KR101750114B1

KR101750114B1 - Gel sheet manufacturing automation devices and their operating methods

Info

Publication number: KR101750114B1
Application number: KR1020150107918A
Authority: KR
Inventors: 오한선
Original assignee: (주)뷰티화장품
Priority date: 2015-07-30
Filing date: 2015-07-30
Publication date: 2017-06-26
Also published as: KR20170015668A

Abstract

The present invention relates to a device for automatic production of a gel sheet for beauty patches, which cuts into a shape set by a cutting machine and supplies a gel sheet coated with a hydrogel of a cosmetic material to the cutter,
A solidifying unit for spraying the hydrogel to solidify the injected hydrogel, and forming a continuous gel sheet in the longitudinal direction; A conveying unit in which the solidified gel sheet is conveyed along the longitudinal direction in the solidifying unit; A cutting unit for cutting the gel sheet conveyed along the conveying unit to a predetermined length; A stacking unit for stacking the gel sheets cut in the cutting unit on the stacking tray in a plurality of layers; And a controller connected to the solidifying unit, the transferring unit, the cutting unit, and the stacking unit, the controller being connected to the solidifying unit, the transferring unit, the cutting unit, and the stacking unit, The cutting unit may include a length measuring unit installed at a part of the conveying unit and measuring the length of the gel sheet solidified in the solidifying unit; And a gel sheet cutter connected to the length measuring device and cutting the gel sheet having a length measured through the length measuring device under the control of the controller to a predetermined length.

Description

Technical Field [0001] The present invention relates to an automatic apparatus for manufacturing a gel sheet,

The present invention relates to an apparatus for automatically producing a gel sheet as a material for a beauty patch, and more particularly, to an apparatus for automatically manufacturing a gel sheet using a gel sheet automatic stacker, An automatic apparatus for manufacturing a gel sheet, and a method of operating the same.

In general, in order to make up, many kinds of cosmetics having various functions and forms are used according to the user's taste or skin characteristics. Most commonly, makeup base and powder, two-way cake, powder fact, skin cover This is mainly used.

At this time, cosmetics for makeup as described above are formed by injecting a dosage form, which is mostly an oily powdery material, into a dish and pressing it by a press, most of which is compressed and produced in solid form.

Particularly, the above-mentioned powder raw materials are used in combination with pigments for coloring a substrate such as talc, titanium dioxide, mica, silica, nylon powder, polymethylmethacrylate, sericite, kaolin, dyestuff, bismuth oxychloride and the like, Wherein the binder is selected from the group consisting of a silicone oil, a hydrocarbon oil, a higher fatty acid oil, a higher alcohol oil, an ester oil, a glyceride oil, a lanolin oil, an animal oil, Etc. are selectively used.

At this time, the viscosity of the base is not always constant, but the viscosity of the fluid dough is 20 to 50,000 cps, while the basic color base viscosity is 15,000 to 25,000 cps when it is prepared by a general wet molding method Can be used.

The process of making cosmetics for make-up is roughly described as follows. A transporting jig with a cosmetics inner plate mounted thereon is sequentially transported by a transporting means by a conveyor belt. During the transporting process of the transporting jig, , The pressurized molding of the raw material by the press and the oil discharging process are performed, and the container from which the oil is removed is taken out, and is then packed and finished through the casing work.

However, since the makeup cosmetics in recent years have been comprehensive and diversified in user's color preference and purchasing taste, it is necessary to mass-produce products having many kinds of colors in the same product. In case of products such as two-way cake and eye shadow, And it is also filled with formulations having at least two or more colors in one case.

Therefore, in order to mass-produce a product filled with a multicolor formulation as described above, a product of a specific color is produced at a time using a mixer and a filling device storing a monochromatic formulation, and then a new color formulation is applied to the mixer And a process of producing a dish filled with the desired color form through the process is performed, so that it is necessary to continuously perform repetitive and troublesome production processes to produce a single product.

In order to overcome this problem, a plurality of mass production facilities can be operated. However, since the facility cost and the production system tend to be excessively invested in comparison with the production quantity, the mass production of the product is made through the combination of the repetitive production as described above.

Accordingly, when the filling process of a specific color ends, the mixer is cleaned and then the inside thereof is cleanly cleaned. Then, the new color formulations are inputted and set and rework is performed. The cost increase and economic unreasonableness are continuing due to excessive labor expenses.

An example for solving such a problem is disclosed in Korean Utility Model Application No. 20-2006-0030426, " Multi-filling device for high viscosity formulations for cosmetics ".

