CN107119814A - External thermal insulation in-line combined wall and the practice with lead pipe coarse sand energy-dissipating and shock-absorbing key - Google Patents
External thermal insulation in-line combined wall and the practice with lead pipe coarse sand energy-dissipating and shock-absorbing key Download PDFInfo
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- 238000009413 insulation Methods 0.000 title claims abstract description 98
- 239000004576 sand Substances 0.000 title claims abstract description 69
- 239000004567 concrete Substances 0.000 claims abstract description 96
- 239000002131 composite material Substances 0.000 claims abstract description 37
- 230000035939 shock Effects 0.000 claims abstract description 34
- 230000021715 photosynthesis, light harvesting Effects 0.000 claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 31
- 238000010521 absorption reaction Methods 0.000 claims abstract description 31
- 239000010959 steel Substances 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000011083 cement mortar Substances 0.000 claims description 8
- 239000010410 layer Substances 0.000 claims description 8
- 238000009415 formwork Methods 0.000 claims description 7
- 239000004570 mortar (masonry) Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- 230000002265 prevention Effects 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 229920006351 engineering plastic Polymers 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 11
- 238000011161 development Methods 0.000 abstract description 9
- 230000007123 defense Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000007812 deficiency Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 238000004321 preservation Methods 0.000 description 6
- 239000011449 brick Substances 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 239000004566 building material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 229920006327 polystyrene foam Polymers 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 239000004927 clay Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
- E04B2/08—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
- E04C2/324—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with incisions or reliefs in the surface
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
- E04H9/021—Bearing, supporting or connecting constructions specially adapted for such buildings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0243—Separate connectors or inserts, e.g. pegs, pins or keys
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0295—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements of which the width is equal to the wall thickness
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Abstract
本发明公开了带铅管‑粗砂消能减震键的外保温一字形复合墙体及作法,属于建筑节能抗震技术领域。一字形复合墙板主要由再生混凝土墙板、EPS保温模块、PVC管、铅管‑粗砂消能减震键、铅管、粗砂、镀锌薄钢片盖板、螺栓组成。采用铅管‑粗砂消能减震键,在上、下复合墙板拼装时装配于上、下复合墙板中预留孔洞的PVC管内。所述一字形复合墙体有两道抗震防线,具有良好的消能减震性能。本发明克服了装配式混凝土墙体抗震能力差的不足,将发明的铅管‑粗砂减震控制装置与新型构造的装配式复合墙体有机组合,形成了抗震、节能、防火一体化的墙体。同时所述复合墙体,利用了再生混凝土材料,有利于建筑垃圾资源化发展,环境效益明显。
The invention discloses an external thermal insulation inline composite wall with lead pipe-coarse sand energy-dissipating and shock-absorbing keys and a method thereof, belonging to the field of building energy-saving and anti-seismic technology. One-shaped composite wall panels are mainly composed of recycled concrete wall panels, EPS insulation modules, PVC pipes, lead pipes-coarse sand energy dissipation and shock absorption keys, lead pipes, coarse sand, galvanized thin steel sheet cover plates, and bolts. The lead pipe-coarse sand energy dissipation and shock absorption key is used, and it is assembled in the PVC pipe with holes reserved in the upper and lower composite wallboards when the upper and lower composite wallboards are assembled. The inline composite wall has two anti-seismic defense lines and has good energy dissipation and shock absorption performance. The invention overcomes the deficiencies of the poor anti-seismic ability of the prefabricated concrete wall, and organically combines the invented lead pipe-coarse sand shock-absorbing control device with the newly constructed prefabricated composite wall to form an integrated anti-seismic, energy-saving and fire-proof wall body. At the same time, the composite wall utilizes recycled concrete materials, which is conducive to the development of construction waste resources and has obvious environmental benefits.
Description
技术领域technical field
本发明涉及带铅管-粗砂消能减震键的外保温一字形复合墙体及作法,属于建筑节能抗震技术领域。The invention relates to an external thermal insulation inline composite wall with lead pipe-coarse sand energy-dissipating and shock-absorbing keys and a method thereof, belonging to the technical field of building energy-saving and shock-resistance.
背景技术Background technique
(1)我国地域广阔,人口众多,多数建筑在地震区,其中部分建筑以自建为主,由于对抗震知识的缺乏,建造工艺不能满足抗震基本要求,抗震能力十分薄弱。唐山、汶川、玉树、雅安大地震,房屋破坏与倒塌极其惨重。研发低成本、易操作、实用型的装配式抗震节能一体化结构适应国家发展的重大需求。(1) my country has a vast territory and a large population. Most of the buildings are located in the earthquake zone, and some of them are mainly self-built. Due to the lack of knowledge about earthquake resistance, the construction technology cannot meet the basic requirements for earthquake resistance, and the earthquake resistance is very weak. The Tangshan, Wenchuan, Yushu, and Ya'an earthquakes caused severe house damage and collapse. Research and development of low-cost, easy-to-operate, and practical assembled anti-seismic and energy-saving integrated structures meet the major needs of national development.
