CN107150233A - A kind of continuous processing system and method for split evaporator - Google Patents
A kind of continuous processing system and method for split evaporator Download PDFInfo
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- CN107150233A CN107150233A CN201710387176.0A CN201710387176A CN107150233A CN 107150233 A CN107150233 A CN 107150233A CN 201710387176 A CN201710387176 A CN 201710387176A CN 107150233 A CN107150233 A CN 107150233A
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- split evaporator
- split
- bending
- evaporator
- cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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Abstract
The present invention discloses a kind of continuous processing system for split evaporator, belongs to split evaporator treatment technology, including for the split evaporator to be continuously delivered to the feeding device of setting position；For the cutter device for being positioned and being cut by the line of cut of setting to the split evaporator after positioning to the split evaporator；For by the apparatus for bending of the split evaporator bending to set angle；For capturing the split evaporator of setting position on the feeding device and it being moved to the mechanical arm of the cutter device and the apparatus for bending successively.The present invention realizes the continuous feeding of split evaporator by feeding device, and cut after being positioned by cutter device to split evaporator, be conducive to improving the accuracy cut, bending is carried out to the split evaporator after cutting by apparatus for bending simultaneously, the feed of split evaporator, cutting, the automatic continuous production of bending are realized, and then improves production efficiency, reduce production cost.
Description
Technical field
The present invention relates to the contiguous processing of split evaporator, and in particular to a kind of continuous place for split evaporator
Manage system and method.
Background technology
With continuing to develop for industrial age, while facing the disappearance of domestic demographic dividend and significantly proposing for cost of labor
Rise, various forms of industrial automation behaves are all being sought by domestic nearly all integrated mill, and modern factories are to automation, intelligence
Change and digitized demand is more and more obvious.
In air-conditioning automatic field, the present almost all of the process such as cutting assembling bending of split evaporator relies on people
Work, this is primarily due in the moulding process of split evaporator, and such as poling, tube expansion and degreasing drying process can all be directly resulted in
The overall dimensions deviation of finished product is larger, while it is abnormal to there is unbalanced stress and thermal deformation etc., can all cause Geometrical Tolerance Principle compared with
The automation of the techniques such as high cutting, the bending of split evaporator is difficult to, so as to cause cost of labor height, labor intensity
Greatly, production efficiency is low.
The content of the invention
It is an object of the invention to overcome above-mentioned technical deficiency, a kind of continuous processing system for split evaporator is proposed
System, it realizes feed, cutting, the automation of bending, reduces human cost, improves production efficiency, while also providing one
Plant the continuous treatment process for split evaporator.
To reach above-mentioned technical purpose, technical scheme provides a kind of continuous processing system for split evaporator
System, including,
Feeding device, the feeding device is configured to that the split evaporator continuously is delivered into setting position；
Cutter device, the cutter device is configured to position and by the line of cut of setting the split evaporator
The split evaporator after positioning is cut；
Apparatus for bending, the apparatus for bending is configured to the split evaporator bending to set angle；And
Mechanical arm, the mechanical arm is configured to capture the split evaporation of setting position on the feeding device
It is simultaneously moved to the cutter device and the apparatus for bending by device successively.
It is preferred that, the feeding device includes：
Support body；
Conveyer belt on the support body；
Multiple lower locating pieces on the conveyor surface of the conveyer belt are evenly arranged in along the conveyer belt length direction, it is described
Lower locating piece is used to position the split evaporator lower end；
Support beam above the conveyer belt and for supporting the split evaporator upper end；
Upper locating piece in the support beam, the upper locating piece is set close to the feed end of the conveyer belt；
And
Blowing sensor and feeding sensor on the support body are sequentially arranged in along the conveying tape motion direction, it is described to put
Material sensor configuration is used to control the conveyer belt stop motion certain time length, the feeding when sensing the split evaporator
Sensor configuration is used to control the conveyer belt stop motion when sensing the split sensor；
The cutter device includes：
Workbench with a strip-cutting hole；
Cutting bed on the workbench；
Detent mechanism, the detent mechanism includes the positioning cylinder on the workbench and is positioned on cutting bed
Locating rod, the free end of the piston rod of the positioning cylinder is connected with the locating rod and can drive the locating rod in described
Make back and forth movement on cutting bed；
Hold-down mechanism, the hold-down mechanism includes compact heap and driving compact heap presses split evaporator in the cutting
Compression cylinder on platform；
Cutting mechanism, the cutting mechanism includes a slide rail below the cutting hole, and one end is slideably positioned in institute
State on slide rail, the other end passes through the cutting hole and extends to the sliding block of the worktable upper surface, on the sliding block
Cutting knife, drives the sliding block to make the servomotor of back and forth movement along the slide rail；
The apparatus for bending includes operating desk, the bending platform on the operating desk, is equipped with above bending platform
And for split evaporator to be pressed and fixed on into the compacting part on the bending platform, the top pressure located at the operating desk lower surface
Cylinder, the piston rod of the top pressure cylinder is connected with the first top pressing board through the top pressure hole on operating desk and drives first top
Pressing plate, which is made to be provided with spherical groove, the spherical groove on vertical back and forth movement up and down, first top pressing board, is equipped with ball
Head joint, the bulb joint free end is fixed with second top pressing board for being used for the split evaporator that top pressure protrudes from bending platform
Connection.
