CN107149915A - A kind of cosmetics automatic processing device and cosmetics processing method - Google Patents
A kind of cosmetics automatic processing device and cosmetics processing method Download PDFInfo
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- CN107149915A CN107149915A CN201710546431.1A CN201710546431A CN107149915A CN 107149915 A CN107149915 A CN 107149915A CN 201710546431 A CN201710546431 A CN 201710546431A CN 107149915 A CN107149915 A CN 107149915A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/04—Pressure vessels, e.g. autoclaves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/006—Processes utilising sub-atmospheric pressure; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/02—Feed or outlet devices therefor
Abstract
Cosmetics automatic processing device and cosmetics processing method that the present invention is provided.Cosmetics automatic processing device includes being provided with computer, the PLC for being connected to computer, transport mechanism, the charging press mechanism for delivering the progress of cosmetics supplied materials allotment, the reaction unit for deployed cosmetics supplied materials to be carried out to synthetic operation and the filling filling apparatus of the cosmetics progress for will complete synthetic operation in frame, frame.Charging press mechanism, reaction unit and filling apparatus are connected with PLC.Cosmetics processing method is processed production using above-mentioned cosmetics automatic processing device, realizes the automated production of cosmetics, effectively improves the quality and production efficiency of cosmetics.
Description
Technical field
The present invention relates to the equipment technology field of cosmetics, and in particular to a kind of cosmetics automatic processing device and cosmetics
Processing method.
Background technology
Daily Cosmetic Manufacture is needed by the operating process such as feeding intake, stirring and heating.The whole production of current cosmetics
Flow, different production operation process is usually to be completed on different process equipments.Such as process of feeding intake is by batch charger
To carry out, the stirring of raw material is carried out by mixer, and finished product packing is carried out by package packing machine etc..Every process equipment is required for one
Individual special messenger is operated, and adds manpower and materials cost.Further, since each production operation process of cosmetics is separated from each other, change
The semi-finished product of cosmetic not only need to take considerable time in conveying process, but also can cause raw material due to temporal extension relation
Between reaction effect it is not good, or even influence cosmetics finished product quality.
The content of the invention
The main object of the present invention is to provide a kind of production efficiency height and the automatic processing of cosmetics of reduction production cost is set
It is standby.
It is a further object of the present invention to provide a kind of quick production and effectively improve the cosmetics processing side of cosmetics quality
Method.
To realize above-mentioned main purpose, the cosmetics automatic processing device that the present invention is provided includes frame；Pacify in frame
Equipped with computer, the PLC for being connected to computer, transport mechanism, for cosmetics supplied materials carry out deliver allotment add
Expect press mechanism, for deployed cosmetics supplied materials to be carried out to the reaction unit of synthetic operation and for synthetic operation will to be completed
Cosmetics carry out filling filling apparatus.Charging press mechanism, reaction unit and filling apparatus are connected with PLC.
As can be seen here, cosmetics automatic processing device uses automated production, and will charging press mechanism, reaction dress
Put, the processing module collection such as filling apparatus into a whole set of production equipment, so, without by each production ring of cosmetics
Section, which is divided among in different equipment, is processed production.Due to reducing the quantity of equipment, the input of production equipment had both been reduced,
Also the time needed for circulation of the cosmetics between each production module is effectively reduced, so as to improve production efficiency.Manually
Cosmetic Manufacture raw material is delivered to after automatic processing device, each production module of automatic processing device carried out by computer
Task is distributed, and the programmed instruction that production module is pre-designed according to computer performs the flow of production operation automatically, completes whole
Cosmetics work flow.Whole Cosmetics Production, it is only necessary to which a people can just complete the operation to production equipment, is saved
Human cost.
Preferably, charging press mechanism includes main shaft, pushes rotating disk and raw material rotating disk.Raw material rotating disk is arranged on main shaft,
Raw material rotating disk can be around the main axis.Raw material rotating disk is provided with first driving means of the driving raw material rotating disk around main axis,
The edge of raw material rotating disk is additionally provided with syringe.Rotating disk is pushed on the main shaft, and is placed in the top of raw material rotating disk,
Pushing rotating disk can be around main axis.Push rotating disk and push second drive device of the rotating disk around main axis provided with driving.Push
The edge of rotating disk, which is provided with, pushes module and lower hydraulic driver, pushes the lower hydraulic driver of module connection.First driving means,
Second drive device and lower hydraulic driver are all connected to PLC.
