CN107165303A - External thermal insulation formula and cross combined wall and the practice with lead pipe coarse sand energy-dissipating and shock-absorbing key - Google Patents

External thermal insulation formula and cross combined wall and the practice with lead pipe coarse sand energy-dissipating and shock-absorbing key Download PDF

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CN107165303A
CN107165303A CN201710226496.8A CN201710226496A CN107165303A CN 107165303 A CN107165303 A CN 107165303A CN 201710226496 A CN201710226496 A CN 201710226496A CN 107165303 A CN107165303 A CN 107165303A
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coarse sand
lead pipe
shock
dissipating
regeneration concrete
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CN107165303B (en
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刘岩
贾穗子
曹万林
张宗敏
刘文超
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Beijing University of Technology
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762Exterior insulation of exterior walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H9/00Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
    • E04H9/02Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
    • E04H9/021Bearing, supporting or connecting constructions specially adapted for such buildings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/244Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Electromagnetism (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Environmental & Geological Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Building Environments (AREA)

Abstract

本发明公开了外保温式且带铅管‑粗砂消能减震键的十字形复合墙体及作法,属于建筑节能抗震技术领域。十字形复合墙板主要由再生混凝土墙板、EPS保温模块、PVC管、铅管‑粗砂消能减震键组成。本发明采用铅管‑粗砂消能减震键,在上、下复合墙板拼装时装配于上、下复合墙板中预留孔洞的PVC管内。所述十字形复合墙体有两道抗震防线,具有良好的消能减震性能。本发明改变了普通混凝土墙体保温差的缺点,同时克服了装配式混凝土墙体抗震能力差的不足,将发明的铅管‑粗砂减震控制装置与新型构造的装配式复合墙体有机组合,形成了抗震、节能、防火一体化的墙体。同时所述复合墙体,利用了再生混凝土材料,有利于建筑垃圾资源化发展,环境效益明显。

The invention discloses a cross-shaped composite wall with an external thermal insulation type and lead pipe-coarse sand energy dissipation and shock absorption keys and a method thereof, and belongs to the technical field of building energy conservation and earthquake resistance. The cross-shaped composite wall panels are mainly composed of recycled concrete wall panels, EPS insulation modules, PVC pipes, lead pipes-coarse sand energy-dissipating and shock-absorbing keys. The present invention adopts the lead pipe-coarse sand energy dissipation and shock absorption key, which is assembled in the PVC pipe with holes reserved in the upper and lower composite wallboards when the upper and lower composite wallboards are assembled. The cross-shaped composite wall has two anti-seismic defense lines and has good energy dissipation and shock absorption performance. The present invention changes the shortcoming of poor thermal insulation of ordinary concrete walls, and at the same time overcomes the deficiency of poor anti-seismic ability of prefabricated concrete walls, and organically combines the invented lead pipe-coarse sand shock-absorbing control device with a newly constructed prefabricated composite wall , forming an integrated wall of earthquake resistance, energy saving and fire prevention. At the same time, the composite wall body uses recycled concrete materials, which is conducive to the development of construction waste resources and has obvious environmental benefits.

Description

外保温式且带铅管-粗砂消能减震键的十字形复合墙体及 作法Cross-shaped composite wall with external thermal insulation and lead pipe-coarse sand energy dissipation and shock absorption keys and practice

技术领域technical field

本发明涉及外保温式且带铅管-粗砂消能减震键的十字形复合墙体及作法,属于建筑节能抗震技术领域。The invention relates to a cross-shaped composite wall with an external thermal insulation type and lead pipe-coarse sand energy dissipation and shock absorption keys and a method thereof, and belongs to the technical field of building energy conservation and earthquake resistance.

背景技术Background technique

(1)我国地域广阔,人口众多,多数建筑在地震区,其中部分建筑以自建为主,由于对抗震知识的缺乏,建造工艺不能满足抗震基本要求,抗震能力十分薄弱。唐山、汶川、玉树、雅安大地震,房屋破坏与倒塌极其惨重。研发低成本、易操作、实用型的装配式抗震节能一体化结构适应国家发展的重大需求。(1) my country has a vast territory and a large population. Most of the buildings are located in the earthquake zone, and some of them are mainly self-built. Due to the lack of knowledge about earthquake resistance, the construction technology cannot meet the basic requirements for earthquake resistance, and the earthquake resistance is very weak. The Tangshan, Wenchuan, Yushu, and Ya'an earthquakes caused severe house damage and collapse. Research and development of low-cost, easy-to-operate, and practical assembled anti-seismic and energy-saving integrated structures meet the major needs of national development.

(2)房屋墙体保温性能较差,冬冷时节,采暖耗费大量能源,室内热环境和舒适度较差;夏热时节,使用降温电器,耗电量较大。发展低能耗装配式抗震节能一体化结构受到国家高度重视,社会普遍关注。(2) The thermal insulation performance of the house wall is poor. In the cold winter season, heating consumes a lot of energy, and the indoor thermal environment and comfort are poor; in the hot summer season, cooling appliances are used, which consumes a lot of power. The development of low-energy-consumption assembled anti-seismic and energy-saving integrated structures has been highly valued by the state and generally concerned by the society.