(2)房屋墙体保温性能较差,冬冷时节,采暖耗费大量能源,室内热环境和舒适度较差;夏热时节,使用降温电器,耗电量较大。发展低能耗装配式抗震节能一体化结构受到国家高度重视,社会普遍关注。(2) The thermal insulation performance of the house wall is poor. In the cold winter season, heating consumes a lot of energy, and the indoor thermal environment and comfort are poor; in the hot summer season, cooling appliances are used, which consumes a lot of power. The development of low-energy-consumption assembled anti-seismic and energy-saving integrated structures has been highly valued by the state and generally concerned by the society.
(3)传统的多层砌体结构耐久性、整体抗震性能普遍较差。而高层住宅剪力墙结构由于对墙体厚度的限制及其配筋构造复杂,在多层剪力墙结构中直接套用存在造价较高、墙体较厚,不易推广的问题。此外,研发模块化结构体系和工业化建造技术,是低、多层结构建设与发展的巨大需求,生态环保建材在房屋结构中的应用是可持续发展的战略需求。基于此,本发明提出了一种低能耗,易于施工,用EPS(聚苯乙烯泡沫塑料)外保温取代全混凝土墙体,用再生混凝土取代普通混凝土适于建筑垃圾资源化,用轻质墙体中的再生混凝土取代传统的粘土砖,节能抗震一体化、适宜于低多层建筑抗震节能的结构新体系发展。(3) The durability and overall seismic performance of traditional multi-layer masonry structures are generally poor. However, the high-rise residential shear wall structure has the problems of high cost, thick wall and difficult promotion due to the limitation of wall thickness and complex reinforcement structure. In addition, the research and development of modular structure systems and industrialized construction technologies is a huge demand for the construction and development of low-rise and multi-storey structures. The application of ecological and environmentally friendly building materials in housing structures is a strategic demand for sustainable development. Based on this, the present invention proposes a low energy consumption, easy to construct, replaces the whole concrete wall with EPS (polystyrene foam) external insulation, replaces ordinary concrete with recycled concrete, is suitable for construction waste recycling, and uses light wall Recycled concrete replaces traditional clay bricks, integrates energy conservation and earthquake resistance, and is suitable for the development of new structural systems for earthquake resistance and energy conservation of low-rise buildings.
发明内容Contents of the invention
本发明的目的在于提供操作简单、实用性强、绿色环保、抗震节能、可装配化施工等优点的带铅管-粗砂消能减震键的外保温一字形复合墙体及作法,以期有效解决传统砖房建筑抗震耗能能力低,保温性能差、施工速度慢等问题。The purpose of the present invention is to provide an external thermal insulation inline composite wall with the advantages of simple operation, strong practicability, environmental protection, earthquake resistance and energy saving, and assembly-like construction and its method, in order to effectively Solve the problems of low seismic energy consumption capacity, poor thermal insulation performance and slow construction speed of traditional brick buildings.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
带铅管-粗砂消能减震键的外保温一字形复合墙体,该一字形复合墙体由两个或多个上、下一字形复合墙板装配而成;一字形复合墙板由再生混凝土墙板1、EPS(聚苯乙烯泡沫塑料)保温模块2、PVC管3、铅管-粗砂消能减震键4组合装配而成,所述铅管-粗砂消能减震键4是由塑性变形消能减震性能好的铅管5、摩擦消能减震性能好的粗砂6、镀锌薄钢片盖板7和螺栓8组成。An external thermal insulation inline composite wall with lead pipe-coarse sand energy-dissipating and shock-absorbing keys, the inline composite wall is assembled from two or more upper and lower inline composite wall panels; the inline composite wall is composed of Recycled concrete wallboard 1, EPS (polystyrene foam) insulation module 2, PVC pipe 3, lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 are combined and assembled, and the lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 is composed of lead pipe 5 with good plastic deformation energy dissipation and shock absorption performance, coarse sand 6 with good friction energy dissipation and shock absorption performance, galvanized thin steel sheet cover plate 7 and bolts 8.