As can be seen here, charging press mechanism is used by pushing the rotation mode that rotating disk and raw material sabot are combined,
And controlled to push the motion of rotating disk and raw material rotating disk by PLC.The syringe for installing raw material is installed to raw material rotating disk,
The module that pushes pushed again by raw material rotating disk on rotating disk shifts the raw material note in syringe in reaction unit onto.Raw material rotating disk is with
Rotating disk is pressed by rotating, it is possible to which composition is delivered into reaction unit in proportion by the raw material in different syringes.Relative to biography
The Linear transmission pattern of system, the charging press mechanism of rotation mode can effectively save space, the manufacturing cost of reduction equipment.This
Outside, rotation mode can also reduce the time of raw material dispensing.
Preferably, reaction unit includes water-bath, reactor, the first walking mechanism and kettle cover.Be provided with water-bath into
It is additionally provided with to control the first control valve of water inlet folding and to control delivery port folding on the mouth of a river and delivery port, water-bath
The second control valve.The bottom of reactor is provided with an opening by pressure valve control folding.First walking mechanism rack is located at water
The top of bath；Kettle cover is arranged in first walking mechanism.Kettle cover is provided with agitating device, homogeneous device, TEMP
Device and vacuum extractor；First control valve, the second control valve, agitating device, the drive device of homogeneous device and vacuum extractor
It is all connected to the PLC.
As can be seen here, the charging press mechanism cosmetic material that composition is delivered in proportion is received with reactor.When raw material is thrown
Discharge complete, kettle cover is pressed on reactor, the agitating device and homogeneous device on kettle cover be stirred to the raw material in reactor,
Homogeneous is operated.Agitating device and homogeneous device are arranged on kettle cover, and agitating device and homogeneous device can be moved quickly, save empty
Between, reduce the production time.Flowed by the water in water-bath, control the temperature and flow velocity of water, you can realize the temperature to reactor
Degree control.Device structure is simple, it is easy to operate.Temperature in temperature sensor monitors reactor, and by the temperature in reactor
On computers, the temperature that operating personnel can adjust the water in water-bath according to the temperature of display is controlled with flow velocity for instant playback
Temperature in reactor processed, so as to ensure that cosmetic material remains at optimal reaction temperature, improves the quality of cosmetics.
Preferably, the both sides of frame are each provided with 3 reaction units.
As can be seen here, multiple reaction units carry out raw material operation simultaneously, effectively improve the overall production effect of cosmetics
Rate.
Preferably, filling apparatus includes workbench, the second walking mechanism and the filling piston for being used to bear reactor.Second
Walking mechanism is erected at the top of workbench, and filling piston is arranged in the second walking mechanism, the driving dress of the second walking mechanism
Put and be connected to PLC.
As can be seen here, filling piston is arranged in the second walking mechanism, and it is enterprising that filling piston can move quickly into workbench
Row fill operations, so as to save the filling time.
Preferably, the both sides of frame are both provided with cleaning sink, and cleaning sink is used to clean kettle cover and filling piston.
As can be seen here, after the completion of corresponding operating each time, kettle cover and filling piston can pass through the first vehicle with walking machine respectively
Structure and the second walking mechanism, move quickly into rinse bath and are cleaned.Thus water additionally need not be installed in process equipment
The water that rifle is carried out in hydro-peening, and rinse bath to kettle cover and filling piston is more beneficial for reclaiming with purifying, and production car is effectively ensured
Between environment clean hygiene.
Preferably, transport mechanism includes manipulator, manipulator rotating disk.Manipulator rotating disk, which is arranged on main shaft, is placed in raw material
The lower section of rotating disk, the drive device of manipulator rotating disk is connected to PLC, and manipulator is arranged on the manipulator rotating disk.
As can be seen here, transport mechanism is manipulator, and manipulator can reach each anti-as manipulator rotating disk is around main axis
Answer the position of device, and manipulator is due to the multi-shaft interlocked characteristic of itself, manipulator can be by without very big activity space
The vessel equipped with raw material are moved to filling apparatus and carry out fill operations in reaction unit.
Preferably, the top of frame is also equipped with warning lamp, and warning lamp is connected with PLC.
As can be seen here, when occurring anomaly or completion of processing, PLC and the finger that gives a warning in process of manufacture
Order, and remind operator to be operated accordingly by the flicker of warning lamp.
To realize above-mentioned another object, the cosmetics processing method that the present invention is provided includes：Cosmetic material is delivered
To the charging hold-down devices of process equipment；The PLC of process equipment sends discharging instruction to charging hold-down devices, under charging
Cosmetic material is delivered and arrives reaction unit by pressure device according to the discharging instruction, and reaction unit carries out synthetic operation to raw material；
Cosmetics finished product after synthetic operation is moved to filling apparatus by the transport mechanism of process equipment, and filling apparatus is to the cosmetics
Finished product carries out fill operations.