(3)传统的多层砌体结构耐久性、整体抗震性能普遍较差。而高层住宅剪力墙结构由于对墙体厚度的限制及其配筋构造复杂,在多层剪力墙结构中直接套用存在造价较高、墙体较厚,不易推广的问题。此外,研发模块化结构体系和工业化建造技术,是低、多层结构建设与发展的巨大需求,生态环保建材在房屋结构中的应用是可持续发展的战略需求。基于此,本发明提出了一种低能耗,易于施工,用EPS(聚苯乙烯泡沫塑料)外保温取代全混凝土墙体,用再生混凝土取代普通混凝土适于建筑垃圾资源化,用轻质墙体中的再生混凝土取代传统的粘土砖,节能抗震一体化、适宜于低多层建筑抗震节能的结构新体系发展。(3) The durability and overall seismic performance of traditional multi-layer masonry structures are generally poor. However, the high-rise residential shear wall structure has the problems of high cost, thick wall and difficult promotion due to the limitation of wall thickness and complex reinforcement structure. In addition, the research and development of modular structure systems and industrialized construction technologies is a huge demand for the construction and development of low-rise and multi-storey structures. The application of ecological and environmentally friendly building materials in housing structures is a strategic demand for sustainable development. Based on this, the present invention proposes a low energy consumption, easy to construct, replaces the whole concrete wall with EPS (polystyrene foam) external insulation, replaces ordinary concrete with recycled concrete, is suitable for construction waste recycling, and uses light wall Recycled concrete replaces traditional clay bricks, integrates energy conservation and earthquake resistance, and is suitable for the development of new structural systems for earthquake resistance and energy conservation of low-rise buildings.

发明内容Contents of the invention

本发明的目的在于提供操作简单、实用性强、绿色环保、抗震节能、可装配化施工等优点的带铅管-粗砂消能减震键的装配式外保温十字形复合墙体及作法,以期有效解决传统砖房建筑抗震耗能能力低,保温性能差、施工速度慢等问题。The object of the present invention is to provide an assembled external thermal insulation cross-shaped composite wall with lead pipe-coarse sand energy dissipation and shock absorption keys with the advantages of simple operation, strong practicability, green environmental protection, earthquake resistance and energy saving, and assembleable construction, and its method. In order to effectively solve the problems of low seismic energy consumption, poor thermal insulation performance and slow construction speed of traditional brick buildings.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

外保温式且带铅管-粗砂消能减震键的十字形复合墙体,该十字形复合墙体由两个或多个内、外十字形复合墙板装配而成;十字形复合墙板由再生混凝土墙板1、EPS(聚苯乙烯泡沫塑料)保温模块 2、PVC管3和铅管-粗砂消能减震键4组合装配而成,其中所述铅管-粗砂消能减震键4是由塑性变形消能减震性能好的铅管5、摩擦消能减震性能好的粗砂6、镀锌薄钢片盖板7和螺栓8组成。A cross-shaped composite wall with external thermal insulation and lead pipe-coarse sand energy-dissipating and shock-absorbing keys, the cross-shaped composite wall is assembled from two or more inner and outer cross-shaped composite wall panels; the cross-shaped composite wall The board is assembled by recycled concrete wallboard 1, EPS (polystyrene foam) insulation module 2, PVC pipe 3 and lead pipe-coarse sand energy dissipation and shock-absorbing key 4, wherein the lead pipe-coarse sand energy dissipation The shock-absorbing key 4 is made up of lead pipe 5 with good energy-dissipating and shock-absorbing performance in plastic deformation, coarse sand 6 with good frictional energy-dissipating and shock-absorbing performance, galvanized thin steel sheet cover plate 7 and bolt 8.

所述再生混凝土墙板1为单排配筋再生混凝土墙板,位于EPS 保温模块2的内侧,既有利于受力,并且防护EPS保温模块2,还起到防火的作用。The recycled concrete wall panel 1 is a single-row reinforced recycled concrete wall panel, located inside the EPS thermal insulation module 2, which is not only conducive to stress, but also protects the EPS thermal insulation module 2, and also plays a role in fire prevention.

所述EPS保温模块2作为再生混凝土墙板的外保温层,EPS保温模块2的表面设有均匀分布的燕尾槽,有利于浇筑再生混凝土成型后,EPS保温模块2与其内侧的再生混凝土墙板1进行机械咬合,构成外保温十字形墙体。EPS保温模块2的四周设有企口,方便模块拼接,使较小的EPS保温模块2咬合拼接成大的EPS保温模板。The EPS insulation module 2 is used as the outer insulation layer of the recycled concrete wallboard, and the surface of the EPS insulation module 2 is provided with evenly distributed dovetail grooves, which is conducive to pouring the recycled concrete after molding, and the EPS insulation module 2 and the recycled concrete wallboard 1 inside Perform mechanical occlusion to form a cross-shaped wall for external thermal insulation. The periphery of the EPS thermal insulation module 2 is provided with tongue and groove, which is convenient for module splicing, so that smaller EPS thermal insulation modules 2 are occluded and spliced into a large EPS thermal insulation template.

所述PVC管3嵌套在再生混凝土墙板1上的预留孔洞中,用于放置铅管-粗砂消能减震键4。The PVC pipe 3 is nested in a reserved hole on the recycled concrete wallboard 1 for placing the lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 .

所述铅管-粗砂消能减震键4通过在铅管5中灌注粒径2mm-5mm 的粗砂6,采用镀锌薄钢片盖板7对铅管5上、下端加盖封堵,并采用螺栓8拧紧。铅管-粗砂消能减震键4插嵌在PVC管3内。The lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 is filled with coarse sand 6 with a particle size of 2mm-5mm in the lead pipe 5, and the upper and lower ends of the lead pipe 5 are capped by using a galvanized thin steel sheet cover plate 7 , and tighten with bolt 8. The lead pipe-coarse sand energy dissipation and shock absorption key 4 is embedded in the PVC pipe 3.

预留孔洞设置在再生混凝土墙板1的十字中心及各个十字端部处。Reserved holes are set at the center of the cross and each cross end of the recycled concrete wall panel 1 .

