CN107099960B - A kind of continuous photocatalytic of online monitoring method is stripped machine and detection control method - Google Patents
A kind of continuous photocatalytic of online monitoring method is stripped machine and detection control method Download PDFInfo
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- CN107099960B CN107099960B CN201710207578.8A CN201710207578A CN107099960B CN 107099960 B CN107099960 B CN 107099960B CN 201710207578 A CN201710207578 A CN 201710207578A CN 107099960 B CN107099960 B CN 107099960B
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- 238000001514 detection method Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 53
- 230000001699 photocatalysis Effects 0.000 title claims abstract description 44
- 238000012544 monitoring process Methods 0.000 title claims abstract description 28
- 239000004744 fabric Substances 0.000 claims abstract description 244
- 238000006243 chemical reaction Methods 0.000 claims abstract description 88
- 238000001035 drying Methods 0.000 claims abstract description 54
- 230000007704 transition Effects 0.000 claims abstract description 35
- 238000007146 photocatalysis Methods 0.000 claims abstract description 27
- 238000012545 processing Methods 0.000 claims abstract description 16
- 238000004364 calculation method Methods 0.000 claims abstract description 15
- 238000002310 reflectometry Methods 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims description 36
- 238000007654 immersion Methods 0.000 claims description 31
- 239000007788 liquid Substances 0.000 claims description 28
- 238000011156 evaluation Methods 0.000 claims description 4
- 230000007480 spreading Effects 0.000 claims description 4
- 238000013032 photocatalytic reaction Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 230000002459 sustained effect Effects 0.000 claims description 3
- 238000006555 catalytic reaction Methods 0.000 claims 1
- 238000002386 leaching Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 11
- 230000006378 damage Effects 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000004134 energy conservation Methods 0.000 abstract 1
- 238000004043 dyeing Methods 0.000 description 12
- 239000000975 dye Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 239000006210 lotion Substances 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000001802 infusion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 238000007603 infrared drying Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000012224 working solution Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of continuous photocatalytic of online monitoring method strip machine and detection control method, including the open width cloth feeding unit set gradually, pad unit, it strips reaction member, wash unit, drying unit, open width cloth outputting unit and online monitoring method unit, online monitoring method unit includes detecting fabric to the first detection components and the second detection components of the reflectivity of light, the transition components being electrically connected respectively with the first detection components and the second detection group, transition components include that calculation processing obtains fabric surface color depth value, the average value of surface color depth, surface color depth variance, the digitizer of surface color depth standard deviation and rate of stripping, reaction member of stripping is that photocatalysis is stripped reaction member, it includes reaction chamber and reaction lamp component, reaction chamber is equipped with defeated cloth channel, reaction lamp component irradiates defeated cloth channel.The present invention at least has the advantage that integrated and intelligence degree is high, continous way is stripped, process flow is simple, the time of stripping is short, energy conservation and environmental protection, small to fabric damage.
Description
Technical field
The present invention relates to dyeing apparatus technical field more particularly to a kind of continuous photocatalytic of online monitoring method strip machine and
Detect control method.
Background technique
As the continuous improvement of dyeing and printing process technology and equipment and update, the certified product rate of dyeing and printing process product are continuous in recent years
It is improving.However in actual production, due to human operational error or dyeing apparatus stop off etc., it will also result in various prints
There are the printing and dyeing defects such as uneven dyeing, color jump lamp, color dot, color spot, color difference in dyeing and weaving object.
Current to work as printed fabrics when something goes wrong, the generally use of printing and dyeing defective product will contaminate light coloured fabrics and be changed to dye dark color, or
It is to be redyed again after fabric is stripped.In actual production process, it is most common for redying after fabric is stripped.It strips and refers to not
Under the premise of influencing the secondary use of fabric, the fabric utilization for occurring defect in dyeing process is physically and/or chemically reacted
Method makes the dyestuff on fabric desorb removing or destroys its structure, to realize the colour fading or colour killing of fabric.In tradition
Chemistry strip in method, be commonly divided into infusion process or padding method by processing technological flow and mode.Although infusion process is stripped effect
Fruit is good, but very serious to the damage of fabric.Although padding method overcomes in infusion process because damaging caused by impregnating for a long time to fabric
The shortcomings that hurting, but also there are some defects, such as pad that the time is too short, and liquid carrying rate is limited on fabric, low efficiency of stripping, effect is paid no attention to
Think.Although padding number it has been proposed that can increase to be improved, but still it is difficult to tackle the problem at its root.
