CN114009571B - Production process and production line of natural extract and probiotic compound gel candy - Google Patents
Production process and production line of natural extract and probiotic compound gel candy Download PDFInfo
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- CN114009571B CN114009571B CN202111413159.2A CN202111413159A CN114009571B CN 114009571 B CN114009571 B CN 114009571B CN 202111413159 A CN202111413159 A CN 202111413159A CN 114009571 B CN114009571 B CN 114009571B
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- 235000009508 confectionery Nutrition 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 239000000284 extract Substances 0.000 title claims abstract description 34
- 239000006041 probiotic Substances 0.000 title claims abstract description 22
- 235000018291 probiotics Nutrition 0.000 title claims abstract description 22
- 150000001875 compounds Chemical class 0.000 title claims abstract description 16
- 230000000529 probiotic effect Effects 0.000 title claims description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 126
- 238000003756 stirring Methods 0.000 claims abstract description 92
- 238000004321 preservation Methods 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 55
- 239000002994 raw material Substances 0.000 claims abstract description 49
- 238000002156 mixing Methods 0.000 claims abstract description 43
- 238000003860 storage Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 12
- 230000001105 regulatory effect Effects 0.000 claims abstract description 10
- 230000001276 controlling effect Effects 0.000 claims abstract description 9
- 239000000654 additive Substances 0.000 claims abstract description 4
- 230000000996 additive effect Effects 0.000 claims abstract description 3
- 239000006188 syrup Substances 0.000 claims description 43
- 235000020357 syrup Nutrition 0.000 claims description 43
- 239000000499 gel Substances 0.000 claims description 19
- 230000000694 effects Effects 0.000 claims description 17
- 238000009413 insulation Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 108010010803 Gelatin Proteins 0.000 claims description 12
- 239000008273 gelatin Substances 0.000 claims description 12
- 229920000159 gelatin Polymers 0.000 claims description 12
- 235000019322 gelatine Nutrition 0.000 claims description 12
- 235000011852 gelatine desserts Nutrition 0.000 claims description 12
- 239000000049 pigment Substances 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 10
- 230000005484 gravity Effects 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 239000000701 coagulant Substances 0.000 claims description 4
- 235000013399 edible fruits Nutrition 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 235000013311 vegetables Nutrition 0.000 claims description 4
- 229920002752 Konjac Polymers 0.000 claims description 3
- 239000000679 carrageenan Substances 0.000 claims description 3
- 235000010418 carrageenan Nutrition 0.000 claims description 3
- 229920001525 carrageenan Polymers 0.000 claims description 3
- 229940113118 carrageenan Drugs 0.000 claims description 3
- 235000013547 stew Nutrition 0.000 claims description 3
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 claims description 3
- 244000298697 Actinidia deliciosa Species 0.000 claims description 2
- 235000009436 Actinidia deliciosa Nutrition 0.000 claims description 2
- 240000007087 Apium graveolens Species 0.000 claims description 2
- 235000015849 Apium graveolens Dulce Group Nutrition 0.000 claims description 2
- 235000010591 Appio Nutrition 0.000 claims description 2
- 241000233866 Fungi Species 0.000 claims description 2
- 235000007688 Lycopersicon esculentum Nutrition 0.000 claims description 2
- 241000220225 Malus Species 0.000 claims description 2
- 235000011430 Malus pumila Nutrition 0.000 claims description 2
- 235000015103 Malus silvestris Nutrition 0.000 claims description 2
- 240000003768 Solanum lycopersicum Species 0.000 claims description 2
- 240000000851 Vaccinium corymbosum Species 0.000 claims description 2
- 235000003095 Vaccinium corymbosum Nutrition 0.000 claims description 2
- 235000017537 Vaccinium myrtillus Nutrition 0.000 claims description 2
- 235000021014 blueberries Nutrition 0.000 claims description 2
- 239000000252 konjac Substances 0.000 claims description 2
- 235000019823 konjac gum Nutrition 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 3
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- 239000013589 supplement Substances 0.000 description 2
- 229920001817 Agar Polymers 0.000 description 1
- 241000206575 Chondrus crispus Species 0.000 description 1
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- 229920002472 Starch Polymers 0.000 description 1
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- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/36—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
- A23G3/48—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0205—Manufacture or treatment of liquids, pastes, creams, granules, shred or powder
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0205—Manufacture or treatment of liquids, pastes, creams, granules, shred or powder
- A23G3/0215—Mixing, kneading apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/36—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
- A23G3/364—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing microorganisms or enzymes; containing paramedical or dietetical agents, e.g. vitamins
- A23G3/366—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing microorganisms or enzymes; containing paramedical or dietetical agents, e.g. vitamins containing microorganisms, enzymes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention relates to the technical field of candy production, in particular to a production line of natural extract and probiotics compound gel candy and a production process thereof, which comprises a mixing box, a feeding hopper, a heat preservation box, a feeding box, a plurality of storage tanks and a forming machine, and also comprises: the stirring system comprises a first stirring structure and a second stirring structure; the heating barrel is movably arranged in the heat preservation box and is connected with the first stirring structure, the first stirring structure can control the heating barrel to work synchronously when working, and a heating pipe is arranged in the heating barrel; the auxiliary system is arranged between the heating barrel and the heat preservation box and is used for assisting the heating barrel to heat the raw materials; the pressure pump is arranged on the heat preservation box and is used for communicating the discharging head with the feeding box through a heat preservation pipe; and the blanking speed regulating system is arranged between the heat preservation pipe and the material storage tank and is used for monitoring the speed of the raw materials input into the material adding box in the heat preservation box and controlling the blanking speed of the additive in the material storage tank.
