CN107155534B - A kind of high density does not shut down round bale bundling method and baler - Google Patents

A kind of high density does not shut down round bale bundling method and baler Download PDF

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Publication number
CN107155534B
CN107155534B CN201710363827.2A CN201710363827A CN107155534B CN 107155534 B CN107155534 B CN 107155534B CN 201710363827 A CN201710363827 A CN 201710363827A CN 107155534 B CN107155534 B CN 107155534B
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China
Prior art keywords
baler
bale
steel rider
circle
density
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Expired - Fee Related
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CN201710363827.2A
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Chinese (zh)
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CN107155534A (en
Inventor
王德成
武红剑
贺长彬
王光辉
王志琴
邬备
叶炳南
康琛琛
孙庆运
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China Agricultural University
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China Agricultural University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F15/00Baling presses for straw, hay or the like
    • A01F15/07Rotobalers, i.e. machines for forming cylindrical bales by winding and pressing
    • A01F15/0705Arrangements for continuous operation
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F15/00Baling presses for straw, hay or the like
    • A01F15/08Details
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F15/00Baling presses for straw, hay or the like
    • A01F15/08Details
    • A01F15/10Feeding devices for the crop material e.g. precompression devices
    • A01F15/106Feeding devices for the crop material e.g. precompression devices for round balers

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Harvesting Machines For Specific Crops (AREA)

Abstract

The present invention relates to a kind of bundling methods and baler for not shutting down round bale for the high density of herbage or agricultural crop straw.It is initially formed careless core in baler, keeps careless core density identical as the circle density of bale rest part;Then continue to wind forage in careless core outer layer, form final circle bale;Circle bale is tied up again and is drawn off from baler, in the process, the next careless core of the synchronous production of baler makes bundling function is non-stop-machine continuously to beat circle bale.Baler mainly include elastic claw type pickup, steel rider formula volume it is bundled set, Chan Wang mechanism, hydraulic Fang Kun mechanism, Xie Kun mechanism, Qian Cang, rear door, suspension mechanism, transmission mechanism, land wheel and pre-compression device.Bundling function bundling of the invention goes out the high density circle bale of even density, is conducive to the ensiling operation in round bale later period and reduces transportation cost.The high production efficiency of baler, production cost is low, and bale quality is good.

