CN107090721A - A kind of preparation method of Yoga mat - Google Patents
A kind of preparation method of Yoga mat Download PDFInfo
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- CN107090721A CN107090721A CN201710485690.8A CN201710485690A CN107090721A CN 107090721 A CN107090721 A CN 107090721A CN 201710485690 A CN201710485690 A CN 201710485690A CN 107090721 A CN107090721 A CN 107090721A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B6/00—Mats or the like for absorbing shocks for jumping, gymnastics or the like
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0034—Polyamide fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0063—Inorganic compounding ingredients, e.g. metals, carbon fibres, Na2CO3, metal layers; Post-treatment with inorganic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/08—Properties of the materials having optical properties
- D06N2209/0807—Coloured
- D06N2209/083—Multi-coloured
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/103—Resistant to mechanical forces, e.g. shock, impact, puncture, flexion, shear, compression, tear
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- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/106—Roughness, anti-slip, abrasiveness
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06N2209/00—Properties of the materials
- D06N2209/14—Properties of the materials having chemical properties
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1635—Elasticity
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- Chemical & Material Sciences (AREA)
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- General Health & Medical Sciences (AREA)
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Abstract
A kind of preparation method for Yoga mat that the present invention is provided, comprises the following steps：Base fabric is examined, and clot is carried out to base fabric；Allocate dipping sizing agent and coating slurry；Dipping sizing agent, coating slurry and base fabric are attached on board；Base fabric is impregnated with dipping sizing agent, extrudes after dipping, enter water-setting and consolidate, then plated by ironing roller；It is coated with coating slurry, coagulating basin is entered after coating and is solidified, is extruded, washed after solidification, drying baker is entered afterwards and is dried, wet method bass is formed；Print color, pattern and decorative pattern on bass, form Yoga mat surface layer；In Yoga mat surface layer back side swabbing, and enter high temperature foaming in incubator；Progressively radiated after product is drawn into incubator, then cooling and shaping, it is hot-forming with heat pressing and molding mold, form Yoga mat finished product.Yoga mat made from the preparation method for the Yoga mat that the present invention is provided has advantages below：It is lightweight, be easy to carry, and with very strong tear-resistant ability.
Description
Technical field
The present invention relates to sports equipment preparation field, more particularly to a kind of preparation method of Yoga mat.
Background technology
With expanding economy and the raising of living standards of the people, practicing Yoga turns into one of fashion sports of today's society,
Long-term exercise Yoga preventable disease, effectively regulation nervous system and internal system, improve health.Doing Yoga sports
Shi Yaoyong Yoga mats, Yoga mat can effectively reduce the pain that human body is contacted with ground, and Yoga mat is soft and good except that should have
The characteristic such as resilience outside, should also possess preferable non-skid property, toughness and mechanical property.And Yoga mat weight of the prior art
Amount is heavier, not Portable belt.
Thus needs-kind can prepare the preparation method of softness, good toughness and lightweight, portable Yoga mat.
The content of the invention
In view of the above-mentioned problems, it is an object of the invention to provide a kind of preparation method of Yoga mat, solving prior art
Middle Yoga mat heavier-weight, not the problem of Portable belt.
To achieve these goals, the technical solution adopted by the present invention is as follows：
A kind of preparation method of Yoga mat, comprises the following steps：
S10：Base fabric is examined, and clot is carried out to base fabric；
S20：Allocate dipping sizing agent and coating slurry；
S30：Dipping sizing agent, coating slurry and base fabric are attached on board；
S40：Base fabric is impregnated with dipping sizing agent, extrudes after dipping, enter water-setting and consolidate, then plated by ironing roller；
S50：One side coating is carried out to the base fabric after step S40 processing with coating slurry, coagulating basin is entered after coating and is solidified,
Extruded, washed after solidification, drying baker is entered afterwards and is dried, wet method bass is formed；
S60：There is print color in the one side of coating in bass, form Yoga mat surface layer；
S70：Product made from step S70 is cut into equal segment length.