Description
Technical Field
The invention relates to the technical field of candy production, in particular to a production process and a production line of a natural extract and probiotic compound gel candy.
Background
The gel candy is prepared by using granulated sugar and starch syrup as main raw materials and agar, modified starch, gelatin, pectin and carrageenan as coagulants through the processes of decocting, forming and the like, and has high moisture content and soft texture.
The production process of the candy is very complex, and the candy needs to be subjected to the working procedures of raw material mixing, syrup boiling, pigment adding, gelatin dissolving, molding, pressing and the like through a plurality of devices at one time, but the existing production line has defects to cause the finally produced finished candy product to have poor quality.
The existing production line has the following defects:
1. directly and statically placing the mixed raw materials in a heating barrel for heating, so that the raw materials in the inner layer cannot be fully heated, and finally, the syrup formed has the condition of material slag;
2. the adding speed of the pigment and the dissolved gelatin needs to be manually adjusted by workers, so that the adding amount is too much or too little, and the quality of the finished product of the finally produced candy is affected.
Disclosure of Invention
The invention aims to provide a production process and a production line of natural extract and probiotic compound gel candy so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a production line of compound gel candy of natural extract product and benefit fungus, includes mixing box, feed hopper, insulation can, adds workbin, a plurality of storage tank and make-up machine, feed hopper sets up on the mixing box, and insulation can and mixing box intercommunication are equipped with row stub bar on the insulation can, a plurality of storage tank and make-up machine all set up on adding the workbin and with add the workbin intercommunication, still include:
the stirring system comprises a first stirring structure and a second stirring structure, and the first stirring structure and the second stirring structure are respectively arranged in the mixing box and the material adding box and are used for stirring materials;
the heating barrel is movably arranged in the heat preservation box and is connected with the first stirring structure, the first stirring structure can control the heating barrel to work synchronously when working, and a heating pipe is arranged in the heating barrel;
the auxiliary system is arranged between the heating barrel and the heat preservation box and is used for assisting the heating barrel to heat the raw materials;
the pressure pump is arranged on the heat preservation box and is used for communicating the discharging head with the feeding box through a heat preservation pipe; and
the blanking speed regulating system is arranged between the heat preservation pipe and the material storage tank and is used for monitoring the speed of inputting the raw materials into the material adding box in the heat preservation tank and controlling the blanking speed of the additive in the material storage tank; wherein
The unloading governing system includes:
the discharge pipe is arranged in the feeding box and is connected with the material storage tank;
the adjusting module is movably arranged on the feeding box and used for adjusting the opening size of the discharging pipe; and
and the power module is arranged between the adjusting module and the heat-insulating pipe and used for monitoring the flowing speed of the raw materials passing through the heat-insulating pipe and controlling the adjusting module to work.
The invention further adopts the technical scheme that: the adjusting module comprises an adjusting plate and a through hole;
the regulating plate activity sets up on adding the workbin and both elastic connection, and the regulating plate runs through row material pipe and both sliding fit, and the quantity of through-hole is the same with the quantity of arranging the material pipe and sets up on the regulating plate, arranges the material pipe setting on the removal route of through-hole, regulating plate and power module are connected.
The invention further adopts the technical scheme that: the power module includes:
the rotating blade is movably arranged between the heat preservation box and the feeding box; and
and the execution unit is arranged on the heat preservation pipe, is connected with the adjusting plate and is used for monitoring the rotating speed of the rotating blade and changing the position of the adjusting plate.
The invention further adopts the technical scheme that: the execution unit includes:
the power box is arranged on the heat preservation pipe;
the rotating seat is movably arranged on the power box and is coaxially connected with the rotating blade;
the second piston is movably arranged in the rotating seat and is elastically connected with the rotating seat, the piston is connected with the adjusting plate through a soft piece, and a guide pipe for guiding the soft piece is arranged between the heat preservation box and the material adding box; and
and the gravity ball is arranged in the power box and is connected with the piston.
The invention further adopts the technical scheme that: the first stirring structure comprises a first power source and a first stirring roller;
a power supply sets up on the mixing box, and the activity is provided with the drive shaft of being connected with a power supply in the mixing box, and a stirring roller sliding sleeve establishes on the drive shaft and both elastic connection, and the drive shaft still is connected with the heating bucket.
The invention further adopts the technical scheme that: the assistance system includes:
the material pressing seat is movably arranged in the heating barrel, and the inner walls of the material pressing seat and the heating barrel are conical;
the telescopic piece is arranged between the material pressing seat and the heating barrel and used for adjusting the size of a gap between the material pressing seat and the heating barrel;
the first piston is movably arranged in a cavity formed in the heating barrel, the first piston and the cavity are elastically connected, and the cavity is communicated with the telescopic piece;
the first magnets are arranged in the heat preservation box, and the second magnets which meet and repel the first magnets are arranged in the first piston.