It is preferred that, the feeding sensor is included along the first feeding sensor for being sequentially arranged of conveying tape motion direction and the
Two feeding sensors, are provided with a swingable first gear between the first feeding sensor and the second feeding sensor
Block, first block is configured to control first block when the second feeding sensor sensing is to split evaporator
It is rocked to and described lower determine above block and prevent split evaporator from continuing through；The conveyer belt discharging end is used to prevent institute provided with one
The second block that split evaporator passes through is stated, the feeding sensor is set close to second block.
It is preferred that, a locating slot is provided with the lower locating piece, the lower end of the split evaporator is placed in the positioning
In groove, and the relatively described support beam side of the lower locating piece upwardly extends to form one for supporting the split vaporizer side
The support backrest of wall.
It is preferred that, the relative distance of the blowing sensor and upper locating piece on the conveyor belt is sensed with first feeding
The distance between device and the second feeding sensor are identical to be set.
It is preferred that, the hold-down mechanism also includes depression bar and a support base that one end is connected with the compact heap, the branch
Support seat and the equal one end of compression cylinder is fixed on the workbench, the other end is hinged with the depression bar, the compression cylinder can
Drive the depression bar to be rotated using support base as axle center and compact heap is made the motion away from and close to the cutting bed；The cutting
Synchronizing wheel and the synchronizing wheel that mechanism also includes a decelerator being connected with the servomotor, is connected with the decelerator
The timing belt of connection, the timing belt is connected with the sliding block and drives the sliding block in motion on the slide rail；Wherein, it is described
Cutting bed, positioning cylinder, hold-down mechanism are two, and correspond setting.
It is preferred that, two positioning cylinders are hinged with the locating rod, enable wherein described in one that positioning cylinder drives
Dynamic locating rod rotates relative to another positioning cylinder；Two cutting beds are sequentially arranged along cutting hole length bearing of trend.
It is preferred that, the spherical groove at least two and it is sequentially arranged along the first top pressing board length bearing of trend, Mei Gesuo
State and bulb joint is equipped with spherical groove, each bulb joint free end is perpendicularly fixed at second top pressing board
On；Wherein, the identical length of each bulb joint is with setting.
It is preferred that, the apparatus for bending also includes a fixed support for being fixed on the operating desk lower surface, the fixation
The rectangular triangle of support, and a right-angle side is fixed on operating desk lower surface, the top pressure cylinder is fixed on an other right-angle side
On.
Meanwhile, the present invention also provides a kind of continuous treatment process for split evaporator, comprises the following steps：
(1) the split evaporator of machine-shaping is passed through into feeding device continuous conveying to setting position；
(2) the split evaporator of setting position is captured and is moved on cutter device, cutter device by mechanical arm
Split evaporator is positioned and split evaporator cut by the line of cut of setting；
(3) the split evaporator after cutting is captured and is moved to apparatus for bending by mechanical arm, and apparatus for bending will be described point
The bending of evacuator body device is to set angle.
Compared with prior art, the present invention realizes the continuous feeding of split evaporator by feeding device, and passes through cutting
Device to split evaporator position after cut, be conducive to improve cut accuracy, while by apparatus for bending to cutting after
Split evaporator carries out bending, realizes the feed of split evaporator, cutting, the automatic continuous production of bending, and then improve
Production efficiency, reduce production cost.
