CN104452325B - The production method of a kind of high-permeability upholstery leather - Google Patents
The production method of a kind of high-permeability upholstery leather Download PDFInfo
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- CN104452325B CN104452325B CN201410655809.8A CN201410655809A CN104452325B CN 104452325 B CN104452325 B CN 104452325B CN 201410655809 A CN201410655809 A CN 201410655809A CN 104452325 B CN104452325 B CN 104452325B
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- polyether resin
- layer slurry
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
Abstract
The invention belongs to synthetic leather field, it is specifically related to the production method of a kind of high-permeability upholstery leather, dry method work in-process are prepared with separate-type paper transfer film method, then there is the polyether resin slurry of excellent degree of crosslinking in its surface coating, through drying, decorative pattern is shaped, matte with one side nylon loop is fitted again, baking and curing i.e. obtained high-permeability urethane resin synthetic leather again, solve traditional PU and remove from office air-locked technical problem, and production cost is low, control is convenient in production, preparation cycle is short, simultaneously, obtained finished product decorative pattern is full, feel is soft, stay in grade.
Description
Technical field
The present invention relates to the production method of a kind of Synthetic Leather, in particular to the production method of a kind of high-permeability Synthetic Leather.
Background technology
Along with improving constantly of standard of living, saturating cigarette, the permeability of the furniture such as sofa are required more and more higher by people. At present, Synthetic Leather its preparation method is mainly divided into two classes:
(1) dry method:
Synthetic leather dry production is coated in the separate-type paper of various lines with urethane resin (PU), undertaken by base material of base cloth (looped fabric, non-woven fabrics etc.) after drying, upper paste fitting, the processing procedure such as oven dry, then through printing treatment so that it is in sense of touch, toughness and in appearance, is enough to the corium that matches in excellence or beauty.
(2) wet method:
The method comprises the steps: first uniform fold one layer of PU resin on textile fibres cloth, being immersed by the textile fibres cloth being coated with PU resin is equipped with in the coagulating pan of water again, when PU resin layer is in half curdled appearance, the mould utilizing surface to be carved with pattern carries out embossing process on PU resin layer, then textile fibres cloth is taken out, enter in washing bath so that it is slaking is shaping further, namely obtains the PU synthetic leather that surface has solid pattern.
Although adopting wet method can obtain having the synthetic leather of ventilation property, water vapour permeability, continuous poriferous Rotating fields, but the cycle of wet-layer preparation is longer. The present invention adopts dry method preparation to have excellent urethane resin synthetic leather ventilative, smoke performance thoroughly, solves traditional PU and removes from office air-locked technical problem, and its production cost is low, is convenient to control.
Summary of the invention
It is an object of the invention to provide the production method of a kind of high-permeability upholstery leather, for achieving the above object, present invention employs following technical scheme:
A production method for high-permeability upholstery leather, comprises the steps:
(1) separate-type paper is selected, at described separate-type paper surface evenly coating urethane surface layer slurry, skin film namely obtained to be transferred after oven dry; Selecting raising base cloth, the matte in described raising base cloth is evenly coated with polyurethane sticking layer slurry, after the bonding coat laminating on described skin film and described base cloth being dried, separate-type paper is peeled off and obtains dry method work in-process; The weight of described polyurethane sticking layer slurry and urethane surface layer slurry consists of:
A. polyurethane sticking layer slurry composition:
Polyether resin | 100 parts |
Solvent | 50-70 part |
Tensio-active agent | 0.2-0.5 part |
Antioxidant | 0.1-0.3 part |
Mill base | 10-15 part |
B. urethane surface layer slurry composition:
Polyether resin | 100 part 1--> |
Solvent | 50-70 part |
Tensio-active agent | 0.2-0.5 part |
Antiwear assistant | 0.5-1.0 part |
Mill base | 10-15 part |
(2) gained work in-process in step (1) being carried out rear section processing treatment, be coated with, at described half-finished surface layer, the polyether resin slurry that degree of crosslinking is 80%, after oven dry, its surface carried out decorative pattern sizing, the weight of described polyether resin slurry consists of:
Urethane resin 40 parts
Solvent 40-60 part
(3) by step (2) through after half-finished back side of section processing treatment and the matte of one side nylon loop carry out adhesion process by viscose glue mixed solution, get product in 120-140 DEG C of baking and curing.
Solvent described in step (1) is one or both the combination any in dimethyl formamide, butanone.
