CN107053713B - Automatic pipe penetrating equipment - Google Patents

Automatic pipe penetrating equipment Download PDF

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Publication number
CN107053713B
CN107053713B CN201710350658.9A CN201710350658A CN107053713B CN 107053713 B CN107053713 B CN 107053713B CN 201710350658 A CN201710350658 A CN 201710350658A CN 107053713 B CN107053713 B CN 107053713B
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CN
China
Prior art keywords
pipe
rubber tube
blank
clamping
standard rubber
Prior art date
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Active
Application number
CN201710350658.9A
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Chinese (zh)
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CN107053713A (en
Inventor
郭建桃
周宏辉
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Zhuhai Dinglong New Material Co ltd
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Zhuhai Dinglong New Material Co ltd
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Priority to CN201710350658.9A priority Critical patent/CN107053713B/en
Publication of CN107053713A publication Critical patent/CN107053713A/en
Application granted granted Critical
Publication of CN107053713B publication Critical patent/CN107053713B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B26D7/0633Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/64Joining a non-plastics element to a plastics element, e.g. by force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5324Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
    • B29C66/53241Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being tubular and said substantially annular single elements being of finite length relative to the infinite length of said tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74Joining plastics material to non-plastics material
    • B29C66/742Joining plastics material to non-plastics material to metals or their alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D2007/011Means for holding or positioning work by clamping claws, e.g. in high speed slicers for food products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D2007/013Means for holding or positioning work the work being tubes, rods or logs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides an automatic pipe threading device, which comprises: a frame provided with a worktable; the pipe cutting device is used for cutting the blank rubber pipe into a standard rubber pipe with a preset length; the pipe conveying device conveys the blank rubber pipe to the pipe cutting device; the pipe penetrating device penetrates the metal axis into the standard rubber pipe; and the control device is used for controlling the pipe cutting device, the pipe conveying device and the pipe penetrating device. This automatic poling equipment will send the pipe, cut units such as pipe and poling etc. and be in the same place, controls through controlling means, can realize from sending the pipe, cutting the full automation mechanized operation of pipe to poling, not only saved a large amount of manpowers and material resources, improve work efficiency, reduce manufacturing cost, still can guarantee the uniformity of developer roll quality, improve the processingquality of developer roll to a certain extent.

Description

Automatic pipe penetrating equipment
[ technical field ] A method for producing a semiconductor device
The present invention relates to an automatic tube threading apparatus, and particularly to an automatic tube threading apparatus used in a process of assembling a developing roller.
[ background of the invention ]
The developing roller is widely used in the fields of printers and copiers. The current common developing roller consists of a metal shaft center and conductive rubber which is sleeved outside the metal shaft center and tightly wraps the metal shaft center. The metal core may be an iron core or others. Because the rubber layer outside the metal shaft center is made of hard rubber, in order to improve the printing effect, the circumferential surface of the conductive rubber outside the metal shaft center is required to be polished, cleaned and the like, and finally, spraying is carried out, so that the parameters of the developing roller, such as the size surface smoothness, the surface flatness and the like, meet the precision requirement.
The current methods for combining a metal core and a conductive rubber are as follows:
the first mode is injection molding, i.e. the processed metal axle center is fixed in a mold, then prepared colloid is injected, and after molding, post-treatment such as end surface flattening, grinding and the like is carried out to obtain the size and the smoothness meeting the requirements.
And secondly, adopting a pipe penetrating mode, namely respectively processing the metal shaft center and the rubber pipe, and then sleeving the rubber pipe on the metal shaft center. At present, the process of sleeving the rubber tube on the metal shaft center adopts a semi-manual semi-automatic mode, namely, the rubber tube is cut manually according to the required size, then the cut rubber tube and the prefabricated metal shaft center are conveyed to a tube penetrating station manually, and the metal shaft center is penetrated into the rubber tube manually or by a machine. The manual pipe cutting, pipe conveying and pipe penetrating processing efficiency is low, the cost is high, and the quality of processed products is uneven. Even if can adopt the machine to wear the pipe, still need carry out artifical pipe cutting and send the pipe, though improved machining efficiency to a certain extent, nevertheless because pipe cutting and send the pipe still manual operation, machining efficiency still is not high, and the uneven problem of quality that artifical pipe cutting brought still can't be solved.