所述铅管-粗砂消能减震键4通过在铅管5中灌注粒径2mm-5mm的粗砂6,采用镀锌薄钢片盖板7对铅管5上、下端加盖封堵,并采用螺栓8拧紧。铅管-粗砂消能减震键4插嵌在PVC管3内。The lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 is filled with coarse sand 6 with a particle size of 2mm-5mm in the lead pipe 5, and the upper and lower ends of the lead pipe 5 are sealed by using a galvanized thin steel sheet cover plate 7 , and tighten with bolt 8. The lead pipe-coarse sand energy dissipation and shock absorption key 4 is embedded in the PVC pipe 3.
所述再生混凝土墙板1为单排配筋再生混凝土墙板,位于EPS保温模块2的内侧,既有利于受力,并且防护EPS保温模块,还起到防火的作用。The recycled concrete wall panel 1 is a single-row reinforced recycled concrete wall panel, which is located inside the EPS insulation module 2, which is not only conducive to stress, but also protects the EPS insulation module, and also plays a role in fire prevention.
所述EPS保温模块2作为再生混凝土墙板1的外保温层,EPS保温模块2的表面设有均匀分布的燕尾槽,有利于浇筑再生混凝土成型后,EPS保温模块2与其内侧的再生混凝土墙板1进行机械咬合连接后,构成外保温一字形墙体。EPS保温模块2的四周设有企口,方便各个EPS保温模块2之间拼接,使小的EPS保温模块2咬合拼接成大的EPS保温模板。The EPS insulation module 2 is used as the outer insulation layer of the recycled concrete wallboard 1, and the surface of the EPS insulation module 2 is provided with evenly distributed dovetail grooves, which is conducive to pouring recycled concrete after molding, and the EPS insulation module 2 and the recycled concrete wallboard inside 1 After the mechanical occlusal connection is made, the in-line wall for external thermal insulation is formed. The EPS heat preservation modules 2 are provided with tongue and groove around them to facilitate the splicing between the EPS heat preservation modules 2, so that the small EPS heat preservation modules 2 are occluded and spliced into large EPS heat preservation templates.
所述PVC管3嵌套在再生混凝土墙板1的预留孔洞中,用于放置铅管-粗砂消能减震键4。The PVC pipe 3 is nested in the reserved hole of the recycled concrete wallboard 1 for placing the lead pipe-coarse sand energy dissipation and shock absorption key 4 .
预留孔洞均匀布置在再生混凝土墙板1的企口内。The reserved holes are evenly arranged in the rebate of the recycled concrete wall panel 1 .
所述再生混凝土墙板1是由再生混凝土和单排配筋钢丝网组成,其中再生混凝土粗骨料颗粒直径为5mm-10mm;再生混凝土墙板规格:长度为600mm-6000mm,长度模数为300mm;截面高度为300mm-1500mm,高度模数为100mm;厚度30mm-60mm,厚度模数为10mm;再生混凝土墙板接缝边缘带有45°坡角,坡角边长为3mm-5mm,在装配接缝处用水泥胶浆密封;再生混凝土墙板内表面采用5mm~10mm厚抹面胶浆作为防护面层;再生混凝土墙板四周设有企口,方便墙体拼装。The recycled concrete wall panel 1 is composed of recycled concrete and a single row of reinforced steel wire mesh, wherein the diameter of the recycled concrete coarse aggregate particle is 5mm-10mm; the specification of the recycled concrete wallboard: the length is 600mm-6000mm, and the length modulus is 300mm ;The section height is 300mm-1500mm, the height modulus is 100mm; the thickness is 30mm-60mm, the thickness modulus is 10mm; The joints are sealed with cement mortar; the inner surface of recycled concrete wall panels is made of plastering mortar with a thickness of 5 mm to 10 mm as a protective surface layer; grooves are provided around recycled concrete wall panels to facilitate wall assembly.