The weight of the viscose glue mixed solution described in step (3) consists of:
Polyurethane composite gel | 100 parts |
Diamine type solidifying agent | 15-20 part |
Polytetramethylene ether diol type catalyzer | 0.5-0.8 part |
Solvent | 30 parts |
Model of the present invention is that the polyether resin of LT-8020, SA-36, LT-95 is Hefei Amway urethane novel material company limited and produces; Described surfactant B YK-9565, antioxidant GE-UV, antiwear assistant BYK-3300 are all purchased from Bi Ke company of Germany; Described polyurethane composite gel 9068, diamine type solidifying agent LA-75, polytetramethylene ether diol type catalyst S A-90 are all purchased from Hangzhou Jian Yang Chemical Co., Ltd..
The present invention possesses following advantage:
1. upholstery leather disclosed by the invention selects suitable fleece base in process of production, dry method work in-process are prepared by separate-type paper transfer film method, and there is the polyether resin slurry of excellent degree of crosslinking in the coating of above-mentioned gained surface of semi-finished, drying is solidified, final obtained urethane upholstery leather has possessed excellent saturating cigarette, permeability, solves traditional PU and removes from office air-locked technical problem.
2. the present invention is owing to adopting full-dry method to produce Synthetic Leather, the multilayer film obtained after solvent volatilization in solvent type polyurethane resin is fallen, the multilayer structure making adding base fabric and form is compared with membrane formation process in the water that Moist chemical synthesis adopts, while meeting ventilation property, due to the unnecessary operation eliminated in wet production, preparation cycle shortens, and therefore Material Cost directly reduces 4~6 yuan/meter, and produces and be convenient to control.
3. the present invention selects slurry composition suitable in soft fleece base and described upholstery leather production method, makes the upholstery leather feel obtained soft, and decorative pattern is full, and permeability is fabulous, extremely high with corium similarity.
Embodiment
Below in conjunction with specific embodiment, the present invention is further described, and the production method of the present embodiment upholstery leather operates as follows.
Specific embodiment 1
(1) U.S. SAPPIPAPIERHOLDINGGMBH(Mo Nalude Far East company limited is selected) model produced is the separate-type paper of 610, at described separate-type paper surface evenly coating urethane surface layer slurry, skin film namely obtained to be transferred after oven dry; The huge nation in Haining is selected to be base cloth through gram heavy 230g of volume company limited production, the velveteen of thickness 0.8mm, polyurethane sticking layer slurry evenly it is coated with in the face of becoming mildewed of described base cloth, bonding coat on described skin film and described base cloth is fitted, after oven dry, separate-type paper is peeled off and obtain dry method work in-process; The weight of described polyurethane sticking layer slurry and urethane surface layer slurry consists of:
A. polyurethane sticking layer slurry composition:
Polyether resin LT-8020 | 100 parts |
Dimethyl formamide | 50 parts |
Surfactant B YK-9565 | 0.2 part |
Antioxidant GE-UV | 0.1 part |
Mill base | 10 parts |
B. urethane surface layer slurry composition:
Polyether resin SA-36 | 100 parts |
Dimethyl formamide | 50 parts |
Surfactant B YK-9565 | 0.2 part |
Antiwear assistant BYK-3300 | 0.5 part |
Mill base | 10 parts |
(2) gained work in-process in step (1) are carried out rear section processing treatment, 200 order anilox roll are adopted to be coated with, at described half-finished surface layer, the polyether resin slurry that degree of crosslinking is 80%, adopting lichee line grain roller of colding pressing that its surface is carried out decorative pattern sizing after oven dry, the weight of described polyether resin slurry consists of:
Polyether resin LT-95 | 40 parts |
Dimethyl formamide | 40 parts |
(3) by step (2) through after half-finished back side of section processing treatment carry out adhesion process with a gram matte for weight 180g IRREVERSIBLE FLANNELETTE by viscose glue mixed solution, namely obtaining cigarette, ventilative super soft upholstery leather in 120-130 DEG C of baking and curing 2min, the weight of described viscose glue mixed solution consists of:
Polyurethane composite gel 9068 | 100 parts |
Diamine type solidifying agent LA-75 | 15 parts |
Polytetramethylene ether diol type catalyst S A-90 | 0.5 part |
Dimethyl formamide | 30 parts |
Specific embodiment 2
