CN107053884A - The decal method that preventing heavy metal is separated out - Google Patents

The decal method that preventing heavy metal is separated out Download PDF

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Publication number
CN107053884A
CN107053884A CN201611130961.XA CN201611130961A CN107053884A CN 107053884 A CN107053884 A CN 107053884A CN 201611130961 A CN201611130961 A CN 201611130961A CN 107053884 A CN107053884 A CN 107053884A
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Prior art keywords
high temperature
decal
paper
heavy metal
decal paper
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CN201611130961.XA
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CN107053884B (en
Inventor
唐可
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CHONGQING HOSON GLASS Co Ltd
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CHONGQING HOSON GLASS Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/382Contact thermal transfer or sublimation processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17Dry transfer
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Paper (AREA)

Abstract

The present invention relates to the technical field of printing applique, the decal method that especially a kind of preventing heavy metal is separated out comprises the following steps:S1:Raw material;S2:Feedstock treating;S3:Roll black;S4:Silk-screen printing;S5:Transfer;S6:High-temperature process;S7:Cooling;S8:Spraying;S9:Cleaning;S10:Increase cap layer.The solution of the present invention keeps the bright-colored beautiful of high temperature decal paper, meanwhile, by the way of print high temperature isolation cap layer is added on high temperature decal paper surface so that detection is passed through.