As can be seen here, cosmetics are processed, various raw materials are delivered into the charging hold-down devices to process equipment first,
Then different Machining Instructions are sent from the PLC of process equipment to each operational module, each operational module performs corresponding
Command operating, completes whole cosmetics process.Whole process is controlled using computer, realizes the automation process of production,
The intermediate links in each step are shortened, production efficiency is effectively increased, the cost of manpower and materials has been saved, it is ensured that made up
The final product quality of product.
Preferably, reaction unit includes water-bath, reactor, the first walking mechanism and kettle cover.Be provided with water-bath into
It is additionally provided with to control the first control valve of water inlet folding and to control delivery port folding on the mouth of a river and delivery port, water-bath
The second control valve.The bottom of reactor is provided with an opening by pressure valve control folding.First walking mechanism rack is located at water
The top of bath；Kettle cover is arranged in first walking mechanism.Kettle cover is provided with agitating device, homogeneous device, TEMP
Device and vacuum extractor；First control valve, the second control valve, agitating device, the drive device of homogeneous device and vacuum extractor
It is all connected to the PLC.
Material synthesis operation comprises the following steps：The PLC of process equipment sends move, kettle cover root to kettle cover
Move and be pressed on the reactor according to move；Agitating device is simultaneously former to the cosmetics in reactor with homogeneous device
Material is stirred operation and operated with homogeneous；Vacuum extractor carries out vacuum pumping to the reactor；Water inlet with it is described go out
The mouth of a river is opened simultaneously, is flowed by water, and heated up, be incubated and cooled to the water-bath equitemperature control operation.
As can be seen here, the cosmetic material in reactor is carried out simultaneously using the agitating device on kettle cover and homogeneous device
Corresponding stirring operation is operated with homogeneous, and is vacuumized and temperature control, advantageously reduces the cosmetic material reaction time,
Improve the final product quality of cosmetics.
Brief description of the drawings
Fig. 1 is the structure chart of cosmetics automatic processing device embodiment of the present invention.
Fig. 2 is the structure chart at the first visual angle of the partial structurtes of cosmetics automatic processing device embodiment of the present invention.
Fig. 3 is the structure chart at the second visual angle of the partial structurtes of cosmetics automatic processing device embodiment of the present invention.
Fig. 4 is the structure chart at the 3rd visual angle of the partial structurtes of cosmetics automatic processing device embodiment of the present invention.
Fig. 5 is the charging press mechanism of cosmetics automatic processing device embodiment of the present invention and the knot at the visual angle of manipulator first
Composition.
Fig. 6 is the charging press mechanism of cosmetics automatic processing device embodiment of the present invention and the knot at the visual angle of manipulator second
Composition.
Fig. 7 is the structure at the visual angle of reaction unit partial enlargement first of cosmetics automatic processing device embodiment of the present invention
Figure.
Fig. 8 is the structure at the visual angle of reaction unit partial enlargement second of cosmetics automatic processing device embodiment of the present invention
Figure.
Fig. 9 is the structure chart of the water-bath of cosmetics automatic processing device embodiment of the present invention.
Figure 10 is the structure chart at the visual angle of reactor first of cosmetics automatic processing device embodiment of the present invention.
Figure 11 is the structure chart at the visual angle of reactor second of cosmetics automatic processing device embodiment of the present invention.
Figure 12 is the reaction unit of cosmetics automatic processing device embodiment of the present invention and the structure chart of filling apparatus.
Below in conjunction with drawings and Examples, the invention will be further described.In order to which the present embodiment, accompanying drawing is better described
Some annexes have omission, zoomed in or out；To those skilled in the art, some known features and its said in accompanying drawing
Bright may omit will be understood by.
Embodiment
The present invention is a kind of intelligentized cosmetics automatic processing device.The digitlization prescription program of Cosmetic Manufacture is sent out
Give after automatic processing device, automatic processing device is parsed sentence by sentence according to digitlization prescription program, and appointing according to transmission
Business instruction（Digitlization action, time conditions）, determine when to perform and perform specific action, so as to complete the cosmetics of the whole series
Processing technology production procedure.
Referring to Fig. 1 to Fig. 4, the cosmetics automatic processing device that the present embodiment is provided includes being provided with frame 1, frame 1
Computer 2, the PLC for being connected to computer 2（Not shown in figure）, for cosmetics supplied materials carry out deliver allotment add
Expect press mechanism 3, the reaction unit 4 for deployed cosmetics supplied materials to be carried out to synthetic operation and for synthesis behaviour will to be completed
The cosmetics of work carry out filling filling apparatus 5, and the press mechanism 3 that feeds, reaction unit 4 and filling apparatus 5 are controlled with PLC
Device connection processed.Computer 2 is arranged on the front of frame 1, contributes to operator preferably to carry out operational control, aobvious in computer
The feedback information of process equipment can be seen immediately on display screen curtain, and effective processing is made according to feedback information in time acts.Enter
One step, the top of frame 1 is additionally provided with warning lamp 6.When the shapes such as product accumulation or mechanical breakdown occurs in equipment in process
Condition, warning lamp 6 will not stop flicker, remind operator to be checked or other operations；When equipment recovers normal, warning lamp
6 stop flicker.