S80：Be put in storage after product after step S70 processing is packed with vacuum plastic.
Further, in step S20, dipping sizing agent is prepared by following steps：
By the mill base of DMF, 1-10 parts by weight of wet method resin HDW-3050T, 250-350 parts by weight of 90-110 parts by weight
Mix, be mixing uniformly to form the dipping sizing agent of wet method formula；
In step S20, coating slurry is prepared by following steps：
By CaCO3,5- of DMF, 3-8 parts by weight of wet method resin XCW-30WB, 50-80 parts by weight of 90-110 parts by weight
The extra white powder of 10 parts by weight, the mill base of 1-10 parts by weight are mixed, and are mixing uniformly to form the coating materials of wet method formula
Material.
Further, in step S10, base fabric is white spun laced fabric, wherein white spun laced fabric contains 20% polyamide fibre, 80% washs
Synthetic fibre, white spun laced fabric grammes per square metre is 100 ± 5g/m2。
Further, in step S30, debugging board includes the parameter of baking oven heating preheating, setting and debugging board.
Further, in step S50, the speed of coating is 8-10 ms/min, and the amount of coating is 1200-1400g/ ㎡, is coagulated
Gu DMF concentration is 15%-25% in groove, the heating roller temperature of drying baker is 120-140 DEG C.
Further, in step S60, printing color and style, it is desirable to which speed control is at 18 ± 2 ms/min, and oven temperature is
100-120-140℃。
Further, in step S70, the segment length being cut into is 59.5 meters.
Further, in step S80, it is vacuum-packed, and is stored in the dry ventilated environment that shelters from heat or light.
Further, in step S80, the thickness of obtained Yoga mat is 1.0mm.
Further, in step S20,
The component of dipping sizing agent is：Wet method the resin HDW-3050T, the DMF of 300 parts by weight, 5 parts by weight of 100 parts by weight
Mill base；The component of coating slurry is：Wet method resin XCW-30WB, the DMF of 75 parts by weight of 100 parts by weight, 5 parts by weight
CaCO3, the extra white powder of 7.5 parts by weight, the mill base of 5 parts by weight.
Further, mill base is factory's mill base, and carrier is polyurethane.
Further, in step S20, the color requirement of dipping sizing agent and the solid colour of Yoga mat surface layer.
The present invention is by above technical scheme, and the advantageous effects resulted in are：
(1) Yoga mat made from this method, it is lightweight, be easy to carry；
(2) Yoga mat made from this method, surface color and decorative pattern are more rich and more environmentally friendly and with more using valency
Value；
(3) Yoga mat made from this method, with very strong tear-resistant ability, moreover it is possible to effectively obstruct ground cold air, grab ground
Power is strong, with prominent water imbibition, resilience, planarization, skid resistance and human body skin compatibility.
(4) preparation method is simple to operation implements, and can effectively improve production efficiency, reduce production cost.
Certainly, implementing any product of the present invention must be not necessarily required to while reaching all the above technique effect.
Brief description of the drawings
Fig. 1 is the flow chart of the preparation method according to the Yoga mat described in embodiments of the invention.
Embodiment
Some vocabulary have such as been used to censure specific components among specification and claim.Those skilled in the art should
It is understood that hardware manufacturer may call same component with different nouns.This specification and claims are not with name
The difference of title is used as the mode for distinguishing component, but is used as the criterion of differentiation with the difference of component functionally.Such as logical
The " comprising " of piece specification and claim mentioned in is an open language, therefore should be construed to " including but do not limit
In ".Specification subsequent descriptions for implement the present invention better embodiment, so it is described description be with illustrate the present invention general original
For the purpose of then, the scope of the present invention is not limited to.Protection scope of the present invention when regard the appended claims person of defining as
It is accurate.