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a filling device for filling various cosmetic formulations in an inner dish, and more particularly to a filling device for filling various forms of cosmetics into an inner dish, And a nozzle unit for discharging multi-color and multi-type formulations from a plurality of separate mixers on the discharge belt.

The nozzle unit is moved by the rotating screw shaft to discharge the formulations, so that it is possible to simultaneously fill multi-colored and multi-type formulations into a plurality of inserted dishes in a single carrying jig, so that a plate having multi- It is possible to simplify the production process and shorten the production time, thereby simplifying the equipment and greatly reducing the production cost.

It is possible to continuously mass-produce complex cosmetics having multiple colors and various contents through an automated process and continuously use a mixer filled with a specified color, a predetermined viscosity, or a type of formulation, The present invention relates to a multi-filling device for a cosmetic high-viscosity formulation which overcomes the unreasonable necessity of discarding initial production products by mixing different formulations of different colors.

On the other hand, a variety of cosmetic patches can be manufactured using hydrogels. Conventionally, hydrogels are manually cut and laminated in order to make beauty patches. As a result, they are not only time consuming, Lt; / RTI >

Accordingly, studies on the cutting and stacking of hydrogels, which is one of the most important and difficult processes for manufacturing various kinds of cosmetic patches using hydrogels, have been actively conducted.

Korean Utility Model No. 20-2008-0001442 (title of the invention: multi-filling device for high viscosities for cosmetics)

The present invention has been made in order to solve the problems of the prior art as described above, and it is an object of the present invention to provide a device for automatically manufacturing a gel sheet having a function of automatically cutting a hydrogel into a predetermined length, do.

Another object of the present invention is to provide an automated apparatus for manufacturing a gel sheet having a function of transporting a loaded hydrogel to a designated work site for remaining work such as molding and a method of operating the same.

In order to accomplish the above object, the present invention provides an automatic apparatus for manufacturing a gel sheet, comprising: a cut sheet having a gel sheet coated with a hydrogel of a cosmetic material, A solidifying unit for forming a continuous gel sheet in the longitudinal direction while solidifying the injected hydrogel and spraying the hydrogel; A conveying unit in which the solidified gel sheet is conveyed along the longitudinal direction in the solidifying unit; A cutting unit for cutting the gel sheet conveyed along the conveying unit to a predetermined length; A stacking unit for stacking the gel sheets cut in the cutting unit on the stacking tray in a plurality of layers; And a controller connected to the solidifying unit, the transferring unit, the cutting unit, and the stacking unit, the controller being connected to the solidifying unit, the transferring unit, the cutting unit, and the stacking unit, The cutting unit may include a length measuring unit installed at a part of the conveying unit and measuring the length of the gel sheet solidified in the solidifying unit; And a gel sheet cutter connected to the length measuring device and cutting the gel sheet having a length measured through the length measuring device under the control of the controller to a predetermined length.

The length measuring device may further include: a cylindrical rotating roller for measuring a length of the gel sheet to be conveyed while being rotated in a state of being closely contacted with the conveyed gel sheet; And a counter for counting the number of revolutions of the rotating roller and transmitting a measurement signal of the measured gel sheet length to the controller.

Further, the gel sheet cutting machine includes: a straight blade installed across the width of the gel sheet and cutting the transferred gel sheet up and down; And a hydraulic device mounted with the straight blade and lowering the straight blade while being operated by a control signal of the controller.

The solidifying unit may further comprise: a gel injector for injecting the hydrogel; And a cooler installed at a part of the hydrogel to cool and solidify the hydrogel to form a gel sheet.

The conveying unit may include a conveyor for conveying the gel sheet solidified through the solidifying unit to the cutting unit; And a driver for supplying power to the conveyor under the control of the controller.

The stacking unit may further include: a tray holder to which the one side of the stacking tray is mounted to fix the stacking tray; And a horizontal movement unit which is installed at a lower portion of an exit side of the conveying unit and in which the tray holder is movably mounted and which reciprocates the tray holder at a stroke distance corresponding to the length of the cut gel sheet, A horizontal rail for stacking the gel sheet while reciprocating at least one of the tray holders; And a driving member connected to the horizontal rail and providing power to the horizontal rail under the control of the controller.

Further, the surface of the conveyor can be coated with a polymer resin.

