CN117127738B - Assembled ALC wallboard and installation construction method thereof - Google Patents
Assembled ALC wallboard and installation construction method thereof Download PDFInfo
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- CN117127738B CN117127738B CN202311379870.XA CN202311379870A CN117127738B CN 117127738 B CN117127738 B CN 117127738B CN 202311379870 A CN202311379870 A CN 202311379870A CN 117127738 B CN117127738 B CN 117127738B
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- trolley
- wallboard body
- reinforcing steel
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- 238000009434 installation Methods 0.000 title claims abstract description 65
- 238000010276 construction Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 230000009467 reduction Effects 0.000 claims abstract description 49
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 46
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 17
- 238000003466 welding Methods 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000004567 concrete Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000011083 cement mortar Substances 0.000 claims description 3
- 239000004570 mortar (masonry) Substances 0.000 claims description 3
- 238000013016 damping Methods 0.000 abstract description 19
- 238000005336 cracking Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 10
- 230000006378 damage Effects 0.000 description 5
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B1/00—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor
- B62B1/02—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor in which the wheel axis is disposed between the load and the handles
- B62B1/06—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor in which the wheel axis is disposed between the load and the handles involving means for grappling or securing in place objects to be carried; Loading or unloading equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B1/00—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor
- B62B1/26—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor characterised by supports specially adapted to objects of definite shape
- B62B1/268—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor characterised by supports specially adapted to objects of definite shape the objects being plates, doors, panels or the like
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/98—Protection against other undesired influences or dangers against vibrations or shocks; against mechanical destruction, e.g. by air-raids
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
- E04C5/0636—Three-dimensional reinforcing mats composed of reinforcing elements laying in two or more parallel planes and connected by separate reinforcing parts
- E04C5/064—Three-dimensional reinforcing mats composed of reinforcing elements laying in two or more parallel planes and connected by separate reinforcing parts the reinforcing elements in each plane being formed by, or forming a, mat of longitunal and transverse bars
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/167—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
- E04H9/021—Bearing, supporting or connecting constructions specially adapted for such buildings
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
- E04H9/021—Bearing, supporting or connecting constructions specially adapted for such buildings
- E04H9/0237—Structural braces with damping devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Electromagnetism (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Mechanical Engineering (AREA)
- Acoustics & Sound (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses an assembled ALC wallboard and an installation construction method thereof, wherein the assembled ALC wallboard comprises a wallboard body; the wallboard fixing mechanism comprises fixing base plates, the middle parts of the fixing base plates are respectively and fixedly connected with fixing bolts in an upward direction, limit sleeves are respectively and movably sleeved on the fixing bolts, and after the fixing base plates are arranged in place in a cushioning mode, the tops of the limit sleeves are fixedly inserted into limit guide pipes of the wallboard body; the multifunctional wall reinforcing mechanism comprises a first reinforcing steel bar net and a second reinforcing steel bar net which are installed in the wallboard body in an embedded mode at intervals, wherein the first reinforcing steel bar net is formed by welding longitudinal vibration reduction pipe fittings at the middle parts of a group of longitudinal reinforcing steel bar nets, the second reinforcing steel bar net is formed by welding transverse vibration reduction pipe fittings at the middle parts of a group of transverse reinforcing steel bar nets, and damping particles are respectively filled and installed in the longitudinal vibration reduction pipe fittings and the interior of the transverse vibration reduction pipe fittings. The invention can reduce the cracking probability of the splicing seam of the ALC wallboard and improve the installation and construction convenience of the ALC wallboard.
Description
Technical Field
The invention relates to the technical field of ALC wallboards, in particular to an assembled ALC wallboard and an installation construction method thereof.
Background
ALC is autoclaved lightweight concrete, is one of high-performance autoclaved aerated concrete, and ALC wallboard is an air-hole concrete forming board which is formed by taking fly ash, cement, lime and the like as main raw materials and curing the fly ash, cement, lime and the like by high-pressure steam, and the ALC wallboard is reinforced by treated reinforcing steel bars, can be used as a wall material and a roof board, and is widely used in the building industry as a novel building material with excellent performance.
The existing ALC wallboard is single in function and insufficient in installation stability, so that the problem that the wallboard splicing seam is cracked due to the influence of vibration and the like in the subsequent use process is troublesome. And current ALC wallboard is in installation work progress, adopts the hoist and mount mode to install the ALC wallboard in most, and the hoist and mount in-process of ALC wallboard causes surface damage to the wallboard easily, and forms great stress concentration easily, and not only the operation degree of difficulty of installation work is big, and easily leads to the self structural stability of ALC wallboard impaired.