所述再生混凝土墙板1是由再生混凝土和单排配筋钢丝网组成,其中再生混凝土粗骨料颗粒直径为5mm-10mm;再生混凝土墙板规格:长度为600mm-6000mm,长度模数为300mm;截面高度为 300mm-1500mm,高度模数为100mm;厚度30mm-60mm,厚度模数为10mm;再生混凝土墙板接缝边缘带有45°坡角,坡角边长为 3mm-5mm,在装配接缝处用水泥胶浆密封;再生混凝土墙板内表面采用5mm~10mm厚抹面胶浆作为防护面层;再生混凝土墙板四周设有企口,方便墙体拼装。The recycled concrete wall panel 1 is composed of recycled concrete and a single row of reinforced steel wire mesh, wherein the diameter of the recycled concrete coarse aggregate particle is 5mm-10mm; the specification of the recycled concrete wallboard: the length is 600mm-6000mm, and the length modulus is 300mm ;The section height is 300mm-1500mm, the height modulus is 100mm; the thickness is 30mm-60mm, the thickness modulus is 10mm; The joints are sealed with cement mortar; the inner surface of recycled concrete wall panels is made of plastering mortar with a thickness of 5 mm to 10 mm as a protective surface layer; grooves are provided around recycled concrete wall panels to facilitate wall assembly.

所述EPS保温模块作为再生混凝土墙板外保温层,增强了房屋的保温隔热能力;EPS保温模块兼做再生混凝土墙板的外模板,其内侧再生混凝土墙板配置单排配筋钢丝网,工程塑料制作的断桥键穿过EPS保温模块,将内侧单排配筋钢丝网固定,在浇筑再生混凝土过程中,EPS保温模块表面的燕尾槽与十字形复合墙板的再生混凝土墙板构成机械咬合;EPS保温模块四周设有企口,便于用小尺寸的EPS保温模块拼装成大尺寸的EPS保温模板,在拼装接缝处EPS 保温模块通过企口紧密咬合;EPS保温模块厚度为60mm-100mm;为了防止上、下十字形复合墙板装配时尘土、杂物和积水进入EPS 保温模块和再生混凝土墙板企口内,下部装配墙板的EPS保温模块和和再生混凝土墙板上端企口应为凸槽,装配的上部墙板相应部位的下端企口应为凹槽。The EPS thermal insulation module is used as the outer thermal insulation layer of the recycled concrete wall panel, which enhances the thermal insulation capacity of the house; the EPS thermal insulation module is also used as the outer formwork of the recycled concrete wall panel, and the inner recycled concrete wall panel is equipped with a single row of reinforced steel wire mesh, The broken bridge key made of engineering plastic passes through the EPS thermal insulation module and fixes the inner single-row steel wire mesh. During the pouring of recycled concrete, the dovetail groove on the surface of the EPS thermal insulation module and the recycled concrete wall panel of the cross-shaped composite wall panel constitute a mechanical Occlusion; EPS insulation modules are provided with grooves around them, which are convenient for assembling small-sized EPS insulation modules into large-size EPS insulation templates, and the EPS insulation modules are tightly occluded through the grooves at the assembly seams; the thickness of EPS insulation modules is 60mm-100mm ;In order to prevent dust, sundries and accumulated water from entering the EPS insulation module and the rebate of the recycled concrete wall panel when the upper and lower cross-shaped composite wall panels are assembled, the EPS insulation module of the lower assembled wall panel and the upper rebate of the recycled concrete wall panel should be If it is a convex groove, the lower end of the corresponding part of the assembled upper wallboard should be a groove.

所述PVC管插嵌于再生混凝土墙板的预留孔洞中,在PVC管内放置铅管-粗砂消能减震键,PVC管可防止再生混凝土墙板在剪切过程中预留孔洞处产生局部破坏。The PVC pipe is inserted into the reserved hole of the recycled concrete wallboard, and the lead pipe-coarse sand energy dissipation and shock-absorbing key is placed in the PVC pipe, and the PVC pipe can prevent the recycled concrete wallboard from being generated in the reserved hole during the shearing process. Partial damage.

铅管-粗砂消能减震键中镀锌薄钢板盖板与铅管外径相同,为40mm~80mm;高度不小于装配接缝处上、下墙板预留孔洞中PVC 管深度之和,且不小于100mm。铅管-粗砂消能减震键间隔为 300mm~1500mm,模数为100mm,且应在纵、横墙交叉处设置。Lead pipe-galvanized thin steel plate in the coarse sand energy dissipation and shock absorption key is the same as the outer diameter of the lead pipe, which is 40mm~80mm; the height is not less than the sum of the depth of the PVC pipe in the holes reserved in the upper and lower wall panels at the assembly joint , and not less than 100mm. The lead pipe-coarse sand energy-dissipating and shock-absorbing key interval is 300mm~1500mm, the modulus is 100mm, and it should be installed at the intersection of the longitudinal and transverse walls.

上述带铅管-粗砂消能减震键的装配式外保温十字形复合墙体的作法,制作如下:The method of making the above-mentioned assembled external thermal insulation cross-shaped composite wall with lead pipe-coarse sand energy-dissipating and shock-absorbing keys is as follows:

第一步:将EPS保温模块作为保温板兼做再生混凝土墙板浇筑的外模板,在其内侧固定一片单排配筋钢丝网,钢丝的网格间距为 50mm-100mm,钢丝的直径为1.0mm-1.2mm,浇筑再生混凝土后使得其与EPS保温模块表面的燕尾槽构成机械咬合。Step 1: Use the EPS thermal insulation module as the thermal insulation board and also as the outer formwork for pouring recycled concrete wall panels, and fix a single row of reinforced steel wire mesh inside it. The grid spacing of the steel wires is 50mm-100mm, and the diameter of the steel wires is 1.0mm. -1.2mm, after the recycled concrete is poured, it forms a mechanical engagement with the dovetail groove on the surface of the EPS insulation module.

第二步:在再生混凝土墙板的预留孔洞中,插入与其直径与深度相同的PVC管。Step 2: Insert a PVC pipe with the same diameter and depth into the reserved hole of the recycled concrete wall panel.