As shown in figure 1, a kind of preparation method for Yoga mat that the present embodiment is provided, comprises the following steps：
First, base fabric is examined, and clot is carried out to base fabric；Then dipping sizing agent and coating slurry are allocated, dipping sizing agent
Viscosity is very low；The parameter of board, specially baking oven heating preheating, setting and debugging board is debugged, and by dipping sizing agent, coating materials
Material and base fabric are attached on board；Base fabric is impregnated with dipping sizing agent afterwards, extruded after dipping, entered water-setting and consolidate, then by ironing roller
Plate；The base fabric after above-mentioned processing is coated with coating slurry, coagulating basin is entered after coating and is solidified, is squeezed after solidification
Pressure, washing, enter drying baker and dry, form wet method bass afterwards；Then, there are print color in the one side of coating, shape in bass
Into pattern and decorative pattern, Yoga mat surface layer is formed；Afterwards, in a face swabbing of the non-print color of Yoga mat surface layer, and incubator is entered
Interior high temperature foaming；Progressively radiated after the product after above-mentioned processing is drawn into incubator again, then cooling and shaping, use hot-pressing forming die
Tool is hot-forming, forms Yoga mat finished product.Yoga mat finished product is PU type Yoga mats.
Wherein, dipping sizing agent is prepared by following steps：By wet method resin 3050T, 250-350 weight of 90-110 parts by weight
The mill base of DMF, 1-10 parts by weight of part is mixed, and is mixing uniformly to form the dipping sizing agent of wet method formula.Coating materials
Material is prepared by following steps：By DMF, 3-8 parts by weight of wet method resin 30WB, 50-80 parts by weight of 90-110 parts by weight
The extra white powder of CaCO3,5-10 parts by weight, the mill base of 1-10 parts by weight are mixed, and are mixing uniformly to form the institute of wet method formula
State coating slurry.Mill base is polyesters mill base.Base fabric is white spun laced fabric, wherein white spun laced fabric contains 20% polyamide fibre, 80%
Terylene, white spun laced fabric grammes per square metre is 100 ± 5g/m2.Wherein, DMF writing a Chinese character in simplified form for dimethylformamide, is a kind of solvent.CaCO3
For calcium carbonate.
Further, the speed of coating is 8-10 ms/min, and the amount (coating weight) of coating is 1200-1400g/ ㎡, solidification
(main component is water and DMF) DMF concentration is 15%-25% in groove, and the heating roller temperature of drying baker is 120-140 degree.It is made
Yoga mat thickness be 1.00 ± 0.05mm.
Further, on bass when print color, pattern and decorative pattern, style and color, printing are adjusted by print roller
15-20 ms/min of speed control range, oven temperature is 100-120-140 DEG C.
Wherein white spun laced fabric is to be pierced into using High-Pressure Water in web, fiber is mutually wound, makes in web
Fiber is rearranged, and winding, becomes structural integrity, the non-woven fabrics with certain strength and other performances mutually.This spun lacing without
The physical property for spinning cloth is different from common needle punched non-woven fabrics, is all that can uniquely make its final no matter in feel and aspect of performance
The non-woven fabrics of product textile-like.
Wet method resin HDW-3050T, is produced by Zhejiang Hua Da resin Co., Ltd；Wet method resin XCW-30WB, for example by
Xuchuan Chemical (Suzhou) Co., Ltd. produces.
In order to be explained further and illustrate the present invention, specific examples below is refer to, but following embodiments is not used
In limitation of the present invention.
Embodiment 1
First, first, base fabric is examined, base fabric is that white spun laced fabric 100g20/80 (contains 20% polyamide fibre, 80% terylene, grammes per square metre
(100 ± 5g/ ㎡), thickness (0.50 ± 0.05mm)), examine white spun laced fabric 100g20/80 to have indefectible, fold, and to base
Cloth carries out clot.