Therefore, the design can effectively increase the use function of the ALC wallboard, and can improve the installation stability of the ALC wallboard, so that the problem of cracking of a splicing seam in the subsequent use process is greatly reduced; the assembled ALC wallboard and the installation and construction method thereof can greatly improve the installation and construction convenience of the ALC wallboard and ensure that the self structural stability of the ALC wallboard is not damaged in the installation and construction process.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides an assembled ALC wallboard and an installation construction method thereof, and the assembled ALC wallboard and the installation construction method thereof can effectively solve the technical problems in the prior art.
The technical scheme of the invention is as follows:
an assembled ALC wall panel comprising
The wall board comprises a wall board body, wherein the upper end face and the lower end face of the wall board body are respectively provided with a group of corresponding fixing grooves in a concave manner, and corresponding limiting guide pipes are respectively embedded and installed in the center of the fixing grooves;
the wallboard fixing mechanism comprises a fixing base plate which is arranged on the outer side of the opening of the fixing groove in a cushioning mode, a fixing bolt which is matched with the limiting guide pipe is fixedly connected in the middle of the fixing base plate upwards respectively, corresponding limiting sleeves are movably sleeved on the fixing bolts respectively in a threaded connection mode, and after the fixing base plate is arranged in place in a cushioning mode, the limiting sleeves are rotated to enable the tops of the limiting sleeves to be fixedly inserted into the limiting guide pipe;
the multifunctional wall reinforcing mechanism comprises a first reinforcing steel bar net and a second reinforcing steel bar net which are arranged in the wallboard body at intervals in advance, wherein the first reinforcing steel bar net is formed by welding longitudinal vibration reduction pipes at the middle parts of a group of longitudinal reinforcing steel bar nets which are arranged longitudinally symmetrically, the second reinforcing steel bar net is formed by welding transverse vibration reduction pipes at the middle parts of a group of transverse reinforcing steel bar nets which are arranged transversely symmetrically, the longitudinal reinforcing steel bar nets and the transverse reinforcing steel bar nets are respectively formed by welding a plurality of longitudinal reinforcing steel bars and transverse reinforcing steel bars, the inner ends of the transverse reinforcing steel bars of the longitudinal reinforcing steel bars are respectively fixedly welded to the longitudinal vibration reduction pipes, the inner ends of the longitudinal reinforcing steel bars of the transverse reinforcing steel bars are respectively fixedly welded to the transverse vibration reduction pipes, and the two ends of the longitudinal vibration reduction pipes and the two ends of the transverse vibration reduction pipes are respectively and hermetically fixedly connected with corresponding sealing plates, and damping particles for vibration reduction and noise reduction are respectively filled in the longitudinal vibration reduction pipes and the transverse vibration reduction pipes.
The outer diameters of the longitudinal vibration reduction pipe fittings and the transverse vibration reduction pipe fittings are respectively equal to the sum of the outer diameters of the longitudinal steel bars and the transverse steel bars.
The width of the fixed backing plate is smaller than the thickness of the wallboard body, and the fixed backing plate is fixedly locked on a corresponding building installation plane through corresponding expansion bolts.
The expansion bolts are arranged at positions where the fixing grooves are not provided with the fixing bolts.
Corresponding arc chamfers are respectively arranged on two sides of the notch of the fixed groove.
The installation and construction method of the assembled ALC wallboard comprises the following specific steps of:
s1, transferring the wallboard body to a corresponding installation position through a corresponding wallboard carrying trolley;
s2, pushing the wallboard carrying trolley laterally outwards, and pushing the wallboard body laterally inwards until the wallboard body leaves the wallboard carrying trolley; when the fixed groove at the bottom of the wallboard body leaves the wallboard carrying trolley, the limit sleeve of the wallboard fixing mechanism is fixedly inserted into the corresponding limit guide pipe;
s3, adjusting the concrete position of the wallboard body to enable the wallboard body to reach the installation position, fixedly inserting limit sleeves of the wallboard fixing mechanism matched with the fixing groove at the top of the wallboard body into corresponding limit guide pipes respectively, and fixedly propping up a fixing base plate of the wallboard fixing mechanism matched with the fixing groove at the top of the wallboard body onto a corresponding building installation plane;
s4, respectively installing expansion bolts at positions, where the fixing bolts are not arranged, of the fixing grooves so as to respectively fix the fixing base plates of the wallboard fixing mechanism on corresponding building installation planes;
s5, repeating the steps S1-S4, and assembling a plurality of wallboard bodies side by side in place;
s6, filling special adhesive mortar at the joint of two adjacent wallboard bodies, and filling cement mortar at the intervals between the wallboard bodies and the building installation plane.