The bottom of frame 1 is provided with the closing space of openable door, other function moulds such as PLC, electric circuit
Block is arranged in the closing space.So so that these components strict to operating environment requirements are effectively protected, avoid
The moist complex environment of workshop, is also beneficial to the maintenance work of process equipment.The press mechanism 3 that feeds is arranged on machine
The middle position of frame, reaction unit 4 is arranged on the both sides of charging press mechanism 3, and the quantity of the reaction unit 4 of both sides is 3
It is individual, and be equally spaced.In this way, charging press mechanism 3 can quickly be assigned to cosmetic material in reaction unit 4, subtract
The distance of few raw material dispatching, increases station, effectively increases the production efficiency of cosmetics.Filling apparatus 5 is arranged on before frame 1
Face, is transplanted on filling apparatus 5 by the cosmetics finished product that synthetic reaction is completed among reaction unit 4 by transport mechanism and is filled
Dress operation.
The digitlization prescription program of Cosmetic Manufacture is sent to cosmetics automatic processing device, computer 2 read and by
The digitlization prescription program of sentence parsing Cosmetic Manufacture, and the digitlization prescription program after parsing is sent to PLC,
PLC according to transmission assignment instructions（Digitlization action, time conditions）, judge the specific action of execution and when hold
OK, the action actuating mechanism of cosmetics automatic processing device performs corresponding processing action in the corresponding time.
Traditional cosmetics charging blending process is usually the pipelining pattern using straight line moving, so needs to account for
According to very big space, operation distance is elongated, beneficial to the operational administrative of workman.Therefore present invention employs curvilinear motion operation mould
Formula.Referring to Fig. 5 and Fig. 6, charging press mechanism 3 is used by pushing the rotation mode that rotating disk and raw material sabot are combined.
Charging press mechanism 3 includes main shaft 31, raw material rotating disk 32 and pushes rotating disk 33.Raw material rotating disk 32 is arranged on 31, raw material on main shaft
Rotating disk 32 uses the structure design of round turntable.Raw material rotating disk 32 is provided with driving raw material rotating disk 33 around the first of the rotation of main shaft 31
Drive device.First driving means include the first motor 321, the first reductor（Not shown in figure）With first gear 322.It is main
The first fixed plate 311 being installed with axle 31, the first motor 321 is fixedly mounted in the first fixed plate 311；First gear
322 are fixedly mounted on above the middle of raw material rotating disk 32, and the center of circle of such first gear 322 is overlapped with the center of circle of main shaft 31.The
The output end of one motor 321 is fixedly connected with the first reductor, and the output shaft of first gear reductor coordinates with first gear 322 pacifies
Dress.First motor 321 is connected to PLC and controls its work by PLC.PLC controls the first motor 321
Start, the first motor 321 increases the characteristic of moment of torsion using the first reductor reduction of speed, first gear 322 is driven by the first reductor
Rotate to drive raw material rotating disk 32 to rotate around main shaft 31.The edge of raw material rotating disk is additionally provided with syringe 323, syringe 323
For loading cosmetic material and being dismountable.