第三步:在铅管中灌注粗砂,采用镀锌薄钢片盖板对铅管上、下端加盖封堵,并通过螺栓拧紧形成铅管-粗砂消能减震键。Step 3: Pour coarse sand into the lead pipe, cover the upper and lower ends of the lead pipe with galvanized thin steel sheet cover plates, and tighten the bolts to form a lead pipe-coarse sand energy dissipation and shock absorption key.

第四步:将铅管-粗砂消能减震键放置在预留孔洞中的PVC管内,其装配缝隙采用环氧树脂粘接。Step 4: Place the lead pipe-coarse sand energy-dissipating and shock-absorbing key in the PVC pipe in the reserved hole, and the assembly gap is bonded with epoxy resin.

第五步:在再生混凝土墙板内表面涂抹5~10mm厚抹面胶浆作为防护面层。Step 5: Apply 5-10mm thick plastering mortar on the inner surface of the recycled concrete wall panel as a protective surface layer.

第六步:待墙体装配完成后,在再生混凝土墙板接缝坡角处,采用水泥胶浆密封。Step 6: After the wall is assembled, seal it with cement mortar at the joint angle of the recycled concrete wall panel.

与现有技术相比,具有以下优势:Compared with the prior art, it has the following advantages:

(1)工业化水平高。本发明带铅管-粗砂消能减震键的装配式外保温十字形复合墙体适用于低、多层建筑。铅管-粗砂消能减震键、 EPS保温模块、及其装配式轻质墙板为工厂化生产,现场装配成轻质保温抗震节能一体化墙体,生产效率高、质量好。(1) High level of industrialization. The assembled external thermal insulation cross-shaped composite wall with the lead pipe-coarse sand energy-dissipating and shock-absorbing key of the present invention is suitable for low and multi-storey buildings. The lead pipe-coarse sand energy-dissipating and shock-absorbing key, EPS thermal insulation module, and its assembled light-weight wall panels are factory-produced, and assembled on-site to form a lightweight thermal-insulation, anti-seismic, and energy-saving integrated wall, with high production efficiency and good quality.

(2)利用了再生混凝土这一量大面广的环保建材,节省资源、有利于可持续发展。(2) Utilize recycled concrete, an environmentally friendly building material with a large amount and a wide range, which saves resources and is conducive to sustainable development.

(3)保温、抗震、节能、防火一体化。本发明的轻质墙体外保温层为EPS模块,内侧为再生混凝土墙板,比实心混凝土墙体自重轻,比砖墙抗震性能好。EPS保温模块作为轻质墙体外保温层,明显提高墙体保温效果。再生混凝土墙体在EPS保温板内侧既可起到保护EPS模块的作用,又可起到防火作用,耐久性也好。(3) Integration of heat preservation, earthquake resistance, energy saving and fire prevention. The outer insulation layer of the lightweight wall of the present invention is an EPS module, and the inner side is a recycled concrete wallboard, which is lighter in weight than a solid concrete wall and better in seismic performance than a brick wall. The EPS thermal insulation module is used as the external thermal insulation layer of the lightweight wall, which can significantly improve the thermal insulation effect of the wall. The recycled concrete wall inside the EPS insulation board can not only protect the EPS module, but also play a fireproof role, and the durability is also good.

(4)墙体有两道抗震防线,具有良好的消能减震性能。在上、下装配式墙板之间设置铅管-粗砂消能减震键后,装配墙体整体有多道抗震防线。第一道抗震防线,在小震下,装配式上、下墙板间由于再生混凝土墙板装配缝隙间水泥胶浆的粘接作用,上、下装配墙板间不发生错动,装配成的墙体呈整体受力状态,抗侧力刚度大,墙体水平侧移小,小震下墙体基本处于弹性变形状态;第二道抗震防线,中震或大震下,装配式上、下墙板间再生混凝土墙板装配缝隙间水泥胶浆的粘接作用破坏,上、下装配墙板间开始发生错动,装配成的墙体呈分层墙板缝隙错动性状,墙体抗侧力刚度减小,结构周期变长,周期变长后地震作用相应减小,但墙体水平侧移相对大,这时铅管-粗砂消能减震键开始发挥重要作用,一是限制上、下装配式墙板错动位移发展的作用,二是在水平反复地震作用下的消能减震作用,铅管主要通过塑性变形消能减震,粗砂主要通过摩擦消能减震。(4) The wall has two anti-seismic defense lines, which have good energy dissipation and shock absorption performance. After the lead pipe-coarse sand energy-dissipating and shock-absorbing key is arranged between the upper and lower assembled wall panels, the assembled wall has multiple anti-seismic defense lines as a whole. The first line of anti-seismic defense, under small earthquakes, due to the bonding effect of cement mortar between the assembly gaps of the recycled concrete wall panels between the assembled upper and lower wall panels, there will be no misalignment between the upper and lower assembled wall panels, and the assembled The wall is in a state of overall stress, with high lateral rigidity, small horizontal lateral displacement of the wall, and the wall is basically in a state of elastic deformation under small earthquakes; the second anti-seismic defense line, under moderate earthquakes or large earthquakes, assembled upper and lower The bonding effect of the cement mortar between the assembly gaps of the recycled concrete wall panels between the wall panels is damaged, and the upper and lower assembled wall panels begin to move. The force stiffness decreases and the structural period becomes longer. After the period becomes longer, the seismic action decreases correspondingly, but the horizontal lateral movement of the wall is relatively large. At this time, the lead pipe-coarse sand energy dissipation and shock absorption key begins to play an important role. 1. The role of the displacement development of the lower assembled wallboard. The second is the energy dissipation and shock absorption under repeated horizontal earthquakes. The lead pipe mainly dissipates energy and shock through plastic deformation, and the coarse sand mainly dissipates energy and shock through friction.