[ summary of the invention ]
The invention aims to provide automatic pipe penetrating equipment which is fully automatic from pipe cutting, pipe conveying to pipe penetrating.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: automatic poling equipment, including: a frame provided with a worktable; the pipe cutting device is used for cutting the blank rubber pipe into a standard rubber pipe with a preset length; the pipe conveying device conveys the blank rubber pipe to the pipe cutting device; the pipe penetrating device penetrates the metal axis into the standard rubber pipe; and the control device is used for controlling the pipe cutting device, the pipe conveying device and the pipe penetrating device.
The automatic pipe penetrating equipment integrates the units such as pipe conveying, pipe cutting and pipe penetrating and is controlled by the control device, so that full-automatic operation from pipe conveying, pipe cutting and pipe penetrating can be realized, a large amount of manpower and material resources are saved, the working efficiency is improved, the manufacturing cost is reduced, the uniformity of the quality of the developing roller can be ensured, and the processing quality of the developing roller is improved to a certain extent.
Preferably, the pipe conveying device comprises a blank rubber pipe conveying belt, and at least one positioning part is arranged on the blank rubber pipe conveying belt.
The blank rubber tube conveying belt replaces manpower to convey the blank rubber tube to the tube cutting device, so that the manpower can be saved, and the cost is reduced. The positioning part arranged on the blank rubber tube conveying belt can position the blank rubber tube, so that the blank rubber tube is prevented from rolling on the blank rubber tube conveying belt. The invention has no strict limitation on the structure of the positioning part on the blank rubber tube conveying belt, and can achieve the effect of positioning the blank rubber tube, the positioning part can be a plurality of grooves extending along the direction vertical to the movement direction of the blank rubber tube conveying belt, a bracket arranged on the blank rubber tube conveying belt, a bulge arranged on the surface of the blank rubber tube conveying belt, and the like.
Preferably, the pipe cutting device comprises: the standard rubber tube conveying belt is used for conveying the standard rubber tubes to the tube penetrating device, and at least one standard rubber tube support is arranged on the standard rubber tube conveying belt; the shearing device is positioned between the standard rubber tube conveying belt and the tube conveying device and is used for shearing the blank rubber tube into the standard rubber tube; and the first mechanical arm is hung at the top of the rack and used for moving the blank rubber tube positioned on the blank rubber tube conveying belt to the standard rubber tube conveying belt and enabling at least one part of the blank rubber tube to be positioned on the shearing device. The first mechanical hand can replace manpower to move the blank rubber tube from the blank rubber tube conveying belt of the tube conveying device to the standard rubber tube conveying belt, part of the blank rubber tube is just positioned on the shearing device, and the blank rubber tube is cut at the preset position of the blank rubber tube through the shearing device. The blank rubber tube is cut off and then divided into two parts, wherein the part positioned on one side of the standard rubber tube conveying belt is used as a standard rubber tube to be transferred to the tube penetrating device by the standard rubber tube conveying belt. The whole process from pipe conveying to pipe cutting is automatic, labor is saved, efficiency is improved, and the accuracy of the length of the standard rubber pipe can be ensured. The standard rubber tube support on the standard rubber tube conveying belt is used for fixing the standard rubber tube and preventing the standard rubber tube from rolling or falling off from the conveying belt in the conveying process.
Preferably, the shearing device comprises a first stop block, a cutter seat, a first blade and a first force application device, wherein the first blade is arranged on the cutter seat.
Preferably, the first force application device is arranged on one side of the cutter holder, which is far away from the blade, and can apply an acting force to the cutter holder to shear the blank rubber tube; the blank rubber tube is divided into two parts after being cut off, wherein the part positioned on one side of the standard rubber tube conveying belt is the standard rubber tube.
And applying an acting force to the cutter holder and the cutter blade through the force application device, and cutting off the blank rubber tube through the acting force between the cutter blade and the stop block. When the blade is close to the first stop block and is abutted against the first stop block, the blank rubber tube can be cut off.
Preferably, when the shearing device shears the blank rubber tube into a standard rubber tube, the first mechanical arm keeps a clamping state on the blank rubber tube so as to fix the blank rubber tube. After the first mechanical arm clamps the blank rubber tube from the tube conveying device, a part of the blank rubber tube is placed on a standard rubber tube conveying belt of the tube cutting device, the rubber tube is not immediately released, but the blank rubber tube is fixed and loosened after being cut off, so that the blank rubber tube can be prevented from being unnecessarily moved or swung when being sheared.
Preferably, the pipe threading device comprises: the clamping device is used for fixing the standard rubber pipe when the metal shaft center is inserted into the standard rubber pipe; the axial acting force device is positioned on one side of the clamping device in the length direction and is used for applying axial acting force to the metal axis to insert the metal axis into the standard rubber pipe; and the third mechanical arm moves the metal axis and the standard rubber tube, places the standard rubber tube on the clamping device, and places the metal axis between the clamping device and the axial acting force device.