Two and then allotment dipping sizing agent and coating slurry, color and the Yoga mat surface layer solid colour of dipping sizing agent；Its
In, dipping sizing agent is prepared by following steps：By the wet method resin HDW-3050T, the DMF of 300 parts by weight, 5 weight of 100 parts by weight
The mill base of part is mixed, and is mixing uniformly to form the dipping sizing agent of wet method formula；Coating slurry is prepared by following steps：
By the wet method resin XCW-30WB of 100 parts by weight, the DMF of 75 parts by weight, the CaCO3 of 5 parts by weight, the extra white powder of 7.5 parts by weight,
The mill base of 5 parts by weight is mixed, and is mixing uniformly to form the coating slurry of wet method formula, wherein mill base is factory's color
Slurry, carrier is polyurethane, and DMF writes a Chinese character in simplified form for dimethylformamide.
3rd, debug board, specially baking oven heating preheating, setting and debugging board parameter, and by dipping sizing agent, coating
Slurry and base fabric are attached on board.
4th, base fabric is impregnated with dipping sizing agent afterwards, extrudes after dipping, enters water-setting and consolidate, then plated by ironing roller；With painting
Cover slurry to be coated the base fabric after above-mentioned processing, coagulating basin is entered after coating and is solidified, is extruded, washed after solidification, it
Afterwards enter drying baker dry, will the slurry by wet processing apply scrape on spun laced fabric, formed wet method bass, wherein, speed
8.5 ms/min of control range, coating weight is in 1300g/ ㎡, and coagulating basin DMF concentration is 20%, and drying heating roller temperature is 140
℃。
5th, then, there is print color in the one side of coating in bass, form pattern and decorative pattern, form Yoga mat surface layer, its
In, 20 ms/min of speed control range, oven temperature is 130 DEG C.
6th, afterwards, resulting product is cut into certain segment length, segment length is required as 59.5 meters/volume.The thickness of Yoga mat is 1.00
±0.05mm.Yoga mat finished product is PU type Yoga mats.
The performance indications of resulting Yoga mat are shown in Table 1.
Embodiment 2
First, first, base fabric is examined, base fabric is that white spun laced fabric 100g20/80 (contains 20% polyamide fibre, 80% terylene, grammes per square metre
(100 ± 5g/ ㎡), thickness (0.50 ± 0.05mm)), examine white spun laced fabric 100g20/80 to have indefectible, fold, and to base
Cloth carries out clot.
Two and then allotment dipping sizing agent and coating slurry, color and the Yoga mat surface layer solid colour of dipping sizing agent, its
In, dipping sizing agent is prepared by following steps：By the wet method resin HDW-3050T, the DMF of 270 parts by weight, 2 weight of 90 parts by weight
The mill base of part is mixed, and is mixing uniformly to form the dipping sizing agent of wet method formula；Coating slurry is prepared by following steps：
By the wet method resin XCW-30WB of 90 parts by weight, the DMF of 80 parts by weight, the CaCO3 of 7.5 parts by weight, the extra white powder of 5 parts by weight, 2
The mill base of parts by weight is mixed, and is mixing uniformly to form the coating slurry of wet method formula, wherein mill base is factory's color
Slurry, carrier is polyurethane, and DMF is dimethylformamide.
3rd, debug board, specially baking oven heating preheating, setting and debugging board parameter, and by dipping sizing agent, coating
Slurry and base fabric are attached on board.
4th, base fabric is impregnated with dipping sizing agent afterwards, extrudes after dipping, enters water-setting and consolidate, then plated by ironing roller；With painting
Cover slurry to be coated the base fabric after above-mentioned processing, coagulating basin is entered after coating and is solidified, is extruded, washed after solidification, it
Afterwards enter drying baker dry, will the slurry by wet processing apply scrape on spun laced fabric, formed wet method bass, wherein, speed
8 ms/min of control range, coating weight is in 1200g/ ㎡, and coagulating basin DMF concentration is 18%, and drying heating roller temperature is 140 DEG C.