The wallboard carrying trolley adopted in the steps S1-S2 comprises:
the trolley comprises a trolley body, wherein the trolley body comprises a trolley fixing plate, the bottom of the trolley fixing plate is outwards folded and provided with a corresponding plug-in part, the middle part of the rear side of the trolley fixing plate is inwards fixedly connected with a corresponding trolley body handle, and the inner side of the bottom of the trolley fixing plate is rotatably provided with a group of corresponding supporting rollers;
the workpiece fastening plate can swing and hinge at the top of the trolley fixing plate, and the top of the workpiece fastening plate is outwards folded and provided with an inverted L-shaped clamping plate for fastening the top of the wallboard body;
the rolling support mechanism comprises a plurality of groups of support roller groups which are arranged on the inserting part of the trolley fixing plate in a parallel rotating mode, a plurality of corresponding strip-shaped through holes are arranged on the inserting part in a parallel mode, corresponding U-shaped guide rails are respectively arranged on two sides of the strip-shaped through holes downwards, each support roller group comprises an upper support roller and a lower support roller which are movably arranged between the U-shaped guide rails according to the height, and the upper support roller and the lower support roller are arranged in a tangential mode; when the inserting part is turned upwards to empty, the upper supporting roller and the lower supporting roller move downwards to the bottom of the U-shaped guide rail, and the upper supporting roller is positioned at the bottom side of the upper end surface of the inserting part; after the plug-in connection part horizontally resets, the bottom surface of the lower supporting roller is supported on the corresponding building installation plane in a rolling way, and the upper supporting roller moves upwards to the upper side of the upper end surface of the plug-in connection part at the top.
The outer tip of grafting portion is the inclined plane form setting, during wallboard body dress, will the reverse L shape cardboard of work piece buckling board buckles at the top of wallboard body, will again the dolly fixed plate swings backward, make the wallboard body use its bottom outside to set up as the fulcrum forward slope, after the manual work fixed wallboard body, again with dolly fixed plate swing forward, make its grafting portion peg graft the bottom rear side to the wallboard body, the rethread manual work lifts up can be convenient promote the grafting portion of dolly fixed plate with the bottom of wallboard body, at last again use the backing roll as the fulcrum, with the dolly fixed plate that will be fixed with the wallboard body backward overturns, promptly use the backing roll as the rotation fulcrum, with convenient transport the wallboard body to corresponding mounted position on.
In step S2, when the fixing groove at the bottom of the wallboard body leaves the wallboard carrying trolley, the limiting sleeve of the wallboard fixing mechanism is fixedly inserted into the corresponding limiting guide pipe, and the limiting sleeve is screwed up to a position where the fixing base plate of the wallboard fixing mechanism is tangential to the building installation plane, so that the wallboard body leaving the wallboard carrying trolley is fully supported.
When the whole wallboard body leaves the wallboard floor truck, the limiting sleeve of the wallboard fixing mechanism positioned at the bottom side is downwards rotated, so that the wallboard body fixing pad is arranged on the fixing base plate of the wallboard fixing mechanism, and then the wallboard fixing mechanism matched with the fixing groove at the top of the wallboard body is subjected to limiting installation.
The invention has the advantages that:
1) According to the invention, the upper end face and the lower end face of the wallboard body are respectively provided with the fixing grooves in a concave manner, the limiting guide pipes are respectively embedded and installed inwards at the centers of the fixing grooves, then the wallboard fixing mechanism is subjected to brand new design, the fixing connection with the building installation plane is realized through the fixing base plate of the wallboard fixing mechanism, and the limiting guide pipes are movably installed through the arrangement of the fixing bolts. In the assembly process, the limit sleeve can be rotated after the fixed base plate is arranged in place, so that the top of the limit sleeve is fixedly inserted into the limit guide pipe, and the wallboard body can be conveniently and stably connected onto a corresponding building installation plane, thereby effectively improving the installation stability of the wallboard body and preliminarily reducing the probability of cracking of a splicing joint of an ALC wallboard in the subsequent use process.
2) The invention improves the existing reinforcing mechanism of the reinforcing mesh to respectively longitudinally and transversely arrange a longitudinal vibration reduction pipe fitting and a transverse vibration reduction pipe fitting at the middle parts of the first reinforcing mesh and the second reinforcing mesh, thereby forming a cross vibration reduction area on the wallboard body; then seal the tip of vertical damping pipe fitting and horizontal damping pipe fitting to carry out damping particle and fill in vertical damping pipe fitting and horizontal damping pipe fitting, through the friction power consumption between the damping particle, can enough make the wallboard body whole have comparatively obvious damping function of making an uproar that falls, thereby effectively increase the service function of ALC wallboard, and can further reduce the probability that the ALC wallboard produced the splice seam fracture in the follow-up use.
The outer diameters of the longitudinal vibration reduction pipe fitting and the transverse vibration reduction pipe fitting are set to be the sum of the outer diameters of the longitudinal steel bars and the transverse steel bars, so that the damage to the original design of the wallboard body caused by the arrangement of the longitudinal vibration reduction pipe fitting and the transverse vibration reduction pipe fitting can be prevented, and the full practical effect of the wallboard is ensured.