Through the third manipulator, can automatically with standard rubber tube and metal axle center remove to the poling position, fix standard rubber tube through clamping device, axial effort device is to metal axle center application effort, can realize the full automation of poling process.
Preferably, the pipe penetrating device further comprises: the storage bin is used for storing the metal shaft center and is provided with an inclined bottom surface, the lower end of the inclined bottom surface is provided with a baffle, one part of the baffle is positioned on the upper side of the bottom surface, the other part of the baffle is positioned on the lower side of the bottom surface, a long and narrow opening is arranged between the bottom surface and the baffle, and the width of the opening is smaller than or equal to the outer diameter of the metal shaft center; the pre-mounting support I is arranged on the outer side of the baffle and is provided with an inclined plane for the metal axis to roll and a first accommodating groove for accommodating the metal axis; the second pre-mounting support is provided with a second accommodating groove for accommodating the standard rubber pipe, and the central axes of the second accommodating groove and the first accommodating groove are positioned on the same straight line; the ejection device is arranged on the inner side of the baffle and is used for ejecting the metal axis out of the storage bin to the first accommodating groove; and the second manipulator moves the standard rubber tube into the second accommodating groove from the tube cutting device. Through setting up ejecting device, can be with the ejecting holding tank one to the pre-installation support one of metal axle center from the feed bin in, realized the automatic pay-off of metal axle center. Through setting up and installing support one in advance and installing support two in advance, can carry out the pre-alignment to metal axle center and standard rubber tube before formal poling, improve poling efficiency and precision.
Preferably, the pipe penetrating device further comprises a second force application device, the second force application device is located on one side, far away from the second pre-installation support, of the first pre-installation support and used for applying axial acting force to a metal shaft center located in the first accommodating groove and inserting one end of the metal shaft center into one end of the standard rubber pipe. Therefore, the metal axis and the standard rubber tube can be pre-aligned, so that the metal axis can be conveniently inserted into the standard rubber tube, and the assembly efficiency and quality are improved.
Preferably, the ejection device comprises a third force application device and a top plate, and the third force application device is arranged on the inner side of the baffle and is positioned on the lower side of the bottom surface; one end and the force applying device three-phase connection of roof, the other end can pass the opening and extend to in the feed bin, the roof can follow the baffle and slide from top to bottom under force applying device three's effect, when the baffle upwards slided along the roof, the metal axle center was ejecting in the feed bin by the roof to roll to holding tank one along the inclined plane.
Preferably, the clamping device comprises a pair of openable clamping plates and a force application device IV, and the clamping plates can be opened or closed under the action of the force application device IV; the clamping plates are respectively provided with an arc-shaped notch along the respective length direction, and when the clamping plates are closed, the two arc-shaped notches are combined together to form a groove V for accommodating a standard rubber pipe.
Preferably, the clamping device further comprises a pressure plate and a force application device V, the pressure plate is positioned above the clamping plate, and the pressure plate can reciprocate in the vertical direction under the action of the force application device V; and a sixth groove is formed in the position, corresponding to the fifth groove, of one side of the pressing plate facing the clamping plate, and when the clamping plate is closed and the pressing plate is pressed on the clamping plate, the fifth groove and the sixth groove form an accommodating space for fixing the standard rubber pipe.
Preferably, an opening is provided below the clamp plate, and when the clamp plate is opened, the assembled standard hose and metal hub are removed from the pipe threading device through the opening.
Preferably, a positioning recess is provided on a side of the axial force device facing the clamping device, and the metal shaft center abuts against the positioning recess when the axial force device applies the axial force to the metal shaft center.
Preferably, the third manipulator at least comprises two pairs of clamping jaws, one pair is used for clamping a standard rubber hose, and the other pair is used for clamping a metal shaft center.
[ description of the drawings ]
FIG. 1 is a schematic structural view of an automatic pipe threading apparatus according to embodiment 1;
FIG. 2 is a partial schematic structural view of the automatic pipe penetration equipment of embodiment 1 with parts of components hidden;
FIG. 3 is a partial schematic structural view of another angle of the automatic pipe threading device of embodiment 1 after partial components are hidden;
FIG. 4 is a schematic structural view of a piercing device of the automatic piercing apparatus according to example 1;
FIG. 5 is a schematic structural diagram of an ejection device and a storage bin of the automatic pipe threading equipment in embodiment 1;
FIG. 6 is a partial structural view of a pipe-threading device of the automatic pipe-threading apparatus of embodiment 1.
