO INDUSTRIAL DEVELOPMENT CO.,LTD. Address before: 200031 Xuhui District, Hengshan Road, No. 10, Applicant before: SHANGHAI HUNTER MARINE EQUIPMENT Co.,Ltd. |
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20170915 |