Description

A kind of high density does not shut down round bale bundling method and baler
Technical field
The invention belongs to field of pastoral machinery, and in particular to a kind of not shut down for the high density of herbage or agricultural crop straw The bundling method and baler of circle bale.
Background technique
Baler can be divided into outer wound form circle bale baler and interior wound form circle by its difference for justifying the bundled mode of bale Bale baler.Outer wound form circle bale baler bale tension produced has the characteristics that interior pine is outer tight, interior wound form circle The density of bale baler then has the characteristics that tight inside but loose outside.Due to the inside and outside density contrast of the two round bale produced Different larger, unevenly, global density is not high, therefore is unfavorable for the ensiling operation in round bale later period, while also influencing circle bale Transportation cost.
There is also the discontinuous problem of operation process, i.e., the circle bale in bundled room reaches circle bale baler domestic at present To after requiring density, baler needs to stop bundling operation, and bundle operation is tied up and unloaded to the net that twines that original place carries out round bale, then Bundling operation can be carried out again, is paused since pilot process exists, so that the production efficiency of circle bale baler is lower.
Summary of the invention
The object of the present invention is to provide the bundling methods that a kind of high density does not shut down round bale, to solve previous baler institute The problem of each layer Density inhomogeneity of the circle bale of production, improves the global density of circle bale.Round bale bundling process is solved simultaneously In need the problem of shutting down operation, to improve the production efficiency of baler, reduce production cost, improve quality, while convenient for circle The ensiling operation in bale later period and reduction transportation cost.
Another object of the present invention is to design a kind of high density not shutting down round bale baler, be may be implemented above-mentioned highly dense Degree does not shut down the bundling method of round bale, and the high density which may be implemented round bale uniformly forms, while realizing bundling Machine does not shut down operation.
The technical scheme is that a kind of high density does not shut down round bale bundling method, grass is initially formed in baler Core keeps careless core density identical as the circle density of bale rest part;Then continue to wind forage in careless core outer layer, be formed final Circle bale;Circle bale is tied up again and is drawn off from baler, in the process, the next careless core of the synchronous production of baler makes Bundling function is non-stop-machine continuously to beat circle bale;
Steps are as follows for its specific bundling:
(1) careless core formation stages: the forage after the pickup of elastic claw type pickup, into pre-compression device, precompressed at this time Compression apparatus is in closed state, and forage is conveyed through lower conveyor belt, contacts with floating steel rider group, floating steel rider rotation and on Under the collective effect of conveyer belt, the forage after feeding forms the careless core of circle bale in pre-compression device, at this time the density of careless core Careless core density than being formed with the circle bale baler of wound form outward is high, makes the density phase of careless core density with circle bale rest part Together;
(2) circle bale formative stage: after careless core is formed, pre-compression device is opened, and the forage of careless core and subsequent feeding exists Under the rotation of floating steel rider, it is delivered to the steel rider formula being located behind and rolls up in bundled set, and roll up in bundled set and formed most in steel rider formula Whole circle bale, the careless core density of the circle bale formed at this time and careless core external den are larger, circle each layer even density of bale Unanimously;
(3) sessions are not shut down: when steel rider formula rolls up the circle bale tension formed in bundled set and reaches requirement, twining net machine Structure is carried out twining net and be tied up to circle bale, is then drawn off circle bale from baler, in the process, pre-compression device is located again In closed state, the forage of subsequent feeding forms careless core in pre-compression device again and realizes baler so on circulate High density does not shut down operation.
A kind of baler realized high density and do not shut down round bale bundling method mainly includes elastic claw type pickup, steel rider Formula volume it is bundled set, Chan Wang mechanism, hydraulic Fang Kun mechanism, Xie Kun mechanism, Qian Cang, rear door, suspension mechanism, transmission mechanism, land wheel, Pre-compression device is housed, the elastic claw type pickup is assemblied in the front obliquely downward of pre-compression device, steel rider formula volume bundle in baler Device is located at the rear of pre-compression device, and feed inlet connects with the discharge port of pre-compression device, and hydraulic Fang Kun mechanism is assemblied in Steel rider formula rolls up the bundled top set, and Chan Wang mechanism is located at steel rider formula and rolls up the bundled oblique upper front set, and Xie Kun mechanism is assemblied in steel rider Formula rolls up the bundled rear obliquely downward set, and the land wheel is located at the rear lower in preceding storehouse, and transmission mechanism is elastic claw type pickup, steel rider formula volume It is bundled set, Chan Wang mechanism, hydraulic Fang Kun mechanism, Xie Kun mechanism and pre-compression device provide power, before said mechanism is all mounted on In storehouse;
The pre-compression device includes upper and lower horizontally disposed upper conveyor belt, lower conveyor belt and floating steel rider group, lower transmission The rear of band is disposed with floating steel rider group, is connected with hydraulic cylinder in floating steel rider group, when hydraulic cylinder works, can make floating steel Roller group is rotated around fulcrum, and floating steel rider group is allow to be closed or open the space between upper conveyor belt and lower conveyor belt.