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
[ detailed description ] embodiments
Example 1
As shown in fig. 1, the automatic pipe threading device 1000 includes a frame 1, a pipe feeding device 2, a pipe cutting device 3, a pipe threading device 4, and a control device 5. The pipe conveying device 2 is used for conveying the blank rubber pipe 6 to the pipe cutting device 3; the pipe cutting device 3 is used for cutting the blank rubber pipe 6 into a standard rubber pipe with a preset length; the pipe penetrating device 4 is used for penetrating the metal axis into the standard rubber pipe; the control device 5 is mounted on the frame 1 and controls the actions of the pipe conveying device 2, the pipe cutting device 3 and the pipe penetrating device 4. In this embodiment, the structure of the control device 5 is not limited, and it may be a control cabinet with a system integration built therein to control the actions of the pipe feeding device 2, the pipe cutting device 3, and the pipe penetrating device 4, etc., and the control cabinet may be electrically connected to the pipe feeding device 2, the pipe cutting device 3, and the pipe penetrating device 4, or may be wirelessly connected through wifi, lan, etc.
The frame 1 is provided with a table 11 and a support 12. The support 12 is provided with longitudinal and transverse struts 121 and a plurality of cross members 122 at the top of the support.
The pipe conveying device 2 is provided with a blank rubber pipe conveying belt 21, and the surface of the blank rubber pipe conveying belt 21 is provided with a positioning part 22 for positioning the blank rubber pipe 6. The invention has no strict limitation on the structure of the positioning part as long as the positioning effect can be achieved. In this embodiment, the blank rubber tube conveying belt 21 is provided with a plurality of positioning protrusions, a space formed between every two adjacent and parallel positioning protrusions is a positioning portion 22, and a part of the blank rubber tube 6 can be clamped in the positioning portion 22 to prevent the blank tube 6 from rolling on the conveying belt 21. The blank rubber tube conveying belt 21 is mounted on the bracket 12 and can be driven by a motor (not shown in the figure).
In this embodiment, the blank rubber tube conveying belt 21 is driven by a motor to move in the direction of arrow a. For the sake of convenience, hereinafter, the same direction as the direction of the arrow a will be referred to as front, and the opposite direction to the direction of the arrow a will be referred to as rear. As shown in fig. 1, the pipe cutting device 3 is located on the left side of the raw rubber pipe conveyor belt 21 when the direction of the arrow a is forward.
The pipe cutting device 3 will now be described with reference to fig. 1, 2 and 3.
Referring to fig. 2, the pipe cutting device 3 includes a standard hose conveying belt 31, a first robot 32, and a shearing device 33.
The standard rubber tube conveying belt 31 is provided with a plurality of standard rubber tube brackets 311, when the blank rubber tube 6 is not cut, the standard rubber tube brackets are used for supporting a part of the blank rubber tube 6, which is far away from the blank rubber tube conveying belt 21, after the blank rubber tube 6 is cut, the rubber tube placed on the standard rubber tube brackets 311 becomes a standard rubber tube 7, and the standard rubber tube 7 is conveyed to the pipe penetrating device 4 (shown in figure 1) along with the movement of the standard rubber tube conveying belt 31. The standard hose conveying belt 31 can move under the driving of a motor (not shown in the figure), the moving direction of the standard hose conveying belt 31 is not limited by the invention, but for the sake of space saving, the moving direction of the standard hose conveying belt 31 is the same as the moving direction of the blank hose conveying belt 21 in the embodiment.
The first manipulator 32 is suspended on the top beam 122 of the rack 1, and is capable of moving in both horizontal and vertical directions, so as to clamp the blank rubber tube 6 on the blank rubber tube conveying belt 21 and move the blank rubber tube 6 in a direction perpendicular to the moving direction of the blank rubber tube conveying belt 21, in this embodiment, to the left. The first robot 32 places a portion of the blank hose 6 on the standard hose support 311 of the standard hose conveyor 31 and a portion thereof on the pipe cutting device 33. The distance that the first robot 32 moves the blank rubber tube may be set in advance by the control device according to the specification of the developing roller. The structure of the first manipulator is not strictly limited, and the manipulator capable of realizing clamping and moving functions in the prior art is only required.