The method for operating an automatic apparatus for producing a gel sheet using the automated apparatus for manufacturing a gel sheet according to the present invention is characterized in that the gel sheet injected by the gel injector in the solidifying unit is cooled by the cooler to solidify the gel sheet, step; A gel sheet transfer step of transferring the solidified gel sheet to the cutting unit using the transfer unit; A gel sheet cutting step of cutting the gel sheet transferred to the cutting unit to a predetermined length; And a gel sheet stacking step of stacking the gel sheet cut in the stacking unit onto the stacking tray in a plurality of layers.

INDUSTRIAL APPLICABILITY The gel sheet production automation apparatus and method of the present invention can automatically cut and load a hydrogel by using a cutting unit and a transfer unit to produce a gel sheet.

In addition, by constructing an efficient manufacturing process, it simplifies the manufacturing process, achieves automation, reduces the defect rate, and reduces manpower, thereby increasing the efficiency of production, thereby achieving quality control and cost reduction.

1 is a perspective view of an automatic apparatus for manufacturing a gel sheet according to an embodiment of the present invention;
2 is a side view of the automatic gel sheet manufacturing apparatus.
3 is a front view of the automatic apparatus for manufacturing the gel sheet.
4 is a plan view of the automatic apparatus for manufacturing the gel sheet.
5 is a flowchart showing an operation method of an automatic apparatus for manufacturing a gel sheet according to an embodiment of the present invention.

The following detailed description of the invention refers to the accompanying drawings, which illustrate, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. It should be understood that the various embodiments of the present invention are different, but need not be mutually exclusive. For example, certain features, structures, and characteristics described herein may be implemented in other embodiments without departing from the spirit and scope of the invention in connection with one embodiment. It should also be understood that the position or arrangement of individual components within each disclosed embodiment may be varied without departing from the spirit and scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the invention is to be limited only by the appended claims, along with the full scope of equivalents to which such claims are entitled. In the drawings, like reference numerals refer to the same or similar functions throughout the several views.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, so that those skilled in the art can easily carry out the present invention.

FIG. 1 is a perspective view of an automatic gel sheet manufacturing apparatus according to an embodiment of the present invention, FIG. 2 is a side view of the automatic gel sheet manufacturing apparatus, FIG. 3 is a front view of the automatic gel sheet manufacturing apparatus, And Fig.

As shown in FIGS. 1 to 4, in order to produce a cosmetic patch to be cut and formed in the form set by the cutter of the present invention and adhered to the skin, a beauty patch for supplying a gel sheet coated with a hydrogel of a beauty material to the cutter, The automated sheet manufacturing automation apparatus may be configured to include a solidification unit 100, a transfer unit 200, a cutting unit 300, a lamination unit 400, and a controller 500.

The solidifying unit 100 may form a continuous gel sheet 40 in the longitudinal direction while solidifying the injected hydrogel.

The solidification unit 100 may be a constitution of the gel injector 120 and the cooler 130.

The gel injector 120 may inject a hydrogel to a conveyor 210, which will be described later.

The operator can continuously spray the hydrogel in the form of a fluid onto the conveyor 210 to be described later using the gel injector 120 to obtain the gel sheet 40 having a desired shape.

Here, in the conveyor 210, a high-temperature liquid hydrogel is injected to form a solidified gel sheet 40. In order to perform the above-described operation, the operator holds the gel sheet 40 ) Can be coated with a polymer resin such as PET (polyethylene terephthalate) or PEN (polyethylene naphthalate) in order to facilitate separation without contamination.

The cooler 130 may be installed in a part of the transfer unit 200 to cool and solidify the hydrogel injected through the gel injector 120.

The operator may install the cooler 130 on the upper part of the transfer unit 200 to generate the cool air in the gel sheet 40 to solidify the gel sheet 40 or to install the cooler 130 on the lower part of the conveyor 210, So that the gel sheet 40 can be cooled and solidified.

In addition, the operator can cool the high-temperature hydrogel while naturally cooling it at room temperature without installing the cooler 130 or installing the cooler 130.

The conveying unit 200 can be conveyed along the longitudinal direction of the gel sheet 40 solidified in the solidifying unit 100.

The transfer unit 200 may be a constitution of the conveyor 210 and the actuator 220.

The conveyor 210 can transfer the solidified gel sheet 40 to the cutting unit 300 through the solidification unit 100.

The driver 220 may provide power to the conveyor 210 under the control of the controller 500.

The driving unit 220 includes a built-in motor such as a DC motor, a stepping motor, a brushless motor, an induction motor, a linear motor, an ultrasonic motor, and a coreless motor Coreless Motor) can be used to provide power to move the tray holder 212 horizontally or vertically.