Brief description of the drawings
Fig. 1 is the attachment structure schematic diagram of the continuous processing system for split evaporator of the present invention；
Fig. 2 is the dimensional structure diagram of the feeding device of the present invention；
Fig. 3 is the dimensional structure diagram of the lower locating piece of the present invention；
Fig. 4 is the cutting schematic perspective view of the cutter device of the present invention；
Fig. 5 is the main structure diagram of the cutter device of the present invention；
Fig. 6 is Fig. 5 of present invention left view；
Fig. 7 is the attachment structure schematic diagram of the apparatus for bending of the present invention；
Fig. 8 is the top pressure cylinder of the present invention and the three-dimensional attachment structure schematic diagram of the second top pressing board.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Accompanying drawing 1 is referred to, The embodiment provides a kind of continuous processing system for split evaporator, bag
Include,
Feeding device 1, the feeding device 1 is configured to that the split evaporator 5 continuously is delivered into setting position；
Cutter device 2, the cutter device 2 is configured to position the split evaporator 5 and cut by setting
Secant is cut to the split evaporator 5 after positioning；
Apparatus for bending 3, the apparatus for bending 3 is configured to the bending of split evaporator 5 to set angle；And
Mechanical arm 4, the mechanical arm 4 is configured to capture the split of setting position on the feeding device 1
It is simultaneously moved to the cutter device 2 and the apparatus for bending 3 by evaporator 5 successively.Wherein, the mechanical arm 4 of the present embodiment
The mechanical grabbing device of prior art can be used, therefore not to repeat here.
Accompanying drawing 2 is referred to, the feeding device 1 includes,
Support body 11；
Conveyer belt 12 on the support body 11；
Multiple lower locating pieces on the conveyor surface of the conveyer belt 12 are evenly arranged in along the length direction of conveyer belt 12
13, the lower locating piece 13 is used to position the lower end of split evaporator 5；
Support beam 14 located at the top of conveyer belt 12 and for supporting the upper end of split evaporator 5；
Upper locating piece 15 in the support beam 14, charging of the upper locating piece 15 close to the conveyer belt 12
End is set；And
Blowing sensor 16 and feeding sensor on the support body 11 are sequentially arranged in along the direction of motion of conveyer belt 12
17, the blowing sensor 16 is configured to control the stop motion one of conveyer belt 12 when sensing the split evaporator 5
Timing is long, and the feeding sensor 17 is configured to control the conveyer belt 12 to stop fortune when sensing the split sensor 5
It is dynamic, and provide grabbing device feeding signal.
Specifically, its operating process is as follows, the split evaporator 5 on pallet is manually positioned over entering for conveyer belt 12 first
Expect end, and the lower end of split evaporator 5 is placed on lower locating piece 13, upper end is rested against in support beam 14 so that split evaporator 5
Setting is slightly tilted, will not topple over when ensureing that split evaporator 5 is moved on conveyer belt 12, while according to upper positioning when placing
Block 15 carries out precise positioning；Then feeding device 1 is started, conveyer belt 12 starts to rotate, and split evaporator 5 is transported with lower locating piece 13
Dynamic, when split evaporator 5 moves to blowing sensor 16, blowing sensor 16 senses the split evaporator 5, control conveying
The stop motion certain time of band 12, the specific time can be arranged as required to, and the present embodiment can be set to 3 seconds, in conveyer belt
In the 3 second time of 12 stop motions, operating personnel place second split evaporator 5 in the feed end of conveyer belt 12 again, put
Put requirement identical with first split evaporator 5, after 3 seconds, conveyer belt 12 continues to move, when second split evaporator 5 is moved
During to blowing inductor 16, stop motion 3 seconds again can place the 3rd split evaporator 5 in the feed end of conveyer belt 12, according to
It is secondary analogize continual to circulate split evaporator 5 is placed on the conveyer belt 12, realize feeding in continuous material；And when the first point
When evacuator body device 5 moves to feeding inductor 17 with conveyer belt 12, feeding evaporator 17 senses the split evaporator 5, control
The stop motion of conveyer belt 12, to avoid the discharge end of split evaporator 5 from conveyer belt 12 from dropping out, while waiting mechanical arm 4 will
First split evaporator 5 is captured, and after mechanical arm 4 leaves first crawl of split evaporator 5, feeding sensor 17 is felt
Conveyer belt 12 should be then driven to continue to move less than the split evaporator 5, moving to feeding to second split evaporator 5 passes
During sensor 17, stop motion waits mechanical arm 4 to conveyer belt 12 again, and continuous feeding is realized in so circulation.Wherein, operator exists
Wait mechanical arm 4 during can check placement situation of the split evaporator 5 on conveyer belt 12, it is to avoid because place quality compared with
Difference causes the crawl of mechanical arm 4 difficult.In addition, it is desirable to which blowing sensor 16 and feeding are sensed in explanation, the present embodiment
Device 17 controls the stopping and motion of conveyer belt 12 to be the ordinary skill in the art by sensing, and its specific control process is not made herein
Repeat.