(6)运输、安装方便。本发明采用的预制构件重量轻,运输安装方便。(6) Easy to transport and install. The prefabricated components adopted by the invention are light in weight and convenient in transportation and installation.

(7)显著减少施工现场浇筑混凝土的湿,减少混凝土现场养护所需的时间,加快施工进度。采用本发明提出的带铅管-粗砂消能减震键的装配式外保温十字形复合墙体减少模板工程、混凝土现浇工程等,节约资源,节省人工,减少管理费用,确保工程质量。(7) Significantly reduce the wetness of pouring concrete on the construction site, reduce the time required for concrete on-site maintenance, and speed up the construction progress. Adopting the assembled external thermal insulation cross-shaped composite wall with lead pipe-coarse sand energy dissipation and shock-absorbing keys proposed by the present invention reduces formwork projects, concrete cast-in-place projects, etc., saves resources, saves labor, reduces management costs, and ensures project quality.

附图说明Description of drawings

图1外保温式且带铅管-粗砂消能减震键的十字形复合墙体立面图;Fig. 1 is an elevation view of a cross-shaped composite wall with an external thermal insulation type and a lead pipe-coarse sand energy-dissipating and shock-absorbing key;

图2外保温式且带铅管-粗砂消能减震键的十字形复合墙体局部图;Fig. 2 Partial view of cross-shaped composite wall with external thermal insulation type and lead pipe-coarse sand energy-dissipating and shock-absorbing key;

图3铅管-粗砂消能减震键立面图;Figure 3 lead pipe-coarse sand energy dissipation shock absorption key elevation;

图4外保温式且带铅管-粗砂消能减震键的十字形复合墙体整体装配图;Figure 4 is an overall assembly diagram of a cross-shaped composite wall with an external thermal insulation type and a lead pipe-coarse sand energy-dissipating and shock-absorbing key;

图5带单排配筋钢丝网的EPS保温模块;Figure 5 EPS insulation module with a single row of reinforced steel mesh;

图6.1外保温式且带铅管-粗砂消能减震键的十字形复合墙体咬合-粘结截面一。Figure 6.1 Occlusion-bonding section 1 of cross-shaped composite wall with external thermal insulation and lead pipe-coarse sand energy dissipation and shock absorption key.

图6.2外保温式且带铅管-粗砂消能减震键的十字形复合墙体咬合-粘结截面二。Figure 6.2 Occlusion-bonding section 2 of the cross-shaped composite wall with external thermal insulation and lead pipe-coarse sand energy dissipation and shock-absorbing keys.

图中:1、再生混凝土墙板,2、EPS保温模块,3、PVC管,4、铅管-粗砂消能减震键,5、铅管,6、粗砂,7、镀锌薄钢片盖板,8、螺栓。In the figure: 1. Recycled concrete wall panel, 2. EPS insulation module, 3. PVC pipe, 4. Lead pipe-coarse sand energy dissipation and shock absorption key, 5. Lead pipe, 6. Coarse sand, 7. Galvanized thin steel Sheet cover plate, 8, bolts.

具体实施方式detailed description

下面结合具体实施案例对本发明做进一步说明。The present invention will be further described below in combination with specific implementation examples.

如图1所示,本发明的外保温式且带铅管-粗砂消能减震键的十字形复合墙体,该墙体构造包括再生混凝土墙板1、EPS保温模块2、 PVC管3、铅管-粗砂消能减震键4、铅管5、粗砂6、镀锌薄钢片盖板7、螺栓8。As shown in Fig. 1, the cross-shaped composite wall body of the present invention with external thermal insulation type and band lead pipe-coarse sand energy dissipation and shock absorption key, the wall body structure includes recycled concrete wallboard 1, EPS insulation module 2, PVC pipe 3 , Lead pipe-coarse sand energy dissipation and shock absorption key 4, lead pipe 5, coarse sand 6, galvanized thin steel sheet cover plate 7, bolt 8.

具体而言:in particular:

所述再生混凝土墙板1是由再生混凝土和单排配筋钢丝网组成,其中再生混凝土粗骨料颗粒直径为5mm-10mm;再生混凝土墙板1 规格:长度为600mm-6000mm,长度模数为300mm;截面高度为 300mm-1500mm,高度模数为100mm;厚度30mm-60mm,厚度模数为10mm;再生混凝土墙板1接缝边缘带有45°坡角,坡角边长为 3mm-5mm,在装配接缝处用水泥胶浆密封;再生混凝土墙板1内表面采用5mm~10mm厚抹面胶浆作为防护面层;再生混凝土墙板1四周设有企口,方便墙体拼装。The recycled concrete wall panel 1 is composed of recycled concrete and a single row of reinforced steel wire mesh, wherein the diameter of the recycled concrete coarse aggregate particle is 5mm-10mm; the specification of the recycled concrete wall panel 1: the length is 600mm-6000mm, and the length modulus is 300mm; the height of the section is 300mm-1500mm, the height modulus is 100mm; the thickness is 30mm-60mm, the thickness modulus is 10mm; the joint edge of recycled concrete wall panel 1 has a 45° slope angle, and the slope angle side length is 3mm-5mm, The assembly joints are sealed with cement mortar; the inner surface of the recycled concrete wall panel 1 uses plastering mortar with a thickness of 5 mm to 10 mm as a protective surface layer; the recycled concrete wall panel 1 is provided with grooves around it to facilitate wall assembly.