That is, the operator allows the gel injected from the gel injector 120 to form the gel sheet 40 through the conveyor 210 in the form of an endless track, and allows the hydrogel having high temperature and high fluidity to flow through the cooler 130 .

The cutting unit 300 may cut the gel sheet 40 transferred along the transfer unit 200 to a predetermined length.

The cutting unit 300 may be a configuration of the length measuring device 310 and the gel sheet cutter 320.

The length measuring device 310 may be installed in a part of the transfer unit 200 to measure the length of the gel sheet 40 solidified in the solidifying unit 100.

The length measuring device 310 may be a configuration of a rotating roller 312 and a counter 314.

The rotation roller 312 can measure the length of the gel sheet 40 that is formed in a cylindrical shape and is rotated while being closely contacted with the conveyed gel sheet 40.

The counter 314 may count the number of revolutions of the rotating roller 312 and transmit the measurement signal of the measured length of the gel sheet 40 to the controller 500.

In addition, the operator can measure the length by various methods such as installing a laser distance measuring device and radiating the laser to the gel sheet and measuring the length.

The gel sheet cutter 320 is connected to the length measuring device 310 and can cut the length of the gel sheet 40 measured by the length measuring device 310 to a predetermined length under the control of the controller 500.

The gel sheet cutter 320 may be a constitution of the straight blade 322 and the hydraulic machine 324.

The straight blade 322 is installed across the width of the gel sheet 40, and can be cut while ascending or descending the conveyed gel sheet 40.

The hydraulic device 324 is mounted with a straight blade 322 and can lower the straight blade 322 while being operated by a control signal of the controller 500.

That is, the operator can cut the gel sheet 40 to a predetermined length by using the length measuring device 310 and the gel sheet cutter 320.

The laminated unit 400 can stack the gel sheets 40 cut in the cutting unit 300 on the stacking tray 50 in a plurality of layers.

The laminated unit 400 may be a constitution of the tray holder 410 and the horizontally moving member 420.

The tray holder 410 can be mounted on one side of the stacking tray 50 to fix the stacking tray 50.

The horizontally moving member 420 is installed at a lower portion of the exit side of the transfer unit 200 and is movably mounted on the tray holder 410. The horizontally moving member 420 is moved by a stroke distance corresponding to the length of the cut gallate 40 The gall sheet 40 can be stacked in multiple layers while reciprocating.

The horizontal moving member 420 may be a structure of the horizontal rail 422 and the driving member 424.

The horizontal rail 422 can stack the gall sheet 40 while reciprocating at least one tray holder 410.

The driving member 424 is connected to the horizontal rail 422 and can provide power to the horizontal rail 422 under the control of the controller 500.

As the type of the driving member 424, an endless track using a chain, a linear motor, a ball screw type, or the like can be used.

In the infinite track system, the chain is controlled by a motor using a chain and a motor, so that the gel sheet 40 can be stacked on the stacking tray 50 while the tray holder 410 reciprocates in a predetermined section.

The linear motor system has the same structure as that of the induction motor cut along the axis and developed on a plane, and is composed of a stator and a reaction rail, and generates a linear driving force in the rail direction.

As for the ball screw system, the steering gearbox is called the ball screw which is used to reduce the rotation of the steering wheel and change its direction to transfer it to the linkage.

Specifically, when the ball screw breaks the handle, the worm gear at the end of the steering shaft rotates, and the sector gear meshed with the ball screw decelerates. In this case, a steering gear device is provided to fill the ball and transmit the force through the ball to reduce a large frictional force generated between the two gear wheels. It is also called a recirculating ball or a ball nut.

The operator is not limited to any one method and can select and use the best method among the methods.

The worker may install a plurality of tray holders 410 on the horizontal rail 422 and secure the stacking tray 50 on the tray holder 410 and the stacking tray 50 sequentially stacking the gel sheets 40 So that it is possible to continuously perform the operation without interruption.

The controller 500 is provided in a part of the gel sheet automation apparatus and is connected to the solidifying unit 100, the transferring unit 200, the cutting unit 300 and the stacking unit 400 to connect the solidifying unit 100, 200, the cutting unit 300 and the stacking unit 400 can be controlled.

5 is a flowchart illustrating an operation method of an automatic apparatus for manufacturing a gel sheet according to an embodiment of the present invention.

According to the flowchart, the present invention can include a gel sheet solidification step (S100), a gel sheet transfer step (S200), a gel sheet cutting step (S300), and a gel sheet loading step (S400).