Further, in order to improve production efficiency, the feeding sensor 17 can be set to include transporting along conveyer belt 12
The first feeding sensor 171 and the second feeding sensor 172 that dynamic direction is sequentially arranged, mechanical arm 4 may be configured as two or
It is multiple, the split evaporator 5 corresponding with the first feeding sensor 171, the second feeding sensor 172 can be captured successively respectively,
Or above-mentioned two split evaporator 5 is captured simultaneously, to improve the crawl efficiency of mechanical arm 4.And in order to avoid repeating to be fed, this
Embodiment is provided with a swingable first gear between the first feeding sensor 171 and the second feeding sensor 172
Block 18, it is described that first block 18 is configured to the control when the second feeding sensor 172 senses split evaporator 5
First block 18 be rocked to it is described it is lower determine the top of block 13 and prevent split evaporator 5 from passing through, i.e., when the second feeding sensor
172 when being not sensed by split evaporator 5, and the first block 18 is rocked to away from the side of conveyer belt 12, and split evaporator 5 can smoothly lead to
Cross and moved with conveyer belt 12, when the second feeding sensor 172 senses split evaporator 5, the first block 18 is swung
To the lower top of locating piece 13, split evaporator 5 can not continue to move with conveyer belt 12.In specific set, the blowing sensing
The relative distance of device 16 and upper locating piece 15 on conveyer belt 12 is passed with the first feeding sensor 171 and second feeding
The distance between sensor 172 is identical to be set, to ensure two neighboring split evaporator 5 while respectively by the first feeding sensor
171 and second feeding sensor 172 sense, preferably coordinate the first block 18 realize repeat be fed.Wherein, it is above-mentioned it is relative away from
From referring to a distance between projection and blowing sensor 16 of the upper locating piece 15 on conveyer belt 12, i.e. the He of blowing sensor 16
Upper locating piece 15 the place plane of conveyer belt 12 distance, if above-mentioned relative distance is set into a, by the first feeding sensor
171 and second the distance between feeding sensor 172 be set to b, then a is identical with b.
And in order to avoid split evaporator 5 directly drops from conveyer belt 12 from its discharge end, be fed described in the present embodiment
Device 1 is used to prevent the second block 19 that the split evaporator 5 passes through in the discharge end of the conveyer belt 12 provided with one, described
Feeding sensor 17 is set close to second block 19, avoids causing because of equipment fault point by the setting of the second block 19
Evacuator body device 5 drops, it is to avoid split evaporator 5 drops damage.
Because the relative conveyer belt 12 of split evaporator 5 is slightly tilted setting, positioned in order to avoid split evaporator 5 is relatively lower
Block 13 is slided, the locating effect of the lower locating piece 13 of increase, refers to accompanying drawing 3, the present embodiment is set on the lower locating piece 13
There is a locating slot 131, the lower end of the split evaporator 5 is placed in the locating slot 131, when specifically setting, locating slot 131
Shape should be engaged with the lower end of split evaporator 5.
When split evaporator 5 is moved with lower locating piece 13, the upper end of split evaporator 5 can rub with support beam 14
Wipe, be on the one hand easily damaged split evaporator 5, cause protectiveness to be worn and torn, be on the other hand easily caused when above-mentioned frictional force is larger
Topple in the motion process of split evaporator 5, therefore the relatively described side of support beam 14 of the lower locating piece 13 upwardly extends to be formed
The one support backrest 132 for supporting the side wall of split evaporator 5, it is horizontal by supporting the setting of backrest 132 to reduce support
Beam 14 gives the support force of split evaporator 5, and then reduces the frictional force between split evaporator 5 and support beam 14.
In order to improve the accuracy of detection, blowing sensor 16 described in the present embodiment and feeding sensor 17 are correlation
Sensor, the transmitting terminal and receiving terminal of the emission sensor are respectively arranged on the both sides of the conveyer belt 12.
Accompanying drawing 4~6 is referred to, the cutter device 2 includes,
Workbench 21 with a strip-cutting hole 211；
Cutting bed 22 on the workbench 21；
Detent mechanism 23, the detent mechanism 23 includes the positioning cylinder 231 on the workbench 21 and is positioned over
Locating rod 232 on cutting bed 22, the free end of the piston rod of the positioning cylinder 231 is connected and energy with the locating rod 232
The locating rod 232 is enough driven in making back and forth movement on the cutting bed 22；
Hold-down mechanism 24, the hold-down mechanism 24 includes compact heap 241 and driving compact heap 241 is tight by split evaporator 5
It is pressed on the compression cylinder 242 on the cutting bed 22；
Cutting mechanism 25, the cutting mechanism 25 includes a slide rail 251 below the cutting hole 211, and one end is slided
It is dynamic be arranged on the slide rail 251, the other end through the cutting hole 211 and extends to the sliding block of the upper surface of workbench 21
252, the cutting knife 253 on the sliding block 252 drives the sliding block 252 to make the servo electricity of back and forth movement along the slide rail 251
Machine 254.