It, cannot be real due to being influenced by dye vat and padding machine size meanwhile in above two traditional stripping method
The continous way of existing fabric is stripped, and can only be that discontinuous is stripped, and these traditional techniques of stripping often need to go back using a large amount of
The chemicals such as former agent or oxidant, and generally require and carried out under high temperature and certain acid-base condition, to realize to phase in fiber
Middle dyestuff strips.And its process flow is long, consumes a large amount of chemicals, consumes water resource and the energy, finally also needs to discharge big
Sewage is measured, serious destruction is caused to ecological environment.
In addition, the integrated level of current dyeing apparatus is low, whole on-line monitoring can not be realized, because being unable to basis
The demands of different fabrics carries out the appropriate adjusting of equipment, can not strip feelings of the feedback textile in each unit in time
Condition, intelligence degree are low.Thus, green, ecological, efficient, intelligentized stripping method and its change system are developed, it can be short
Realize that carrying out continous way to colored fabric strips, and makes its effect of stripping reach desired value in time, and simultaneously will not be to ecology
Environment causes seriously to pollute, extremely urgent.
Summary of the invention
In order to solve the above technical problems, stripping machine it is an object of that present invention to provide a kind of continuous photocatalytic of online monitoring method
And detection control method, with solve it is in the prior art it is integrated it is low with intelligence degree, fabric damage is big, process flow is multiple
The miscellaneous, problem that the time is long, discontinuous is stripped, ecological pollution is serious of stripping.
A kind of continuous photocatalytic of online monitoring method of the invention is stripped machine, including set gradually open width cloth feeding unit,
Unit, reaction member of stripping, washing unit, drying unit and open width cloth outputting unit are padded, further includes online monitoring method unit, institute
Stating online monitoring method unit includes that stripping between the open width cloth feeding unit and the reaction member of stripping for detecting is arranged in
Preceding fabric is to the first detection components of the reflectivity of light, the use being arranged between the drying unit and the open width cloth outputting unit
After detection is stripped fabric to the second detection components of the reflectivity of light, respectively with first detection components and the second detection group
The transition components of electrical connection, the transition components include the inspection for receiving first detection components and the second detection components and being transmitted
Measured data and to the digitizer of the detection data calculation processing, the reaction member of stripping are that photocatalysis strips and reacts single
Member, photocatalysis reaction member of stripping includes reaction chamber and the reaction lamp component that is built in the reaction chamber, the reaction chamber
Equipped with fabric input mouth, exit slot and positioned at defeated cloth channel between the two, the reaction lamp component, which irradiates the defeated cloth channel, to be made to lead to
It crosses the defeated cloth channel fabric and is reacted under the reaction lamp and stripped.
Further, to include several be symmetrical arranged the reaction lamp component along two sides above and below the defeated cloth channel and can
The reaction lamp individually controlled, the reaction lamp are uniformly arranged along the defeated cloth channel.
Further, the photocatalysis, which strips to be provided between reaction member and the transition components, receives the conversion group
The data that are obtained after part calculation processing and the control that each reaction lamp switch in the reaction lamp component is controlled according to the data
Component processed, reaction member is stripped in the photocatalysis and transition components are electrically connected the control assembly.
Further, first detection components, the second detection components include symmetrically arranged along woven fabric traffic direction
The shading of detector body, the accommodating detector body detects camera bellows, and each detector body includes that several are uniformly distributed
Detector on sustained height is set.
Further, the washing unit includes at least two washing components, and each washing component includes successively setting
The fixation fabric guide roll and the first mangle roller set, the fixed fabric guide roll lower section are equipped with rinsing bowl, each fixed fabric guide roll two
Side is symmetrically arranged with lift fabric guide roll to carry out lift adjustment and be allowed to the relatively described rinsing bowl suspension or submergence.
Further, the unit that pads includes at least one immersion liquid slot, number immersion roller corresponding with the immersion liquid slot
And multiple second mangle rollers, it is loaded with photocatalysis in the immersion liquid slot and strips liquid, the immersion roller is immersed in corresponding thereto
Immersion liquid slot in, the entrance for padding unit is additionally provided with spreading roll, if the immersion liquid slot has N number of, then second mangle
Roller has N+1, and second mangle roller of adjacent two forms one and pads channel, and N+1 second mangle rollers are from bottom to top
It sets gradually and is formed N item and the immersion liquid slot and immersion roller is corresponding pads channel, padded described in the N-1 item positioned at upside
Channel and its be set to N-1 corresponding immersion roller between be respectively equipped with the first fabric guide roll.