The invention further adopts the technical scheme that: be equipped with the syrup exhaust bin outlet that forms after supplying the heating in the heating bucket, the activity is provided with the shutoff lid on the heating bucket, and the shutoff lid is inserted and is established on the bin outlet, auxiliary system still includes:
the pushing structure is arranged between the first stirring roller and the first piston and used for adjusting the position of the first stirring roller; and
and the connecting module is arranged between the heat preservation box and the heating barrel and used for adjusting the distance between the heating barrel and the blocking cover, and the blocking cover is connected with the driving shaft.
The invention further adopts the technical scheme that: the pushing structure comprises a push rod and a push rod, the push rod is movably arranged in the heating barrel and connected with a piston, the push rod is movably hinged to one end of the push rod, a torsional spring is arranged at the hinged position of the push rod, a butting ring is arranged on the stirring shaft, and the butting ring is arranged on a moving path of the push rod.
The invention further adopts the technical scheme that: the connecting module comprises a driving element and a supporting plate;
the supporting plates are movably arranged in the heat preservation box, the supporting plates are in sliding fit with the heating barrel, resistance reducing pieces are arranged between the supporting plates and the heating barrel, the driving element is arranged on the heat preservation box and connected with the supporting plates, and the positions of the supporting plates in the heat preservation box can be adjusted by the driving element.
A production process for a production line of natural extract and probiotic compound gel candies comprises the following steps:
the method comprises the following steps: pouring the natural extract and the probiotics into a mixing box according to the weight ratio of 3:1, fully mixing and stirring the candy raw materials through a first stirring structure, discharging the stirred raw materials into a heating barrel in a heat preservation box, and driving the heating barrel to rotate when the first stirring structure works; wherein the natural extract is one or more of fruit extract and vegetable extract, the fruit extract is one of apple, kiwi fruit and blueberry, and the vegetable extract is one of celery and tomato;
step two: then, syrup in the heat preservation box is discharged into a material adding box along a heat preservation pipe through the working of a pressure pump, in the process, the rotating blades can be driven to rotate when the fluid syrup passes through the rotating blades, and the rotating seats are driven to rotate when the rotating blades rotate;
step three: under the action of centrifugal force, the gravity ball drives the second piston to be far away from the rotating seat, the adjusting plate is driven to move under the action of the nylon rope, the overlapping area between the through hole and the discharge pipe can be automatically adjusted according to the speed of syrup input by the pressure pump, so that pigment, gelatin, carrageenan and konjac gum coagulants in the storage tank are discharged into the material adding box, and the mixture is fully mixed through the second stirring structure;
specific drive shaft rotation is driven through a step motor, and then drive a stirring roller and heating bucket and rotate, when a stirring roller rotates, can carry out the intensive mixing to the candy raw materials for production in the mixing box, and the heating bucket follows the action of centrifugal force and laminates with the heating bucket inner wall to make the raw materials in the heating bucket receive the effect of centrifugal force when the drive shaft rotates, make the syrup be close to the heating pipe more, avoid the syrup directly to stew the condition that the regional raw materials of inlayer can not reach the intensive heating when placing in the heating bucket, and the later stage rotates through No. two step motor, drive No. two stirring roller rotations, can be to adding the syrup in the workbin, pigment and the frequent intensive mixing of gelatin.
Compared with the prior art, the technical scheme provided by the embodiment of the invention has the following beneficial effects:
1. according to the embodiment of the invention, through the matching of the power module and the adjusting module, the speed of inputting the syrup into the material adding box by the pressure pump can be monitored in real time, and the opening size of the discharging pipe is automatically adjusted according to the input speed of the syrup, so that the quality and the color difference of finally produced candies are ensured, and the labor intensity is reduced.
2. According to the embodiment of the invention, the raw materials enter the heating barrel and can be attached to the inner wall of the heating barrel under the action of the centrifugal force, so that the raw materials at all positions are closer to the heating pipe, the heating is uniform, the raw materials can be extruded through the material pressing seat by arranging the auxiliary system, the raw materials are prevented from being agglomerated to form material slag, and the quality of finally-formed candies is further improved.
Drawings
FIG. 1 is a schematic structural diagram of a production line of a natural extract and probiotic compound gel candy in an embodiment of the invention;
FIG. 2 is a schematic structural diagram of an auxiliary system in a production line of a natural extract and probiotic compound gel candy according to an embodiment of the invention;
FIG. 3 is a sectional view of an incubator in a production line of a natural extract and probiotic compound gel candy according to an embodiment of the present invention;
FIG. 4 is an enlarged schematic structural diagram of a production line A of the natural extract and probiotic compound gel candy in the embodiment of the invention;
FIG. 5 is an enlarged schematic structural diagram at B in the production line of the composite gel candy of natural extract and probiotics in the embodiment of the invention;
FIG. 6 is a cross-sectional view of a front view of a power module in a production line of a natural extract and probiotic composite gel confection in an embodiment of the present invention;
FIG. 7 is a cross-sectional view of a side view of a power module in a production line of a natural extract and probiotic composite gel confection in an embodiment of the present invention;
fig. 8 is an assembly diagram of a power module in a production line of the natural extract and probiotic compound gel candy in the embodiment of the invention.