所述EPS保温模块2作为再生混凝土墙板1外保温层,增强了房屋的保温隔热能力;EPS保温模块2兼做内侧再生混凝土墙板1 的外模板,内侧再生混凝土墙板1配置单排配筋钢丝网,工程塑料制作的断桥键穿过EPS保温模块2将内侧单排配筋钢丝网固定,在浇筑再生混凝土过程中,EPS保温模块2表面的燕尾槽与十字形复合墙板中的再生混凝土墙板1构成机械咬合;EPS保温模块2四周设有企口,便于用小尺寸的EPS保温模块拼装成大尺寸的EPS保温模板,在拼装接缝处EPS保温模块通过企口紧密咬合。EPS保温模块2厚度为60mm-100mm;为了防止上、下十字形复合墙板装配时尘土、杂物和积水进入再生混凝土墙板1和EPS保温模块2企口内,下部装配墙板中再生混凝土墙板1和EPS保温模块2上端企口应为凸槽,装配的上部墙板相应部位的下端企口应为凹槽。The EPS insulation module 2 is used as the outer insulation layer of the recycled concrete wall panel 1, which enhances the thermal insulation capacity of the house; the EPS insulation module 2 also serves as the outer formwork of the inner recycled concrete wall panel 1, and the inner recycled concrete wall panel 1 is configured with a single row Reinforcement wire mesh, broken bridge keys made of engineering plastics pass through the EPS insulation module 2 to fix the inner single row of reinforcement wire mesh. The recycled concrete wall panels 1 form a mechanical joint; the EPS insulation module 2 is provided with grooves around it, which is convenient for assembling small-sized EPS insulation modules into large-size EPS insulation templates, and the EPS insulation modules are tightly occluded by the grooves at the assembly seam . The thickness of the EPS insulation module 2 is 60mm-100mm; in order to prevent dust, sundries and accumulated water from entering the grooves of the recycled concrete wallboard 1 and the EPS insulation module 2 when the upper and lower cross-shaped composite wallboards are assembled, the recycled concrete in the lower assembly wallboard The grooves at the upper ends of the wallboard 1 and the EPS insulation module 2 should be convex grooves, and the grooves at the lower ends of the corresponding parts of the assembled upper wallboard should be grooves.

所述PVC管3插嵌于再生混凝土墙板1的预留孔洞中,在PVC 管3内放置铅管-粗砂消能减震键4,PVC管3可防止再生混凝土墙板1在剪切过程中预留孔洞处产生局部破坏。The PVC pipe 3 is inserted into the reserved hole of the recycled concrete wallboard 1, and a lead pipe-coarse sand energy-dissipating shock-absorbing key 4 is placed in the PVC pipe 3, and the PVC pipe 3 can prevent the recycled concrete wallboard 1 from shearing. Partial damage occurs at the reserved holes during the process.

所述铅管-粗砂消能减震键4通过在铅管5中灌注粒径2mm-5mm 的粗砂6,采用镀锌薄钢片盖板7对铅管5上、下端加盖封堵,并采用螺栓8拧紧。铅管-粗砂消能减震键4插嵌在再生混凝土墙板1预留孔洞中的PVC管3内。铅管-粗砂消能减震键4中镀锌薄钢板盖板 7与铅管外径相同,为40mm~80mm;高度不小于装配接缝处上、下墙板PVC管3深度之和,且不小于100mm。铅管-粗砂消能减震键4 间隔为300mm~1500mm,模数为100mm,且应在纵、横墙交叉处设置。The lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 is filled with coarse sand 6 with a particle size of 2mm-5mm in the lead pipe 5, and the upper and lower ends of the lead pipe 5 are capped by using a galvanized thin steel sheet cover plate 7 , and tighten with bolt 8. The lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 is inserted into the PVC pipe 3 in the hole reserved in the recycled concrete wallboard 1 . Lead pipe-coarse sand energy dissipation shock absorption key 4 galvanized thin steel plate cover plate 7 is the same as the outer diameter of the lead pipe, which is 40mm-80mm; the height is not less than the sum of the depths of the upper and lower wallboard PVC pipes 3 at the assembly joint, And not less than 100mm. Lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 shall be installed at the intersection of longitudinal and transverse walls at an interval of 300mm to 1500mm and a modulus of 100mm.

其制作方法如下:Its production method is as follows:

第一步:将EPS保温模块2作为保温板兼做再生混凝土墙板1 浇筑的外模板,在其内侧固定一片单排配筋钢丝网,钢丝的网格间距为50mm-100mm,钢丝的直径为1.0mm-1.2mm,浇筑再生混凝土后使得其与EPS保温模块2表面的燕尾槽构成机械咬合。Step 1: Use the EPS thermal insulation module 2 as the thermal insulation board and also as the external formwork for the pouring of the recycled concrete wall panel 1, and fix a single row of reinforced steel wire mesh inside it, the grid spacing of the steel wires is 50mm-100mm, and the diameter of the steel wires is 1.0mm-1.2mm, after the recycled concrete is poured, it forms a mechanical engagement with the dovetail groove on the surface of the EPS insulation module 2.

第二步:在再生混凝土墙板1的预留孔洞中,插入与其直径与深度相同的PVC管3。Step 2: Insert a PVC pipe 3 with the same diameter and depth in the reserved hole of the recycled concrete wall panel 1 .

第三步:在铅管5中灌注粗砂6,采用镀锌薄钢片盖板7对铅管上、下端加盖封堵,并通过螺栓8拧紧形成铅管-粗砂消能减震键4。Step 3: Pour coarse sand 6 into the lead pipe 5, cover the upper and lower ends of the lead pipe with galvanized thin steel sheet cover plate 7, and tighten the bolt 8 to form the lead pipe-coarse sand energy dissipation and shock absorption key 4.

第四步:将铅管-粗砂消能减震键4放置在嵌套于再生混凝土墙板1预留孔洞中的PVC管3内,其装配缝隙采用环氧树脂粘接。Step 4: Place the lead pipe-coarse sand energy-dissipating and shock-absorbing key 4 in the PVC pipe 3 nested in the reserved hole of the recycled concrete wall panel 1, and the assembly gap is bonded with epoxy resin.