Further, the drying unit includes cylinder drying cylinder, and the cylinder drying cylinder includes multiple groups drying cylinder unit and accommodating
The drying cylinder outer cover of the drying cylinder unit, drying cylinder unit described in every group include it is S-shaped be staggered and successively wrapped up in for fabric invest it
On several drying cylinders for being conveyed.
Further, the open width cloth feeding unit include cloth feeding bracket, be arranged on the cloth feeding bracket several second
Fabric guide roll, the open width cloth outputting unit include cloth outputting bracket, the third selvage guide roll assembly being arranged on the cloth outputting bracket, described
Third selvage guide roll assembly includes several third fabric guide rolls, and the fabric output end of the third selvage guide roll assembly connects cropping group
Part, the cropping component includes oscillating rod, the traction roller and cropping roller being successively set on the oscillating rod.
Further, the open width cloth feeding unit, pad unit, strip reaction member, washing unit, drying of photocatalysis it is single
It is adjacent in member and open width cloth outputting unit to be knitted between the two by being equipped with the 4th fabric guide roll and/or the 5th fabric guide roll with continuous undertaking
Object.
The present invention also provides another technical solution, a kind of continuous photocatalytic for above-mentioned online monitoring method is stripped machine
Detection control method: when fabric is by first detection components, before the described first detection components detection fabric is stripped
To the reflectivity of light, fabric strip after by second detection components when, the described second detection components detection fabric is stripped
Afterwards to the reflectivity of light, resulting detection data is sent to described by first detection components and the second detection components respectively
Transition components, the transition components receive the detection data and obtain fabric surface color depth according to the detection data calculation processing
Value, the standard deviation of the average value of surface color depth value, the variance of surface color depth value, surface color depth value, to stripping fabric before stripping
The uniformity of stripping of dyeing uniformity and fabric after stripping carries out on-line evaluation, meanwhile, the transition components are according to the inspection
Measured data actuarial goes out the rate of stripping of fabric, and evaluates fabric and strip the height of rate, when the rate of stripping is too low or excessively high, transition components
The control assembly is sent the data to, the control assembly controls reaction lamp in photocatalytic reaction unit according to the data and opens
The quantity for opening or closing.
According to the above aspect of the present invention, the present invention has at least the following advantages:
1, it is stripped reaction member, can fast and effeciently be stripped to fabric, to fabric of stripping by being equipped with photocatalysis
Damage it is small, by the switch of the single double reaction lamp of control, it can be achieved that the list for fabric of stripping is two-sided strips, is each by individually control
The switch of reaction lamp, with meet fabric difference of stripping strip effect the needs of；
2, by being equipped with online monitoring method unit, pass through the first detection components, the data of the second detection components and transition components
Communication, transition components are by receiving detection data and can have enough surfaces for fast and effeciently calculating fabric according to the detection data
Color depth value, the average value of surface color depth value, the variance of surface color depth value, the standard deviation of surface color depth value and fabric are stripped
Rate, can be controlled according to each performance value of fabric adjustment pad unit, strip reaction member, washing unit, drying of photocatalysis it is single
The parameter setting of member is stripped requirement with meeting the difference of fabric, improves the intelligence degree of integral device.
3, by being equipped with washing unit, fast and effeciently the fabric after stripping can be washed, washing unit includes
Several washing components include lift fabric guide roll in each washing component, to realize that fabric is single or multiple by washing
Liquid and have the function that sufficiently to soak, the impurity extruding of fabric and fabric surface after making wetting, the gap between fiber increases
Greatly, fabric carries out single or multiple roll compacting and makes the impurity of fabric surface and fibrous inside from fabric by the first mangle roller
It splits away off, achievees the purpose that washing；
4, by be equipped with open width cloth feeding unit, pad unit, photocatalysis strip reaction member, washing unit, drying unit
It is adjacent between the two by being equipped with cloth feeding fabric guide roll and/or cloth outputting fabric guide roll continuously to accept fabric with open width cloth outputting unit, with
Realize that continous way is stripped, high production efficiency, integrated level are high, while also having the characteristics that ecological, environmental protective, whole process flow with
Time of stripping is short, strips high-efficient.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention and the accompanying drawings.