3) According to the invention, the wallboard carrying trolley is designed, in particular to the design of the rolling support mechanism arranged on the wallboard carrying trolley, when the wallboard carrying trolley carries the wallboard body: the bottom of the wallboard body can be fixed against the plug-in part of the trolley fixing plate, so that the transfer stability of the wallboard body is ensured; when the wallboard body is moved in place, the bottom surface of the lower supporting roller of the rolling supporting mechanism can be supported on the corresponding building installation plane in a rolling way only by horizontally resetting the inserting part of the trolley fixing plate, and the upper supporting roller of the rolling supporting mechanism is moved up to the upper side of the upper end surface of the inserting part at the top of the upper supporting roller, so that the rolling support is formed for the wallboard body.
The upper supporting roller and the lower supporting roller can rotate in opposite directions, so that the wallboard carrying trolley and the wallboard body can move transversely and reversely, and convenient transverse blanking can be formed on the wallboard body; in the transverse blanking process of the wallboard body, the wallboard fixing mechanism positioned at the bottom side can be arranged in place in advance, so that the transverse blanking of the wallboard body is further facilitated; when the whole wallboard body leaves the wallboard carrying trolley, the limiting sleeve of the wallboard fixing mechanism positioned at the bottom side is downwards rotated, so that the wallboard body fixing pad is arranged on the fixing base plate of the wallboard fixing mechanism, and then the wallboard fixing mechanism matched with the fixing groove at the top of the wallboard body is subjected to limiting installation.
Thereby can promote the installation construction convenient degree of ALC wallboard by a wide margin to ensure that can not cause the destruction to the self structural stability of wallboard body in its installation work progress.
4) The wallboard carrying trolley is also provided with a workpiece fastening plate which can swing and hinge at the top of the trolley fixing plate, and the top of the workpiece fastening plate is outwards folded and provided with an inverted L-shaped clamping plate for fastening the top of the wallboard body.
When the wallboard body is loaded, the inverted L-shaped clamping plate of the workpiece fastening plate can be fastened at the top of the wallboard body, the trolley fixing plate is swung backwards, the wallboard body is enabled to be arranged in a forward inclined mode by taking the outer side of the bottom of the wallboard body as a pivot, after the wallboard body is manually fixed, the trolley fixing plate is swung forwards, the plugging part of the trolley fixing plate is plugged into the rear side of the bottom of the wallboard body, the bottom of the wallboard body can be conveniently pushed to the plugging part of the trolley fixing plate by manually lifting, and finally the trolley fixing plate fixed with the wallboard body is turned backwards by taking the supporting roller as the pivot, namely, the supporting roller is taken as a rotating pivot, so that the wallboard body is conveniently transported to a corresponding installation position.
Therefore, the operation convenience degree of the wallboard body during feeding to the wallboard carrying trolley can be greatly improved, and the structural stability of the wallboard body can be further prevented from being damaged in the installation and construction process.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a schematic structural view of the wallboard body.
Fig. 4 is a cross-sectional view of the wallboard fixing mechanism.
Fig. 5 is a schematic structural view of a multifunctional wall reinforcing mechanism arranged in a wallboard body.
FIG. 6 is a schematic structural view of a multi-functional wall reinforcing mechanism.
Fig. 7 is a schematic structural view of a wall panel handling cart.
Fig. 8 is a partial cross-sectional view of a wall panel handling cart.
In the accompanying drawings: wallboard body 1, fixed slot 101, spacing pipe 102, wallboard fixing mechanism 2, fixed backing plate 201, fixing bolt 202, spacing sleeve 203, multi-functional wall body strengthening mechanism 3, first reinforcing bar net 301, longitudinal reinforcing bar net 3011, longitudinal damping pipe 3012, second reinforcing bar net 302, transverse reinforcing bar net 3021, transverse damping pipe 3022, damping particles 303, wallboard handling trolley 4, trolley body 401, trolley fixing plate 4011, plug-in portion 4012, supporting roller 4013, workpiece fastening plate 402, rolling supporting mechanism 403, supporting roller set 4031, U-shaped guide 4032, vehicle body handle 5, and inverted L-shaped clamping plate 6.