The reference numerals in the schematic drawings illustrate:
1-mixing box, 2-feeding hopper, 3-first stepping motor, 4-first stirring roller, 5-driving shaft, 6-trapezoidal block, 7-heat preservation box, 8-discharging head, 9-heating barrel, 10-auxiliary system, 101-pressing seat, 102-cylinder, 103-first magnet, 104-first piston, 105-second magnet, 106-push rod, 107-push rod, 108-contact ring, 109-ball, 1010-supporting plate, 11-heating pipe, 12-electric telescopic rod, 13-blocking cover, 14-discharging opening, 15-feeding box, 16-second stirring roller, 17-second stepping motor, 18-forming machine, 19-material storage tank, 20-adjusting plate, 21-through hole, 22-a discharge pipe, 23-a pressure pump, 24-a rotating vane, 25-a power module, 251-a power box, 252-a rotating seat, 253-a gravity ball, 254-a second piston, 255-a nylon rope and 256-a guide pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments of the present invention, belong to the protection scope of the present invention, and the present invention is further described with reference to the embodiments below.
Referring to fig. 1 to 8, in an embodiment of the present invention, a production line of natural extract and probiotic composite gel candy includes a mixing box 1, a feeding funnel 2, an incubator 7, a feeding box 15, a plurality of storage tanks 19, and a forming machine 18, wherein the feeding funnel 2 is disposed on the mixing box 1, the incubator 7 is communicated with the mixing box 1, the incubator 7 is provided with a discharging head 8, and the plurality of storage tanks 19 and the forming machine 18 are disposed on the feeding box 15 and are communicated with the feeding box 15, and further includes:
the stirring system comprises a first stirring structure and a second stirring structure, wherein the first stirring structure and the second stirring structure are respectively arranged in the mixing box 1 and the feeding box 15 and are used for stirring materials;
the heating barrel 9 is movably arranged in the heat preservation box 7 and is connected with the first stirring structure, the first stirring structure can control the heating barrel 9 to work synchronously when working, and a heating pipe 11 is arranged in the heating barrel 9;
the auxiliary system 10 is arranged between the heating barrel 9 and the heat preservation box 7 and is used for assisting the heating barrel 9 in heating the raw materials;
the pressure pump 23 is arranged on the heat preservation box 7, and the pressure pump 23 is used for communicating the discharging head 8 with the charging box 15 through a heat preservation pipe; and
the blanking speed regulating system is arranged between the heat preservation pipe and the storage tank 19 and is used for monitoring the speed of inputting raw materials into the feeding box 15 in the heat preservation box 7 and controlling the blanking speed of additives in the storage tank 19; wherein
The unloading governing system includes:
a discharge pipe 22 disposed in the charging box 15 and connected to the storage tank 19;
the adjusting module is movably arranged on the feeding box 15 and used for adjusting the opening size of the discharging pipe 22; and
and the power module 25 is arranged between the adjusting module and the heat preservation pipe and is used for monitoring the flowing speed of the raw materials passing through the heat preservation pipe and controlling the adjusting module to work.
In a particular case of the present embodiment, the adjusting module comprises an adjusting plate 20 and a through hole 21;
adjusting plate 20 activity sets up on adding the workbin 15 and both elastic connection, and adjusting plate 20 runs through row material pipe 22 and both sliding fit, and the quantity of through-hole 21 is the same with the quantity of arranging material pipe 22 and sets up on adjusting plate 20, arranges material pipe 22 and sets up on through-hole 21's removal route, adjusting plate 20 and power module 25 are connected.
In another particular case of the present embodiment, the power module 25 comprises:
the rotating blade 24 is movably arranged between the heat preservation box 7 and the material adding box 15; and
and the execution unit is arranged on the heat preservation pipe and connected with the adjusting plate 20 and is used for monitoring the rotating speed of the rotating blade 24 and changing the position of the adjusting plate 20.
Specifically, the execution unit includes:
a power box 251 arranged on the heat preservation pipe;
the rotating seat 252 is movably arranged on the power box 251 and is coaxially connected with the rotating blade 24;
a second piston 254 which is movably arranged in the rotating seat 252 and is elastically connected with the rotating seat 252, the second piston 254 is connected with the adjusting plate 20 through a soft piece, and a guide pipe 256 for guiding the soft piece is arranged between the heat preservation box 7 and the material adding box 15; and
and a gravity ball 253 which is arranged in the power box 251 and is connected with the second piston 254.
It should be noted that the power module 25 in this embodiment is not limited to the above-mentioned mechanical alternative structure, and may be replaced by a linear motor or an electric cylinder, as long as the position of the adjusting plate 20 can be changed, and is not limited in particular.
In addition, the flexible member may be a belt or a rubber belt, and in this embodiment, the flexible member is preferably a nylon rope 255.