The shearing device 33 is positioned between the standard rubber tube conveying belt 31 and the tube conveying device 2 and is used for shearing the blank rubber tube into the standard rubber tube. The shearing device 33 includes a first stop 331, a tool post 332, a blade 333, and a first force applying device 334. The blade 333 is mounted on the side of the holder 332 facing the first stop 331, and the first force applying device 334 is mounted on the side of the holder 332 facing away from the first stop 331. When the force applying device 334 applies a force to the holder, the holder 332 and the blade 333 can move toward or away from the first stopper 331. In this embodiment, the force application device 334 applies a pushing force to the tool holder, and when the force application device 334 applies a pushing force to the tool holder, the tool holder 332 and the blade 333 move in the direction of the first stopper 331, and when the blade 333 abuts against the first stopper 331, the blank rubber tube can be cut.
In this embodiment, when the shearing device 33 shears the blank rubber tube into the standard rubber tube, the first manipulator 32 holds the blank rubber tube 6 in a clamped state to fix the blank rubber tube. After the blank rubber tube is cut off, the first manipulator 32 puts the rubber tube on the standard rubber tube support 311 as the standard rubber tube 7 on the standard rubber tube support 311, and the standard rubber tube is conveyed to the tube penetrating device by the standard rubber tube conveying belt 31.
In this embodiment, a plurality of blank rubber hoses can be simultaneously placed on the blank rubber hose conveying belt 21, and the blank rubber hoses are arranged in parallel in the moving direction of the blank rubber hose conveying belt 21, wherein the blank rubber hose arranged at the forefront is moved to the pipe cutting device 3 by the first manipulator 32 to be cut, when the strip of blank rubber hose is cut, the blank rubber hose conveying belt 21 moves forwards, and the other blank rubber hose arranged behind the strip of blank rubber hose is moved forwards to be the blank rubber hose arranged at the forefront.
The pipe penetrating device 4 is described with reference to fig. 1, 4, 5 and 6 in combination.
Referring to fig. 1, the pipe passing device 4 is mounted on the frame 1 in front of the pipe conveying device 2 and the shearing device 33.
Referring to fig. 4, the pipe penetrating device 4 includes a storage bin 41, a first pre-mounting support 42, a second pre-mounting support 43, a second robot 44, an ejector 45, a second force applying device 46, a clamping device 47, a third robot 48, an axial force applying device 49, and the like. Wherein, the silo 41 is arranged on the workbench 11 and is positioned in front of the pipe conveying device 2 (see figure 1). The second pre-mounting support 43 is arranged on the left side of the first pre-mounting support 42 and is positioned between the first pre-mounting support 42 and the standard rubber pipe conveying belt 31.
Referring to fig. 5, the bin 41 is used for storing metal cores and has three side surfaces 411 and an inclined bottom surface 413, at the lower end of which a baffle 412 is provided. An elongated opening (not shown) is provided between the baffle 412 and the bottom surface. The width and length of the opening are not critical so as not to allow the metal core to leak out of the magazine 41 and to allow the ejector 45 to pass.
For convenience of description, the baffle 412 is divided into an upper part and a lower part in the longitudinal direction, the upper part of the baffle 412 is located at the upper side of the bottom surface, and the lower part of the baffle 412 is located at the lower side of the bottom surface. The side of the baffle 412 facing the bottom surface is referred to as the inside of the baffle 412, and the other side facing the inside of the baffle 412 is referred to as the outside of the baffle 412.
The pre-mounting seat one 42 is arranged on the outer side of the baffle 412 and comprises a base 421 and a slope 422. On the top of the base 421, a first accommodation groove 4211 is provided along the length direction of the base for accommodating the metal axis. The inclined surface 422 is located between the barrier 412 and the base 421, one end of the inclined surface is connected to the top end of the barrier 412, and the other end of the inclined surface is connected to the base 421, and since the top of the base 421 is lower than the top of the barrier 412 in the vertical direction, the inclined surface 422 is an inclined surface inclined downward from the barrier 412. At least one pair of notches 4212 for inserting the manipulator is arranged at the top of the base 421 and at two sides of the first accommodating groove 4211.
The second pre-mounting support 43 is positioned on the left side of the first pre-mounting support 42, and is provided with a second accommodating groove 431 for accommodating a standard rubber pipe. The first accommodation groove 4211 and the second accommodation groove 431 both have an imaginary central axis, and the two imaginary central axes are on the same straight line. When the metal axis is located in the first accommodating groove 4211 and the standard rubber tube is located in the second accommodating groove 431, the central axes of the metal axis and the standard rubber tube are located on the same straight line.