Detailed Description
For the convenience of understanding by those skilled in the art, the structure of the present invention will now be described in further detail with reference to the accompanying drawings:
embodiment one:
referring to fig. 1-8, a fabricated ALC wall panel comprising:
the wall board comprises a wall board body 1, wherein a group of corresponding fixing grooves 101 are respectively concavely arranged on the upper end face and the lower end face of the wall board body 1, and corresponding limiting guide pipes 102 are respectively embedded and installed inwards at the centers of the fixing grooves 101;
the wallboard fixing mechanism 2 comprises a fixing base plate 201 which is arranged outside the opening of the fixing groove 101 in a cushioning mode, a fixing bolt 202 which is matched with the limit guide pipe 102 is fixedly connected in the middle of the fixing base plate 201 upwards respectively, corresponding limit sleeves 203 are respectively sleeved on the fixing bolts 202 in a movable mode in a threaded connection mode, and after the fixing base plate 201 is arranged in place in a cushioning mode, the limit sleeves 203 are rotated, so that the tops of the limit sleeves 203 are fixedly inserted into the limit guide pipe 102;
the multifunctional wall reinforcing mechanism 3 comprises a first reinforcing steel bar net 301 and a second reinforcing steel bar net 302 which are installed in the wallboard body 1 at intervals in advance, the first reinforcing steel bar net 301 is formed by welding longitudinal vibration reduction tubes 3012 in the middle of a group of longitudinal vibration reduction tubes 3011 which are symmetrically arranged longitudinally, the second reinforcing steel bar net 302 is formed by welding transverse vibration reduction tubes 3022 in the middle of a group of transverse vibration reduction tubes 3021 which are symmetrically arranged transversely, the longitudinal reinforcing steel bar net 3011 and the transverse reinforcing steel bar net 3021 are respectively formed by welding a plurality of longitudinal reinforcing steel bars and transverse reinforcing steel bars, the inner ends of the transverse reinforcing steel bars of the longitudinal reinforcing steel bar net 3011 are respectively fixedly welded to the longitudinal vibration reduction tubes 3012, the inner ends of the longitudinal vibration reduction tubes 3012 and the transverse vibration reduction tubes 3022 are respectively and fixedly connected with corresponding sealing plates in a sealing mode, and the inner parts of the longitudinal vibration reduction tubes 3012 and the transverse vibration reduction tubes 3022 are respectively filled with corresponding vibration reduction particles.
The outer diameters of the longitudinal vibration reducing pipe 3012 and the transverse vibration reducing pipe 3022 are equal to the sum of the outer diameters of the longitudinal reinforcing bars and the transverse reinforcing bars, respectively.
The width of the fixing pad 201 is smaller than the thickness of the wall panel body 1, and the fixing pad 201 is fixedly locked to a corresponding building installation plane through a corresponding expansion bolt.
The expansion bolts are attached to the fixing grooves 101 at positions where the fixing bolts 202 are not provided.
Corresponding arc chamfers are respectively arranged on two sides of the notch of the fixed groove 101.
The invention is characterized in that fixing grooves 101 are respectively concavely arranged on the upper end face and the lower end face of a wallboard body 1, limiting guide pipes 102 are respectively embedded and arranged inwards at the center of the fixing grooves 101, then a brand new design is carried out on a wallboard fixing mechanism 2, the fixing connection with a building installation plane is realized through a fixing base plate 201 of the wallboard fixing mechanism 2, and then a limiting sleeve 203 is movably installed through the arrangement of fixing bolts 202. In the assembly process, the limit sleeve 203 can be rotated after the fixed base plate 201 is cushioned in place, so that the top of the limit sleeve 203 is fixedly inserted into the limit guide pipe 102, and the wallboard body 1 can be conveniently and stably connected to a corresponding building installation plane, thereby effectively improving the installation stability of the wallboard body 1, and preliminarily reducing the probability of cracking of a splicing seam generated in the subsequent use process of the ALC wallboard.
On the basis, the invention improves the existing reinforcing mechanism of the reinforcing steel bar net so as to respectively longitudinally and transversely arrange a longitudinal vibration reduction pipe 3012 and a transverse vibration reduction pipe 3022 at the middle parts of the first reinforcing steel bar net 301 and the second reinforcing steel bar net 302, thereby forming a cross vibration reduction area on the wallboard body 1; then the ends of the longitudinal vibration damping pipe 3012 and the transverse vibration damping pipe 3022 are closed, damping particles 303 are filled in the longitudinal vibration damping pipe 3012 and the transverse vibration damping pipe 3022, and the whole wallboard body 1 has obvious vibration damping and noise reduction functions through friction energy consumption among the damping particles 303, so that the use function of the ALC wallboard is effectively increased, and the cracking probability of a splicing joint of the ALC wallboard in the subsequent use process can be further reduced.
And the outer diameters of the longitudinal vibration reduction pipe fitting 3012 and the transverse vibration reduction pipe fitting 3022 are set to be the sum of the outer diameters of the longitudinal steel bars and the transverse steel bars, so that the damage to the original design of the wallboard body 1 caused by the arrangement of the longitudinal vibration reduction pipe fitting 3012 and the transverse vibration reduction pipe fitting 3022 can be prevented, and the full practical effect of the invention is ensured.