In order to improve production efficiency, two directions of cutter device 2 are oppositely arranged by the present embodiment, are cut automatically with forming one kind
System is cut, two directions of cutter device 2 are relative to abut, is conducive to improving the overall weight of workbench and the stability of structure,
In order to cooperation subsequently between mechanical arm 4.
During cutting, as shown in Figure 4, the split evaporator 5 of crawl is positioned on cutting bed 22 by mechanical arm 4, and is
Split evaporator 5 pressed on cutting bed 22, the pressure of split evaporator 5, this reality need to be typically given by way of pushing
Apply example and then realized by way of lever force is transmitted and pushed.Specifically, hold-down mechanism 24 described in the present embodiment also include one end with
The support base 244 of depression bar 243 and one that the compact heap 241 is connected, the support base 244 and the equal one end of compression cylinder 242 are fixed
In on the workbench 21, the other end be hinged with the depression bar 243, the compression cylinder 242 can drive the depression bar 243 with
Support base 244 is that axle center rotates and compact heap 241 is made the motion away from and close to the cutting bed 22, specific depression bar 243
Rotated by axle center of the jointed shaft of support base 244 and depression bar 243.Specifically connection can use two kinds to the hold-down mechanism 23 of the present embodiment
Mode：The first is that the support base 244 is arranged between compression cylinder 242 and compact heap 241, i.e., support base 244 is articulated with
The position at the close middle part of depression bar 243, by compression cylinder 242, top is realized under the compact heap 241 of the other end of depression bar 243 upwards
Pressure；Second is that compression cylinder 242 is arranged between support base 244 and compact heap 241, i.e., compression cylinder 242 is articulated with pressure
The position at the close middle part of bar 243, realizes that the compact heap 241 of the other end of depression bar 243 is pushed by the drop-down of compression cylinder 242.On
Pushing for compact heap 241 can be realized by stating two ways, for the ease of description, and the present embodiment pushes mode using the first,
And the first pushes the preferred embodiment that mode is also the present embodiment.And it is the stability pressed, the present embodiment is in compact heap 241 1
Rubber layer 245 is provided with side, on the one hand can preferably by split evaporator 5 press with cutting bed 22, on the other hand
Compact heap 241 is avoided to damage split evaporator 5 when pressing.
It is wherein, by slide rail 251 and cutting hole 211 that sliding block 252 is preferably fixed for the ease of the accuracy of cutting,
The present embodiment is preferred to use the lower end engagement sleeves of sliding block 252 on slide rail 251, and sliding block 252 and the width fits in cutting hole 211
Set, cause the cut surface of split evaporator 5 uneven to avoid the relative cutting hole 211 of sliding block 252 from shaking.In order to
Sliding block 252 coordinates driving cutting knife 253, and the cutting mechanism 25 also includes a decelerator being connected with the servomotor 254
255th, the synchronizing wheel 256 being connected with the decelerator 255, the timing belt 257 being connected with the synchronizing wheel 256, the timing belt
257 are connected with the sliding block 252 and drive the sliding block 252 in being moved on the slide rail 251, are driven and slided by timing belt 257
Block 252 is moved with respect to slide rail 251 and cutting hole 211, and then drives the cutting split of cutting knife 253 evaporator 5, is conducive to improving and is cut
Efficiency.
In order to improve the Stability and veracity for positioning, fixing of split evaporator 5, the cutting bed 22, positioning cylinder
231st, hold-down mechanism 24 is two, and corresponds setting, after split evaporator 5 is positioned on cutting bed 22, is passed through
Two-point locating improves positioning precision.Because when positioning, fixing, the block on mechanical arm 4 is that relative cutting hole 211 is parallel
Set, in order to improve positioning, fixed convenience, the present embodiment prolongs two cutting beds 22 along the cutting length of hole 211
Stretch direction to be sequentially arranged, i.e., line and the cutting keeping parallelism of hole 211 of two axis of cutting bed 22, corresponding, two positioning
Cylinder 211 and hold-down mechanism 24 are also along the cutting length bearing of trend of hole 211 arrangement, to keep the symmetry of integral cutting device 2.