(1) U.S. SAPPIPAPIERHOLDINGGMBH(Mo Nalude Far East company limited is selected) model produced is the separate-type paper of 610, at described separate-type paper surface evenly coating urethane surface layer slurry, skin film namely obtained to be transferred after oven dry;The huge nation in Haining is selected to be base cloth through gram heavy 230g of volume company limited production, the velveteen of thickness 0.8mm, polyurethane sticking layer slurry evenly it is coated with in the face of becoming mildewed of described base cloth, bonding coat on described skin film and described base cloth is fitted, after oven dry, separate-type paper is peeled off and obtain dry method work in-process; The weight of described polyurethane sticking layer slurry and urethane surface layer slurry consists of:
A. polyurethane sticking layer slurry composition:
Polyether resin LT-8020 | 100 parts |
Dimethyl formamide | 70 parts |
Surfactant B YK-9565 | 0.5 part |
Antioxidant GE-UV | 0.3 part |
Mill base | 15 parts |
B. urethane surface layer slurry composition:
Polyether resin SA-36 | 100 parts |
Dimethyl formamide | 70 parts |
Surfactant B YK-9565 | 0.5 part |
Antiwear assistant BYK-3300 | 1.0 part |
Mill base | 15 parts |
(2) gained work in-process in step (1) are carried out rear section processing treatment, 200 order anilox roll are adopted to be coated with, at described half-finished surface layer, the polyether resin slurry that degree of crosslinking is 80%, adopting lichee line grain roller of colding pressing that its surface is carried out decorative pattern sizing after oven dry, the weight of described polyether resin slurry consists of:
Polyether resin LT-9540 part
Dimethyl formamide 60 parts
(3) by step (2) through after half-finished back side of section processing treatment carry out adhesion process with a gram matte for weight 180g IRREVERSIBLE FLANNELETTE by viscose glue mixed solution, namely obtaining cigarette, ventilative super soft upholstery leather in 120-130 DEG C of baking and curing 2min, the weight of described viscose glue mixed solution consists of:
Polyurethane composite gel 9068 | 100 parts |
Diamine type solidifying agent LA-75 | 20 parts |
Polytetramethylene ether diol type catalyst S A-90 | 0.8 part |
Dimethyl formamide | 30 parts |
Specific embodiment 3
(1) U.S. SAPPIPAPIERHOLDINGGMBH(Mo Nalude Far East company limited is selected) model produced is the separate-type paper of 610, at described separate-type paper surface evenly coating urethane surface layer slurry, skin film namely obtained to be transferred after oven dry; The huge nation in Haining is selected to be base cloth through gram heavy 230g of volume company limited production, the velveteen of thickness 0.8mm, polyurethane sticking layer slurry evenly it is coated with in the face of becoming mildewed of described base cloth, bonding coat on described skin film and described base cloth is fitted, after oven dry, separate-type paper is peeled off and obtain dry method work in-process; The weight of described polyurethane sticking layer slurry and urethane surface layer slurry consists of:
A. polyurethane sticking layer slurry composition:
Polyether resin LT-8020 | 100 parts |
Butanone | 70 parts |
Surfactant B YK-9565 | 0.3 part |
Antioxidant GE-UV | 0.2 part |
Mill base | 12 parts |
B. urethane surface layer slurry composition:
Polyether resin SA-36 | 100 parts |
Butanone | 60 parts |
Surfactant B YK-9565 | 0.3 part |
Antiwear assistant BYK-3300 | 0.7 part |
Mill base | 12 parts |
(2) gained work in-process in step (1) are carried out rear section processing treatment, 200 order anilox roll are adopted to be coated with, at described half-finished surface layer, the polyether resin slurry that degree of crosslinking is 80%, adopting lichee line grain roller of colding pressing that its surface is carried out decorative pattern sizing after oven dry, the weight of described polyether resin slurry consists of:
Polyether resin LT-9540 part
Dimethyl formamide 30 parts
Butanone 30 parts
(3) by step (2) through after half-finished back side of section processing treatment carry out adhesion process with a gram matte for weight 180g IRREVERSIBLE FLANNELETTE by viscose glue mixed solution, namely obtaining cigarette, ventilative super soft upholstery leather in 120-130 DEG C of baking and curing 2min, the weight of described viscose glue mixed solution consists of:
Polyurethane composite gel 9068 | 100 parts |
Diamine type solidifying agent LA-75 | 17 parts |
Polytetramethylene ether diol type catalyst S A-90 | 0.7 part |
Butanone | 30 parts |
Saturating cigarette, ventilative upholstery leather feel that the present embodiment is produced are soft, and decorative pattern is full, and permeability is fabulous, extremely high with corium similarity.