The floating steel rider group is made of at the floating steel rider of circular arc arrangement with floating sidewall several, the floating steel rider Between two groups of floating sidewalls.
The floating steel rider group is made of 5 floating steel riders at circular arc arrangement with floating sidewall.
The floating steel roller faces have strip bulge.
The baler is equipped with power device and running gear, constitutes self-travel type baler.
Provided a kind of high density of the invention do not shut down round bale bundling method and a kind of designed high density Round bale baler is not shut down to have the advantage that
1. high density of the invention does not shut down the bundling method of round bale using high density grass core is initially formed, make careless core density It is identical as the circle density of bale rest part, the bundling method of round bale is re-formed, when forming careless core, passes through control feeding grass Material number so that careless core density is controlled, can accomplish identical as the density of bale rest part is justified, make entirely to justify bale close Degree is uniform.In addition it can improve entire circle bale tension, increase the weight of circle bale unit volume.The height of this even density Density circle bale is conducive to the ensiling operation in round bale later period and reduces transportation cost.
2. the bundling method that high density of the invention does not shut down round bale is tied up using circle bale and is drawn off from baler When operation, the operation for carrying out forming careless core is synchronized, baler is can be realized and does not continuously shut down operation, improve the production of baler Efficiency reduces production cost, improves bale quality.
3. baler designed by the present invention beats circle bale using the bundling method that high density does not shut down round bale, peace is utilized The pre-compression device between bundled set is rolled up mounted in elastic claw type pickup and steel rider formula and forms careless core, and pre-compression device includes above being lauched Upper conveyor belt, lower conveyor belt and the floating steel rider group that plain cloth is set can be such that floating steel rider group rotates around fulcrum, make to float with hydraulic cylinder Dynamic steel rider group can be closed or open the space between upper conveyor belt and lower conveyor belt.Floating steel rider group closure upper conveyor belt and When space between lower conveyor belt, forage is fed by elastic claw type pickup and forms careless core, and controls careless core density, energy It accomplishes identical as the circle density of bale rest part, makes entirely to justify bale tension uniform.
4. baler designed by the present invention using formed the operation of careless core with tie up, unload that tie operation synchronous, make baler It can be realized and continuously do not shut down operation, improve the production efficiency of baler, reduce production cost, improve bale quality.
Detailed description of the invention
Fig. 1 is the schematic diagram of the section structure of baler, and pre-compression device is in closed state.
Fig. 2 is the schematic diagram of the section structure of baler, and pre-compression device is in open state.
Fig. 3 is floating steel rider group structural schematic diagram;
Specific embodiment
To keep the purposes, technical schemes and advantages of the invention implemented clearer, below in conjunction in the embodiment of the present invention Attached drawing, technical solution in the embodiment of the present invention is further described in more detail.In the accompanying drawings, identical from beginning to end or class As label indicate same or similar element or element with the same or similar functions.Described embodiment is the present invention A part of the embodiment, instead of all the embodiments.The embodiments described below with reference to the accompanying drawings are exemplary, it is intended to use It is of the invention in explaining, and be not considered as limiting the invention.Based on the embodiments of the present invention, ordinary skill people Member's every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
In the description to whole attached drawings, identical appended drawing reference indicates identical element.It will also be appreciated that as herein Term "and/or" used includes one or more relevant any and all combinations for listing item.
Embodiment 1
Baler described in the present embodiment is as shown in Fig. 1, Fig. 2 and Fig. 3.
Baler described in the present embodiment does not shut down round bale bundling method using a kind of high density, in baler first Careless core is formed, keeps careless core density identical as the circle density of bale rest part;Then continue to wind forage in careless core outer layer, be formed Final circle bale;Circle bale is tied up again and is drawn off from baler, in the process, baler is synchronous to make next grass Core makes bundling function is non-stop-machine continuously to beat circle bale.Steps are as follows for its specific bundling:
(1) careless core formation stages: the forage (herbage or agricultural crop straw) after the pickup of elastic claw type pickup 1, into pre- In compression set 2, pre-compression device 2 is in closed state at this time, and forage is conveyed through lower conveyor belt 13, connects with floating steel rider group 14 Touching, under the rotation of floating steel rider 15 and the collective effect of upper conveyor belt 12, forage after the feeding shape in pre-compression device 2 At the careless core of circle bale, the careless core density that the density ratio of careless core is formed at this time with the circle bale baler of wound form outward is high, makes grass Core density is identical as the circle density of bale rest part;
(2) circle bale formative stage: after careless core is formed, pre-compression device 2 is opened, and the forage of careless core and subsequent feeding exists It under the rotation of floating steel rider 15, is delivered to that the steel rider formula volume being located behind is bundled to be set in 3, and bundled sets shape in 3 in steel rider formula volume At final circle bale, the careless core density of the circle bale formed at this time and careless core external den are larger, circle each layer density of bale Uniformity;