第五步:在再生混凝土墙板1内表面涂抹5~10mm厚抹面胶浆作为防护面层。Step 5: Apply 5-10 mm thick plastering mortar on the inner surface of the recycled concrete wall panel 1 as a protective surface layer.

第六步:待墙体装配完成后,在再生混凝土墙板接缝坡角处,采用水泥胶浆密封。Step 6: After the wall is assembled, seal it with cement mortar at the joint angle of the recycled concrete wall panel.

采用的铅管-粗砂消能减震键、EPS保温模块、及其装配式轻质墙板为工厂化生产,现场装配成轻质保温抗震节能一体化墙体,生产效率高、质量好;利用了再生混凝土这一量大面广的环保建材,节省资源、有利于可持续发展。结构整体实现保温、抗震、节能、防火一体化的特点。The lead pipe-coarse sand energy-dissipating and shock-absorbing key, EPS insulation module, and its assembled light-weight wall panels are factory-produced, and assembled on-site into a light-weight, thermal insulation, earthquake-resistant and energy-saving integrated wall, with high production efficiency and good quality; The use of recycled concrete, a large amount of environmentally friendly building materials, saves resources and is conducive to sustainable development. The overall structure realizes the characteristics of integration of heat preservation, earthquake resistance, energy saving and fire prevention.

本发明的目的在于提供操作简单、实用性强、绿色环保、抗震节能、可装配化施工等优点的外保温式且带铅管-粗砂消能减震键的十字形复合墙体及作法,以期有效解决传统砖房建筑抗震耗能能力低,保温性能差、施工速度慢等问题。The object of the present invention is to provide an external thermal insulation cross-shaped composite wall with lead pipe-coarse sand energy-dissipating and shock-absorbing keys and its method, which have the advantages of simple operation, strong practicability, environmental protection, earthquake resistance and energy saving, and assembly-based construction. In order to effectively solve the problems of low seismic energy consumption, poor thermal insulation performance and slow construction speed of traditional brick buildings.

以上是本发明的一个典型实施案例,本发明的实施不限于此。The above is a typical implementation case of the present invention, and the implementation of the present invention is not limited thereto.

Claims (7)

