CN107130451A - High speed tubular stranding machine with identical tension automaton - Google Patents
High speed tubular stranding machine with identical tension automaton Download PDFInfo
- Publication number
- CN107130451A CN107130451A CN201710340422.7A CN201710340422A CN107130451A CN 107130451 A CN107130451 A CN 107130451A CN 201710340422 A CN201710340422 A CN 201710340422A CN 107130451 A CN107130451 A CN 107130451A
- Authority
- CN
- China
- Prior art keywords
- steel wire
- tension
- strander
- control modules
- plc control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2301/00—Controls
- D07B2301/20—Controller types
- D07B2301/205—Programmable controllers; Calculating or controlling methods
Landscapes
- Electric Cable Installation (AREA)
- Ropes Or Cables (AREA)
Abstract
The present invention proposes a kind of high speed tubular stranding machine with identical tension automaton for twisting wire rope, it includes multiple steel wires and carries wire I-shape reel wheel, the steel wire of each I-beam wheel unwrapping wire enters in strander through the first steel wire propelling sheave and the second steel wire propelling sheave carries out twisting, steel wire tension monitoring modular is provided between the first steel wire propelling sheave and the second steel wire propelling sheave, described steel wire tension monitoring modular includes tension sensor, it is connected with strander PLC control modules, so that the real-time strain value of every steel wire to be included on the display panel of PLC control modules, and when the tension force difference between steel wire reaches predetermined threshold value, described PLC control modules control strander autostop.The strander of the present invention; every steel wire tension can in real time be monitored, tension value is included in PLC control modules in real time by wireless transport module, and realization is timely shut down when occurring abnormal; improve the Twisting quality of steel wire rope, it is to avoid produce a large amount of defective products.
Description
Technical field
The present invention relates to steel wire rope manufacturing technology field, more particularly to a kind of high speed with identical tension automaton
Tubular stranding machine.
Background technology
Steel wire rope stranding machine is the equipment that steel wire is twisted into rope strand, and tubular stranding machine is a kind of housing construction therein
Type.Tubular stranding machine is general to constitute body by a section or several sections of cylinders, loads the I-beam wheel of wire at body Nei Yan centers
In rods arranged in horizontal line, the straight line traction that high speed rotation and the draw-gear of cylinder are produced is engaged, and steel wire is produced helix and is twined
Around the linear motion with stock, the rope strand with certain lay pitch is formed, so as to complete the basic twisting action of rope strand.Tubular stranding machine
Cylinder small volume, center of gravity is low, and rotary inertia is small, and running speed is fast, and noise is low, smooth running, easy to operate, is adapted to most of rope
The twisting of stock, particularly linear contact lay steel cable stock and steel strand wires.
It is each, it is necessary to which the steel wire of unwrapping wire in multiple I-beam wheels is carried out into twisting simultaneously in the tubular stranding machine course of work
Root steel wire all has certain tension force in twisting, ideally, when the tension force of every steel wire is all identical, twisting
Steel wire rope optimal quality；And be just not suitable for carrying out steel wire rope when the tension force of wherein a certain or a few steel wire is too small
Twisting；In addition, occurring emergency, such as, wherein, it is necessary to which shutdown in time, otherwise can cause big when having steel wire generation fracture of wire
The defective products of amount, increases cost.
The content of the invention
For problems of the prior art, there is identical tension automaton it is an object of the invention to provide one kind
High speed tubular stranding machine, it can monitor in strander the tension value and tension difference each other of every steel wire in real time
Situation, and autostop when realizing unusual condition.
To achieve the object of the present invention, the high speed tubular stranding machine with identical tension automaton of the invention includes
Multiple steel wires carry wire I-shape reel wheel, and the steel wire of each I-beam wheel unwrapping wire is through respective first steel wire propelling sheave and the second steel wire propelling sheave
It is transferred into strander and carries out twisting, the steel wire walking between described the first steel wire propelling sheave and the second steel wire propelling sheave
It is provided with steel wire tension monitoring modular on circuit, described steel wire tension monitoring modular includes tension sensor, itself and strander
PLC control modules are connected, and the real-time strain value of every steel wire are included on the display panel of PLC control modules, and work as steel
When tension force difference between silk reaches a predetermined threshold value, described PLC control modules control strander autostop.
It is preferred that, bluetooth module and battery module are also included in described tension monitoring module, the PLC of itself and strander is controlled
Molding block carries out signal connection by bluetooth, and the real-time strain value of every steel wire is passed into PLC control modules.
Further preferably, the tension value of a certain steel wire obtained when described PLC control modules is less than a predetermined threshold value
When, described PLC control modules control strander autostop.
Further preferably, described multiple load wire I-shape reel wheels are in rods arranged in horizontal line at strander Ti Neiyan centers.