(3) sessions are not shut down: steel rider formula roll up it is bundled set the circle bale tension formed in 3 and reach requirement when, twine net The round bale of 4 pairs of mechanism, which carries out twining net, to be tied up, and is then drawn off circle bale from baler, in the process, pre-compression device 2 is again Secondary to be in closed state, the forage of subsequent feeding forms careless core in pre-compression device 2 again, and so on circulate, realization is beaten The high density of bundle machine does not shut down operation.
Baler described in the present embodiment mainly include elastic claw type pickup 1, steel rider formula volume it is bundled set 3, Chan Wang mechanism 4, Hydraulic Fang Kun mechanism 5, Xie Kun mechanism 6, preceding storehouse 7, rear door 8, suspension mechanism 9, transmission mechanism 10, land wheel 11 fill in baler There is pre-compression device 2, the elastic claw type pickup 1 is assemblied in the front obliquely downward of pre-compression device 2, and steel rider formula volume is bundled to set 3 In the rear of pre-compression device 2, feed inlet connects with the discharge port of pre-compression device 2, and hydraulic Fang Kun mechanism 5 is assemblied in steel rider Formula roll up it is bundled set 3 top, Chan Wang mechanism 4 be located at steel rider formula roll up it is bundled set 3 oblique upper front, Xie Kun mechanism 6 is assemblied in steel rider Formula roll up it is bundled set 3 rear obliquely downward, the land wheel 11 is located at the rear lower in preceding storehouse 7, transmission mechanism 10 be elastic claw type pickup 1, Bundled 3, Chan Wang mechanism 4, hydraulic Fang Kun mechanism 5, Xie Kun mechanism 6 and the pre-compression device 2 set of steel rider formula volume provides power, above-mentioned machine Structure is all mounted in preceding storehouse 7.
The pre-compression device 2 includes upper and lower horizontally disposed upper conveyor belt 12, lower conveyor belt 13 and floating steel rider group 14, The rear of lower conveyor belt 13 is disposed with floating steel rider group 14, and hydraulic cylinder 17 is connected in floating steel rider group, and hydraulic cylinder 17 works When, floating steel rider group 14 can be made to rotate around fulcrum, floating steel rider group 14 is allow to be closed or open upper conveyor belt and lower transmission Space between band.
The floating steel rider group 14 is made of 5 floating steel riders 15 at circular arc arrangement with floating sidewall 16, the floating Steel rider 15 is located between two groups of floating sidewalls 16.
There is strip bulge on 15 surface of floating steel rider.
Baler described in the present embodiment is a kind of towing type baler, connect by suspension mechanism 9 with tractor and by Land wheel 11 supports, and drives baler work by transmission mechanism 10 by tractor output power.When operation, baler front lower place portion Elastic claw type pickup 1 at position completes the pickup work of forage, and feeds to the pre-compression device 2 at 1 rear of elastic claw type pickup In, pre-compression device 2 is in closed state at this time, and conveying of the forage through lower conveyor belt 13 contacts, forage with floating steel rider group 14 Under the rotation of floating steel rider 15 and the collective effect of upper conveyor belt 12, the forage after feeding is formed in pre-compression device 2 The careless core of circle bale, careless core is due to the collective effect by floating steel rider 15 and upper conveyor belt 12 at this time, and density ratio is with outward The careless core density of wound form circle bale baler is high.Then, pre-compression device 2 is opened, the careless core of formation and subsequent feeding Forage is delivered to that the steel rider formula volume being located behind is bundled to be set in 3 under the rotation of floating steel rider 15, and bundled sets in steel rider formula volume Circle bale is formed in 3, the careless core of the circle bale formed at this time and the density outside careless core are higher, and circle each layer density of bale is equal Even consistency is preferable.Steel rider formula roll up it is bundled set formed in 3 circle bale arrival require density after, the round bale of 4 pairs of Chan Wang mechanism It carries out twining net and ties up operation, at this point, pre-compression device 2 is again at closed state, the forage of subsequent feeding is again in precommpression Careless core is formed in device 2, and the circle bale tied up then carries out unloading bundle operation at this moment, so on circulate, realizes baler Continuously do not shut down operation.
The circle bale tension gone out using baler bundling described in the present embodiment is uniform, and the density of entire circle bale is high, increases Add the weight of round bale unit volume, the high density circle bale of this even density be conducive to the round bale later period ensiling operation and Reduce transportation cost.The high production efficiency of baler, production cost is low, and bale quality is good.
It should be noted that above-described embodiment is only example, should not be construed as limiting the invention.
Embodiment 2
The structure of baler described in the present embodiment and baler described in embodiment 1 is essentially identical, is a difference in that this Baler described in embodiment is equipped with dynamic device and running gear, constitutes self-travel type baler.
Another difference is that 5 floating steel riders 15 in the floating steel rider group 14 of baler described in the present embodiment at Arranged in a straight line, floating sidewall is linear plate.
Finally it is noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.To the greatest extent Present invention has been described in detail with reference to the aforementioned embodiments for pipe, those skilled in the art should understand that: it is still It is possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is equally replaced It changes;And these are modified or replaceed, the essence for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution Mind and range.