In practical application, firstly, the natural extracts and the probiotics are poured into the mixing box 1 along the feeding funnel 2, the candy raw materials are fully mixed and stirred through the first stirring structure, the stirred raw materials are discharged into the heating barrel 9 in the heat insulation box 7, the first stirring structure can drive the heating barrel 9 to rotate when in work, as shown in figure 1, the raw materials are attached to the inner wall of the heating barrel 9 under the action of centrifugal force due to the conical shape of the heating barrel 9, the heating barrel 9 is heated by the work of the heating pipe 11, so that the raw materials in the heating barrel 9 are gradually melted into a syrup state, then the syrup in the heat insulation box 7 is discharged into the feeding box 15 along the heat insulation pipe through the work of the pressure pump 23, in the process, the syrup in the fluid state can drive the rotating blade 24 to rotate when passing through the rotating blade 24, the rotating seat 252 is driven to rotate when the rotating blade 24 rotates, under the action of the centrifugal force, gravity ball 253 drives No. two pistons 254 and keeps away from rotating seat 252, under the effect of nylon rope 255, it removes to drive regulating plate 20, the coincidence area between through-hole 21 and the row of material pipe 22 can be according to the speed automatically regulated of force pump 23 input syrup, thereby with pigment and the gelatin of dissolving in the storage tank 19 discharge add in the workbin 15, and carry out the intensive mixing to the mixture through second stirring structure, finally cool down the syrup through make-up machine 18 and suppress into the candy, whole flow degree of automation is high, can control the pigment in the storage tank 19 or the unloading speed of dissolving the gelatin to the speed of input syrup in the makeup box 15 by real time monitoring force pump 23, thereby guarantee the quality and the colour difference of the candy of final production.
Referring to fig. 1, as another preferred embodiment of the present invention, the first stirring structure includes a first power source and a first stirring roller 4;
a power supply sets up on mixing box 1, and the activity is provided with drive shaft 5 be connected with a power supply in mixing box 1, and a stirring roller 4 slip cover is established on drive shaft 5 and both elastic connection, and drive shaft 5 still is connected with heating bucket 9.
It should supplement the explanation, the second stirring structure includes No. two power supplies and No. two stirring roller 16, and No. two stirring roller 16 activity sets up in adding material case 15, and No. two power supplies set up on adding material case 15 and be connected with No. two stirring roller 16.
It should be particularly noted that the first power source and the second power source may be replaced by stepping motors or servo motors, in this embodiment, the first power source and the second power source are the first stepping motor 3 and the second stepping motor 17, respectively, and specific models of the first stepping motor 3 and the second stepping motor 17 are not limited herein, and may be optimally selected according to actual situations.
When in actual application, drive shaft 5 through step motor 3 and rotate, and then drive stirring roller 4 and heating barrel 9 and rotate, when stirring roller 4 rotates, can carry out the intensive mixing to the candy raw materials for production in the mixing box 1, and heating barrel 9 can make the raw materials in the heating barrel 9 receive the effect of centrifugal force and laminate with heating barrel 9 inner wall when following drive shaft 5 and rotate, make the syrup be close to heating pipe 11 more, avoid the syrup directly to stew the condition that the regional raw materials of inlayer can not get the intensive heating when placing in heating barrel 9, and the later stage is rotated through step motor 17 No. two, drive No. two stirring roller 16 and rotate, can be to the syrup in adding feed box 15, pigment and dissolve the frequent intensive mixing of gelatin.
Referring to fig. 1-3, as another preferred embodiment of the present invention, the auxiliary system 10 includes:
the pressing seat 101 is movably arranged in the heating barrel 9, and the inner walls of the pressing seat 101 and the heating barrel 9 are conical;
the telescopic piece is arranged between the material pressing seat 101 and the heating barrel 9 and used for adjusting the size of a gap between the material pressing seat 101 and the heating barrel 9;
the first piston 104 is movably arranged in a cavity formed in the heating barrel 9, the first piston and the cavity are elastically connected, and the cavity is communicated with the telescopic piece;
the first magnets 103 are arranged in the heat preservation box 7, and the second magnets 105 which meet and repel the first magnets 103 are arranged in the first piston 104.
It should be noted that the telescopic member may be a cylinder body driven by air pressure or hydraulic pressure, in this embodiment, the telescopic member is preferably a cylinder 102, and the cylinder 102 is disposed between the heating barrel 9 and the holder 101 and is communicated with the cavity, as shown in fig. 2.
When step motor 3 drives heating barrel 9 and rotates, magnet 103 and No. two magnet 105 meet the intermittent type, and under the repulsion force effect between magnet 103 and No. two magnet 105 and the elastic connection effect between piston 104 and the cavity, make a piston 104 be reciprocating motion along the cavity, at this in-process, constantly supplement and take out the air in cylinder 102 through a piston 104, it is vertical direction's reciprocating motion to drive presses material seat 101, thereby constantly change the clearance size between material seat 101 and the heating barrel 9, carry out extrusion work to receiving the syrup and the raw materials that the effect of leaving type force passed through, further make the candy raw materials can fully heat and be the syrup, avoid the raw materials inside of caking can not be heated and lead to the condition that the syrup memory is at the material sediment to appear.