5th, then, there is print color in the one side of coating in bass, form pattern and decorative pattern, form Yoga mat surface layer, its
In, 18 ms/min of speed control range, oven temperature is 140 DEG C.；Afterwards, resulting product is cut into certain segment length, segment length
It is required that 59.5m/ volumes；The thickness of Yoga mat is 1.00 ± 0.05mm.Yoga mat finished product is PU type Yoga mats.
The performance indications of resulting Yoga mat are shown in Table 1.
Embodiment 3
First, first, base fabric is examined, base fabric is that white spun laced fabric 100g20/80 (contains 20% polyamide fibre, 80% terylene, grammes per square metre
(100 ± 5g/ ㎡), thickness (0.50 ± 0.05mm)), examine white spun laced fabric 100g20/80 to have indefectible, fold, and to base
Cloth carries out clot.
Two and then allotment dipping sizing agent and coating slurry, color and the Yoga mat surface layer solid colour of dipping sizing agent, its
In, dipping sizing agent is prepared by following steps：By wet method resin HDW-3050T, the DMF of 280 parts by weight, 10 weights of 110 parts by weight
The mill base for measuring part is mixed, and is mixing uniformly to form the dipping sizing agent of wet method formula；Coating slurry is by following steps system
It is standby：By the wet method resin XCW-30WB of 110 parts by weight, the DMF of 70 parts by weight, the CaCO3 of 6 parts by weight, 8 parts by weight extra white
Powder, the mill base of 10 parts by weight are mixed, and are mixing uniformly to form the coating slurry of wet method formula, wherein mill base is factory
With mill base, carrier is polyurethane, and DMF writes a Chinese character in simplified form for dimethylformamide, is a kind of retarder thinner.
3rd, debug board, specially baking oven heating preheating, setting and debugging board parameter, and by dipping sizing agent, coating
Slurry and base fabric are attached on board.
4th, base fabric is impregnated with dipping sizing agent afterwards, extrudes after dipping, enters water-setting and consolidate, then plated by ironing roller；With painting
Cover slurry to be coated the base fabric after above-mentioned processing, coagulating basin is entered after coating and is solidified, is extruded, washed after solidification, it
Afterwards enter drying baker dry, will the slurry by wet processing apply scrape on spun laced fabric, formed wet method bass, wherein, speed
9 ms/min of control range, coating weight is in 1400g/ ㎡, and coagulating basin (main component is water and DMF) DMF concentration is 22%, drying
Heating roller temperature is 100-120-140 DEG C.
5th, then, there is print color in the one side of coating in bass, form pattern and decorative pattern, form Yoga mat surface layer, its
In, 15 ms/min of speed control range, oven temperature is 100-120-140 DEG C.
6th, afterwards, resulting product is cut into certain segment length, segment length requires 59.5m/ volumes.The thickness of Yoga mat is 1.00
±0.05mm.Yoga mat finished product is PU type Yoga mats.
The performance indications of resulting Yoga mat are shown in Table 1.
Table 1
Note：1. product specification：Thickness is 1.00 ± 0.05mm, and test temperature/humidity is 23 DEG C/50%；2. harmful substance
The examination criteria of content presses REACH regulations.
It can be seen from the indices in table 1, Yoga mat prepared by manufacture method of the invention is stretched in tensile strength, fracture
The numerical value such as long rate, peel strength, tearing strength, colorfastness to rubbing are higher, and environmentally friendly rank is up to standard, and pliability wearability is strong, prevent
Water good permeability.And colour fastness to rubbing reaches 3 grades, it is difficult to decolourize, odorlessness.
It should also be noted that, term " comprising ", "comprising" or its any other variant are intended to nonexcludability
Comprising so that process, method, commodity or equipment including a series of key elements are not only including those key elements, but also wrap
Include other key elements being not expressly set out, or also include for this process, method, commodity or equipment intrinsic want
Element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that wanted including described
Also there is other identical element in process, method, commodity or the equipment of element.