Detailed description of the invention
Fig. 1 is structural block diagram of the invention；
Fig. 2 is the structural schematic diagram of the first detection components of the invention；
Fig. 3 is overall structure of the present invention.
In the figures above: 1, open width cloth feeding unit；2, unit is padded；3, it strips reaction member；4, unit is washed；5, it dries
Unit；6, open width cloth outputting unit；7, online monitoring method unit；8, spreading roll；9, the 4th fabric guide roll；10, the 5th fabric guide roll；11, into
Cloth bracket；12, the second fabric guide roll；21, immersion liquid slot；22, immersion roller；23, the second mangle roller；24, channel is padded；25, it first leads
Cloth rewinder roll；31, reaction chamber；32, reaction lamp component；33, defeated cloth channel；41, fixed fabric guide roll；42, the first mangle roller；43, it washes
Slot；44, lift fabric guide roll；51, drying cylinder outer cover；52, drying cylinder；61, cloth outputting bracket；62, third fabric guide roll；63, oscillating rod；
64, traction roller；65, cropping roller；71, the first detection components；72, the second detection components；73, transition components；74, control assembly；
711, shading detects camera bellows；712, detector.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
In conjunction with shown in Fig. 1 to Fig. 3, a kind of continuous photocatalytic of online monitoring method of the invention is stripped machine, including is successively set
The open width cloth feeding unit 1 set, pad unit 2, reaction member 3 of stripping, washing unit 4, drying unit 5, open width cloth outputting unit 6 with
And online monitoring method unit 7.
The online monitoring method unit 7 includes being arranged between the open width cloth feeding unit 1 and the reaction member 3 of stripping
For detect strip before fabric to the first detection components 71 of the reflectivity of light, be arranged in the drying unit 5 and the open width
Between cloth outputting unit 6 for detect strip after fabric to the second detection components 72 of the reflectivity of light, respectively with described first
The transition components 73 of detection components 71 and the electrical connection of the second detection components 72.First detection components 71, the second detection components
72 include the shading detection camera bellows along the symmetrically arranged detector body of woven fabric traffic direction, the accommodating detector body
711, each detector body includes the detector 712 that several are uniformly arranged on sustained height.In the present invention preferably
It is set on each detector body there are three detector 712, label is located at 712 label of detector of shading detection 711 side of camera bellows
For even number, the corresponding detector 712 in the other side can detect strip single-sided fabric and/or two-sided three differences marked as odd number respectively
Reflectivity of the fabric to light under maximum absorption wavelength of point, and the data transmission that will test is to transition components 73.Described turn
Changing component 73 includes the number conversion for receiving the detection data that first detection components 71 and the second detection components 72 are transmitted
Device, the photocatalysis, which strips to be provided between reaction member and the transition components 73, receives 73 calculation processing of transition components
The data that are obtained afterwards and the control assembly 74 that each reaction lamp switch in the reaction lamp component is controlled according to the data, institute
State that reaction member is stripped in photocatalysis and transition components 73 are electrically connected the control assembly 74.The control assembly 74 is also distinguished
It is electrically connected the open width cloth feeding unit 1, pads unit 2, washing unit 4, drying unit 5 and open width cloth outputting unit 6, with realization pair
The whole of machine of stripping controls, and improves automation, intelligence degree.Since continuous photocatalytic of the invention is stripped the integrated of machine
Degree is high, therefore, shortens whole process flow and strips the time, improves efficiency of stripping, and photocatalysis stripping of the invention
The characteristics of color liquid and water lotion also comply with ecological, environmental protective.
The open width cloth feeding unit 1 includes cloth feeding bracket 11, several second selvage guides is arranged on the cloth feeding bracket 11
Roller 12.1 exit of open width cloth feeding unit is provided with the 5th fabric guide roll 10, and the entrance for padding unit 2 is equipped with expanding
Roller 8 accepts fabric of stripping with continuous.
It is described pad unit 2 include at least one immersion liquid slot 21, number immersion roller 22 corresponding with the immersion liquid slot 21 with
And multiple second mangle rollers 23.If the immersion liquid slot 21 has two N number of, then that second mangle roller 23 has N+1 a, adjacent institutes
It states the second mangle roller 23 formation one and pads channel 24, N+1 second mangle rollers 23 set gradually from bottom to top and form N item
It is corresponding with the immersion liquid slot 21 and immersion roller 22 to pad channel 24, channel 24 and its are padded described in the N-1 item positioned at upside
The first fabric guide roll 25 is respectively equipped between corresponding N-1 immersion roller 22.Photocatalysis is loaded in the immersion liquid slot 21
It strips liquid, the immersion roller 22 is immersed in immersion liquid slot 21 corresponding thereto.