Description

The decal method that preventing heavy metal is separated out
Technical field
The present invention relates to the technical field of printing applique, the decal method that especially a kind of preventing heavy metal is separated out.
Background technology
Bottle is the container for filling wine, and the pattern of bottle is varied, there is glass wine bottle, ceramic wine bottle etc., wherein making pottery Porcelain bottle outward appearance is magnificent, and ceramic wine bottle also can be therefore, welcomed by the people as showpiece.Existing bottle surface can all print Make some marble papers, mark producer or the trade mark of bottle, allow consumer it is known that the relevant information of bottle, and using colored Marble paper is printed, and the aesthetics of bottle can also be increased substantially, after the drinks in bottle have been drunk, and be also used as the art work and entered Row ornaments.
The existing applique on bottle is more using marble paper in marble paper, glaze on high temperature marble paper, glaze etc..Wherein, spent for high temperature Paper, is mostly the common high temperature marble paper pigment used in the market.Common hard fire colour have it is bright-colored, it is difficult for drop-off, Physicochemical properties are stable, and cost is low, marble paper long shelf-life, the advantages of technology maturation, so as to be widely used.But print High temperature marble paper contain the heavy metals such as substantial amounts of lead cadmium, its stripping quantity is larger.These have printed the bottle of high temperature marble paper in outlet When, pair in European Union and the U.S. etc., the market product has certain limitation, and these countries can use the detection method of California, USA 65, i.e., Bottle surface heavy metal separates out situation and is detected that often content of beary metal is beyond international standard so that bottle outlet has one Fixed obstruction.
The problem of cadmium leaded for heavy metal in high temperature common marble paper, the market development goes out corresponding low lead high temperature marble paper face Material, is improved, replaces or reduce the content of the material of leaded cadmium heavy metal as far as possible in itself to pigment, but for now Low lead high temperature marble paper color is more dim, and outward appearance is not good, it is impossible to adapt to the demand of client.
The content of the invention
It is an object of the invention to provide the anti-huge sum of money that a kind of bright-colored beautiful and cut-off marble paper surface heavy metal is separated out Belong to the decal method separated out.
To reach above-mentioned purpose, the technical scheme is that:The decal method that a kind of preventing heavy metal is separated out, including it is following Step:
S1:Raw material:Raw material includes the component of following mass fraction:8~11 parts of feldspar, 15~19 parts of quartz, Datong District's soil 10 ~12 parts, 15~20 parts of white glaze;
S2:Feedstock treating:It regard each coloring oxide and mineralizer as dispensing;Datong District's soil is calcined through tunnel cave, is forged It is 1280~1320 DEG C to burn temperature;Datong District's soil and dispensing after feldspar, quartz, calcining is by material:Ball:Water=1:1.5:1 ball milling, it is right Pigment after ball milling is sieved and dried;
S3:Roll black:By pigment and tune dirty oil according to mass ratio 10:7~8 ratio blending, after by grinding formed printing Pigment;
S4:Silk-screen printing:The pigment of printing is screen printed onto on wild goose mulberry paper, high temperature decal paper is made, and in high temperature One layer of organic bond of decal paper surface smear;
S5:Transfer:High temperature decal paper is posted on biscuiting glazed body, wild goose mulberry paper is torn off, in high temperature decal paper surface spraying One layer of white glaze;
S6:High-temperature process:By surface have high temperature decal paper biscuiting glazed body carry out high-temperature firing, firing temperature be 600~ 730 DEG C, the firing time is 5~8h;
S7:Cooling:The biscuiting glazed body for having high temperature decal paper to surface carries out natural cooling, and cool time is 10~15h;
S8:Spraying:To spraying protein solution at high temperature decal paper, treat that protein solution solidifies, setting time is 8 ~10min;
S9:Cleaning:The protein solution on high temperature decal paper surface is cleaned using clear water, it wiped after cleaning Dry, scavenging period is 10~12min;
S10:Increase cap layer:There is the biscuiting glazed body of high temperature decal paper to carry out high temperature to surface to melt down, melt down temperature for 900~ 1000 DEG C, to one layer of white glaze of high temperature decal paper surface spraying and the mixture of plastics, the biscuiting glazed body is subjected to high temperature process, plus Work temperature is 1200~1300 DEG C, and process time is 2~4h.
Beneficial effects of the present invention:
In the present invention, the biscuiting glazed body for first having high temperature decal paper to surface carries out high-temperature firing, then carries out nature to it Cooling, during high-temperature firing, the heavy metal such as lead cadmium in high temperature decal paper can be separated out slowly, with the natural cooling time Extension, heavy metal amount of precipitation can increase, and heavy metal can be attached to the surface of high temperature decal paper, now, then to high temperature decal paper at Protein solution is sprayed, such protein solution reacts with heavy metal so that protein and heavy metal are combined into insoluble Salt and cover on biscuiting glazed body surface, reduce the content of part heavy metal, but there are still a large amount of weights in high temperature decal paper Metal, to keep the color of high temperature decal paper beautiful.For the plurality of heavy metal being still had in high temperature decal paper, the present invention The mixture of one layer of white glaze and plastics in high temperature decal paper surface spraying, wherein plastics can form one on high temperature decal paper surface Layer isolation cap layer, the heavy metal of isolation high temperature decal paper is separated out, and white glaze and the composition on high temperature decal paper surface are approached, and are burnt in high temperature It during system, can well merge, plastics can be made to be combined well with high temperature decal paper, be not in fall with reference to dynamics preferably Situation.By reducing part content of beary metal, it is to avoid heavy metal amount of precipitation is excessive, simultaneously, it is ensured that a certain amount of heavy metal Content so that high temperature decal paper it is bright-colored beautiful, meet the demand of client;Meanwhile, coat one layer of white glaze and plastics Mixture, forms isolation cap layer, is easy to by high temperature decal paper surface heavy metal analysis.
In the preferred scheme 1 that improvement to base case is obtained, S8 steps, surface is had to the biscuiting glazed body of high temperature decal paper Keep flat on the ground, high temperature decal paper can cause the white glaze of spraying and the mixture of plastics to rest on high temperature patch upward, so Marble paper surface, the shape and structure for so forming cap layer can be relatively good, and will not waste of materials.