Moreover, when split evaporator 5 is positioned on cutting bed 22 by mechanical arm 4, the inevitable phase of split evaporator 5
There is an angle of inclination to cutting hole 211, because the relative cutting hole 211 of two positioning cylinders 231 be arranged in parallel, easily lead
The two ends unbalance stress of locating rod 232 is caused, therefore two positioning cylinders of gas 231 are hinged by the present embodiment with the locating rod 232,
Enable positioning cylinder 231 wherein described in one to drive locating rod 232 to be rotated relative to another positioning cylinder 231, determine so as to ensure that
Position bar 232 can multi-angle give split evaporator 5 with thrust, it is to avoid locating rod 232 is positioned cylinder because of both sides unbalance stress
321 push-and-pulls are damaged.Meanwhile, the two ends of locating rod 232 can give the pressure of split evaporator 5 respectively, enable the side of split evaporator 5
It is enough closely to abut to the block on mechanical arm 4, it is to avoid because the scrambling of split evaporator 5 causes the accuracy drop of positioning
It is low.
Accompanying drawing 4~6 is referred to, the workflow of the cutter device 2 of the present embodiment is as follows：First will by mechanical arm 4
Split evaporator 5 on feeding device 1 is grabbed to cutting bed 22, and the clamping jaw of the end of mechanical arm 4 unclamps, and the two of detent mechanism 23
Individual positioning cylinder 231 works, and promotes split evaporator 5 to push against the block on clamping jaw by locating rod 232, realizes split evaporator
The real tangent line that 5 widths are calibrated on split evaporator 5, while real tangent line, which can also be located at cutting knife 253, moves rail
In the deviation range of ± 1mm on the basis of mark；After positioning is finished, the compression cylinder 242 of compressing structure 24 is acted on, and drives compact heap
241 press on split evaporator 5, while the upper gripper jaw of mechanical arm 4 can also clamp split evaporator 5, and then split are evaporated
Device 5 is fixed on cutting bed 22；Finally, the driving of servomotor 254 cutting knife 253 is moved, and by the fly-cutting of split evaporator 5,
So as to complete the High Precision Automatic cutting of split evaporator 5.
Accompanying drawing 7~8 is referred to, apparatus for bending 3 includes operating desk 31, the bending platform 32 on the operating desk 31, matched somebody with somebody
Close be arranged at the top of bending platform 32 and for split evaporator 5 is pressed and fixed on the bending platform 32 compacting part 33,
Located at the top pressure cylinder 34 of the lower surface of operating desk 31, the piston rod of the top pressure cylinder 34 passes through the top pressure on operating desk 31
Hole is connected with the first top pressing board 35 and drives first top pressing board 35 to make vertical back and forth movement up and down, first top pressing board 35
On be provided with spherical groove, the spherical groove and be equipped with bulb joint 36, the free end of bulb joint 36 is used for one
The second top pressing board 37 that top pressure protrudes from the split evaporator 5 of bending platform 32 is fixedly connected.
After above-mentioned cutter device 2 completes cutting, split evaporator 5 is moved on bending platform 32 by mechanical arm 4, is passed through
Compacting part 33 presses split evaporator 5 on bending platform 32, then drives the first top pressing board by the top pressure of top pressure cylinder 34
35 make motion vertically upward, and the first top pressing board 35 changes the direction of power by bulb joint 36 and passes to the second top pressing board
37, the one side of the second top pressing board 37 suppresses the lower surface for the split evaporator 5 for protruding from bending platform 32, and split evaporator 5 exists
It is bent under the effect of the top pressure of second top pressing board 37, and under the transmission effect of the power of the continuous steering of bulb joint 36, the second top
Pressing plate 37 persistently gives split evaporator 5 with pressure on top surface, until split evaporator 5 is bent over the bending angle of setting.
Specifically, the spherical groove at least two and being sequentially arranged along the length bearing of trend of the first top pressing board 35, each
Bulb joint 36 is equipped with the spherical groove, each free end of bulb joint 36 is perpendicularly fixed at second top
On pressing plate 37, so as to ensure the relatively spherical groove rotation in defined plane of bulb joint 36, it is to avoid bulb joint 36 is multi-direction
Rotation causes the inconsistency of the bending angle of split evaporator 5, is conducive to improving the bending quality of split evaporator 5.And in order to
Further to improve bending quality, the length of each bulb joint 36 is disposed as identical by the present embodiment.
Compacting part 33 described in the present embodiment is connected with the piston rod of cylinder including a cylinder and one and is driven by the cylinder work
The pressure strip 331 of vertical back and forth movement, drives pressure strip 331 to press split evaporator 5, is easy to split to evaporate by cylinder up and down
Pressing and relaxation for device 5, is conducive to improving operating efficiency.