所述EPS保温模块2作为再生混凝土墙板外保温层,增强了房屋的保温隔热能力;EPS保温模块兼做再生混凝土墙板的外模板,其内侧再生混凝土墙板配置单排配筋钢丝网,工程塑料制作的断桥键穿过EPS保温模块,将内侧单排配筋钢丝网固定,在浇筑再生混凝土过程中,EPS保温模块表面的燕尾槽与一字形复合墙板的再生混凝土墙板构成机械咬合;EPS保温模块四周设有企口,便于用小尺寸的EPS保温模块拼装成大尺寸的EPS保温模板,在拼装接缝处EPS保温模块通过企口紧密咬合;EPS保温模块厚度为60mm-100mm;为了防止上、下一字形复合墙板装配时尘土、杂物和积水进入EPS保温模块和再生混凝土墙板企口内,下部装配墙板的EPS保温模块和和再生混凝土墙板上端企口应为凸槽,装配的上部墙板相应部位的下端企口应为凹槽。The EPS thermal insulation module 2 is used as the outer thermal insulation layer of the recycled concrete wall panel, which enhances the thermal insulation capacity of the house; the EPS thermal insulation module is also used as the external formwork of the recycled concrete wall panel, and the inner recycled concrete wall panel is configured with a single row of reinforced steel wire mesh , the broken bridge key made of engineering plastics passes through the EPS insulation module, and fixes the inner single-row steel wire mesh. Mechanical occlusal; EPS thermal insulation modules are provided with tongue and groove around them, which is convenient for assembling small-sized EPS thermal insulation modules into large-sized EPS thermal insulation templates. 100mm; in order to prevent dust, sundries and accumulated water from entering the EPS insulation module and the rebate of the recycled concrete wall panel when the upper and lower glyph composite wall panels are assembled, the EPS insulation module of the lower assembly wall panel and the upper rebate of the recycled concrete wall panel It should be a convex groove, and the groove at the lower end of the corresponding part of the assembled upper wallboard should be a groove.
所述PVC管3插嵌于再生混凝土墙板的预留孔洞中,在PVC管3内放置铅管-粗砂消能减震键4,PVC管3防止再生混凝土墙板1在剪切过程中预留孔洞处产生局部破坏。The PVC pipe 3 is inserted into the reserved hole of the recycled concrete wallboard, and a lead pipe-coarse sand energy-dissipating shock-absorbing key 4 is placed in the PVC pipe 3, and the PVC pipe 3 prevents the recycled concrete wallboard 1 from being cut during the shearing process. Local damage occurs at the reserved hole.
铅管-粗砂消能减震键4中镀锌薄钢板盖板7与铅管外径相同,为40mm~80mm;高度不小于装配接缝处上、下墙板预留孔洞中PVC管深度之和,且不小于100mm。铅管-粗砂消能减震键间隔为300mm~1500mm,模数为100mm。Lead pipe - galvanized thin steel plate cover plate 7 in the coarse sand energy dissipation and shock absorption key 4 is the same as the outer diameter of the lead pipe, which is 40mm to 80mm; the height is not less than the depth of the PVC pipe in the reserved hole of the upper and lower wall panels at the assembly joint and not less than 100mm. The lead pipe-coarse sand energy dissipation and shock absorption key spacing is 300mm-1500mm, and the modulus is 100mm.
上述带铅管-粗砂消能减震键的外保温一字形复合墙体的作法,制作如下:The method of the above-mentioned external thermal insulation inline composite wall with lead pipe-coarse sand energy dissipation and shock absorption key is made as follows:
第一步:将EPS保温模块作为保温板兼做再生混凝土墙板浇筑的外模板,在其内侧固定一片单排配筋钢丝网,钢丝的网格间距为50mm-100mm,钢丝的直径为1.0mm-1.2mm,浇筑再生混凝土后使得其与EPS保温模块表面的燕尾槽构成机械咬合。Step 1: Use the EPS thermal insulation module as the thermal insulation board and also as the outer formwork for pouring recycled concrete wall panels, and fix a single row of reinforced steel wire mesh inside it. The grid spacing of the steel wires is 50mm-100mm, and the diameter of the steel wires is 1.0mm. -1.2mm, after the recycled concrete is poured, it forms a mechanical engagement with the dovetail groove on the surface of the EPS insulation module.
第二步:在再生混凝土墙板的预留孔洞中,插入与其直径与深度相同的PVC管。Step 2: Insert a PVC pipe with the same diameter and depth into the reserved hole of the recycled concrete wall panel.
第三步:在铅管中灌注粗砂,采用镀锌薄钢片盖板对铅管上、下端加盖封堵,并通过螺栓拧紧形成铅管-粗砂消能减震键。Step 3: Pour coarse sand into the lead pipe, cover the upper and lower ends of the lead pipe with galvanized thin steel sheet cover plates, and tighten the bolts to form a lead pipe-coarse sand energy dissipation and shock absorption key.
第四步:将铅管-粗砂消能减震键放置在预留孔洞中的PVC管内,其装配缝隙采用环氧树脂粘接。Step 4: Place the lead pipe-coarse sand energy-dissipating and shock-absorbing key in the PVC pipe in the reserved hole, and the assembly gap is bonded with epoxy resin.
第五步:在再生混凝土墙板内表面涂抹5~10mm厚抹面胶浆作为防护面层。Step 5: Apply 5-10mm thick plastering mortar on the inner surface of the recycled concrete wall panel as a protective surface layer.