Referring to fig. 1-4, as another preferred embodiment of the present invention, a discharge opening 14 for discharging syrup formed after heating is provided in the heating barrel 9, a blocking cover 13 is movably provided on the heating barrel 9, the blocking cover 13 is inserted on the discharge opening 14, and the auxiliary system 10 further includes:
the pushing structure is arranged between the first stirring roller 4 and the first piston 104 and is used for adjusting the position of the first stirring roller 4; and
and the connecting module is arranged between the heat preservation box 7 and the heating barrel 9 and used for adjusting the distance between the heating barrel 9 and the blocking cover 13, and the blocking cover 13 is connected with the driving shaft 5.
In a specific case of this embodiment, the pushing structure includes a push rod 106 and a push rod 107, the push rod 106 is movably disposed in the heating barrel 9 and connected to the first piston 104, the push rod 107 is movably hinged to one end of the push rod 106, a torsion spring is disposed at the hinged position, a contact ring 108 is disposed on the first stirring shaft, and the contact ring 108 is disposed on a moving path of the push rod 107.
It should be added that, a trapezoidal block 6 is fixedly installed on the first stirring roller 4, and a feed opening matched with the trapezoidal block 6 is arranged on the mixing box 1.
In another specific aspect of this embodiment, the connection module includes a driving element and a pallet 1010;
the quantity of the supporting plates 1010 is movably arranged in the heat preservation box 7, the supporting plates 1010 are in sliding fit with the heating barrel 9, resistance reducing pieces are arranged between the supporting plates 1010 and the heating barrel 9, the driving elements are arranged on the heat preservation box 7 and connected with the supporting plates 1010, and the positions of the supporting plates 1010 in the heat preservation box 7 can be adjusted by the driving elements.
It should be noted that the resistance reducing member may be a ball 109 or a roller, in this embodiment, the resistance reducing member is preferably a ball 109, and the ball 109 is slidably embedded between the supporting plate 1010 and the heating barrel 9, as shown in fig. 2;
in addition, the driving element may be driven by a linear motor or a hydraulic cylinder, and in this embodiment, the driving element is preferably an electric telescopic rod 12, and the electric telescopic rod 12 is disposed on the thermal insulation box 7 and connected to the supporting plate 1010.
When the first magnet 103 meets the second magnet 105 each time, and the first piston 104 moves along the cavity, the first piston 104 drives the push rod 106 and the push rod 107 to move towards the first stirring roller 4, and under the action of the collision between the push rod 107 and the collision ring 108, the first stirring roller 4 is driven to reciprocate up and down as shown in fig. 1, so that the position of the vertical direction of the first stirring roller 4 is continuously changed in the rotating process, the stirring effect on the raw materials for candy production is improved, the stirring dead angle is avoided, the first stirring roller 4 can drive the trapezoidal block 6 to reciprocate up and down while reciprocating up and down, the gap between the trapezoidal block 6 and the feed opening is changed, and the raw materials stirred for the first time are discharged into the heating barrel 9 for heating treatment intermittently, when syrup in the heating barrel 9 is sufficiently heated, by controlling the extension of the electric telescopic rod 12, the heating barrel 9 moves downwards as shown in fig. 1, in the process, the discharge opening 14 and the blocking cover 13 tend to be separated, and the discharge opening 14 is opened and discharges syrup into the heat insulation box 7 for the pressure pump 23 to pump into the feeding box 15 for subsequent processing work.
The invention relates to a production process for a production line of a natural extract and probiotic compound gel candy, which comprises the following steps:
firstly, pouring natural extracts and probiotics into a mixing box 1 along a feeding funnel 2, fully mixing and stirring candy raw materials through a first stirring structure, discharging the stirred raw materials into a heating barrel 9 in an insulation box 7, driving a driving shaft 5 to rotate through a stepping motor 3, further driving a stirring roller 4 and the heating barrel 9 to rotate, fully mixing the candy production raw materials in the mixing box 1 when the stirring roller 4 rotates, enabling the raw materials in the heating barrel 9 to be attached to the inner wall of the heating barrel 9 under the action of centrifugal force when the heating barrel 9 rotates along with the driving shaft 5, enabling the syrup to be closer to a heating pipe 11, avoiding the situation that the raw materials in an inner layer area cannot be fully heated when the syrup is directly placed in the heating barrel 9 in a standing manner, and driving a second stirring roller 16 to rotate through a second stepping motor 17 in the later period, can be to adding the syrup in the feed box 15, pigment and dissolving gelatin often intensive mixing, when meeting leads to a piston 104 to move along the cavity when magnet 103 meets with magnet 105 No. two each time, piston 104 No. one drives push rod 106 and ejector pin 107 to the direction of stirring roller 4 No. one, under the conflict effect between ejector pin 107 and conflict ring 108, drive stirring roller 4 No. one and make up-and-down reciprocating motion as shown in figure 1, thus make stirring roller 4 in the pivoted in-process, the position of vertical direction constantly changes, and then improve the stirring effect to candy production raw materials, avoid appearing the stirring dead angle, and can drive trapezoidal block 6 up-and-down reciprocating motion when stirring roller 4 reciprocates up and down, make the clearance between trapezoidal block 6 and the feed opening change, thereby realize the intermittent type will be stirred raw materials first time and discharge into heating barrel 9 and carry out the heating process, when the syrup in the heating barrel 9 is sufficiently heated, the heating barrel 9 moves downwards as shown in fig. 1 by controlling the extension of the electric telescopic rod 12, in the process, the discharge port 14 and the blocking cover 13 are in a separation trend, the discharge port 14 is opened and discharges the syrup into the heat insulation box 7 for the pressure pump 23 to pump into the material adding box 15 for subsequent processing, then the syrup in the heat insulation box 7 is discharged into the material adding box 15 along the heat insulation pipe by the work of the pressure pump 23, in the process, the fluid syrup passes through the rotary vane 24 and can drive