In the preferred scheme 2 that improvement to preferred scheme 1 is obtained, S7 steps, cool time is 12h, now, high temperature applique The heavy metal of paper can separate out 30% or so, not interfere with the color of high temperature decal paper so that high temperature decal paper keeps color beautiful, And it can be precipitated by the heavy metal to 30% or so, reduce the content of heavy metal, the cap layer isolation formed so as to the later stage It is better.
The preferred scheme 3 that improvement to preferred scheme 2 is obtained, biscuiting glazed body is bottle.
The preferred scheme 4 that improvement to preferred scheme 3 is obtained, the compositions of plastics include polyethylene terephthalate, Makrolon, polyethylene, polypropylene and polyamide, plastics into branch high temperature decal paper surface formed one layer of cap layer, and modeling Material structure has the suppleness of one end, can be not in the situation of wrinkle around bottle shaping, meanwhile, plastics are formed into branch Network structure, mesh gap very little, heavy metal is difficult to pass through and dissolution, therefore, can be to the huge sum of money of high temperature decal paper using plastics Category has good buffer action.
Embodiment
Below by embodiment, the present invention is further detailed explanation:
The decal method that a kind of preventing heavy metal is separated out, other embodiment and contrast is described in detail by taking embodiment 1 as an example below Example embodies in table 1, and unshowned part is same as Example 1.
Embodiment 1:The decal method that a kind of preventing heavy metal is separated out, comprises the following steps:
S1:Raw material:Raw material includes following component:Feldspar 24g, quartzy 45g, Datong District soil 30g, white glaze 45g;
S2:Feedstock treating:It regard each coloring oxide and mineralizer as dispensing;Datong District's soil is calcined through tunnel cave, is forged It is 1280 DEG C to burn temperature;Datong District's soil and dispensing after feldspar, quartz, calcining is by material:Ball:Water=1:1.5:1 ball milling, after ball milling Pigment sieved and dried;
S3:Roll black:By pigment and tune dirty oil according to mass ratio 10:7 ratio blending, after by grinding formed printing face Material;
S4:Silk-screen printing:The pigment of printing is screen printed onto on wild goose mulberry paper, high temperature decal paper is made, and in high temperature One layer of organic bond of decal paper surface smear;
S5:Transfer:High temperature decal paper is posted on biscuiting glazed body, wherein biscuiting glazed body is bottle, tears wild goose mulberry paper off, One layer of white glaze of high temperature decal paper surface spraying;
S6:High-temperature process:The biscuiting glazed body that there is high temperature decal paper on surface is subjected to high-temperature firing, firing temperature is 600 DEG C, Firing time is 5h;
S7:Cooling:The biscuiting glazed body for having high temperature decal paper to surface carries out natural cooling, and cool time is 10h;
S8:Spraying:The biscuiting glazed body that there is high temperature decal paper on surface is kept flat on the ground, high temperature decal paper upward, to height Protein solution is sprayed at warm decal paper, treats that protein solution solidifies, setting time is 8min;
S9:Cleaning:The protein solution on high temperature decal paper surface is cleaned using clear water, it wiped after cleaning Dry, scavenging period is 10min;
S10:Increase cap layer:There is the biscuiting glazed body of high temperature decal paper to carry out high temperature to surface to melt down, it is 900 to melt down temperature DEG C, to one layer of white glaze of high temperature decal paper surface spraying and the mixture of plastics, the biscuiting glazed body is subjected to high temperature process, processing temperature Spend for 1200 DEG C, process time is 2h.The composition of plastics includes polyethylene terephthalate, makrolon, polyethylene, poly- Propylene and polyamide.
The specific number of the decal method separated out according to a kind of preventing heavy metal of above-described embodiment 1, embodiment 2 and embodiment 3 According to as shown in table 1:
Table 1
7 bottles of identical are made according to above-mentioned preparation method, high temperature decal paper are carried out to bottle, to the high temperature being made Decal paper arrange as shown in table 2:
Table 2
From the data of table 2, the high temperature decal paper that embodiment 1- embodiments 3 are made has passed through Surface testing heavy metal, And it is bright-colored beautiful.The most brilliant in colors of high temperature decal paper wherein made by embodiment 2 is beautiful, is optimal experimental data.
Embodiment 2 is compared with comparative example 1, and the high temperature decal paper being made in comparative example 1 has passed through surface heavy metal analysis, but It is to be faint in color.It is primarily due to, during being fired to high temperature decal paper, the firing time is long, high temperature decal paper Heavy metal separate out and exceed more than 45% so that the leaching ability of heavy metal amount of high temperature decal paper is excessive, the face of such high temperature decal paper Color can dim out, close with existing low lead high temperature decal paper.
Embodiment 2 detects that surface heavy metal does not pass through compared with comparative example 2, in the high temperature decal paper that comparative example 2 is made, face Color is bright-coloured beautiful.It is primarily due to not have to be cooled down after firing, the heavy metal precipitation time is short, so that leaching ability of heavy metal amount is very Few so that the content of beary metal in later stage is up to more than 90%, this improves isolation difficulty to isolation cap layer, has a part huge sum of money Category is separated out so that heavy metal Surface testing can not pass through.
Embodiment 2 detects that surface heavy metal does not pass through compared with comparative example 3, in the high temperature decal paper that comparative example 3 is made, face Color is bright-coloured beautiful.It is primarily due to not be combined the heavy metal of precipitation precipitation using protein solution, high temperature decal paper contains Some content of beary metal are very high, it is impossible to pass through heavy metal Surface testing.
Embodiment 2 detects that surface heavy metal does not pass through compared with comparative example 4, in the high temperature decal paper that comparative example 4 is made, face Color is bright-coloured beautiful.It is primarily due to not carry out high temperature decal paper surface cap layer isolation, the heavy metal that high temperature decal paper is separated out surpasses Go out international standard, it is impossible to pass through heavy metal Surface testing.
Above-described is only that the general knowledge such as known characteristic does not make excessive description herein in embodiments of the invention, scheme. It should be pointed out that for those skilled in the art, without departing from the inventive concept of the premise, some changes can also be made Shape and improvement, these should also be considered as protection scope of the present invention, these effects and patent for implementing all without the influence present invention Practicality.The scope of protection required by this application should be based on the content of the claims, the specific embodiment party in specification Formula etc. records the content that can be used for explaining claim.