第六步:待墙体装配完成后,在再生混凝土墙板接缝坡角处,采用水泥胶浆密封。Step 6: After the wall is assembled, seal it with cement mortar at the joint angle of the recycled concrete wall panel.
与现有技术相比,具有以下优势:Compared with the prior art, it has the following advantages:
(1)工业化水平高。本发明带铅管-粗砂消能减震键的装配式外保温一字形复合墙体适用于低、多层建筑。铅管-粗砂消能减震键、EPS保温模块、及其装配式轻质墙板为工厂化生产,现场装配成轻质保温抗震节能一体化墙体,生产效率高、质量好。(1) High level of industrialization. The assembled external thermal insulation inline composite wall with lead pipe-coarse sand energy-dissipating and shock-absorbing keys of the present invention is suitable for low and multi-storey buildings. The lead pipe-coarse sand energy-dissipating and shock-absorbing key, the EPS thermal insulation module, and its assembled lightweight wall panels are factory-produced, and assembled on site into a lightweight, thermal, seismic, and energy-saving integrated wall, with high production efficiency and good quality.
(2)利用了再生混凝土这一量大面广的环保建材,节省资源、有利于可持续发展。(2) Utilize recycled concrete, an environmentally friendly building material with a large amount and a wide range, which saves resources and is conducive to sustainable development.
(3)保温、抗震、节能、防火一体化。本发明的轻质墙体外保温层为EPS模块,内侧为再生混凝土墙板,比实心混凝土墙体自重轻,比砖墙抗震性能好。EPS保温模块作为轻质墙体外保温层,明显提高墙体保温效果。再生混凝土墙体在EPS保温板内侧既可起到保护EPS模块的作用,又可起到防火作用,耐久性也好。(3) Integration of heat preservation, earthquake resistance, energy saving and fire prevention. The outer insulation layer of the lightweight wall of the present invention is an EPS module, and the inner side is a recycled concrete wallboard, which is lighter in weight than a solid concrete wall and better in seismic performance than a brick wall. The EPS thermal insulation module is used as the external thermal insulation layer of the lightweight wall, which can significantly improve the thermal insulation effect of the wall. The recycled concrete wall inside the EPS insulation board can not only protect the EPS module, but also play a fireproof role, and the durability is also good.
(4)墙体有两道抗震防线,具有良好的消能减震性能。在上、下装配式墙板之间设置铅管-粗砂消能减震键后,装配墙体整体有多道抗震防线。第一道抗震防线,在小震下,装配式上、下墙板间由于再生混凝土墙板装配缝隙间水泥胶浆的粘接作用,上、下装配墙板间不发生错动,装配成的墙体呈整体受力状态,抗侧力刚度大,墙体水平侧移小,小震下墙体基本处于弹性变形状态;第二道抗震防线,中震或大震下,装配式上、下墙板间再生混凝土墙板装配缝隙间水泥胶浆的粘接作用破坏,上、下装配墙板间开始发生错动,装配成的墙体呈分层墙板缝隙错动性状,墙体抗侧力刚度减小,结构周期变长,周期变长后地震作用相应减小,但墙体水平侧移相对大,这时铅管-粗砂消能减震键开始发挥重要作用,一是限制上、下装配式墙板错动位移发展的作用,二是在水平反复地震作用下的消能减震作用,铅管主要通过塑性变形消能减震,粗砂主要通过摩擦消能减震。(4) The wall has two anti-seismic defense lines, which have good energy dissipation and shock absorption performance. After the lead pipe-coarse sand energy-dissipating and shock-absorbing key is arranged between the upper and lower assembled wall panels, the assembled wall has multiple anti-seismic defense lines as a whole. The first line of anti-seismic defense, under small earthquakes, due to the bonding effect of cement mortar between the assembly gaps of the recycled concrete wall panels between the assembled upper and lower wall panels, there will be no misalignment between the upper and lower assembled wall panels, and the assembled The wall is in a state of overall stress, with high lateral rigidity, small horizontal lateral displacement of the wall, and the wall is basically in a state of elastic deformation under small earthquakes; the second anti-seismic defense line, under moderate earthquakes or large earthquakes, assembled upper and lower The bonding effect of the cement mortar between the assembly gaps of the recycled concrete wall panels between the wall panels is damaged, and the upper and lower assembled wall panels begin to move. The force stiffness decreases and the structural period becomes longer. After the period becomes longer, the seismic action decreases correspondingly, but the horizontal lateral movement of the wall is relatively large. At this time, the lead pipe-coarse sand energy dissipation and shock absorption key begins to play an important role. 1. The role of the displacement development of the lower assembled wallboard. The second is the energy dissipation and shock absorption under repeated horizontal earthquakes. The lead pipe mainly dissipates energy and shock through plastic deformation, and the coarse sand mainly dissipates energy and shock through friction.