Likewise, pushing rotating disk 33 on main shaft 31, and the top of raw material rotating disk 32 is placed in, pushes rotating disk 33 and adopt
With a kind of double-deck platy structure, push rotating disk 33 and push the second driving dress that rotating disk 33 is rotated around main shaft 31 provided with driving
Put.Second drive device includes the second motor 331, the second reductor（Not shown in figure）With second gear 332.On main shaft 31
The second fixed plate 312 being installed with, the second motor 331 is fixedly mounted in the second fixed plate 312；Second gear 332 is consolidated
Dingan County is mounted in pushing above rotating disk 33, and the center of circle of such second gear 332 is overlapped with the center of circle of main shaft 31.Second motor 331
Output end is fixedly connected with the second reductor, and the output shaft of the second reductor coordinates with second gear 332 to be installed.Second motor 331
It is connected to PLC and its work is controlled by PLC.PLC controls the second motor 331 to start, the second motor
331 increase the characteristic of moment of torsion using the second reductor reduction of speed, drive second gear 332 to rotate to drive down by the second reductor
Pressure rotating disk 33 is rotated around main shaft 31.The one end for pushing rotating disk 33 is provided with and pushes module and lower hydraulic driver, pushes module company
Connect lower hydraulic driver.Pushing module includes down-pressed pole 333 and the pressing plate 334 installed in the bottom of down-pressed pole 333, pushes driving dress
Put including the 3rd motor 335 and the 3rd reductor 336, the 3rd reductor 336 is connected to PLC and controls its work by PLC
Make.The output end of 3rd motor 335 connects the 3rd reductor 336, and the output end of the 3rd reductor 336 is connected with screw mandrel（In figure
It is not shown）, sliding block 337 is installed on screw mandrel, sliding block 337 is connected with pushing the down-pressed pole 333 of module.Push and also set on rotating disk 33
It is equipped with mobilizable connecting rod（Not shown in figure）And telescopic cylinder（Not shown in figure）, one block of U-shaped plate 338 of connecting rod bottom connection,
The expansion link of telescopic cylinder（Not shown in figure）It is also connected to U-shaped plate 338.Telescopic cylinder is ventilated, and U-shaped plate 338 can be transported up and down
It is dynamic.When PLC drives the 3rd motor 335, the 3rd motor 335 is by the transmission of the 3rd reductor 336 and screw mandrel, under promotion
Pressing mold group is moved downward, and the cosmetic material in syringe 323 is expelled to the lower section reaction unit 4 of raw material rotating disk 32 by pressing plate 334
In, meanwhile, telescopic cylinder ventilation, U-shaped plate 338 is moved downwardly together with pushing module with sliding block 337, plays stable injectable device
323 effect.3rd motor 335 is inverted, then pushing module, motion reaches reset state upwards.Preferably, the 3rd motor 335 is adopted
With servomotor, add and push module and use screw rod transmission, such 3rd motor makes to push according to the instruction of prescription program
Module produces one accurately to bottom offset, so as to control every kind of cosmetic material in syringe 323 to inject accurately
Dosage, it is ensured that cosmetics synthesis composition it is accurate, improve cosmetics quality.
The underface for the syringe 323 that reaction unit 4 can be arranged directly on raw material rotating disk 32, and push turning for module
Dynamic rail mark is placed exactly in the surface of syringe 323, and so pushing module can be former by the cosmetics in syringe 323 exactly
Material is expelled in reaction unit like clockwork, but may so reduce the space of transmission mechanism, hinders to arrive driver
The motion flexibility ratio of structure.Preferably, multiple same slide bars that can radially slide are provided with raw material rotating disk 32, with wherein one
Exemplified by individual slide bar 324, the end of slide bar 324 is provided with the ladder circular hole 325 for laying syringe 323, and the centre of slide bar 324 is provided with one
Individual groove 326, is pushed and piston-cylinder 328 is provided with rotating disk 33, and piston-cylinder 328 can be opened by PLC.Piston-cylinder
328 are connected with a motion bar 327, and one end of motion bar 327 is just placed in groove 326.When piston-cylinder 328 is ventilated,
Piston-cylinder 328 promotes motion bar 327 to move radially outwards, so as to promote slide bar 324 to reach the surface of reaction unit.
Injection cosmetic material is finished, and piston-cylinder 328 is so that slide bar 324 is radially retracted.Push rotating disk 33 to rotate, motion bar
327 may act on next slide bar.
Transport mechanism is provided with the lower section of raw material rotating disk 32, transport mechanism uses manipulator pattern, including manipulator rotating disk
34 have PLC control with manipulator 35, the drive device of manipulator rotating disk 34 and manipulator 35.Wherein manipulator rotating disk
34 use identical structure Installation Modes with pushing rotating disk 33, repeat no more here.Manipulator 35 is arranged on manipulator rotating disk 34
One end, the up and down motion of manipulator 35 driven by motor, and stretching motion is driven by the cylinder.The work moved up and down with stretching motion
Make principle referring to the driving principle for pushing module and motion bar 327 for pushing rotating disk 33, be also not required to make excessive statement here.This
Sample, rotation, manipulator 35 with reference to manipulator rotating disk 34 up and down and stretching motion, manipulator 35 can carry out many of solid space
Axle is moved, and reaches any position in space, so as to carry out transmission running for each station.