The second force application device 46 is located on the right side of the first pre-installation support 42, namely, on the side far away from the second pre-installation support 43, and is used for applying an axial acting force to the metal shaft center located in the first accommodating groove 4211, and inserting one end of the metal shaft center into one end of the standard rubber pipe so that the metal shaft center and the standard rubber pipe are pre-aligned.
Referring to fig. 4, the third robot 48 is mounted on the table 11 through a bracket 481, and includes two pairs of jaws, one pair 482 being for gripping a standard hose on the second pre-mount support 43, and the other pair 483 being for gripping a metal hub on the second pre-mount support 42. The third robot 48 can simultaneously move the pre-aligned standard hose and metal mandrel to the threading position and place the standard hose onto the gripping device 47 and the metal mandrel between the gripping device 47 and the axial force device 49. The third robot arm 48 is reciprocally movable in both the horizontal and vertical directions.
Referring to fig. 4, the second robot 44 is suspended on the cross beam 122, is located above the second pre-mounting support 43 and the standard rubber tube conveying belt 31, and can reciprocate between the second pre-mounting support 43 and the standard rubber tube conveying belt 31 in the horizontal direction and the vertical direction, so as to move the standard rubber tube on the standard rubber tube conveying belt 31 to the second accommodating groove 431 and place the standard rubber tube on the second accommodating groove 431.
Referring to fig. 6, the ejector 45 is installed inside the barrier 412 and includes a third force applying device 451 and a top plate 452. The third force application device 451 is installed at the lower part of the baffle plate 412, one end of the top plate 452 is connected with the third force application device 451, and the other end extends into the bin 41 through the opening. The top plate 452 can slide up and down along the baffle 412 under the action of the third force application device 451, and when the top plate 452 slides up along the baffle 412 under the action of the third force application device 451, the metal shaft center 8 is ejected out of the bin 41 by the top plate 452 and rolls into the first accommodating groove 4211 along the inclined surface 422.
Referring to fig. 4 and 5 in combination, the clamping device 47 is mounted on the worktable 11 in front of the second pre-mounting bracket 43. The clamp device 47 includes a force applying device IV 473 and a pair of openable clamp plates 471, 472. The length of the clamping plates 471 and 472 is basically the same as that of the standard rubber pipe and is basically parallel to the second pre-installation support seat 43. At least one of the clamping plates 471, 472 can be moved by the force-applying device four 473 to open or close the two clamping plates 471, 472. The clamping plates 471, 472 each have an arc-shaped cut-out along their length, and when the clamping plates 471, 472 are closed, the two arc-shaped cut-outs are combined together to form a groove five 474 for accommodating a standard rubber hose. The five grooves 474 can also play a role in fixing and clamping the standard rubber pipe in the process of penetrating the metal shaft center into the standard rubber pipe. An opening (not shown in the figure) is arranged below the clamping plate 47, a storage device such as a box for storage can be arranged below the opening, when the metal shaft center penetrates into the standard rubber pipe, the clamping plates 471 and 472 are opened, the assembled standard rubber pipe and the metal shaft center can fall into the storage device from the opening, and the assembled standard rubber pipe can be automatically moved out of the pipe penetrating device through the opening.
In this embodiment, the clamping device 47 further includes a force applying device five 475 and a pressing plate 476, the pressing plate 476 is located above the clamping plates 471 and 472, and the pressing plate 476 can reciprocate in the vertical direction by the force applying device five 475. On the side of the pressing plate 476 facing the clamping plates 471 and 472, a groove six 477 is provided at a position corresponding to the groove five 474, and when the clamping plates 471 and 472 are closed and the pressing plate 476 is pressed against the clamping plates 471 and 472, the groove five 474 and the groove six 477 form an accommodating space in which a standard hose can be fixed and clamped.
Referring to fig. 5, the axial force device 49 is provided with a positioning recess 491 on a side of the axial force device 49 facing the clamp device 47, and when the axial force device 49 applies an axial force to the metal shaft center, one end of the metal shaft center abuts against the positioning recess 491.
The axial force device 49 comprises a rod 492, a sliding block 493 sleeved on the rod 492 and a cylinder 494 for applying force to the sliding block, a supporting plate 495 is further arranged at one end of the rod 492 facing the clamping device 47, a clamping groove 496 is arranged on the supporting plate 495, a positioning recess 491 is arranged on the side surface of the sliding block 493 facing the clamping device 47, when the axial force device 49 applies axial force to the metal shaft center, a part of the metal shaft center is supported by the clamping groove 496, and one end of the metal shaft center abuts against the positioning recess 491.