The input end of the reaction member 3 of stripping is equipped with the 4th fabric guide roll 9 continuously to accept on second mangle roller 23
The fabric of stripping of output, the reaction member 3 of stripping are that photocatalysis is stripped reaction member, and photocatalysis reaction member of stripping includes
Reaction chamber 31 and the reaction lamp component 32 being built in the reaction chamber 31.The reaction chamber 31 be equipped with fabric input mouth, exit slot and
Reaction chamber 31 in defeated cloth channel 33 between the two, the present invention is preferably shading camera bellows.The reaction lamp component 32 wraps
It includes several to be symmetrical arranged along defeated about 33 two sides of cloth channel and separately controllable reaction lamp, the reaction lamp is along institute
It states defeated cloth channel 33 to be uniformly arranged, the reaction lamp in the present invention is preferably low pressure ultraviolet mercury lamp, defeated described in the reaction light irradiation
Cloth channel 33, which makes to react under the reaction lamp by the fabric in the defeated cloth channel 33, strips.It is stripped instead by being equipped with photocatalysis
Unit is answered, can fast and effeciently be stripped to fabric, it is small to fabric damage of stripping, by controlling opening for single double reaction lamp
Close, it can be achieved that the list for fabric of stripping it is two-sided strip, the switch by individually controlling each reaction lamp, with meet strip fabric difference
The demand for effect of stripping.
The outlet end of the reaction member 3 of stripping be equipped with output fabric the 5th fabric guide roll 10, it is described washing unit 4 into
Mouth end is equipped with continuous the 4th fabric guide roll 9 for accepting fabric.The washing unit 4 includes at least two washing components, each described
Washing component includes the fixation fabric guide roll 41 set gradually and the first mangle roller 42.It is equipped with below each fixed fabric guide roll 41
Rinsing bowl 43 is loaded with water lotion in the rinsing bowl 43, and each fixed 41 two sides of fabric guide roll are symmetrically arranged with lift and lead
Cloth rewinder roll 44 is allowed to the relatively described suspension of rinsing bowl 43 or submergence to carry out lift adjustment.It, can be quick by being equipped with washing unit
Effectively the fabric after stripping is washed, washing unit includes several washing components, includes in each washing component
Lift fabric guide roll 43 has the function that sufficiently to soak by water lotion to realize that fabric is single or multiple, after making wetting
The impurity extruding of fabric and fabric surface, the gap between fiber increase, fabric by the first mangle roller 42 carry out single or
Multiple roll compacting splits away off the impurity of fabric surface and fibrous inside from fabric, achievees the purpose that washing.
The outlet end of the washing unit 4 is equipped with the 5th fabric guide roll 10 of output fabric, the input end of the drying unit 5
Equipped with continuous the 4th fabric guide roll 9 for accepting fabric.The drying unit 5 includes cylinder drying cylinder, and the cylinder drying cylinder includes multiple groups
Drying cylinder unit and the drying cylinder outer cover 51 for accommodating the drying cylinder unit, drying cylinder unit described in every group include S-shaped being staggered and supplying
Fabric successively wraps up in several drying cylinders 52 attached thereto conveyed.In addition, drying unit is not limited to the cylinder in the present invention
Drying cylinder can also use hot-air drying unit, infrared drying device, high frequency and microwave-medium drying unit and two kinds or more
The drying unit of composition is used in combination in kind drying unit.It, can be in same volume by the way that the setting forming of drying cylinder 52 is staggered
Drying cylinder outer cover 51 in increase the drying area of fabric as far as possible.
The outlet end of the drying unit 5 be equipped with output fabric the 5th fabric guide roll 10, the open width cloth outputting unit 6 into
Mouth end is equipped with continuous the 4th fabric guide roll 9 for accepting fabric.The open width cloth outputting unit 6 includes cloth outputting bracket 61, is arranged described
Third selvage guide roll assembly on cloth outputting bracket 61.The third selvage guide roll assembly includes several third fabric guide rolls 62, and described
The fabric output end of three selvage guide roll assemblies connects cropping component.The cropping component includes oscillating rod 63, is successively set on described
Traction roller 64 and cropping roller 65 on oscillating rod.By being provided with oscillating rod 63, oscillating rod 63 drives cropping roller 65 to do arc pendulum
It is dynamic, the step of exporting to the fabric processed automatically, eliminate artificial folding, reduce labor intensity.