the rotary vane 24 to rotate, the rotary vane 24 drives the rotary base 252 to rotate when rotating, under the action of centrifugal force, the gravity ball 253 drives the second piston 254 to be far away from the rotary base 252, under the action of the nylon rope 255, the adjusting plate 20 is driven to move, the overlapping area between the through hole 21 and the discharge pipe 22 can be automatically adjusted according to the speed of the syrup input by the pressure pump 23, thereby discharging pigment and gelatin, carragheen and konjaku gum coagulant in the storage tank 19 into the material adding box 15 to carry out the intensive mixing through the second stirring structure to the mixture, finally cool down the syrup and suppress into the candy through the make-up machine 18, whole flow automation degree is high, can real time monitoring force pump 23 come control storage tank 19 in the pigment or the blanking speed of dissolving gelatin to the speed of adding the material box 15 internal input syrup, thereby guarantee the quality and the colour difference of the candy of final production.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (3)
1. Production line of natural extract and compound gel candy of living fungus of benefit, include mixing box, feed hopper, insulation can, add workbin, a plurality of storage tank and make-up machine, feed hopper sets up on the mixing box, insulation can and mixing box intercommunication are equipped with row stub bar on the insulation can, and a plurality of storage tank and make-up machine all set up on adding the workbin and with add workbin intercommunication, its characterized in that still includes: the stirring system comprises a first stirring structure and a second stirring structure, and the first stirring structure and the second stirring structure are respectively arranged in the mixing box and the material adding box and are used for stirring materials; the heating barrel is movably arranged in the heat preservation box and is connected with the first stirring structure, the first stirring structure can control the heating barrel to work synchronously when working, and a heating pipe is arranged in the heating barrel;
the auxiliary system is arranged between the heating barrel and the heat preservation box and is used for assisting the heating barrel to heat the raw materials; the pressure pump is arranged on the heat preservation box and is used for communicating the discharging head with the feeding box through a heat preservation pipe; the blanking speed regulating system is arranged between the heat insulation pipe and the material storage tank and is used for monitoring the speed of inputting the raw materials into the material adding box in the heat insulation box and controlling the blanking speed of the additive in the material storage tank; wherein unloading speed governing system includes:
the discharge pipe is arranged in the feeding box and is connected with the material storage tank;
the adjusting module is movably arranged on the feeding box and used for adjusting the opening size of the discharging pipe; the power module is arranged between the adjusting module and the heat preservation pipe and is used for monitoring the flow speed of the raw materials passing through the heat preservation pipe and controlling the adjusting module to work;
the adjusting module comprises an adjusting plate and a through hole;
the adjusting plate is movably arranged on the feeding box and is elastically connected with the feeding box, the adjusting plate penetrates through the discharge pipes and is in sliding fit with the discharge pipes, the number of the through holes is the same as that of the discharge pipes, the discharge pipes are arranged on the adjusting plate, and the adjusting plate is connected with the power module;
the power module includes:
the rotating blade is movably arranged between the heat preservation box and the feeding box; the execution unit is arranged on the heat preservation pipe, is connected with the adjusting plate and is used for monitoring the rotating speed of the rotating blades and changing the position of the adjusting plate;
the execution unit includes:
the power box is arranged on the heat preservation pipe;
the rotating seat is movably arranged on the power box and is coaxially connected with the rotating blade;
the second piston is movably arranged in the rotating seat and is elastically connected with the rotating seat, the piston is connected with the adjusting plate through a soft piece, and a guide pipe for guiding the soft piece is arranged between the heat preservation box and the material adding box; the gravity ball is arranged in the power box and is connected with the piston;
the first stirring structure comprises a first power source and a first stirring roller;
the first power source is arranged on the mixing box, a driving shaft connected with the first power source is movably arranged in the mixing box, the first stirring roller is sleeved on the driving shaft in a sliding mode and is elastically connected with the driving shaft, and the driving shaft is further connected with the heating barrel;
the assistance system includes:
the material pressing seat is movably arranged in the heating barrel, and the inner walls of the material pressing seat and the heating barrel are conical;
the telescopic piece is arranged between the material pressing seat and the heating barrel and used for adjusting the size of a gap between the material pressing seat and the heating barrel;
the first piston is movably arranged in a cavity formed in the heating barrel, the first piston and the cavity are elastically connected, and the cavity is communicated with the telescopic piece;
the first magnets are arranged in the heat preservation box, and a second magnet which meets and repels the first magnets is arranged in the first piston;
be equipped with the syrup exhaust bin outlet that forms after supplying the heating in the heating bucket, the activity is provided with the shutoff lid on the heating bucket, and the shutoff lid is inserted and is established on the bin outlet, auxiliary system still includes:
the pushing structure is arranged between the first stirring roller and the first piston and used for adjusting the position of the first stirring roller; the connecting module is arranged between the heat preservation box and the heating barrel and used for adjusting the distance between the heating barrel and the blocking cover, and the blocking cover is connected with the driving shaft;
the pushing structure comprises a push rod and a push rod, the push rod is movably arranged in the heating barrel and connected with a piston, the push rod is movably hinged to one end of the push rod, a torsional spring is arranged at the hinged position of the push rod, a butting ring is arranged on the stirring shaft, and the butting ring is arranged on a moving path of the push rod.