Embodiment two:
the installation and construction method of the assembled ALC wallboard in the first embodiment comprises the following specific steps:
s1, transferring the wallboard body 1 to a corresponding installation position through a corresponding wallboard carrying trolley 4;
s2, pushing the wallboard carrying trolley 4 laterally outwards, and pushing the wallboard body 1 laterally inwards until the wallboard body 1 leaves the wallboard carrying trolley 4; when the fixing groove 101 at the bottom of the wallboard body 1 leaves the wallboard carrying trolley 4, the limit sleeve 203 of the wallboard fixing mechanism 2 is fixedly inserted into the corresponding limit guide pipe 102;
s3, adjusting the concrete position of the wallboard body 1 to enable the wallboard body 1 to reach the installation position, fixedly inserting the limit sleeve 203 of the wallboard fixing mechanism 2 matched with the fixing groove 101 at the top of the wallboard body 1 into the corresponding limit guide pipe 102 respectively, and fixedly propping the fixing base plate 201 of the wallboard fixing mechanism 2 matched with the fixing groove 101 at the top of the wallboard body 1 to the corresponding building installation plane;
s4, installing expansion bolts at positions where the fixing bolts 202 are not arranged on the fixing grooves 101 respectively so as to fix the fixing base plates 201 of the wallboard fixing mechanism 2 to corresponding building installation planes respectively;
s5, repeating the steps S1-S4, and assembling a plurality of wallboard bodies 1 side by side in place;
s6, filling special adhesive mortar at the joint of two adjacent wallboard bodies 1, and filling cement mortar at the interval between the wallboard bodies 1 and the building installation plane.
The wallboard carrying trolley 4 adopted in the steps S1-S2 comprises:
the trolley body 401, wherein the trolley body 401 comprises a trolley fixing plate 4011, the bottom of the trolley fixing plate 4011 is outwards folded and provided with a corresponding plug-in part 4012, the middle part of the rear side of the trolley fixing plate 4011 is inwards fixedly connected with a corresponding trolley body handle 5, and the inner side of the bottom of the trolley fixing plate 4011 is rotatably provided with a group of corresponding supporting rollers 4013;
the workpiece fastening plate 402 is hinged to the top of the trolley fixing plate 4011 in a swinging way, and the top of the workpiece fastening plate 402 is outwards turned and provided with an inverted L-shaped clamping plate 6 for fastening the top of the wallboard body 1;
the rolling support mechanism 403 comprises a plurality of groups of supporting roller groups 4031 which are arranged on an inserting part 4012 of the trolley fixing plate 4011 in a parallel rotating manner, a plurality of corresponding strip-shaped through holes are arranged on the inserting part 4012 in a parallel manner, corresponding U-shaped guide rails 4032 are respectively arranged at two sides of the strip-shaped through holes downwards, each supporting roller group 4031 comprises an upper supporting roller and a lower supporting roller which are movably arranged between the U-shaped guide rails 4032 according to the height, and the upper supporting roller and the lower supporting roller are tangentially arranged; when the plug-in connection 4012 turns upwards to empty, the upper supporting roller and the lower supporting roller move downwards to the bottom of the U-shaped guide rail 4032, and the upper supporting roller is positioned at the bottom side of the upper end surface of the plug-in connection 4012; after the plug-in connection 4012 is horizontally reset, the bottom surface of the lower supporting roller is supported on the corresponding building installation plane in a rolling manner, and the upper supporting roller is moved up to the upper side of the upper end surface of the plug-in connection 4012.
The outer end of the plugging portion 4012 is inclined, when the wallboard body 1 is assembled, the inverted L-shaped clamping plate 6 of the workpiece fastening plate 402 is fastened at the top of the wallboard body 1, the trolley fixing plate 4011 is swung backwards, the wallboard body 1 is arranged in a forward inclined mode by taking the outer side of the bottom of the wallboard body as a pivot, after the wallboard body 1 is manually fixed, the trolley fixing plate 4011 is swung forwards, the plugging portion 4012 of the wallboard body 1 is plugged into the rear side of the bottom of the wallboard body 1, the bottom of the wallboard body 1 can be conveniently pushed to the plugging portion 4012 of the trolley fixing plate 4011 through manual lifting, and finally the trolley fixing plate 4011 fixed with the wallboard body 1 is turned backwards by taking the supporting roller 4013 as a pivot, namely the supporting roller 4013 is taken as a pivot, so that the wallboard body 1 is conveniently transported to a corresponding installation position.
In the step S2, when the fixing groove 101 at the bottom of the wallboard body 1 leaves the wallboard handling trolley 4, the limit sleeve 203 of the wallboard fixing mechanism 2 is fixedly inserted into the corresponding limit conduit 102, and the limit sleeve 203 is screwed up to a position where the fixing pad 201 of the wallboard fixing mechanism 2 is tangential to the building installation plane, so as to fully support the wallboard body 1 leaving the wallboard handling trolley 4.
When the whole wallboard body 1 leaves the wallboard travelling bogie 4, the limiting sleeve 203 of the wallboard fixing mechanism 2 positioned at the bottom side is downwards rotated, so that the wallboard body 1 is fixedly cushioned on the fixing base plate 201 of the wallboard fixing mechanism 2, and then the wallboard fixing mechanism 2 matched with the fixing groove 101 at the top of the wallboard body 1 is subjected to limiting installation.