Claims (6)

1. a kind of high density does not shut down round bale bundling method, it is characterised in that: be initially formed careless core in baler, make careless core Density is identical as the circle density of bale rest part;Then continue to wind forage in careless core outer layer, form final circle bale;Again Circle bale is tied up and is drawn off from baler, in the process, the next careless core of the synchronous production of baler makes bundling function not That shuts down continuously beats circle bale;
Steps are as follows for its specific bundling:
(1) careless core formation stages: the forage after the pickup of elastic claw type pickup, into pre-compression device, the dress of precommpression at this time It sets in closed state, forage is conveyed through lower conveyor belt, contacted with floating steel rider group, in the rotation and upper transmission of floating steel rider Under the collective effect of band, the forage after feeding forms the careless core of circle bale in pre-compression device, at this time the density ratio of careless core with The careless core density that wound form circle bale baler is formed outward is high, keeps careless core density identical as the circle density of bale rest part;
(2) circle bale formative stage: after careless core is formed, pre-compression device is opened, and the forage of careless core and subsequent feeding is floating Under the rotation of steel rider, it is delivered to the steel rider formula being located behind and rolls up in bundled set, and roll up in bundled set and formed finally in steel rider formula Circle bale, the careless core density of the circle bale formed at this time and careless core external den are larger, and circle each layer even density of bale is consistent;
(3) sessions are not shut down: when steel rider formula rolls up the circle bale tension formed in bundled set and reaches requirement, Chan Wang mechanism pair Circle bale, which carries out twining net, to be tied up, and is then drawn off circle bale from baler, in the process, pre-compression device, which is again at, to be closed Conjunction state, the forage of subsequent feeding form careless core in pre-compression device again and realize the highly dense of baler so on circulate Degree does not shut down operation.
2. a kind of baler realized a kind of high density described in claim 1 and do not shut down round bale bundling method, mainly includes Elastic claw type pickup, steel rider formula volume it is bundled set, Chan Wang mechanism, hydraulic Fang Kun mechanism, Xie Kun mechanism, Qian Cang, rear door, suspension machine Structure, transmission mechanism, land wheel, it is characterised in that: pre-compression device is housed, the elastic claw type pickup is assemblied in precompressed in baler Front, the steel rider formula obliquely downward of compression apparatus roll up the bundled rear setting in pre-compression device, and feed inlet and pre-compression device go out Material mouth connects, hydraulic Fang Kun mechanism is assemblied in steel rider formula and rolls up the bundled top set, and Chan Wang mechanism is located at steel rider formula and rolls up bundled set Tiltedly upper front, Xie Kun mechanism are assemblied in steel rider formula and roll up the bundled rear obliquely downward set, and the land wheel is located at the rear lower in preceding storehouse, transmission Mechanism be elastic claw type pickup, steel rider formula volume it is bundled set, Chan Wang mechanism, hydraulic Fang Kun mechanism, Xie Kun mechanism and pre-compression device Power is provided, said mechanism is all mounted in preceding storehouse;
The pre-compression device includes upper and lower horizontally disposed upper conveyor belt, lower conveyor belt and floating steel rider group, lower conveyor belt Rear is disposed with floating steel rider group, is connected with hydraulic cylinder in floating steel rider group, when hydraulic cylinder works, can make floating steel rider group It is rotated around fulcrum, floating steel rider group is allow to be closed or open the space between upper conveyor belt and lower conveyor belt.
3. a kind of baler according to claim 2, it is further characterized in that: the floating steel rider group is by several at circular arc The floating steel rider and floating sidewall of arrangement form, and the floating steel rider is located between two groups of floating sidewalls.
4. a kind of baler according to claim 3, it is further characterized in that: the floating steel rider group is arranged by 5 at circular arc The floating steel rider and floating sidewall of column form.
5. a kind of baler according to Claims 2 or 3 or 4, it is further characterized in that: the floating steel roller faces have bar shaped Protrusion.
6. according to any one baler in claim 2 to 4, it is further characterized in that: the baler is equipped with power device And running gear, constitute self-travel type baler.
CN201710363827.2A 2017-05-22 2017-05-22 A kind of high density does not shut down round bale bundling method and baler Expired - Fee Related CN107155534B (en)

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