1. external thermal insulation formula and with the cross combined wall of lead pipe-coarse sand energy-dissipating and shock-absorbing key, it is characterised in that:The cross is combined Wall is assembled by two or more inside and outside cross combined wall boards;Cross combined wall board is by regeneration concrete wallboard (1), EPS heat preservation modules (2), pvc pipe (3) and lead pipe-coarse sand energy-dissipating and shock-absorbing key (4) combination are assembled, wherein the lead pipe- Coarse sand energy-dissipating and shock-absorbing key (4) is by the good coarse sand of the good lead pipe (5) of plastic deformation energy-dissipating and shock-absorbing performance, friction energy dissipation damping performance (6), zinc-plated stalloy cover plate (7) and bolt (8) composition;
The regeneration concrete wallboard (1) be single-row reinforcement regeneration concrete wallboard, the inner side positioned at EPS heat preservation modules (2), both Be conducive to stress, and protect EPS heat preservation modules (2), also act as fireproof effect;
The EPS heat preservation modules (2) are as the external thermal insulation of regeneration concrete wallboard, and the surface of EPS heat preservation modules (2) is provided with equal The dovetail groove of even distribution, is conducive to pouring after regeneration concrete shaping, EPS heat preservation modules (2) and the regeneration concrete on the inside of it Wallboard (1) carries out mechanical snap, constitutes external thermal insulation cross wall;EPS heat preservation modules (2) are surrounded by tongue and groove, facilitate mould Block splices, and is engaged small EPS heat preservation modules (2) and is spliced into big EPS heat insulation formworks;
The pvc pipe (3) is nested in the reserving hole on regeneration concrete wallboard (1), is subtracted for placing lead pipe-coarse sand energy dissipating Shake key (4);
The lead pipe-coarse sand energy-dissipating and shock-absorbing key (4) is by the coarse sand (6) in the middle perfusion particle diameter 2mm-5mm of lead pipe (5), using plating Zinc stalloy cover plate (7) is capped to lead pipe (5) upper and lower end and blocked, and is tightened using bolt (8);Lead pipe-coarse sand energy-dissipating and shock-absorbing key (4) insert and be embedded in pvc pipe (3).
2. external thermal insulation formula according to claim 1 and with the cross combined wall of lead pipe-coarse sand energy-dissipating and shock-absorbing key, it is special Levy and be:Reserving hole is arranged on cross searching and each cross end of regeneration concrete wallboard (1).
3. external thermal insulation formula according to claim 1 and with the cross combined wall of lead pipe-coarse sand energy-dissipating and shock-absorbing key, it is special Levy and be:The regeneration concrete wallboard (1) is made up of regeneration concrete and single-row reinforcement steel wire, wherein regeneration concrete Coarse aggregate particle diameter is 5mm-10mm;Regeneration concrete wallboard specification:Length is 600mm-6000mm, and length modulus is 300mm;Depth of section is 300mm-1500mm, and height modulus is 100mm;Thickness 30mm-60mm, thickness modulus is 10mm;Again Growing concrete wallboard joints edge is with 45 ° of slope angles, and the slope angle length of side is 3mm-5mm, is sealed in assembling seam crossing with cement slurry; Regeneration concrete wallboard inner surface is used as protective facing using the thick finishing mucilages of 5mm~10mm;Regeneration concrete wallboard surrounding is set There is tongue and groove, facilitate wall assembly.
4. external thermal insulation formula according to claim 1 and with the cross combined wall of lead pipe-coarse sand energy-dissipating and shock-absorbing key, it is special Levy and be:The EPS heat preservation modules enhance the insulation ability in house as regeneration concrete wallboard external thermal insulation;EPS Heat preservation module also serves as the exterior sheathing of regeneration concrete wallboard, its inner side regeneration concrete wallboard configuration single-row reinforcement steel wire, work The bridge cut-off key that engineering plastics make passes through EPS heat preservation modules, and inner side single-row reinforcement steel wire is fixed, regeneration concrete mistake is being poured The dovetail groove on Cheng Zhong, EPS heat preservation module surface constitutes mechanical snap with the regeneration concrete wallboard of cross combined wall board;EPS Heat preservation module is surrounded by tongue and groove, is easy to be assembled into large-sized EPS heat insulation formworks with the EPS heat preservation modules of small size, is spelling Dress seam crossing EPS heat preservation modules are closely engaged by tongue and groove;EPS heat preservation modules thickness is 60mm-100mm;It is upper and lower in order to prevent Dust, debris and ponding enter in EPS heat preservation modules and regeneration concrete wallboard tongue and groove when cross combined wall board is assembled, bottom The EPS heat preservation modules of assembled wallboard and it should be tongue, the corresponding portion of top wallboard of assembling with regeneration concrete wallboard upper end tongue and groove The lower end tongue and groove of position should be groove.
5. external thermal insulation formula according to claim 1 and with the cross combined wall of lead pipe-coarse sand energy-dissipating and shock-absorbing key, it is special Levy and be:The pvc pipe is inserted and is embedded in the reserving hole of regeneration concrete wallboard, and lead pipe-coarse sand energy dissipating is placed in pvc pipe and is subtracted Key is shaken, pvc pipe can prevent regeneration concrete wallboard from producing local failure at reserving hole in shear history.
6. external thermal insulation formula according to claim 1 and with the cross combined wall of lead pipe-coarse sand energy-dissipating and shock-absorbing key, it is special Levy and be:Galvanized sheet metal cover plate is identical with lead pipe external diameter in lead pipe-coarse sand energy-dissipating and shock-absorbing key, is 40mm~80mm;Height is not Less than pvc pipe depth sum in the assembling upper and lower wallboard reserving hole of seam crossing, and not less than 100mm;Lead pipe-coarse sand energy dissipating subtracts Key is shaken at intervals of 300mm~1500mm, and modulus is 100mm, and should be set in longitudinal and transverse wall infall.
7. using described in claim 1 cross combined wall carry out external thermal insulation formula and with lead pipe-coarse sand energy-dissipating and shock-absorbing key Cross combined wall the practice, it is characterised in that:The first step:Regeneration coagulation is also served as using EPS heat preservation modules as warming plate The exterior sheathing that cob wall plate is poured, fixes a piece of single-row reinforcement steel wire, the grid spacing of steel wire is 50mm-100mm on the inside of it, Gauge of wire is 1.0mm-1.2mm, pours and causes the dovetail groove of itself and EPS heat preservation modules surface to constitute machine after regeneration concrete Tool is engaged;
Second step:In the reserving hole of regeneration concrete wallboard, insertion and its diameter and depth identical pvc pipe;
3rd step:Coarse sand is irrigated in lead pipe, lead pipe upper and lower end is capped using zinc-plated stalloy cover plate and blocked, and passes through spiral shell Bolt is tightened to form lead pipe-coarse sand energy-dissipating and shock-absorbing key;
4th step:Lead pipe-coarse sand energy-dissipating and shock-absorbing key is placed in the pvc pipe in reserving hole, it assembles gap and uses epoxy Resin bonding;
5th step:The thick finishing mucilages of 5~10mm, which are smeared, in regeneration concrete wallboard inner surface is used as protective facing;
6th step:Treat after the completion of wall assembling, at regeneration concrete wallboard joints slope angle, sealed using cement slurry.
CN201710226496.8A 2017-04-09 2017-04-09 External heat preservation type cross-shaped composite wall with lead pipe-coarse sand energy dissipation and shock absorption keys and manufacturing method Expired - Fee Related CN107165303B (en)

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CN107882199A (en) * 2017-10-12 2018-04-06 金陵科技学院 A kind of assembled architecture damping device
CN110130484A (en) * 2019-05-20 2019-08-16 湖南云亭烯新材料科技有限公司 A graphene EPS prefabricated building system
CN115434446A (en) * 2021-06-03 2022-12-06 魏勇 External wall sandwich heat-insulation and anti-seismic integrated structure

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JP2007031959A (en) * 2005-07-22 2007-02-08 Sumitomo Fudosan Kk Glass lattice shear wall
CN104594392A (en) * 2015-01-06 2015-05-06 北京工业大学 Self-supply glass bead-graphite base sliding isolation system and method
CN204690804U (en) * 2015-05-21 2015-10-07 河南城建学院 A kind of seismic energy dissipation structure
CN105839813A (en) * 2016-05-24 2016-08-10 北京工业大学 Assembly type thermal insulation energy saving wall board with groovechannel steel connection piece, and manufacture method thereof

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JP2007031959A (en) * 2005-07-22 2007-02-08 Sumitomo Fudosan Kk Glass lattice shear wall
CN104594392A (en) * 2015-01-06 2015-05-06 北京工业大学 Self-supply glass bead-graphite base sliding isolation system and method
CN204690804U (en) * 2015-05-21 2015-10-07 河南城建学院 A kind of seismic energy dissipation structure
CN105839813A (en) * 2016-05-24 2016-08-10 北京工业大学 Assembly type thermal insulation energy saving wall board with groovechannel steel connection piece, and manufacture method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107882199A (en) * 2017-10-12 2018-04-06 金陵科技学院 A kind of assembled architecture damping device
CN110130484A (en) * 2019-05-20 2019-08-16 湖南云亭烯新材料科技有限公司 A graphene EPS prefabricated building system
CN115434446A (en) * 2021-06-03 2022-12-06 魏勇 External wall sandwich heat-insulation and anti-seismic integrated structure

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