Through designing wallboard floor truck 4, make wallboard body 1 at the in-process of material loading to wallboard floor truck 4, in-process in the transportation, and the in-process of unloading to mounted position all have sufficient construction convenience, and can ensure that wallboard body 1 can not cause obvious destruction to its self structural stability in the installation work progress.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (10)
1. An assembled ALC wallboard, its characterized in that: comprising
The wall board comprises a wall board body (1), wherein a group of corresponding fixing grooves (101) are respectively concavely arranged on the upper end face and the lower end face of the wall board body (1), and corresponding limit guide pipes (102) are respectively embedded inwards at the centers of the fixing grooves (101);
the wallboard fixing mechanism (2) comprises a fixing base plate (201) which is arranged on the outer side of an opening of the fixing groove (101) in a cushioning mode, a fixing bolt (202) which is matched with the limiting guide pipe (102) is fixedly connected in the middle of the fixing base plate (201) upwards, corresponding limiting sleeves (203) are movably sleeved on the fixing bolts (202) in a threaded connection mode respectively, and after the fixing base plate (201) is arranged in place in a cushioning mode, the limiting sleeves (203) are rotated, so that the tops of the limiting sleeves (203) are fixedly inserted into the limiting guide pipe (102);
the multifunctional wall reinforcing mechanism (3) comprises a first reinforcing steel bar net (301) and a second reinforcing steel bar net (302) which are installed in the wallboard body (1) at intervals in advance, wherein the first reinforcing steel bar net (301) is formed by welding longitudinal vibration reduction tubes (3012) in the middle of a group of longitudinal reinforcing steel bars net (3011) which are symmetrically arranged, the second reinforcing steel bar net (302) is formed by welding transverse vibration reduction tubes (3022) in the middle of a group of transverse reinforcing steel bars net (3021) which are symmetrically arranged, the longitudinal reinforcing steel bars net (3011) and the transverse reinforcing steel bars net (3021) are respectively formed by welding a plurality of longitudinal reinforcing steel bars and transverse reinforcing steel bars, the inner ends of the transverse reinforcing steel bars of the longitudinal reinforcing steel bars net (3011) are respectively fixedly welded to the longitudinal vibration reduction tubes (3012), the inner ends of the longitudinal vibration reduction tubes (3012) are respectively fixedly connected with corresponding longitudinal sealing plates, and the vibration reduction tubes (3022) are respectively filled with vibration reduction particles (303).
2. The fabricated ALC wall panel of claim 1, wherein: the outer diameters of the longitudinal vibration reduction pipe fitting (3012) and the transverse vibration reduction pipe fitting (3022) are respectively equal to the sum of the outer diameters of the longitudinal steel bars and the transverse steel bars.
3. The fabricated ALC wall panel of claim 1, wherein: the width of the fixed backing plate (201) is smaller than the thickness of the wallboard body (1), and the fixed backing plate (201) is fixedly locked on a corresponding building installation plane through corresponding expansion bolts.
4. The fabricated ALC wall panel of claim 3, wherein: the expansion bolt is mounted at a position where the fixing groove (101) is not provided with the fixing bolt (202).
5. The fabricated ALC wall panel of claim 4, wherein: corresponding arc-shaped chamfers are respectively arranged on two sides of the notch of the fixing groove (101).
6. An installation construction method of an assembled ALC wallboard, which is characterized in that the installation construction method is applied to the assembled ALC wallboard according to any one of claims 1 to 5, and the installation construction method is characterized in that: comprises the following specific steps:
s1, transferring the wallboard body (1) to a corresponding installation position through a corresponding wallboard carrying trolley (4);
s2, pushing the wallboard carrying trolley (4) laterally outwards, and pushing the wallboard body (1) laterally inwards until the wallboard body (1) leaves the wallboard carrying trolley (4); when the fixed groove (101) at the bottom of the wallboard body (1) leaves the wallboard carrying trolley (4), the limit sleeve (203) of the wallboard fixing mechanism (2) is fixedly inserted into the corresponding limit guide pipe (102);
s3, adjusting the concrete position of the wallboard body (1) to enable the wallboard body (1) to reach the installation position, fixedly inserting limiting sleeves (203) of a wallboard fixing mechanism (2) matched with a fixing groove (101) at the top of the wallboard body (1) into corresponding limiting guide pipes (102) respectively, and fixedly propping a fixing base plate (201) of the wallboard fixing mechanism (2) matched with the fixing groove (101) at the top of the wallboard body (1) to a corresponding building installation plane;
s4, respectively installing expansion bolts at positions where the fixing grooves (101) are not provided with fixing bolts (202) so as to respectively fix the fixing base plates (201) of the wallboard fixing mechanism (2) to corresponding building installation planes;
s5, repeating the steps S1-S4, and assembling a plurality of wallboard bodies (1) side by side in place;
s6, filling special adhesive mortar at the joint of two adjacent wallboard bodies (1), and filling cement mortar at the interval between the wallboard bodies (1) and the building installation plane.