The present embodiment does not limit the structure of the first force application device, the second force application device, the third force application device, and the fourth force application device, and any device that can provide an acting force in the prior art may be used, and the structure of the axial acting force device 49 may also be referred to for adaptive transformation and adjustment.
The above embodiments are merely preferred embodiments of the present invention, and the scope of the present invention is not limited thereto. There are many variations in the shape, construction and principles of the present invention, e.g., metal mandrels can be conveyed by a conveyor belt, standard rubber tube conveyor belts can be replaced with projections or slots without a support, etc. Therefore, any changes and modifications made without departing from the spirit and scope of the present invention should be covered within the scope of the present invention.

Claims (14)

1. Automatic poling equipment, its characterized in that: the automatic poling apparatus comprises:
a frame provided with a worktable;
the pipe cutting device is arranged on the rack and used for cutting the blank rubber pipe into a standard rubber pipe with a preset length;
the pipe conveying device is arranged on the rack and used for conveying the blank rubber pipe to the pipe cutting device;
the pipe penetrating device is arranged on the rack and is used for penetrating the metal axis into the standard rubber pipe; the storage bin is used for storing a metal axle center and is provided with an inclined bottom surface, a baffle is arranged at the lower end of the inclined bottom surface, one part of the baffle is positioned at the upper side of the bottom surface, the other part of the baffle is positioned at the lower side of the bottom surface, and a long and narrow opening is formed between the bottom surface and the baffle;
the first pre-mounting support is arranged on the outer side of the baffle and is provided with an inclined plane for the metal axis to roll and a first accommodating groove for accommodating the metal axis;
the second pre-mounting support is provided with a second accommodating groove for accommodating the standard rubber tube, and the central axes of the second accommodating groove and the first accommodating groove are positioned on the same straight line;
the ejection device is arranged on the inner side of the baffle and is used for ejecting the metal shaft center out of the storage bin;
and the control device is used for controlling the pipe cutting device, the pipe conveying device and the pipe penetrating device.
2. The automated pipe threading device of claim 1, wherein:
the pipe conveying device comprises a blank rubber pipe conveying belt, and at least one positioning part is arranged on the blank rubber pipe conveying belt.
3. The automated pipe threading device of claim 1, wherein:
the pipe cutting device comprises:
the standard rubber tube conveying belt is used for conveying the standard rubber tubes to the tube penetrating device, and at least one standard rubber tube support is arranged on the standard rubber tube conveying belt;
the shearing device is positioned between the standard rubber tube conveying belt and the tube conveying device and is used for cutting off the blank rubber tube;
the first mechanical arm is hung at the top of the rack and used for moving the blank rubber tube on the blank rubber tube conveying belt to the standard rubber tube conveying belt and enabling at least one part of the blank rubber tube to be located on the shearing device.
4. The automated pipe threading device of claim 3, wherein:
the shearing device comprises a first stop block, a cutter holder, a blade and a first force application device, wherein the blade is arranged on the cutter holder.
5. The automated pipe threading device of claim 4, wherein:
the first force application device is arranged on one side, far away from the blade, of the cutter holder and can apply an acting force to the cutter holder so as to shear the blank rubber tube;
the blank rubber tube is divided into two parts after being cut off, wherein the part positioned on one side of the standard rubber tube conveying belt is the standard rubber tube.
6. The automated pipe threading device of claim 3, wherein:
when the shearing device shears the blank rubber tube into a standard rubber tube, the first mechanical arm keeps a clamping state for the blank rubber tube.
7. The automated pipe threading apparatus of any one of claims 1 to 6, wherein:
the pipe penetrating device comprises:
the clamping device is used for fixing the standard rubber pipe when the metal shaft center is inserted into the standard rubber pipe;
the axial acting force device is positioned on one side of the clamping device in the length direction and is used for applying axial acting force to the metal axis to insert the metal axis into the standard rubber pipe;
and the third mechanical arm moves the metal axis and the standard rubber tube, places the standard rubber tube on the clamping device, and places the metal axis between the clamping device and the axial acting force device.
8. The automated pipe threading device of claim 7, wherein:
the pipe penetrating device further comprises a second force application device, wherein the second force application device is located on one side, far away from the second pre-installation support, of the first pre-installation support and used for applying axial acting force to the metal shaft center located in the first accommodating groove and inserting one end of the metal shaft center into one end of the standard rubber pipe.