The present invention's is used for the high speed tubular stranding machine with identical tension automaton that twisting wire rope is produced, its
The steel wire tension of each load wire I-shape reel wheel unwrapping wire can in real time be monitored, and tension value is real-time by wireless transport module
It is shown in PLC control modules, allows staff to understand the situation of twisting wire rope in time, and realized in time when occurring abnormal
Shutdown, improve the Twisting quality of steel wire rope, it is to avoid produce a large amount of defective products.
Brief description of the drawings
By detailed description below in conjunction with the accompanying drawings, the present invention is foregoing will to be become with other objects, features and advantages
Obviously.Wherein：
Fig. 1 show the tension automatic control of the high speed tubular stranding machine with identical tension automaton of the present invention
The structural representation of device.
Embodiment
With reference to accompanying drawing architectural feature of the invention and advantage, details are as follows.
Reference picture 1, a kind of high speed tubular stranding machine with identical tension automaton of the invention, the strander
Carry wire I-shape reel wheel (not shown) including multiple steel wires, the steel wire of each I-beam wheel unwrapping wire through respective first steel wire propelling sheave 11,
12nd ... and the second steel wire propelling sheave 21,22 ... be transferred into strander and carry out twisting, led in the first described steel wire
Be provided with steel wire walking route between running wheel and the second steel wire propelling sheave steel wire tension monitoring modular 101,102 ..., institute
The steel wire tension monitoring modular stated includes tension sensor, and it is connected with strander PLC control modules 30, can be by every steel wire
Real-time strain value be shown on the display panel of PLC control modules, and the tension force difference between the steel wire reaches that one is predetermined
During threshold value, described PLC control modules control strander autostop.
In a preferred embodiment, bluetooth module and battery module are also included in described tension monitoring module, its
Signal is carried out by bluetooth to be connected, the real-time strain value of every steel wire is passed into PLC controls with the PLC control modules of strander
Module.
In some cases, such as, the tension value of every steel wire or some of which steel wire is below a rational twisting
Tension force, although tension difference each other may be without departing from predetermined threshold value, but is actually also now to be not suitable for steel wire rope
Twisting, therefore, in another preferred embodiment, in addition it is also necessary to a judgement is done to the tension value of each steel wire, works as institute
When the tension value for a certain steel wire that the PLC control modules stated are obtained is less than a predetermined threshold value, described PLC control modules
Strander autostop can be controlled.In this way, the steel wire rope of better quality can be realized by monitoring the tension value of every steel wire
Twisting.The problem of this design can also monitor the fracture of wire occurred during twisting in real time or jump silk, now, the tension value of steel wire becomes
Zero is bordering on, but realizes and shuts down in time.
In addition, the validity in order to ensure the monitoring of steel wire tension value, described multiple load wire I-shape reel wheels are in strander body
It is in rods arranged in horizontal line along center, horizontality is remained during I-beam wheel unwrapping wire.
The present invention's is used for the high speed tubular stranding machine with identical tension automaton that twisting wire rope is produced, its
The steel wire tension of each Loosen up wire wheel is monitored in real time, and tension value is included in real time by wireless transport module
In PLC control modules, staff is allowed to understand the situation of twisting wire rope in time, and realization timely stops when occurring abnormal
Machine, improves the Twisting quality of steel wire rope, it is to avoid produce a large amount of defective products.
The invention is not limited in described embodiment, those skilled in the art is not departing from the spirit i.e. public affairs of the present invention
In the range of opening, can still make some amendments or change, thus the scope that is limited using claims of the scope of the present invention as
It is accurate.
Claims (4)
1. a kind of high speed tubular stranding machine with identical tension automaton, it is used for the twisting of steel wire rope, and its feature exists
In described strander includes multiple steel wires and carries wire I-shape reel wheel, and the steel wire of each I-beam wheel unwrapping wire is led through respective first steel wire
Running wheel and the second steel wire propelling sheave are transferred into strander and carry out twisting, in the first described steel wire propelling sheave and the second steel wire
Steel wire tension monitoring modular is provided with steel wire walking route between propelling sheave, described steel wire tension monitoring modular includes opening
Force snesor, it is connected with strander PLC control modules, and the real-time strain value of every steel wire is included in PLC control modules
Display panel on, and when the tension force difference between steel wire reaches a predetermined threshold value, described PLC control modules control is twisted with the fingers
Stock machine autostop.
2. a kind of high speed tubular stranding machine with identical tension automaton as claimed in claim 1, is characterised by, institute
Also include bluetooth module and battery module in the tension monitoring module stated, the PLC control modules of itself and strander are entered by bluetooth
Row signal is connected, and the real-time strain value of every steel wire is passed into PLC control modules.
3. a kind of high speed tubular stranding machine with identical tension automaton as claimed in claim 1, is characterised by, when
When the tension value for a certain steel wire that described PLC control modules are obtained is less than a predetermined threshold value, described PLC control modules
Control strander autostop.