There is larger dynamics because top pressure cylinder 34 is fixed on operating desk 31, and in top pressure bending, to ensure top
The stationarity of air cylinder 34, reduces top pressure cylinder 34 and unnecessary vibration occurs in bending process or rocks, the present embodiment leads to
Cross one to be fixed on the fixed support 38 of the lower surface of operating desk 31 to fix the top pressure cylinder 34, improve top pressure cylinder 34 and consolidate
Fixed stability.Further, the fixed support 38 is set to right triangular shape by the present embodiment, and one right-angle side is consolidated
Due to the lower surface of operating desk 31, top pressure cylinder 34 is fixed on an other right-angle side, so that it is relative to improve top pressure cylinder 34
The stability of operating desk, reduces its vibration and the probability rocked.
In order to avoid causing the damage of split evaporator 5 in the bending process of split evaporator 5, the present embodiment is in the second top pressure
Plate 37 is provided with flexible mat board 39 with respect to the surface of the side of split evaporator 5, while in the pressure strip 331 and bending platform 32
Flexible mat board 39 is provided with opposite face, certain cushioning effect can be carried out by flexible mat board 39, split evaporator 5 is reduced
The probability damaged in bending process.Wherein, the above-mentioned flexible mat board 39 of the present embodiment is preferably quality of rubber materials.
The embodiment of present invention described above, is not intended to limit the scope of the present invention..Any basis
Various other corresponding changes and deformation that the technical concept of the present invention is made, should be included in the guarantor of the claims in the present invention
In the range of shield.
Claims (10)
1. a kind of continuous processing system for split evaporator, it is characterised in that including,
Feeding device (1), the feeding device (1) is configured to that the split evaporator (5) continuously is delivered into setting position
Put；
Cutter device (2), the cutter device (2) is configured to position and by setting the split evaporator (5)
Line of cut is cut to the split evaporator (5) after positioning；
Apparatus for bending (3), the apparatus for bending (3) is configured to split evaporator (5) bending to set angle；And
Mechanical arm (4), the mechanical arm (4) is configured to capture described point of setting position on the feeding device (1)
It is simultaneously moved to the cutter device (2) and the apparatus for bending (3) by evacuator body device (5) successively.
2. continuous processing system according to claim 1, it is characterised in that the feeding device (1) includes：
Support body (11)；
Conveyer belt (12) on the support body (11)；
Multiple lower locating pieces on the conveyor surface of the conveyer belt (11) are evenly arranged in along the conveyer belt (12) length direction
(13), the lower locating piece (13) is used to position split evaporator (5) lower end；
Support beam (14) above the conveyer belt (12) and for supporting split evaporator (5) upper end；
Upper locating piece (15) in the support beam (14), the upper locating piece (15) is close to the conveyer belt (12)
Feed end is set；And
Blowing sensor (16) and feeding sensing on the support body (11) are sequentially arranged in along the conveyer belt (12) direction of motion
Device (17), the blowing sensor (16) is configured to control the conveyer belt (12) when sensing split evaporator (5)
Stop motion certain time length, control is described when the feeding sensor (17) is configured to sense split sensor (5)
Conveyer belt stop motion；
The cutter device (2) includes：
Workbench (21) with a strip-cutting hole (211)；
Cutting bed (22) on the workbench (21)；
Detent mechanism (23), the detent mechanism (23) includes the positioning cylinder (231) on the workbench (21) and put
The locating rod (232) being placed on cutting bed (22), free end and the locating rod of the piston rod of the positioning cylinder (231)
(232) connect and the locating rod (232) can be driven in making back and forth movement on the cutting bed (22)；
Hold-down mechanism (24), the hold-down mechanism (24) includes compact heap (241) and driving compact heap (241) by split evaporator
(5) press in the compression cylinder (242) on the cutting bed (22)；
Cutting mechanism (25), the cutting mechanism (25) includes a slide rail (251) below the cutting hole (211), one
End is slideably positioned on the slide rail (251), the other end is through the cutting hole (211) and extends on the workbench (21)
The sliding block (252) on surface, the cutting knife (253) on the sliding block (252) drives the sliding block (252) along the slide rail
(251) servomotor (254) of back and forth movement is made；
The apparatus for bending (3) include operating desk (31), the bending platform (32) on the operating desk (31), be equipped with
Above bending platform (32) and for split evaporator (5) is pressed and fixed on the bending platform (32) compacting part (33),
Located at the top pressure cylinder (34) of the operating desk (31) lower surface, the piston rod of the top pressure cylinder (34) passes through operating desk (31)
On top pressure hole be connected with the first top pressing board (35) and drive first top pressing board (35) to make vertical back and forth movement up and down, it is described
It is provided with first top pressing board (35) in spherical groove, the spherical groove and is equipped with bulb joint (36), the bulb joint
(36) free end and a fixed company of the second top pressing board (37) for being used for the split evaporator (5) that top pressure protrudes from bending platform (32)
Connect.