In the gel sheet solidifying step S100, the gel sheet 40 injected from the solidifying unit 100 to the conveyor 210 by the gel injector 120 is cooled by the cooler 130 or naturally cooled and solidified.

The gel sheet 40 in a fluid state can be solidified, cut, and stacked to make a fabric for manufacturing a beauty patch.

In the gel sheet transfer step S200, the gel sheet 40 solidified in the gel sheet solidification step S100 is transferred to the cutting unit 300 using the transfer unit 200. [

In the gel sheet cutting step S300, the gel sheet 40 transferred to the cutting unit 300 in the gel sheet feeding step S200 is cut to a predetermined length.

The operator prepares to cut and cut the gel sheet 40 to a predetermined length by using the length measuring device 310 and the sheath cutter 320 under the control of the controller 500 to fabricate the fabric of the beauty patch to be formed can do.

In the step of mounting the gel sheet (S400), the gel sheets (40) cut in the lamination unit (400) in the gel sheet cutting step (S300) are stacked on the stacking tray (50) in a plurality of layers.

Through the above operation, the loaded gel sheet 40 can be transferred to the cutter for molding, and the remaining work can be completed to complete the beauty patch.

While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, And such variations and modifications are intended to fall within the scope of the appended claims.

40: Gel sheet 50: Loading tray
100: Solidification unit 120: Gel injector
130: cooler 200: transfer unit
210: Conveyor 220: Actuator
300: Cutting unit 310: Length measuring instrument
312: rotating roller 314: counter
320: gel sheet cutter 322: straight blade
324: Hydraulic unit 400: Lamination unit
410: tray holder 420: horizontal moving member
422: horizontal rail 424: driving member
500: controller

Claims

A device for automated production of a gel sheet for beauty patches, which cuts the gel sheet into a shape set by a cutter to supply a gel sheet coated with a hydrogel to the cutter to produce a cosmetic patch attached to the skin,
A solidifying unit for spraying the hydrogel to solidify the injected hydrogel, and forming a continuous gel sheet in the longitudinal direction;
A conveying unit in which the solidified gel sheet is conveyed along the longitudinal direction in the solidifying unit;
A cutting unit for cutting the gel sheet conveyed along the conveying unit to a predetermined length;
A stacking unit for stacking the gel sheets cut in the cutting unit on the stacking tray in a plurality of layers; And
A controller for controlling operations of the solidifying unit, the transferring unit, the cutting unit, and the stacking unit, which are connected to the solidifying unit, the transferring unit, the cutting unit and the stacking unit, Lt; / RTI >
The cutting unit includes:
A length measuring unit installed at a part of the conveying unit and measuring the length of the gel sheet solidified in the solidifying unit; And
And a gel sheet cutter connected to the length measuring device and cutting the gel sheet having a length measured through the length measuring device under the control of the controller to a predetermined length,
The stacked-
A tray holder to which the one side of the stacking tray is mounted to fix the stacking tray; And
A tray holder provided at a lower portion of an outlet side of the conveying unit, movably mounted on the tray holder, reciprocally moving the tray holder at a stroke distance corresponding to the length of the cut galleries, And a horizontally moving member for stacking,
Wherein the horizontally-
A horizontal rail for stacking the gall sheets while reciprocating at least one of the tray holders; And
And a driving member connected to the horizontal rail and providing power to the horizontal rail under the control of the controller.

The method according to claim 1,
The length measuring device includes:
A cylindrical rotating roller for measuring the length of the gel sheet to be conveyed while rotating in a state of being closely adhered to the conveyed gel sheet; And
And a counter for counting the number of revolutions of the rotating roller and transmitting a measurement signal of the measured gel sheet length to the controller.

The method according to claim 1,
The gel sheet cutting machine comprises:
A straight blade which is installed across the width of the gel sheet and cuts up and down the transferred gel sheet; And
And a hydraulic device mounted with the straight blade and lowering the straight blade while being operated by a control signal of the controller.

The method according to claim 1,
The solidifying unit includes:
A gel injector for injecting the hydrogel; And
And a cooler installed at a part of the hydrogel to cool and solidify the hydrogel to form a gel sheet.

The method according to claim 1,
The transfer unit
A conveyor for conveying the solidified gel sheet through the solidifying unit to the cutting unit; And
And a driver for supplying power to the conveyor under the control of the controller.

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The method of claim 5,
Wherein the conveyor comprises:
And the surface is coated with a polymer resin.

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