Referring to Fig. 7 to Figure 11, reaction unit 4 includes water-bath 41, reactor 42, the first walking mechanism and kettle cover 44.Water
It is provided with bath 41 and control the folding of water inlet 411 is additionally provided with water inlet 411 and delivery port 412, water-bath 41
One control valve（Not shown in figure）With the second control valve to control the folding of delivery port 412（Not shown in figure）.First control
Valve and the second control valve are by PLC control.By controlling the water circulation of water inlet 411 and delivery port 412 to flow, for example, control
The flow velocity of water circulation processed, water temperature etc., the temperature of adjustable water bath 41.The bottom of reactor 42 is provided with one by pressure valve control
The opening 421 of folding processed.The upper end face of reactor 42 is additionally provided with the first projection 422 and the second projection 423, the first projection 422
And second form neck 424 between projection 423.When carrying out cosmetic material synthetic reaction, reactor 42 is placed in water-bath 41,
First projection 422 of reactor 42 plays load-bearing effect, and the neck 424 of reactor 42 is located at the top of water-bath 41.Manipulator
35 necks 424 that can clamp reactor 42 move operation.First walking mechanism rack is located at the top of water-bath 41, the first row
Walk mechanism and include the first portal frame 431 for being erected at the top of water-bath 41, the first portal frame 431 is provided with the first guide rod 432,
First guide rod 432 is provided with the first sliding block 433.To ensure the stabilization of stress, the first guide rod quantity is two, here only with wherein
One is used as explanation.Portal frame the top is provided with rack 434 and guide rail 435, and rack 434 is arranged on the inner side of guide rail 435.Guide rail
435 it is installed above have the second sliding block 436 and the 4th motor 437, pass through connecting plate between the second sliding block 436 and the first sliding block 433
438 link together.4th motor 437 and the 4th reductor（Not shown in figure）Coordinate, the 4th reductor is arranged on second and slided
On block 436, and the output shaft of the 4th reductor is connected with rack 434, when the 4th motor 437 is rotated, the first sliding block 433
Slided on the first guide rod 432, the second sliding block 436 is moved on rack 434.Kettle cover 44 is connected to by moving up and down module
On fishplate bar 438, its connected mode and driving principle do not remake specifically here referring to the module that pushes pushed on rotating disk 33
It is bright.
Kettle cover 44 is provided with agitating device 441, homogeneous device 442, temperature sensor 443 and vacuum extractor 444.Stirring
Device 441 is designed with U-shaped agitating paddle, 100 revs/min to 1000 revs/min of the no-load speed scope of agitating paddle.Homogeneous device
442 are designed with DG12 homogeneous cutter heads, and the no-load speed scope of homogeneous cutter head is 18000 revs/min to 40000 revs/min.Temperature
Sensor 443 feeds back to computer 2 to monitor the temperature in reactor 42, and by the temperature information monitored, by computer 2
Automatically adjust or manual adjustment reactor 42 temperature, it is ensured that reactor 42 all the time be in optimal reaction temperature.Vacuum means
Putting 444 can make the vacuum in reactor 42 reach 0.06MPa.Kettle cover 44 above be additionally provided with can automatic open-close charge door 445,
When cosmetic material is not enough or other situations, cosmetic material can be added by charge door 445 among reactor 42.
Cosmetic material carries out synthetic operation reaction in reactor 42, and agitating device 441 enters simultaneously with homogeneous device 442
Row operation, and the rotational speed regulation with homogeneous is stirred according to building-up process.Agitating device 441 be placed in kettle cover 44 middle,
Homogeneous device 442 is placed in the non-central location of kettle cover 44, helps that the synthesis of cosmetic material is better achieved.Stir homogeneous mistake
Journey is finished, and vacuum conditions, heating regulation, insulation regulation and cooling regulation is carried out successively according to predetermined program, until completing whole
Individual synthetic reaction process.
Referring to Figure 12, filling apparatus 5 is arranged on the front of frame 1.Filling apparatus 5 includes being used to bear reactor 42
Workbench 51, the second walking mechanism and filling piston 53.Second walking mechanism includes the second portal frame 521, the second portal frame 521
It is erected at the top of workbench 51.Second portal frame 521, which is provided with the second guide rod 522, the second guide rod 522, is provided with slip dress
Put 523.Carriage 523 can be translated along the second guide rod 522.Filling piston 53 is arranged on carriage 523, filling piston 53
It is also associated with moving up and down module and rotating module.Move up and down the operation principle of module and push module referring to push rotating disk 33
Operation principle, the operation principle of rotating module no longer does detailed statement here referring to the rotary principle of raw material rotating disk 32.This
Sample one, filling piston 53 can realize translation, move up and down and rotate.
When the cosmetic material synthetic reaction in reactor 42 is finished, the clamping reactor 42 of manipulator 35 arrives workbench 51
On, filling piston 53 is moved to the surface of reactor 42, rotates and pushes, the cosmetics finished product in reactor 42 from reaction
Extruded in the opening 421 of the bottom of kettle 42, be encased in and be positioned in the container of the lower section of workbench 51.