Some embodiments of the present invention are the foregoing is only, are not intended to limit the invention.For art technology
For personnel, the present invention can have various modifications and variations.All any modifications made within spirit and principles of the present invention,
Equivalent substitution, improvement etc., should be included within scope of the presently claimed invention.
Claims (9)
1. a kind of preparation method of Yoga mat, it is characterised in that comprise the following steps：
S10：Base fabric is examined, and clot is carried out to the base fabric；
S20：Allocate dipping sizing agent and coating slurry；
S30：The dipping sizing agent, the coating slurry and the base fabric are attached on board；S40：With the dipping sizing agent pair
Extruded after base fabric dipping, dipping, enter water-setting and consolidate, then plated by ironing roller；
S50：One side coating is carried out to the base fabric after step S40 processing with the coating slurry, coagulating basin is entered after coating and is solidified,
Extruded, washed after solidification, drying baker is entered afterwards and is dried, wet method bass is formed；
S60：There is print color in the one side of coating in the bass, form Yoga mat surface layer；
S70：Product made from step S60 is cut into equal segment length；
S80：It will be put in storage after product vacuum packaging after step S70 processing.
2. the preparation method of Yoga mat according to claim 1, it is characterised in that：
In step S20, the dipping sizing agent is prepared by following steps：
The mill base of DMF, 1-10 parts by weight of wet method resin HDW-3050T, 50-350 parts by weight of 90-110 parts by weight is mixed
Stirring, is mixing uniformly to form the dipping sizing agent of wet method formula；
In step S20, the coating slurry is prepared by following steps：
By CaCO3,5-10 weight of DMF, 3-8 parts by weight of wet method resin XCW-30WB, 50-80 parts by weight of 90-110 parts by weight
Measure the extra white powder of part, the mill base of 1-10 parts by weight to mix, be mixing uniformly to form the coating slurry of wet method formula.
3. the preparation method of Yoga mat according to claim 1, it is characterised in that：
In step S10, the base fabric is white spun laced fabric, wherein, 20% polyamide fibre is contained in the white spun laced fabric, 80% washs
Synthetic fibre, the white spun laced fabric grammes per square metre is 100 ± 5g/m2。
4. the preparation method of Yoga mat according to claim 1, it is characterised in that：
In step S30, the debugging board includes baking oven heating preheating, sets and debug the parameter of the board.
5. the preparation method of Yoga mat according to claim 1, it is characterised in that：
In step S50, the speed of the coating is 8-10 ms/min, and the amount of the coating is 1200-1400g/ ㎡, described solidifying
Gu the mass percent of DMF concentration is 15%-25% in groove, the heating roller temperature of the drying baker is 120-140 DEG C.
6. the preparation method of Yoga mat according to claim 1, it is characterised in that：
In step S70, the segment length being cut into is 59.5 meters.
7. the preparation method of Yoga mat according to claim 1, it is characterised in that：
In step S80, it is vacuum-packed, and is stored in the dry ventilated environment that shelters from heat or light.
8. the preparation method of Yoga mat according to claim 2, it is characterised in that：
In step S20,
The component of the dipping sizing agent is：Wet method the resin HDW-3050T, the DMF of 300 parts by weight, 5 parts by weight of 100 parts by weight
Mill base；
The component of the coating slurry is：Wet method resin XCW-30WB, the DMF of 75 parts by weight of 100 parts by weight, 5 parts by weight
CaCO3, the extra white powder of 7.5 parts by weight, the mill base of 5 parts by weight.
9. the preparation method of Yoga mat according to claim 1, it is characterised in that：
The color of the dipping sizing agent is identical with the color of the Yoga mat surface layer.
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| CN201710485690.8A CN107090721A (en) | 2017-06-23 | 2017-06-23 | A kind of preparation method of Yoga mat |
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| CN115317851A (en) * | 2022-08-24 | 2022-11-11 | 苏州瑞高新材料有限公司 | Yoga mat and preparation method thereof |
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