4. a kind of high speed tubular stranding machine with identical tension automaton as claimed in claim 1, is characterised by, institute
The multiple load wire I-shape reel wheels stated are in rods arranged in horizontal line at strander Ti Neiyan centers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710340422.7A CN107130451A (en) | 2017-05-15 | 2017-05-15 | High speed tubular stranding machine with identical tension automaton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710340422.7A CN107130451A (en) | 2017-05-15 | 2017-05-15 | High speed tubular stranding machine with identical tension automaton |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107130451A true CN107130451A (en) | 2017-09-05 |
Family
ID=59733258
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710340422.7A Pending CN107130451A (en) | 2017-05-15 | 2017-05-15 | High speed tubular stranding machine with identical tension automaton |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107130451A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110820390A (en) * | 2019-12-19 | 2020-02-21 | 无锡通用钢绳有限公司 | Stranding machine |
| CN111335056A (en) * | 2020-02-10 | 2020-06-26 | 浙江工业大学 | Tension sensing and data processing device for multi-strand cable twisting device |
| CN112663366A (en) * | 2020-11-27 | 2021-04-16 | 山东鲁普科技有限公司 | Fiber rope pre-drafting device and pre-drafting method |
| CN113584915A (en) * | 2021-09-26 | 2021-11-02 | 南通市海力钢绳有限公司 | A tubular strander for wire rope production |
| CN114318914A (en) * | 2020-10-09 | 2022-04-12 | 南通云天绳缆科技有限公司 | Online simulation detection device and debugging method for pay-off tension of stranding machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1450084A (en) * | 1972-09-30 | 1976-09-22 | Philips Electronic Associated | Method of and a apparatus for the manufacture of electrical conductors |
| CN1717516A (en) * | 2002-11-25 | 2006-01-04 | 株式会社普利司通 | Twisting machine, twisted wire manufacturing method, ply, and pneumatic tire |
| CN201071476Y (en) * | 2007-04-29 | 2008-06-11 | 湖北福星科技股份有限公司 | Monofilament tension equalizer device of steel cord |
| CN101279684A (en) * | 2007-02-20 | 2008-10-08 | Iro有限公司 | Yarn tension monitoring and setting system |
| CN201427824Y (en) * | 2009-06-29 | 2010-03-24 | 张家港市胜达钢绳有限公司 | Constant-tension deploying and retracting device |
| CN103790053A (en) * | 2013-12-29 | 2014-05-14 | 江苏兴达钢帘线股份有限公司 | Deforming device and deforming method used for high-elongation cord threads |
-
2017
- 2017-05-15 CN CN201710340422.7A patent/CN107130451A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1450084A (en) * | 1972-09-30 | 1976-09-22 | Philips Electronic Associated | Method of and a apparatus for the manufacture of electrical conductors |
| CN1717516A (en) * | 2002-11-25 | 2006-01-04 | 株式会社普利司通 | Twisting machine, twisted wire manufacturing method, ply, and pneumatic tire |
| CN101279684A (en) * | 2007-02-20 | 2008-10-08 | Iro有限公司 | Yarn tension monitoring and setting system |
| CN201071476Y (en) * | 2007-04-29 | 2008-06-11 | 湖北福星科技股份有限公司 | Monofilament tension equalizer device of steel cord |
| CN201427824Y (en) * | 2009-06-29 | 2010-03-24 | 张家港市胜达钢绳有限公司 | Constant-tension deploying and retracting device |
| CN103790053A (en) * | 2013-12-29 | 2014-05-14 | 江苏兴达钢帘线股份有限公司 | Deforming device and deforming method used for high-elongation cord threads |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110820390A (en) * | 2019-12-19 | 2020-02-21 | 无锡通用钢绳有限公司 | Stranding machine |
| CN111335056A (en) * | 2020-02-10 | 2020-06-26 | 浙江工业大学 | Tension sensing and data processing device for multi-strand cable twisting device |
| CN111335056B (en) * | 2020-02-10 | 2021-08-03 | 浙江工业大学 | Tension sensing and data processing device for multi-strand cable twisting device |
| CN114318914A (en) * | 2020-10-09 | 2022-04-12 | 南通云天绳缆科技有限公司 | Online simulation detection device and debugging method for pay-off tension of stranding machine |
| CN114318914B (en) * | 2020-10-09 | 2023-03-24 | 江苏芸裕金属制品有限公司 | Online simulation detection device and debugging method for pay-off tension of stranding machine |
| CN112663366A (en) * | 2020-11-27 | 2021-04-16 | 山东鲁普科技有限公司 | Fiber rope pre-drafting device and pre-drafting method |
| CN113584915A (en) * | 2021-09-26 | 2021-11-02 | 南通市海力钢绳有限公司 | A tubular strander for wire rope production |
| CN113584915B (en) * | 2021-09-26 | 2021-12-07 | 南通市海力钢绳有限公司 | A tubular strander for wire rope production |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170905 |