Cosmetics are a kind of multicomponent sinteticses, have high requirement to the composition composition of each finished product, if certain
A kind of composition proportion of raw material is too high or too low, it is more likely that have influence on the using effect of cosmetics, therefore each product is anti-
With pouring process the processing procedure with latter part finished product should be needed to separate, it is to avoid the residual fraction of previous part product enters latter part product
Among, influence the quality of cosmetic product.Therefore, cleaning sink 7 is both provided with the both sides of frame 1, and is placed in the first dragon
The lower section of the portal frame 521 of door frame 431 and second.Kettle cover 44 and filling piston 53 often complete a respective operations, are all moved to clear
Cleaned in wash water groove 7.Cleaning sink 7 uses ultrasonic activation cleaning, naturally it is also possible to use high pressure washing.
The cosmetics processing method that the present invention is provided includes：The cosmetic material of each composition is divided in raw material dispatching workshop
It is attached among each syringe 323, syringe 323 is then delivered into the raw material in the charging hold-down devices 3 of process equipment
On rotating disk 32.The PLC of process equipment sends discharging instruction to charging hold-down devices 3, is instructed according to the discharging, charging
Hold-down devices 3 push rotating disk 33 and turn to the station instructed where corresponding syringe 323, push module and push and by pressing plate
334 pushing syringes 323 are delivered among the reactor 42 immediately below a certain amount of cosmetic material to syringe 323, cosmetics
The injected volume of raw material pushes the displacement of module by instructing control, so as to realize that the cosmetics among control syringe 323 are former
Expect injected volume.
Treat that complete cosmetic formulations raw material is all delivered and arrive reaction unit 4, reaction unit 4 carries out synthesis behaviour to raw material
Make.Material synthesis operation comprises the following steps：The PLC of process equipment sends move, kettle cover 44 to kettle cover 44
Move and be pressed on reactor 42 according to move.Now, agitating device 441 and homogeneous device 442 are simultaneously to reactor 42
In cosmetic material be stirred operation with homogeneous operate；And agitating device 441 and reaction unit are adjusted according to reaction process
442 rotating speed.Stirring is finished with homogeneous, and 444 pairs of the vacuum extractor reactor 42 carries out vacuum pumping, is that cosmetics are former
Material carries out a series of physics, chemical reaction among reactor 42 close in the environment of vacuum.And then, water-bath 41 enters
The mouth of a river is opened simultaneously with delivery port, and flow velocity, heat are carried out to the flowing water in water-bath 41 by the first control valve and the second control valve
The regulation controls such as water, warm water and cold water conversion, realize equitemperature control operation that reactor 42 is heated up, is incubated and cooled.
Among this, whenever completing a cosmetic material synthetic operation, kettle cover 44 is cleaned among being moved to cleaning sink 7, so
Kettle cover 44 carries out cosmetic material synthetic operation next time again afterwards.
Material synthesis end of operation, the transport mechanism of process equipment, i.e. manipulator 35 take out reactor 52 and by reactor
42 are moved to above the workbench 51 of filling apparatus 5.The rotating down pressing of filling piston 53 of filling apparatus 5, among reactor 42
Cosmetics finished product extruded from the opening 421 of the bottom of reactor 42, be transferred to and be positioned among the container of the lower section of workbench 51.
Expendable operation is often completed, filling piston 63 is cleaned among being moved to cleaning sink 7, then enters back into filling next time
Dress operation.
Described above is only the preferred embodiment of the present invention, on the basis of described above, and the present invention can also make
Other various forms of variations or improvement, for example, be changed to conveyer belt, charging by manipulator by transmission mechanism and push mode and adopt
Container with automatically retractable etc..All any modifications, equivalent substitutions and improvements done within spirit of the invention and principle
Deng should be included within the protection domain of the claims in the present invention.
Claims (10)
1. a kind of cosmetics automatic processing device, including frame, it is characterised in that：Computer, connection are installed in the frame
To the PLC of the computer, transport mechanism, for cosmetic material carry out deliver allotment charging press mechanism,
For deployed cosmetic material to be carried out to the reaction unit of synthetic operation and for the cosmetics for completing synthetic operation to be entered
The filling filling apparatus of row, the charging press mechanism, reaction unit and filling apparatus are connected with the PLC.
2. cosmetics automatic processing device according to claim 1, it is characterised in that：The charging press mechanism includes master
Axle, push rotating disk and raw material rotating disk；
The raw material rotating disk is arranged on the main shaft, and the raw material rotating disk can be on the main axis, the raw material rotating disk
Provided with first driving means, the edge of the raw material rotating disk is provided with syringe；
The rotating disk that pushes is placed in the top of the raw material rotating disk on the main shaft, and the rotating disk that pushes can be around
The main axis, the rotating disk that pushes is provided with the second drive device；The edge for pushing rotating disk, which is provided with, pushes module
With lower hydraulic driver, the module that pushes connects the lower hydraulic driver;
The first driving means, second drive device and the lower hydraulic driver are all connected to the PLC.