The operation principle of the present invention is that:
(1) fabric of stripping is transmitted to the first detection components 71 by the second fabric guide roll 12 of open width cloth feeding unit 1 and carries out
Line detection, the data that the first detection components 71 will test are transmitted to transition components 73；
Fabric of stripping after the detection of (2) first detection components 71 enters after 8 expanding of spreading roll pads unit 2, strips
Fabric impregnates photocatalysis by immersion roller 22 and strips working solution, and by 23 roll compacting of the second mangle roller, removal is stripped extra on fabric
Photocatalysis strip liquid, with a certain amount of pick-up rate on the fabric that makes to strip, the quantity of the second mangle roller 23 is adjusted to meet
The difference of fabric pads requirement；
(3) fabric after padding enters the shading camera bellows that photocatalysis is stripped in reaction member, at this point, transition components 73 are to
After the data calculation processing of one detection components 71 transmission, corresponding instruction is transmitted in control assembly 74, control assembly 74
According to the data of the instruction of transmission or itself setting, the reaction lamp of different modes is opened as requested, by the defeated cloth channel 33
Top reaction lamp is marked as even number, and the reaction lamp of lower section is marked as odd number, when individually opening even number or odd row reaction lamp, simultaneously
It opens and even number and odd row reaction lamp or individually controls every reaction lamp in each row as needed, pass through different anti-of control
The irradiation for answering lamp is stripped in the photocatalysis on fabric of stripping and generates oxidizing species in liquid by means of the oxygen in air, this
A little oxidizing species are reacted with the dyestuff on fabric, promote its chromophoric group and/or conjugated system to be destroyed, it can be achieved that single
Face, it is two-sided or special circumstances strip, meet different requirements of stripping；
(4) washing unit 4 accepts the fabric after stripping, and fabric of stripping passes through lift fabric guide roll 44, is gone up and down by adjusting
44 position of formula fabric guide roll, can make lift fabric guide roll 44 be immersed in rinsing bowl or be suspended on rinsing bowl, to realize to stripping
Single or multiple washings of fabric carry out single or multiple roll compacting, removal washing by the first mangle roller 42 during washing
Extra water lotion afterwards, to meet the washing requirement of different fabrics.
(5) drying cylinder 52 of drying cylinder unit 5 accepts the fabric after washing, and each drying cylinder 52 is drive roll, and fabric is successively wrapped up in
Attached to carry out repeated drying to it by drying cylinder 52, the fabric after drying is transferred into the second detection components 72, the second detection group
The data that part 72 will test are transmitted in transition components 73, and transition components 73 are handled data to obtain each measuring point
Surface color depth value, the surface color depth value average value of all measuring points, surface color depth value variance and surface color depth value standard deviation, and
On-line evaluation can be carried out to the fabric uniformity of stripping of dyeing uniformity and fabric after stripping before stripping of stripping, pass through first
Detection components 71 and the data of the second detection components 72 acquisition are handled to obtain the rate of stripping of fabric, when the rate of stripping is too low or mistake
Gao Shi, transition components 73 send the data to the control assembly 74, and the control assembly controls photocatalysis according to the data
The quantity that reaction lamp opens or closes in reaction member realizes on-line monitoring and detection；
(6) open width cloth outputting unit 6 accepts the fabric after the detection of the second detection components 72, and fabric is existed by third fabric guide roll 62
Pass through cropping roller 65 under the action of traction roller 64, oscillating rod 63 drives the completion cropping of 65 continuous effective of cropping roller.