3. continuous processing system according to claim 2, it is characterised in that the feeding sensor (17) is included along conveying
The first feeding sensor (171) and the second feeding sensor (172) that band (12) direction of motion is sequentially arranged, first feeding
Swingable first block (18), the first gear are provided between sensor (171) and the second feeding sensor (172)
Block (18) is configured to control first block when the second feeding sensor (172) senses split evaporator (5)
(18) it is rocked to and described lower determine above block (13) and prevent split evaporator (5) from passing through；Conveyer belt (12) discharge end is provided with
One is used to prevent the second block (19) that the split evaporator (5) passes through, and the feeding sensor (17) is close to described second
Block (19) is set.
4. continuous processing system according to claim 3, it is characterised in that be provided with the lower locating piece (13) certain
Position groove (131), the lower end of the split evaporator (5) is placed in the locating slot (131), and the lower locating piece (13) is with respect to institute
Support beam (14) side is stated to upwardly extend to form a support backrest (132) for being used to support split evaporator (5) side wall.
5. the continuous processing system according to claim 3 or 4, it is characterised in that the blowing sensor (16) and upper fixed
Relative distance of the position block (15) on conveyer belt (12) and the first feeding sensor (171) and the second feeding sensor
(172) it is the distance between identical to set.
6. continuous processing system according to claim 2, it is characterised in that the hold-down mechanism (24) also include one end with
The depression bar (243) and a support base (244) of compact heap (241) connection, the support base (244) and compression cylinder (242)
One end is fixed on the workbench (21), the other end is hinged with the depression bar (243), and the compression cylinder (242) can
Drive the depression bar (243) to be rotated with support base (244) for axle center and compact heap (241) is made away from and close to the cutting bed
(22) motion；The cutting mechanism (25) also includes a decelerator (255) being connected with the servomotor (254) and institute
The synchronizing wheel (256) for stating decelerator (255) connection, the timing belt (257) being connected with the synchronizing wheel (256), the timing belt
(257) it is connected with the sliding block (252) and drives the sliding block (252) in motion on the slide rail (251)；Wherein, it is described to cut
The ceding of Taiwan (22), positioning cylinder (231), hold-down mechanism (24) are two, and correspond setting.
7. continuous processing system according to claim 6, it is characterised in that two positioning cylinders (231) are and institute
State locating rod (232) to be hinged, positioning cylinder (231) wherein described in one is driven relatively another positioning gas of locating rod (232)
Cylinder (231) rotates；Two cutting beds (22) are sequentially arranged along cutting hole (211) length bearing of trend.
8. continuous processing system according to claim 2, it is characterised in that the spherical groove at least two and along first
Top pressing board (35) length bearing of trend is sequentially arranged, and is equipped with bulb joint (36) in each spherical groove, each
Bulb joint (36) free end is perpendicularly fixed on second top pressing board (37)；Wherein, each bulb joint (36)
Identical length with set.
9. continuous processing system according to claim 8, it is characterised in that the apparatus for bending is also fixed on institute including one
The fixed support (38) of operating desk (31) lower surface, the rectangular triangle of the fixed support (38), and a right-angle side is stated to fix
In operating desk (31) lower surface, the top pressure cylinder (34) is fixed on an other right-angle side.
10. a kind of continuous treatment process of any continuous processing system of claim 1~9, it is characterised in that including as follows
Step：
(1) the split evaporator (5) of machine-shaping is passed through into feeding device (1) continuous conveying to setting position；
(2) the split evaporator (5) of setting position is captured and is moved on cutter device (2) by mechanical arm (4), cut
Device (2) is positioned to split evaporator (5) and split evaporator (5) is cut by the line of cut of setting；
(3) the split evaporator (5) after cutting is captured and is moved to apparatus for bending (3), apparatus for bending (3) by mechanical arm (4)
By split evaporator (5) bending to set angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710387176.0A CN107150233A (en) | 2017-05-26 | 2017-05-26 | A kind of continuous processing system and method for split evaporator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710387176.0A CN107150233A (en) | 2017-05-26 | 2017-05-26 | A kind of continuous processing system and method for split evaporator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107150233A true CN107150233A (en) | 2017-09-12 |
Family
ID=59794401
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710387176.0A Pending CN107150233A (en) | 2017-05-26 | 2017-05-26 | A kind of continuous processing system and method for split evaporator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107150233A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280627A (en) * | 2019-08-07 | 2019-09-27 | 河南万华畜牧设备有限公司 | 17 axis dual robot bending unit of Full-numerical-control |
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