3. cosmetics automatic processing device according to claim 1, it is characterised in that：The reaction unit includes water-bath
Pot, reactor, the first walking mechanism and kettle cover；It is provided with the water-bath on water inlet and delivery port, the water-bath also
Provided with for controlling the first control valve of the water inlet folding and the second control valve for controlling the delivery port folding；Institute
Reactor bottom is stated provided with an opening by pressure valve control folding；The first walking mechanism rack is located at the water-bath
Top；The kettle cover is arranged in first walking mechanism, and the kettle cover is passed provided with agitating device, homogeneous device, temperature
Sensor and vacuum extractor；The driving of the control valve, the agitating device, the homogeneous device and the vacuum extractor is filled
Put and be all connected to the PLC.
4. cosmetics automatic processing device according to claim 3, it is characterised in that：The both sides of the frame are each provided with
3 reaction units.
5. cosmetics automatic processing device according to claim 1, it is characterised in that：The filling apparatus includes being used to hold
Put workbench, the second walking mechanism and the filling piston of the reactor；Second walking mechanism is erected at the workbench
Top, the filling piston is arranged in second walking mechanism, and the drive device of second walking mechanism is connected to
The PLC.
6. cosmetics automatic processing device according to claim 5, it is characterised in that：The both sides of the frame are both provided with
Cleaning sink, the cleaning sink is used to clean the kettle cover and the filling piston.
7. cosmetics automatic processing device according to claim 2, it is characterised in that：The transport mechanism includes machinery
Hand, manipulator rotating disk；The manipulator rotating disk is arranged on the main shaft juxtaposition in the lower section of the raw material rotating disk, the machinery
The drive device of hand rotating disk is connected to the PLC, and the manipulator is arranged on the manipulator rotating disk.
8. cosmetics automatic processing device according to claim 1, it is characterised in that：The top of the frame is also equipped with
Warning lamp, the warning lamp is connected with the PLC.
9. a kind of cosmetics processing method, it is characterised in that including：
Cosmetic material is delivered into the charging hold-down devices to process equipment；
The PLC of the process equipment sends discharging instruction, the charging hold-down devices root to the charging hold-down devices
The cosmetic material is delivered according to the discharging instruction and arrives reaction unit, the reaction unit carries out synthetic operation to raw material；
Cosmetics finished product after synthetic operation is moved to filling apparatus, the filling apparatus by the transport mechanism of the process equipment
Fill operations are carried out to the cosmetics finished product.
10. cosmetics processing method according to claim 9, it is characterised in that：The reaction unit includes water-bath, anti-
Answer kettle, the first walking mechanism and kettle cover；The water-bath is fixedly mounted on the lower section of the raw material rotating disk, the water-bath and set
It is equipped with water inlet and delivery port, the water-bath and is additionally provided with for controlling the first control valve of the water inlet folding and being used for
Control the second control valve of the delivery port folding；The reactor bottom has the opening that pressure valve controls folding provided with one；
The first walking mechanism rack is located at the top of the water-bath；The kettle cover is arranged in first walking mechanism, described
Kettle cover is provided with agitating device, homogeneous device, temperature sensor and vacuum extractor；First control valve, second control
The drive device of valve processed, the agitating device, the homogeneous device and the vacuum extractor is all connected to the PLC and controlled
Device；
The Material synthesis operation comprises the following steps：
The PLC of the process equipment sends move to the kettle cover, and the kettle cover is moved according to the move
Move and be pressed on the reactor；
The agitating device is stirred operation and equal to the cosmetic material in the reactor simultaneously with the homogeneous device
Matter is operated；
The vacuum extractor carries out vacuum pumping to the reactor；
The water inlet is opened simultaneously with the delivery port, is flowed by water, the water-bath is heated up, is incubated and cooled
Equitemperature control operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710546431.1A CN107149915A (en) | 2017-07-06 | 2017-07-06 | A kind of cosmetics automatic processing device and cosmetics processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710546431.1A CN107149915A (en) | 2017-07-06 | 2017-07-06 | A kind of cosmetics automatic processing device and cosmetics processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107149915A true CN107149915A (en) | 2017-09-12 |
Family
ID=59795299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710546431.1A Pending CN107149915A (en) | 2017-07-06 | 2017-07-06 | A kind of cosmetics automatic processing device and cosmetics processing method |
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| Country | Link |
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| CN (1) | CN107149915A (en) |
Cited By (1)
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| CN108159996A (en) * | 2018-01-19 | 2018-06-15 | 珠海伊斯佳科技股份有限公司 | A kind of cosmetics continuous small dose proportioner |
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