(6)运输、安装方便。本发明采用的预制构件重量轻,运输安装方便。(6) Easy to transport and install. The prefabricated components adopted by the invention are light in weight and convenient in transportation and installation.
(7)显著减少施工现场浇筑混凝土的湿,减少混凝土现场养护所需的时间,加快施工进度。采用本发明提出的带铅管-粗砂消能减震键的装配式外保温一字形复合墙体减少模板工程、混凝土现浇工程等,节约资源,节省人工,减少管理费用,确保工程质量。(7) Significantly reduce the wetness of pouring concrete on the construction site, reduce the time required for concrete on-site maintenance, and speed up the construction progress. Adopting the assembled external thermal insulation in-line composite wall with lead pipe-coarse sand energy-dissipating and shock-absorbing keys proposed by the present invention reduces formwork projects, concrete cast-in-place projects, etc., saves resources, saves labor, reduces management costs, and ensures project quality.
附图说明Description of drawings
图1是带铅管-粗砂消能减震键的外保温一字形复合墙体立面图;Fig. 1 is an elevation view of an external thermal insulation inline composite wall with a lead pipe-coarse sand energy dissipation and shock absorption key;
图2是带铅管-粗砂消能减震键的外保温一字形复合墙体局部图;Fig. 2 is a partial diagram of an external thermal insulation inline composite wall with a lead pipe-coarse sand energy dissipation and shock absorption key;
图3是铅管-粗砂消能减震键立面图;Fig. 3 is the elevation view of the lead pipe-coarse sand energy dissipation and shock absorption key;
图4是带铅管-粗砂消能减震键的外保温一字形复合墙体整体装配图;Fig. 4 is the overall assembly drawing of the external thermal insulation inline composite wall with lead pipe-coarse sand energy dissipation and shock absorption key;
图5是带单排配筋钢丝网的EPS保温模块;Fig. 5 is the EPS thermal insulation module with single-row reinforced steel mesh;
图6.1是带铅管-粗砂消能减震键的外保温一字形复合墙体咬合-粘结截面一。Figure 6.1 is the occlusal-bonding cross-section 1 of the in-line composite wall for external thermal insulation with lead pipe-coarse sand energy-dissipating and shock-absorbing keys.
图6.2是带铅管-粗砂消能减震键的外保温一字形复合墙体咬合-粘结截面二。Figure 6.2 is the occlusal-bonding cross-section 2 of the in-line composite wall for external thermal insulation with lead pipe-coarse sand energy-dissipating and shock-absorbing keys.
图中:1、再生混凝土墙板,2、EPS保温模块,3、PVC管,4、铅管-粗砂消能减震键,5、铅管,6、粗砂,7、镀锌薄钢片盖板,8、螺栓。In the figure: 1. Recycled concrete wall panel, 2. EPS insulation module, 3. PVC pipe, 4. Lead pipe-coarse sand energy dissipation and shock absorption key, 5. Lead pipe, 6. Coarse sand, 7. Galvanized thin steel Sheet cover plate, 8, bolts.
具体实施方式detailed description
下面结合具体实施案例对本发明做进一步说明。The present invention will be further described below in combination with specific implementation examples.
如图1所示,本发明的带铅管-粗砂消能减震键的外保温一字形复合墙体,该墙体构造包括再生混凝土墙板1、EPS保温模块2、PVC管3、铅管-粗砂消能减震键4、铅管5、粗砂6、镀锌薄钢片盖板7、螺栓8。As shown in Fig. 1, the external thermal insulation in-line composite wall with lead pipe-coarse sand energy-dissipating and shock-absorbing key of the present invention, the wall structure includes recycled concrete wallboard 1, EPS thermal insulation module 2, PVC pipe 3, lead Pipe-coarse sand energy dissipation and shock absorption key 4, lead pipe 5, coarse sand 6, galvanized thin steel sheet cover plate 7, bolt 8.