The present invention also provides another technical solution, a kind of continuous photocatalytic for above-mentioned online monitoring method is stripped
The detection control method of machine: when fabric is by first detection components, the first detection components detection fabric is stripped
The preceding reflectivity to light, fabric strip after by second detection components when, the described second detection components detection fabric stripping
To the reflectivity of light after color；Resulting detection data is sent to institute respectively by first detection components and the second detection components
Transition components are stated, the transition components receive the detection data and including converting to the number of the detection data calculation processing
Device；The digitizer passes through formula according to the detection dataCalculation processing obtains fabric
Surface color depth value passes through formulaCalculation processing obtains the flat of surface color depth value
Mean value passes through formulaCalculation processing obtains the standard of surface color depth value
Difference passes through formulaCalculation processing obtains the side of surface color depth value
Difference, rate of being stripped by formulaCalculation processing obtains the rate of stripping of fabric, wherein Rmin
It is fabric in maximum absorption wavelength (λmax) under to the reflectivity of light.It is dyed by these data to fabric is stripped before stripping
The uniformity of stripping of even property and fabric after stripping carries out on-line evaluation, meanwhile, the transition components are according to the detection data
Actuarial goes out the rate of stripping of fabric, and evaluates fabric and strip the height of rate, and when the rate of stripping is too low or excessively high, transition components are by the number
According to the control assembly is sent to, the control assembly controls reaction lamp in photocatalytic reaction unit according to the data and opens or close
The quantity closed.
The above is only a preferred embodiment of the present invention, it is not intended to restrict the invention, it is noted that for this skill
For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and
Modification, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (7)
- The machine 1. a kind of continuous photocatalytic of online monitoring method is stripped, including set gradually open width cloth feeding unit, pad unit, stripping Colour response unit, washing unit, drying unit and open width cloth outputting unit, it is characterised in that: further include online monitoring method unit, institute Stating online monitoring method unit includes that stripping between the open width cloth feeding unit and the reaction member of stripping for detecting is arranged in Preceding fabric is to the first detection components of the reflectivity of light, the use being arranged between the drying unit and the open width cloth outputting unit After detection is stripped fabric to the second detection components of the reflectivity of light, respectively with first detection components and the second detection group The transition components of part electrical connection, the transition components include that reception first detection components and the second detection components are transmitted Detection data and to the digitizer of the detection data calculation processing, the reaction member of stripping are that photocatalysis strips and reacts single Member, photocatalysis reaction member of stripping includes reaction chamber and the reaction lamp component that is built in the reaction chamber, the reaction chamber Equipped with fabric input mouth, exit slot and positioned at defeated cloth channel between the two, the reaction lamp component, which irradiates the defeated cloth channel, to be made to lead to It crosses the defeated cloth channel fabric and is reacted under the reaction lamp and stripped；The reaction lamp component includes that several are arranged symmetrically along two sides above and below the defeated cloth channel and separately controllable anti- Lamp is answered, the reaction lamp is uniformly arranged along the defeated cloth channel；The open width cloth feeding unit includes cloth feeding bracket, several second fabric guide rolls is arranged on the cloth feeding bracket, described flat Width cloth outputting unit includes cloth outputting bracket, the third selvage guide roll assembly being arranged on the cloth outputting bracket, the third selvage guide roller group Part includes several third fabric guide rolls, and the fabric output end of the third selvage guide roll assembly connects cropping component, the cropping group Part includes oscillating rod, the traction roller and cropping roller being successively set on the oscillating rod；The photocatalysis is stripped be provided between reaction member and the transition components and receive the transition components calculation processing after The data that are obtained and the control assembly that each reaction lamp switch in the reaction lamp component is controlled according to the data, the light Reaction member is stripped in catalysis and transition components are electrically connected the control assembly.
- The machine 2. a kind of continuous photocatalytic of online monitoring method according to claim 1 is stripped, it is characterised in that: described first Detection components, the second detection components include along the symmetrically arranged detector body of fabric traffic direction, the accommodating detector The shading of mechanism detects camera bellows, and each detector body includes that several are uniformly arranged the detector on sustained height.
- The machine 3. a kind of continuous photocatalytic of online monitoring method according to claim 1 is stripped, it is characterised in that: the washing Unit includes at least two washing components, and each washing component includes the fixation fabric guide roll and the first mangle set gradually Roller, is equipped with rinsing bowl below the fixed fabric guide roll, each fixed fabric guide roll two sides be symmetrically arranged with lift fabric guide roll with It carries out lift adjustment and is allowed to the relatively described rinsing bowl suspension or submergence.