2. The production line of natural extract and probiotic compound gel candies as claimed in claim 1, wherein said connection module comprises a driving element and a pallet;
the supporting plates are movably arranged in the heat preservation box, the supporting plates are in sliding fit with the heating barrel, resistance reducing pieces are arranged between the supporting plates and the heating barrel, the driving element is arranged on the heat preservation box and connected with the supporting plates, and the positions of the supporting plates in the heat preservation box can be adjusted by the driving element.
3. A production process of a production line of a natural extract and probiotic compound gel candy using any one of claims 1-2, characterized by comprising the following steps:
the method comprises the following steps: pouring the natural extract and the probiotics into a mixing box according to the weight ratio of 3:1, fully mixing and stirring the candy raw materials through a first stirring structure, discharging the stirred raw materials into a heating barrel in a heat preservation box, and driving the heating barrel to rotate when the first stirring structure works; wherein the natural extract is one or more of fruit extract and vegetable extract, the fruit extract is one of apple, kiwi fruit and blueberry, and the vegetable extract is one of celery and tomato;
step two: then, syrup in the heat preservation box is discharged into a material adding box along a heat preservation pipe through the working of a pressure pump, in the process, the rotating blades can be driven to rotate when the fluid syrup passes through the rotating blades, and the rotating seats are driven to rotate when the rotating blades rotate;
step three: under the action of centrifugal force, the gravity ball drives the second piston to be far away from the rotating seat, the adjusting plate is driven to move under the action of the nylon rope, the overlapping area between the through hole and the discharge pipe can be automatically adjusted according to the speed of syrup input by the pressure pump, so that pigment, gelatin, carrageenan and konjac gum coagulants in the storage tank are discharged into the material adding box, and the mixture is fully mixed through the second stirring structure;
specific drive shaft through a power supply and rotate, and then drive a stirring roller and heating bucket and rotate, when a stirring roller rotates, can carry out the intensive mixing to the candy raw materials for production in the mixing box, and the heating bucket follows the drive shaft and can make the raw materials in the heating bucket receive the effect of centrifugal force and laminate with the heating bucket inner wall when rotating, make the syrup be close to the heating pipe more, avoid the syrup directly to stew the condition that the regional raw materials of inlayer can not obtain the intensive heating when placing in the heating bucket, and the later stage rotates through No. two step motor, drive No. two stirring roller rotations, can carry out the intensive mixing to the raw materials that adds the incasement.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111413159.2A CN114009571B (en) | 2021-11-25 | 2021-11-25 | Production process and production line of natural extract and probiotic compound gel candy |
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| CN202111413159.2A CN114009571B (en) | 2021-11-25 | 2021-11-25 | Production process and production line of natural extract and probiotic compound gel candy |
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| CN114009571B true CN114009571B (en) | 2022-09-02 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101387271A (en) * | 2007-09-13 | 2009-03-18 | 法哈德·阿赫默德·阿坎哈尔 | Device for providing dynamic force by utilizing gravity |
| CN206462345U (en) * | 2017-01-16 | 2017-09-05 | 迈德乐(广州)糖果有限公司 | Gel candy additive adds equipment automatically |
| CN208037580U (en) * | 2018-01-24 | 2018-11-02 | 南京居竹新型材料科技有限公司 | A kind of powder blanking speed regulation device |
| CN209185621U (en) * | 2018-01-25 | 2019-08-02 | 湖北好彩头食品有限公司 | A kind of gel candy sand cutting equipment |
| CN212728680U (en) * | 2020-06-22 | 2021-03-19 | 上海芳蕾健康科技有限公司 | Continuous automatic preparation facilities of rose essential oil edible candy |
| CN214361311U (en) * | 2020-12-25 | 2021-10-08 | 广东笑咪咪食品有限公司 | Automatic production equipment for fermented flavored sugar |
| CN214758951U (en) * | 2021-05-25 | 2021-11-19 | 广东富味健康科技有限公司 | Production device |
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Inventor after: Guo Yong Inventor after: Guo Heli Inventor after: Guo Weisheng Inventor after: Guo Xiuquan Inventor after: Wang Qiang Inventor after: Fang Zhenrong Inventor after: Xu Dayuan Inventor before: Guo Yong Inventor before: Guo Heli Inventor before: Guo Weisheng Inventor before: Guo Xiuquan Inventor before: Wang Qiang Inventor before: Fang Zhenrong Inventor before: Xu Dayuan |
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