9. The automated pipe threading device of claim 7, wherein:
the ejecting device comprises a third force application device and a top plate, and the third force application device is arranged on the inner side of the baffle and is positioned on the lower side of the bottom surface;
one end of the top plate is connected with the force application device in a three-phase mode, the other end of the top plate can penetrate through the opening and extend into the storage bin, the top plate can slide up and down along the baffle under the action of the force application device III, when the top plate slides upwards along the baffle, the metal axis is pushed out of the storage bin by the top plate, and rolls to the inside of the first accommodating groove along the inclined plane.
10. The automated pipe threading apparatus of claim 7, wherein:
the clamping device comprises a pair of openable clamping plates and a force application device IV, and the clamping plates can be opened or closed under the action of the force application device IV;
the clamping plates are respectively provided with an arc-shaped notch along the respective length direction, and when the clamping plates are closed, the two arc-shaped notches are combined together to form a groove V for accommodating the standard rubber tube.
11. The automated pipe threading device of claim 10, wherein:
the clamping device further comprises a pressing plate and a force application device V, the pressing plate is located above the clamping plate, and the pressing plate can reciprocate in the vertical direction under the action of the force application device V;
the clamp plate is characterized in that a groove six is formed in the position, corresponding to the groove five, of one side of the clamp plate, the clamp plate is closed, the clamp plate is pressed on the clamp plate, and the groove five and the groove six form a containing space for fixing the standard rubber tube.
12. The automated pipe threading device of claim 11, wherein:
an opening is arranged below the clamping plate, and when the clamping plate is opened, the assembled standard rubber tube and the assembled metal shaft center move out of the tube penetrating device from the opening.
13. The automated pipe threading device of claim 7, wherein:
and a positioning recess is arranged on one side of the axial acting force device facing the clamping device, and when the axial acting force device applies an axial acting force to the metal axis, the metal axis is abutted against the positioning recess.
14. The automated pipe threading device of claim 7, wherein:
the third manipulator at least comprises two pairs of clamping jaws, one pair of clamping jaws is used for clamping the standard rubber tube, and the other pair of clamping jaws is used for clamping the metal shaft center.
CN201710350658.9A 2017-05-17 2017-05-17 Automatic pipe penetrating equipment Active CN107053713B (en)

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Publication number Priority date Publication date Assignee Title
CN107584774A (en) * 2017-09-26 2018-01-16 珠海鼎龙新材料有限公司 Automatic pipe lining machine
CN108408392A (en) * 2018-01-12 2018-08-17 北京印刷学院 Paper tube apparatus for grouping
CN114211762B (en) * 2021-11-25 2024-01-30 广东格兰仕集团有限公司 Rubber sleeve penetrating equipment and grill assembly system

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JPS6135229A (en) * 1984-07-27 1986-02-19 Dainippon Printing Co Ltd Manufacturing device for composite tube
EP0332069A2 (en) * 1988-03-11 1989-09-13 BASF Aktiengesellschaft Method of joining fibre-reinforced pipes with at least one metallic coupling element together
CN104319600A (en) * 2014-11-05 2015-01-28 慈溪市宏晟机械设备有限公司 Automatic heat shrinkage tube sleeving device of full-automatic heat shrinkage tube penetrating pressing machine
CN205657974U (en) * 2016-05-31 2016-10-19 东莞市捷瑞电子设备有限公司 Component poling machine
CN106476286A (en) * 2016-10-08 2017-03-08 广西大学 The Automated assembly production equipment that a kind of sebific duct is connected with joint
CN206983325U (en) * 2017-05-17 2018-02-09 珠海鼎龙新材料有限公司 Automatic tube-penetrating equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6135229A (en) * 1984-07-27 1986-02-19 Dainippon Printing Co Ltd Manufacturing device for composite tube
EP0332069A2 (en) * 1988-03-11 1989-09-13 BASF Aktiengesellschaft Method of joining fibre-reinforced pipes with at least one metallic coupling element together
CN104319600A (en) * 2014-11-05 2015-01-28 慈溪市宏晟机械设备有限公司 Automatic heat shrinkage tube sleeving device of full-automatic heat shrinkage tube penetrating pressing machine
CN205657974U (en) * 2016-05-31 2016-10-19 东莞市捷瑞电子设备有限公司 Component poling machine
CN106476286A (en) * 2016-10-08 2017-03-08 广西大学 The Automated assembly production equipment that a kind of sebific duct is connected with joint
CN206983325U (en) * 2017-05-17 2018-02-09 珠海鼎龙新材料有限公司 Automatic tube-penetrating equipment

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