- The machine 4. a kind of continuous photocatalytic of online monitoring method according to claim 1 is stripped, it is characterised in that: described to pad Unit includes at least one immersion liquid slot, number immersion roller corresponding with the immersion liquid slot and multiple second mangle rollers, the leaching It is loaded with photocatalysis in liquid bath to strip liquid, the immersion roller is immersed in immersion liquid slot corresponding thereto, the unit that pads Entrance is additionally provided with spreading roll, if the immersion liquid slot has N number of, then second mangle roller has a N+1, and adjacent two described the Two mangle rollers form one and pad channel, and N+1 second mangle rollers set gradually from bottom to top and form N item and the immersion liquid Slot and immersion roller is corresponding pads channel, pads channel and it is set to corresponding N-1 and soaks described in the N-1 item positioned at upside The first fabric guide roll is respectively equipped between liquid roller.
- The machine 5. a kind of continuous photocatalytic of online monitoring method according to claim 1 is stripped, it is characterised in that: the drying Unit includes cylinder drying cylinder, and the cylinder drying cylinder includes the drying cylinder outer cover of multiple groups drying cylinder unit and the accommodating drying cylinder unit, often The group drying cylinder unit includes S-shaped being staggered and successively wrapping up in several drying cylinders attached thereto conveyed for fabric.
- The machine 6. a kind of continuous photocatalytic of online monitoring method according to claim 1 is stripped, it is characterised in that: the open width Cloth feeding unit, pad unit, photocatalysis strip reaction member, washing unit, adjacent two in drying unit and open width cloth outputting unit By being equipped with the 4th fabric guide roll and/or the 5th fabric guide roll continuously to accept fabric between person.
- The detection control method of machine 7. a kind of continuous photocatalytic for online monitoring method described in claim 1 is stripped, it is special Sign is: when fabric is by first detection components, first detection components are detected before fabric is stripped to the anti-of light Penetrate rate, fabric strip after by second detection components when, the second detection components detection fabric strip after to light Resulting detection data is sent to the conversion group respectively by reflectivity, first detection components and the second detection components Part, the transition components receive the detection data and obtain fabric surface color depth value, table according to the detection data calculation processing Variance, the standard deviation of surface color depth value of average value, surface color depth value that complexion is worth deeply dye to fabric is stripped before stripping The uniformity of stripping of even property and fabric after stripping carries out on-line evaluation, meanwhile, the transition components are according to the detection data Actuarial goes out the rate of stripping of fabric, and evaluates fabric and strip the height of rate, and when the rate of stripping is too low or excessively high, transition components are by the number According to the control assembly is sent to, the control assembly controls reaction lamp in photocatalytic reaction unit according to the data and opens or close The quantity closed.
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| CN201710207578.8A CN107099960B (en) | 2017-03-31 | 2017-03-31 | A kind of continuous photocatalytic of online monitoring method is stripped machine and detection control method |
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| CN107354640A (en) * | 2017-08-30 | 2017-11-17 | 安徽万方织染有限公司 | Combination machine is washed after a kind of efficient stamp of open width |
| CN108866871B (en) * | 2018-08-09 | 2023-06-23 | 苏州大学 | Scattered fiber photocatalysis stripping device and method |
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| CN1594714A (en) * | 2004-07-05 | 2005-03-16 | 陕西科技大学 | Fur illumination radiation bleaching device |
| CN1693568A (en) * | 2005-05-18 | 2005-11-09 | 黄继理 | Production device of reclaimed white cotton from coloured cotton fabric an dits technology |
| CN101638855A (en) * | 2009-08-25 | 2010-02-03 | 苏州大学 | Stripping treatment method for dyed textiles |
| CN104790235A (en) * | 2015-04-26 | 2015-07-22 | 苏州大学 | Bath-free color stripping method of cotton fabrics dyed by reactive dyes |
| CN105239428A (en) * | 2015-11-09 | 2016-01-13 | 无锡红豆居家服饰有限公司 | Direct dye photocatalysis printing technology |
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|---|---|---|---|---|
| CN1594714A (en) * | 2004-07-05 | 2005-03-16 | 陕西科技大学 | Fur illumination radiation bleaching device |
| CN1693568A (en) * | 2005-05-18 | 2005-11-09 | 黄继理 | Production device of reclaimed white cotton from coloured cotton fabric an dits technology |
| CN101638855A (en) * | 2009-08-25 | 2010-02-03 | 苏州大学 | Stripping treatment method for dyed textiles |
| CN104790235A (en) * | 2015-04-26 | 2015-07-22 | 苏州大学 | Bath-free color stripping method of cotton fabrics dyed by reactive dyes |
| CN105239428A (en) * | 2015-11-09 | 2016-01-13 | 无锡红豆居家服饰有限公司 | Direct dye photocatalysis printing technology |
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