具体而言:in particular:
所述再生混凝土墙板1是由再生混凝土和单排配筋钢丝网组成,其中再生混凝土粗骨料颗粒直径为5mm-10mm;再生混凝土墙板1规格:长度为600mm-6000mm,长度模数为300mm;截面高度为300mm-1500mm,高度模数为100mm;厚度30mm-60mm,厚度模数为10mm;再生混凝土墙板1接缝边缘带有45°坡角,坡角边长为3mm-5mm,在装配接缝处用水泥胶浆密封;再生混凝土墙板1内表面采用5mm~10mm厚抹面胶浆作为防护面层;再生混凝土墙板1四周设有企口,方便墙体拼装。The recycled concrete wall panel 1 is composed of recycled concrete and a single row of reinforced steel wire mesh, wherein the diameter of the recycled concrete coarse aggregate particle is 5mm-10mm; the specification of the recycled concrete wall panel 1: the length is 600mm-6000mm, and the length modulus is 300mm; the height of the section is 300mm-1500mm, the height modulus is 100mm; the thickness is 30mm-60mm, the thickness modulus is 10mm; the joint edge of recycled concrete wall panel 1 has a 45° slope angle, and the slope angle side length is 3mm-5mm, The assembly joints are sealed with cement mortar; the inner surface of the recycled concrete wall panel 1 uses plastering mortar with a thickness of 5 mm to 10 mm as a protective surface layer; the recycled concrete wall panel 1 is provided with grooves around it to facilitate wall assembly.
所述EPS保温模块2作为再生混凝土墙板1外保温层,增强了房屋的保温隔热能力;EPS保温模块2兼做内侧再生混凝土墙板1的外模板,内侧再生混凝土墙板1配置单排配筋钢丝网,工程塑料制作的断桥键穿过EPS保温模块2将内侧单排配筋钢丝网固定,在浇筑再生混凝土过程中,EPS保温模块2表面的燕尾槽与一字形复合墙板中的再生混凝土墙板1构成机械咬合;EPS保温模块2四周设有企口,便于用小尺寸的EPS保温模块拼装成大尺寸的EPS保温模板,在拼装接缝处EPS保温模块通过企口紧密咬合。EPS保温模块2厚度为60mm-100mm;为了防止上、下一字形复合墙板装配时尘土、杂物和积水进入再生混凝土墙板1和EPS保温模块2企口内,下部装配墙板中再生混凝土墙板1和EPS保温模块2上端企口应为凸槽,装配的上部墙板相应部位的下端企口应为凹槽。The EPS thermal insulation module 2 is used as the outer thermal insulation layer of the recycled concrete wall panel 1, which enhances the thermal insulation capacity of the house; the EPS thermal insulation module 2 also serves as the outer formwork of the inner recycled concrete wall panel 1, and the inner recycled concrete wall panel 1 is configured with a single row Reinforcement wire mesh, broken bridge keys made of engineering plastics pass through the EPS insulation module 2 to fix the inner single row of reinforcement wire mesh. The recycled concrete wall panels 1 form a mechanical joint; the EPS insulation module 2 is provided with grooves around it, which is convenient for assembling small-sized EPS insulation modules into large-sized EPS insulation templates. . The thickness of EPS insulation module 2 is 60mm-100mm; in order to prevent dust, sundries and accumulated water from entering the reclaimed concrete wallboard 1 and EPS insulation module 2 when the upper and lower glyph composite wallboards are assembled, the recycled concrete in the lower assembly wallboard The grooves at the upper ends of the wallboard 1 and the EPS insulation module 2 should be convex grooves, and the grooves at the lower ends of the corresponding parts of the assembled upper wallboard should be grooves.
所述PVC管3插嵌于再生混凝土墙板1的预留孔洞中,在PVC管3内放置铅管-粗砂消能减震键4,PVC管3可防止再生混凝土墙板1在剪切过程中预留孔洞处产生局部破坏。The PVC pipe 3 is inserted into the reserved hole of the recycled concrete wallboard 1, and a lead pipe-coarse sand energy-dissipating shock-absorbing key 4 is placed in the PVC pipe 3, and the PVC pipe 3 can prevent the recycled concrete wallboard 1 from shearing. Partial damage occurs at the reserved holes during the process.
所述铅管-粗砂消能减震键4通过在铅管5中灌注粒径2mm-5mm的粗砂6,采用镀锌薄钢片盖板7对铅管5上、下端加盖封堵,并采用螺栓8拧紧。铅管-粗砂消能减震键4插嵌在再生混凝土墙板1预留孔洞中的PVC管3内。铅管-粗砂消能减震键4中镀锌薄钢板盖板7与铅管外径相同,为40mm~80mm;高度不小于装配接缝处上、下墙板PVC管3深度之和,且不小于100mm。铅管-粗砂消能减震键4间隔为300mm~1500mm,模数为100mm。The lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 is filled with coarse sand 6 with a particle size of 2mm-5mm in the lead pipe 5, and the upper and lower ends of the lead pipe 5 are sealed by using a galvanized thin steel sheet cover plate 7 , and tighten with bolt 8. The lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 is inserted into the PVC pipe 3 in the hole reserved in the recycled concrete wallboard 1 . Lead pipe-coarse sand energy dissipation shock absorption key 4 galvanized thin steel plate cover plate 7 is the same as the outer diameter of the lead pipe, which is 40mm-80mm; the height is not less than the sum of the depths of the upper and lower wallboard PVC pipes 3 at the assembly joint, And not less than 100mm. Lead pipe-coarse sand energy-dissipating and shock-absorbing keys 4 have an interval of 300mm to 1500mm and a modulus of 100mm.