Claims (5)

1. the decal method that a kind of preventing heavy metal is separated out, it is characterised in that comprise the following steps:
S1:Raw material:Raw material includes the component of following mass fraction:8~11 parts of feldspar, 15~19 parts of quartz, Datong District's soil 10~12 Part, 15~20 parts of white glaze;
S2:Feedstock treating:It regard each coloring oxide and mineralizer as dispensing;Datong District's soil is calcined through tunnel cave, calcining temperature Spend for 1280~1320 DEG C;Datong District's soil and dispensing after feldspar, quartz, calcining is by material:Ball:Water=1:1.5:1 ball milling, to ball milling Pigment afterwards is sieved and dried;
S3:Roll black:By pigment and tune dirty oil according to mass ratio 10:7~8 ratio blending, after by grinding formed printing face Material;
S4:Silk-screen printing:The pigment of printing is screen printed onto on wild goose mulberry paper, high temperature decal paper is made, and in high temperature applique One layer of organic bond of paper surface smear;
S5:Transfer:High temperature decal paper is posted on biscuiting glazed body, wild goose mulberry paper is torn off, in one layer of high temperature decal paper surface spraying White glaze;
S6:High-temperature process:The biscuiting glazed body that there is high temperature decal paper on surface is subjected to high-temperature firing, firing temperature is 600~730 DEG C, the firing time is 5~8h;
S7:Cooling:The biscuiting glazed body for having high temperature decal paper to surface carries out natural cooling, and cool time is 10~15h;
S8:Spraying:To spraying protein solution at high temperature decal paper, treat that protein solution solidify, setting time for 8~ 10min;
S9:Cleaning:The protein solution on high temperature decal paper surface is cleaned using clear water, it dried after cleaning, clearly The time is washed for 10~12min;
S10:Increase cap layer:There is the biscuiting glazed body of high temperature decal paper to carry out high temperature to surface to melt down, it is 900~1000 to melt down temperature DEG C, to one layer of white glaze of high temperature decal paper surface spraying and the mixture of plastics, the biscuiting glazed body is subjected to high temperature process, processing temperature Spend for 1200~1300 DEG C, process time is 2~4h.
2. the decal method that a kind of preventing heavy metal according to claim 1 is separated out, it is characterised in that:In the S8 steps, The biscuiting glazed body that there is high temperature decal paper on surface is kept flat on the ground, high temperature decal paper is upward.
3. the decal method that a kind of preventing heavy metal according to claim 2 is separated out, it is characterised in that:In the S7 steps, Cool time is 12h.
4. the decal method that a kind of preventing heavy metal according to claim 3 is separated out, it is characterised in that:The biscuiting glazed body is Bottle.
5. the decal method that a kind of preventing heavy metal according to claim 4 is separated out, it is characterised in that:The composition of the plastics Including polyethylene terephthalate, makrolon, polyethylene, polypropylene and polyamide.
CN201611130961.XA 2016-12-09 2016-12-09 The decal method that preventing heavy metal is precipitated Active CN107053884B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1348651A (en) * 1971-01-19 1974-03-20 Ramsden Co Ltd C E Decoration of ceramic workpieces
CN1483597A (en) * 2003-05-01 2004-03-24 民 张 Color glazing decoration craft for ceramic wine bottle
CN101671201A (en) * 2008-09-08 2010-03-17 吴任可 Under-glaze and in-glaze picture pattern decorating method of magnesia porcelain
CN101811891A (en) * 2010-04-28 2010-08-25 伟业陶瓷有限公司 Method for rapidly removing lead-cadmium residual on surface of
CN102166899A (en) * 2010-12-28 2011-08-31 宗海燕 Applique non-removal paper one-time sintered ceramic in-glaze color flower paper
CN202989000U (en) * 2012-12-18 2013-06-12 广东省潮州市质量计量监督检测所 Domestic ceramic for reducing heavy metal risks
CN105000916A (en) * 2015-07-10 2015-10-28 广东宏海陶瓷实业发展有限公司 Glazed tile manufactured from ceramic wastes and having surface with stone-like luster and preparation method therefor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1348651A (en) * 1971-01-19 1974-03-20 Ramsden Co Ltd C E Decoration of ceramic workpieces
CN1483597A (en) * 2003-05-01 2004-03-24 民 张 Color glazing decoration craft for ceramic wine bottle
CN101671201A (en) * 2008-09-08 2010-03-17 吴任可 Under-glaze and in-glaze picture pattern decorating method of magnesia porcelain
CN101811891A (en) * 2010-04-28 2010-08-25 伟业陶瓷有限公司 Method for rapidly removing lead-cadmium residual on surface of
CN102166899A (en) * 2010-12-28 2011-08-31 宗海燕 Applique non-removal paper one-time sintered ceramic in-glaze color flower paper
CN202989000U (en) * 2012-12-18 2013-06-12 广东省潮州市质量计量监督检测所 Domestic ceramic for reducing heavy metal risks
CN105000916A (en) * 2015-07-10 2015-10-28 广东宏海陶瓷实业发展有限公司 Glazed tile manufactured from ceramic wastes and having surface with stone-like luster and preparation method therefor

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