Above embodiment is not limited only to protection scope of the present invention, all modify based on the basic thought of the present invention or change all belong to protection scope of the present invention.
Claims (3)
1. the production method of a high-permeability upholstery leather, it is characterised in that comprise the steps:
(1) separate-type paper is selected, at described separate-type paper surface evenly coating urethane surface layer slurry, skin film namely obtained to be transferred after oven dry; Selecting raising base cloth, the matte in described raising base cloth is evenly coated with polyurethane sticking layer slurry, after the bonding coat laminating on described skin film and described base cloth being dried, separate-type paper is peeled off and obtains dry method work in-process; The weight of described polyurethane sticking layer slurry and urethane surface layer slurry consists of:
A. polyurethane sticking layer slurry composition:
Polyether resin 100 parts
Solvent 50-70 part
Tensio-active agent 0.2-0.5 part
Antioxidant 0.1-0.3 part
Mill base 10-15 part
B. urethane surface layer slurry composition:
Polyether resin 100 parts
Solvent 50-70 part
Tensio-active agent 0.2-0.5 part
Antiwear assistant 0.5-1.0 part
Mill base 10-15 part
(2) gained work in-process in step (1) being carried out rear section processing treatment, be coated with, at described half-finished surface layer, the polyether resin slurry that degree of crosslinking is 80%, after oven dry, its surface carried out decorative pattern sizing, the weight of described polyether resin slurry consists of:
Polyether resin 40 parts
Solvent 40-60 part
(3) by step (2) through after half-finished back side of section processing treatment and the matte of one side nylon loop carry out adhesion process by viscose glue mixed solution, get product in 120-140 DEG C of baking and curing.
2. the production method of high-permeability upholstery leather according to claim 1, it is characterised in that: the solvent described in step (1) is one or both the combination any in dimethyl formamide, butanone.
3. the production method of high-permeability upholstery leather according to claim 1, it is characterised in that: the weight of the viscose glue mixed solution described in step (3) consists of:
Polyurethane composite gel 100 parts
Diamine type solidifying agent 15-20 part
Polytetramethylene ether diol type catalyzer 0.5-0.8 part
Solvent 30 parts.
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CN201410655809.8A CN104452325B (en) | 2014-11-18 | 2014-11-18 | The production method of a kind of high-permeability upholstery leather |
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CN201410655809.8A CN104452325B (en) | 2014-11-18 | 2014-11-18 | The production method of a kind of high-permeability upholstery leather |
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CN104452325B true CN104452325B (en) | 2016-06-15 |
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CN105064063B (en) * | 2015-08-05 | 2017-03-01 | 安徽安利材料科技股份有限公司 | Ventilative furniture leather of a kind of soft feeling stamp and preparation method thereof |
CN105904809A (en) * | 2016-04-13 | 2016-08-31 | 周航 | Tablecloth of semi-PU leather material |
CN106087448A (en) * | 2016-08-19 | 2016-11-09 | 安徽安利材料科技股份有限公司 | A kind of preparation method of soft matte high resiliency artificial leather polyurethane synthetic leather for sofa furniture |
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CN1176267C (en) * | 2002-08-30 | 2004-11-17 | 山东科特乐股份有限公司 | Prepn of superfine fiber sofa leatherette |
JP2007100289A (en) * | 2005-09-09 | 2007-04-19 | Dainippon Ink & Chem Inc | Method for producing leathery material |
CN102677483B (en) * | 2012-03-28 | 2014-01-29 | 杭州康成实业有限公司 | Preparation method of high-physical-property artificial leather |
CN103255639B (en) * | 2013-04-19 | 2015-02-04 | 晋江市闽高纺织科技有限公司 | Environmentally-friendly polyurethane leather, preparation method and product thereof |
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CB02 | Change of applicant information |
Address after: 230601 peach blossom Industrial Park, Hefei economic and Technological Development Zone, Anhui Applicant after: Anhui Amway material Science and Technology Co., Ltd. Address before: 230601 peach blossom Industrial Park, Hefei economic and Technological Development Zone, Anhui Applicant before: Anhui Anli Artificial Leather Co., Ltd. |
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GR01 | Patent grant |