其制作方法如下:Its production method is as follows:
第一步:将EPS保温模块2作为保温板兼做再生混凝土墙板1浇筑的外模板,在其内侧固定一片单排配筋钢丝网,钢丝的网格间距为50mm-100mm,钢丝的直径为1.0mm-1.2mm,浇筑再生混凝土后使得其与EPS保温模块2表面的燕尾槽构成机械咬合。Step 1: Use the EPS thermal insulation module 2 as the thermal insulation board and also as the external formwork for the pouring of the recycled concrete wall panel 1, and fix a single row of reinforced steel wire mesh inside it. The grid spacing of the steel wires is 50mm-100mm, and the diameter of the steel wires is 1.0mm-1.2mm, after the recycled concrete is poured, it forms a mechanical engagement with the dovetail groove on the surface of the EPS insulation module 2.
第二步:在再生混凝土墙板1的预留孔洞中,插入与其直径与深度相同的PVC管3。Step 2: Insert a PVC pipe 3 with the same diameter and depth in the reserved hole of the recycled concrete wall panel 1 .
第三步:在铅管5中灌注粗砂6,采用镀锌薄钢片盖板7对铅管上、下端加盖封堵,并通过螺栓8拧紧形成铅管-粗砂消能减震键4。Step 3: Pour coarse sand 6 into the lead pipe 5, cover the upper and lower ends of the lead pipe with galvanized thin steel sheet cover plate 7, and tighten the bolt 8 to form the lead pipe-coarse sand energy dissipation and shock absorption key 4.
第四步:将铅管-粗砂消能减震键4放置在嵌套于再生混凝土墙板1预留孔洞中的PVC管3内,其装配缝隙采用环氧树脂粘接。Step 4: Place the lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 in the PVC pipe 3 nested in the reserved hole of the recycled concrete wall panel 1, and the assembly gap is bonded with epoxy resin.
第五步:在再生混凝土墙板1内表面涂抹5~10mm厚抹面胶浆作为防护面层。Step 5: Apply 5-10 mm thick plastering mortar on the inner surface of the recycled concrete wall panel 1 as a protective surface layer.
第六步:待墙体装配完成后,在再生混凝土墙板接缝坡角处,采用水泥胶浆密封。Step 6: After the wall is assembled, seal it with cement mortar at the joint angle of the recycled concrete wall panel.
采用的铅管-粗砂消能减震键、EPS保温模块、及其装配式轻质墙板为工厂化生产,现场装配成轻质保温抗震节能一体化墙体,生产效率高、质量好;利用了再生混凝土这一量大面广的环保建材,节省资源、有利于可持续发展。结构整体实现保温、抗震、节能、防火一体化的特点。The lead pipe-coarse sand energy-dissipating and shock-absorbing key, EPS insulation module, and its assembled light-weight wall panels are factory-produced, and assembled on-site into a light-weight, thermal insulation, earthquake-resistant and energy-saving integrated wall, with high production efficiency and good quality; The use of recycled concrete, a large amount of environmentally friendly building materials, saves resources and is conducive to sustainable development. The overall structure realizes the characteristics of integration of heat preservation, earthquake resistance, energy saving and fire prevention.
本发明的目的在于提供操作简单、实用性强、绿色环保、抗震节能、可装配化施工等优点的带铅管-粗砂消能减震键的外保温一字形复合墙体及作法,以期有效解决传统砖房建筑抗震耗能能力低,保温性能差、施工速度慢等问题。The purpose of the present invention is to provide an external thermal insulation inline composite wall with the advantages of simple operation, strong practicability, environmental protection, earthquake resistance and energy saving, and assembly-like construction and its method, in order to effectively Solve the problems of low seismic energy consumption capacity, poor thermal insulation performance and slow construction speed of traditional brick buildings.
以上是本发明的一个典型实施案例,本发明的实施不限于此。The above is a typical implementation case of the present invention, and the implementation of the present invention is not limited thereto.
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