7. The installation and construction method of the fabricated ALC wall panel according to claim 6, wherein: the wallboard carrying trolley (4) adopted in the steps S1-S2 comprises:
the trolley comprises a trolley body (401), wherein the trolley body (401) comprises a trolley fixing plate (4011), a corresponding plug-in part (4012) is outwards folded at the bottom of the trolley fixing plate (4011), a corresponding trolley body handle (5) is inwards fixedly connected to the middle part of the rear side of the trolley fixing plate (4011), and a group of corresponding supporting rollers (4013) are rotatably arranged on the inner side of the bottom of the trolley fixing plate (4011);
the workpiece fastening plate (402) can be hinged to the top of the trolley fixing plate (4011) in a swinging mode, and an inverted L-shaped clamping plate (6) used for fastening the top of the wallboard body (1) is outwards folded at the top of the workpiece fastening plate (402);
the rolling support mechanism (403) comprises a plurality of groups of support roller groups (4031) which are arranged on an inserting part (4012) of the trolley fixing plate (4011) in a parallel rotating mode, a plurality of corresponding strip-shaped through holes are arranged on the inserting part (4012) in a parallel mode, corresponding U-shaped guide rails (4032) are respectively arranged on two sides of the strip-shaped through holes downwards, and each support roller group (4031) comprises an upper support roller and a lower support roller which are movably arranged between the U-shaped guide rails (4032) according to the height, and the upper support roller and the lower support roller are tangentially arranged; when the plug-in part (4012) is turned upwards to empty, the upper supporting roller and the lower supporting roller move downwards to the bottom of the U-shaped guide rail (4032), and the upper supporting roller is positioned at the bottom side of the upper end surface of the plug-in part (4012); after the plug-in connection part (4012) horizontally resets, the bottom surface of the lower supporting roller is supported on the corresponding building installation plane in a rolling way, and the upper supporting roller moves upwards to the upper side of the upper end surface of the plug-in connection part (4012) at the top.
8. The installation and construction method of the fabricated ALC wall panel according to claim 7, wherein: the outer end of the plugging part (4012) is arranged in an inclined plane, when the wallboard body (1) is assembled, the inverted L-shaped clamping plate (6) of the workpiece fastening plate (402) is fastened at the top of the wallboard body (1), then the trolley fixing plate (4011) swings backwards, the wallboard body (1) is enabled to be arranged in a forward inclined mode by taking the outer side of the bottom of the wallboard body as a pivot, after the wallboard body (1) is manually fixed, the trolley fixing plate (4011) swings forwards, the plugging part (4012) of the wallboard body is plugged into the rear side of the bottom of the wallboard body (1), the bottom of the wallboard body (1) can be conveniently pushed to the plugging part (4012) of the trolley fixing plate (4011) through manual lifting, and finally the supporting roller (4013) is used as the pivot, so that the trolley fixing plate (1) fixed with the wallboard body (1) can be turned backwards, namely the supporting roller (4013) is used as the pivot, and the wallboard body (1) can be conveniently and quickly transferred to the corresponding installation position.
9. The installation and construction method of the fabricated ALC wall panel according to claim 8, wherein: in the step S2, when the fixing groove (101) at the bottom of the wallboard body (1) leaves the wallboard carrying trolley (4), the limiting sleeve (203) of the wallboard fixing mechanism (2) is fixedly inserted into the corresponding limiting guide pipe (102), and the limiting sleeve (203) is screwed up to a position where the fixing base plate (201) of the wallboard fixing mechanism (2) is tangential to the building installation plane, so that sufficient support is formed for the wallboard body (1) leaving the wallboard carrying trolley (4).
10. The installation and construction method of the fabricated ALC wall panel according to claim 9, wherein: when the whole wallboard body (1) leaves the wallboard travelling bogie (4), the limiting sleeve (203) of the wallboard fixing mechanism (2) positioned at the bottom side is downwards rotated, so that the wallboard body (1) fixing pad is arranged on the fixing base plate (201) of the wallboard fixing mechanism (2), and then the wallboard fixing mechanism (2) matched with the fixing groove (101) at the top of the wallboard body (1) is subjected to limiting installation.
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| CN202311379870.XA CN117127738B (en) | 2023-10-24 | 2023-10-24 | Assembled ALC wallboard and installation construction method thereof |
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| GB2592479A (en) * | 2020-01-16 | 2021-09-01 | Noah System Ltd | Relocatable internal wall panel, kit and system |
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| CN117127738A (en) | 2023-11-28 |
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